Yaskawa Varispeed-616G3 Instructions PDF

YASKAWA
Varispeed-616G3
INSTRUCTIONS
SUPER LOW-NOISE GENERAL-PURPOSE INVERTER

200 to 230V, 40 to 100HP (30 to 75kW) 54 to 130kVA
380 to 460V, 75 to 200HP (55 to 160kW) 110 to 250kVA
Before initial operation, read these instructions thoroughly,

and retain for future reference
UL Listed
YASKAWA
co
CSA Certified
TOA-S616-6 .5B
An inverter is a device which converts

three-phase AC commercial power supply to DC with an inverter section,
producing AC variable frequency voltage
from this converted DC.
This AC variable frequency voltage
can then be used for speed control of
three-phase squirrel-cage induction
motors .
94 C71 002
WARNING
1) After turning OFF the main circuit power supply, do not touch circuit
components until "CHARGE" lamp is extinguished . The capacitors are
still charged and can be quite dangerous .
2) Do not connect or disconnect wires and connectors while power is applied
to the circuit .
3) Do not check signals during operation .
4) Be sure to ground VS-616G3 using the ground terminal G (E).
5) Never connect main circuit output terminals T 1 (U), T2 (V), T3 (W) to
AC main circuit power supply .
CAUTION
All the constants of VS-616G3 have been adjusted at the factory . Do not
change their settings unnecessarily .
2) Do not 'perform any dielectric tests on any part of the VS-616G3 unit.
The VS-616G3 contains semi-conductor devices and is vulnerable to damage
from high voltage.
3) The control PC board employs CMOS ICs which are easily damaged by
static electricity . Do not touch the CMOS elements .
4) Make sure to tighten screws on the main circuit and control circuit terminals .
1)
CONTENTS
CONTENTS
VS-616G3 CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
MOUNTING SPACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 7
LOCATION . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CONNECTION DIAGRAM . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 9
MAIN CIRCUIT . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 10
CONTROL CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
INITIAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CHECKS BEFORE INITIAL OPERATION . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SETTING THE LINE VOLTAGE USING JUMPER
(FOR 460V CLASS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
DIGITAL OPERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE MODE AND PRGM MODE . . . . . . . . . . . . . . .. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BASIC CONSTANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .
INPUT VOLTAGE SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
DIGITAL OPERATOR OPERATION . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROL TERMINAL OPERATION . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
19
22
23
24
26
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
PERIODIC INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. . . .. .. . . . . .. . . .. .. . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 27
FAULT DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
CONTENTS (APPENDIX)
CONTENTS (APPENDIX)
A SPECIFICATIONS .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 30
B DIMENSIONS in inches (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
C V/f PATTERN (Sn-02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
D TYPICAL CONNECTION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
(1)
(2)
(3)
(4)
(5)
(6)
Braking Unit (3 in parallel) .. . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . .. . . .. . . . .. . . . . . . . . . . .. . . . . . .. . . . . . . . . . . .. . . . . . .. . . .

Run/Stop by Main Circuit Magnetic Contactor for Model CIMR-G3A2L30 . . . . . . . .. . .. . . . . . ... . .
With VS Operator Model JVOP-95" -_,. .. . . . . . .. . . .. . . . . . . . . . . . . .. . .. . . . . . . . .. . . . . . . .. . . .. . .. . . . . . . . .. . . . . . . . . . .. . .
With VS Operator Model JVOP-96" -_; . . . . . . . .. . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . .
With Transistor Open Collector for Operation Signal . . . . . .. . . . .. . . . . . . . . . . .. . . .. . . . . . . . . . . .. . . . . . .. . . .. . .
With Contact Output, Photo-coupler Output . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . .. . .
34
36
37
38
39
40
E OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 41
(1) OPTION CARDS . . . . . .. . . .. . . . . . . . . . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . .. . . .. . . .. . . .. . . . . . . . . . . . .. . . . . . . .. . . .. . . . . . . . . . .. . . 41
(2) OPTION UNITS . . . . . . . .. . . .. . . . . . . .. . . . . . . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . . . . . .. . . . . . .. . . . . . . . .. . . . . . . . . . .. . . 43
CONFIGURATION
AL
1 COVLR
OPERA 1 OR
CONFIGURATION
VS-616G3
FRON
UIGI1
(JVOP-100)
VS-616G3
RECEIVING
RECEIVING
This VS-616G3 has been put through demanding tests at the factory before shipment . After unpacking, check the following:
" Verify that the received product matches the purchase order sheet (invoice) and/or packing slip .
" Transit damage .
If any part of the VS-616G3 is damaged or missing, immediately notify
the shipper.
" NAMEPLATE DATA

MODEL. CIMR-G3U2L30
-A.C. INPUT
VOLTS: 200-220
HZ: 50
VOLTS: 200-230
HZ: 60
PHASE: 3
I
I
SPEC: 21.300 :-;

T
A.C . i1- UTPUT
VOLTS: 0-230 MAX.
HZ : 0-400
--
-PHASE: 3
Design
Revision
Order
VARIABLE TORQUE CON . AMPS: 146.0 HP : 50
AMPS: 160.0 CONSTANT TORQUE COT. AMPS : 130.0 HP . 40
--
FILE NO. : E131457
" MODEL DESIGNATION
Enclosure
0*
: Open Chassis Type
1
: NEMA I (Enclosed wall-mounted Type)
* Blank m SPEC without design
revision order
CIMR - G3 U 2 L 30
S
FTTTT
Inverter
G3 Series
Specifications
U : UL Listed and CSA Certified Component
(U .S .A use)
V: UL Listed and CSA Certified Component
(JAPAN use)
A: Non UL Listed Component (JAPAN use)
E: Non UL Listed Component (Europe use)
Voltage
2: 200 to 230V
4: 380 to 460V
Low noise type

Applicable maximum motor output --30 : 40HP (30kW)
55 : 75HP (55kW)
75 : 100HP (75kW)
37 : 50HP (37kW)
A1 : 150HP (110kW)
45 : 60HP (45kW)
A6 : 200HP (160kW)
INSTALLATION
INSTALLATION
CAUTION
" Never move, lift or handle the VS-616G3 cabinet by the front cover .
" Lift the cabinet from the bottom .
" Do not drop the inverter .
MOUNTING SPACE
Install the VS-616G3 vertically and allow sufficient space for effective
cooling as shown in Fig . 1 .
1181n(30mm)
OR MORE
1181n(30mm)
OR MORE
7v
T
5 91n(150mm)
OR MORE
ALLOWABLE
TEMPERATURE_
OF CONTROL
SECTION IN THE
INVERTER
131 F (55C)
*OPEN CHASSIS TYPE

+ 113F (45C)
ENCLOSED WALL-MOUNTED
TYPE . 104F (40C)
Allowable temperature
up to 122*F (50C)
when front cover
is removed
(a)
Front View
(b) Side View
Note: For product external and mounting dimensions, refer to

APPENDIX B "DIMENSIONS" on page 31 .
Fig . 1
Minimum Mounting Space
Location of the VS-616G3 is important in achieving proper performance

and normal operating life . The V;i-616G3 should be installed in an area
where the following conditions exist:
Protection from rain or moisture .
Protection from direct sunlight .
Protection from corrosive gases or liquids.
Free from airborne dust or metallic particles .
" Free from vibration .
Free from magnetic noise (e.g . welding machines, power units)
Ambient temperature :
+ 14 to 104F, - 10 to +40(. (For enclosed type),
+ 14 to 113Y F, -10 to + 45 (' (For open chassis type)
Free from combustible materials, gases, etc .
CAUTION
When mounting units in a common enclosure,
install a cooling fan or use some other method to
keep the air entering the inverter below 113F
(45C) .
WIRING
WIRING
CONNECTION DIAGRAM
The following shows an interconnection diagram of the main circuit and
control circuit. With the digital operator, the motor can be operated by
wiring the main circuit only.
C) : Main circuit
O: Control circuit
MCCB
POWER SUPPLY L7(R)Q
O-.,^W
3 PHASE,
200/208020VAC L2(S)__~Q_
20008/220/
0012
230VAC 60Hz
L3m
6;
MULTI FUNCDON ANALO(, OUWUr 45

0'0 " '0V
OUTPUT FRLOUENCY_ ~ I FACTORY SFT ; ING
I
FACTORY )
SETI ING
x~
FAUI T CONTACT OUTP..,T

CONTACT CAPACITY
250VAC IA OR LESS
30VOC IA OR LFSS
AUX
ENCf
REFERENCE"NO.
(FACTORY SETTING,
CAUTION
The connections of control circuit terminals 1
through 27 do not follow the terminal numbering order. To connect them properly, follow
the figure below.
MULTI FUNCTION
OUTPUT
T
t
IMPORTANT
Use UL Listed and CSA
Certified closed-loop (ring)
connectors sized for the wire
gauge involved .
Connectors should be installed using the correct
crimp tool specified by the
connector manufacturer .
Notes:
_
a
I . -indicates shielded leads and .
indicates twisted-pair shielded leads.
2 . Control circuit terminal 15 of +15V has a maximum output current capacity of 20mA .
3 . Either external terminal 13 or 14 can be used .
(For simultaneous inputs, the two signals are added internally .)
4. Multi-function analog output should be used for monitoring meters such as an output frequency meter and should not be used for the feedback control system . Use analog monitor cards (Model AO-08 or AO-12) for the control system .
Fig . 2
_g_
Connection Diagram
MAIN CIRCUIT
MAIN CIRCUIT
MAIN CIRCUIT TERMINALS
" Braking resistor unit ((@3-G)

_
" M ain circuit capacitor ((@3 -G)
Cooling fan power supply (control power supply)

PI-1z
200 to 230VAC input
" Cooling fan power supply (control power supply)

142 200
200 to 230VAC input
1142 40 0
380 to 460VAC input
" External power supply

(220VA C, 10V A)
Ground terminal
" Model CIMR-G3~ :"2L30 to 21-75

@3 (P3)
NOTE 1
CONTROL
CIRCUIT
" Model CIMR-G3 .'. : ;4L55 to 4LA6

G3(P3)
NOTE
CONTROL
CIRCUIT
Notes:
1 . When the main circuit and control circuit power supplies are separately provided,
remove the control circuit jumper . If not provided separately, never remove the wiring
to the control circuit .
2 . RCC power supply is provided from the control power supply circuit.
MAIN CIRCUIT
MOLDED-CASE CIRCUIT BREAKER (MCCB) AND FUSE

FOR BRANCH CIRCUIT PROTECTION
Be sure to connect MCCB's or fuses between the AC main circuit power
supply and VS-61663 input terminals L 1 (R), L2 (S) and, L3 (T) to protect the wiring. Recommended ratings of MCCB and fuses are listed
in Table 1 . The fuses should be class RK5 fuses .
When a ground fault interrupter is used, select one with no influence
for high frequency . In order to prevent malfunction, setting current should
be 200 mA or above, and operating time should be 0 .1 sec or longer.
(Example)
" Mitsubishi Electric NV series (manufactured in 1988 and

after)
" Fuji Electric EGSG series (manufactured in 1984 and after)
Table 1
230V Class
Branch Circuit Protection
Model CIMRVS-61663
200 to 230V
G3 ;_?2L30_
Capacity
kV A
Rated Output Current
MCC13 or
I Rated Current
Fuse, Class RK51
G3'_ :2L37
G3 :==2 1.45
G3 ;-:21.55
78
95
54__:F68
G3`= :21,75
130 -
130
160
183
224
300
225A
225A
300A
400A
600A
460V Class
Model CIMRVS-61663
Capacity
kVA
Rated Output Cu rrent _
MCCB or
Rated Current
Fuse, Class RK5
_G3 ; - 1 4L55
110
128
225A
380 to 460V
G3 . -:41,75
_
140
__ G3 . =i4LA1
- 165
300A
G3;_ ;41.A6
200
250
2 24
400A
300
600A
SURGE SUPPRESSOR
Surge suppressors should be connected to the coils of relays, magnetic
contactors, magnetic valves, or magnetic relays . See Table 2.
Table 2
Coils of Magnetic Contactor
and Control Relay
200
to
230V
;;urge Suppressors
Model
Surge Suppressor*
Specifications
~Yaskawa Code No.
Large-sized
Magnetic
Contactors
DCR250A.221
250 VAC
0.51,17 + 20052
0002417
Control Relays
MY-2, -3(OMRON)
HH-22, -23(Fuji)
MM-2, -4(OMRON)
DC R2I OA.25C
250 VAC
0.11,17 + 10013
0002482
DC R2SOC1100B
1000 VDC
0.51,17 + 22012
0002630
380 to 460V Units

*Made by MARCON Electronics
MAIN CIRCUIT
WIRE AND TERMINAL SCREW SIZES
" Wire sizes and types are shown in Tables 3 and 4 .

" Use 75)C copper wires only .
" Low voltage terminals shall be wired with Class I Wiring.
Table 3
Circuit
VS-616G3
Inverter
Model
Capacity
CIMR-
kVA
Terminal
Symbol
Lt (R), L2 (S), L3 m,
G3:= ;2L30t
230V Class Wire Size
(M, +3 (P3),
Scre%
TI (U), T2 (V), T3 (W)
ei(r),
cu
C t,
G3; 21.45
68
Circuit
All Models
2-5.5
M 10
110 x 2P
54 x 2P
4 -2
22 - 34
M4
14-10
2-5.5
M 10
210x 2P
68 x 2P
G (E)
78
95
130
34
LI (R), L2 (S), 13 (T), (} (N). C3 (P3), TI (t)), T2 (V) . T3 (W)
*_
4- 2
M 4
14- 10
2 - 5.5
-
M 10
410x2P
108x2P
tk
3 - 2
27 - 38
1i (r), e2(,A)
M4
14-10
2-5.5
LI (R). L2 (S), L3 (7), O(M, ()3 (P3), Tl (U), T2 (V), T3 (W)
M 12
IMCMXP
152x2P
1 _ 210
43 - 68
M 4
14- 10
2 - 5.5
M 3.5
18 - 14
0.75 - 2
e2 (,*)
---------------(r),
---
G (E)
(,
e
Control Common to
14-10
(E"
1
(0,
e2 (.e)
Wire Type
86
_x_
eI (r), e2(,A)
Ll (R), L2 (S), L3 (1), (9 (N). i3 (P3), TI (U), T2 (V), T3 (W)
G3 ;_1 2L75t
M4
(E)
G3 ;2L55
310
. -2__
4
e2 (P)
Ll (R), 1.2 (S), L3 (T), 0 (M. `3 (I'3), TI (U), T2 (V), 13 (W)

G3:=;21,31
M 10
G (L)
54
75C Wire Range

AWG
mm2
22
34
Power cable
600V vinyl
sheathed
wire or
equivalent
Twisted shielded
I
27
* Indicates the use of Pressure Lug Terminals.

indicates "U" or "V".
wire with class I

wrong or equivalent .
MAIN CIRCUIT
Table 4
Circuit
VS-616G3
Inverter
Model
Capacity
CIMR-
HA
Terminal
110
0 (N), @+ 1 (P3), TI (11)
T2 (V), T3 (W)
LI (R), L2 (S), L3 (r),
Ad
140
Main
G3 :- ;4LAJ
200
250
Circuit
All Models
mm,
M 10
4-2
1 34
14 - 10
2.55
M 4
110 x 2P
nl- _(P3), TI (U), 12 (V), T3 (W)
90P
4-2
14 - 10
M 4
410x2P
M 10
_
3-2
_
14- 10
2 5S
ti (r), t z 200 (a200), tz 400 (A4)0), x, y
M 4
NO x 2P I
i
IV O
2P
Ll (R), 11 (S), L3 (T), (9 (N), 0'I (P3), TI tT2 (V), T3 (W)
M 12
I -2/0
43
2k -
14 - 10
2 55
3i0MCMx2P
I"x2P
(r),
--
t 2 200 ( .x200), tz 400 (,x430), x, y
G (E)
C (N), (
I (P3), T1 (U), T2
_--
(V), T3 (W)
G (E)
t' (r),
Control Common to
l) (N),
LI (R), 12 (S), L3 (T),

G3 : ;4LA1
AWG
M 10
G (E)
tI
Circuit
Screw
G (E)
ti (r), t z 200 (.x200), tz 400 (.x400), x, y
G3 :
75C Wire Range

----
Symbol
LI (R), L2 (S), L3 (T),
G3! 14d
4130V Class Wire Size
12
200 (x200), 1z 400 (04)0),- x, y
27
M4
M 3 .5
18
14
Wire Type
N-34
-
2 - S.
I9xP
21
PowYr abk6001' myl

shatlwd
wire or
~'~Irale0l
6&
-_Twisted sbulded
015 2
wue wd dais I
wmxg or almki.
* Indicates the use of Pressure Lug Terminals.

indicates "U" or "V".
When determining wire sizing, voltage drop should be considered .

Select the wire size so that voltage drop will be less than 2 % of the
normal rated voltage. Voltage drop is obtained by the following
equation.
Phase-to-phase voltage drop (V)=C wire resistance (Q/km)
x wiring distance (m) x current (A) x10-3
MAIN CIRCUIT
CAUTION
The external interconnection wiring must be performed with following procedures .
After completing VS-616G=1 interconnections, be sure to check
that connections are correct. Never use control circuit buzzer check.
MAIN CIRCUIT INPUT/OUTPUT
(1) Phase rotation of input terminals L 1 (R), L2 (S), L3 (T) has no effect
on motor rotation .
(2) To reverse motor rotation, interchange any two of the motor leads.
(3) Never connect the AC main circuit power supply to output terminals
T 1 (U), T2 (V), or T3 (W) . Inverter damage may occur.
(4) Care should be taken to prevent contact of wiring leads with VS-616G3
cabinet, for short-circuit may result.
(5) Never connect power factor correction capacitors to VS-616G3 output .
(6) Never open or close contactors in the output circuit unless the inverter is properly sized.
GROUNDING
Ground the casing of the VS-616G3 using ground terminal G (E) .
(1) Ground resistance should be 11000 or less .
(2) Never ground the VS-616G3 in common with welding machines, motors, and other large-current electrical equipment . Run the ground
lead in a separate conduit from leads of large-current electrical
equipment .
(3) Use ground leads which comply with AWG standards using the shortest length possible.
(4) When several VS-616G3 units are used side by side, all the units should
preferably be grounded directly to the ground poles . However, connecting the ground terminal of VS-616G3 units in parallel, and ground
ing only one of the VS-616G3 units to the ground pole is also
permissible (Fig. 3) . However, do not form a loop with the ground
leads.
CORRECT
CORRECT
_~ 1,~G
(a)
Fig . 3
(b)
NOT ACCEPTABLE
UG
(C)
Grounding of Three VS-616G3 Units
CONTROL CIRCUIT
CONTROL CIRCUIT
Low voltage terminals shall be wired with Class I Wiring .
CONTROL CIRCUIT TERMINALS

ClassifiTenmnel
cation
__
Signal Function
Forward operation-stop
signal
Reverse operation-stop
signal
Revers.- run at closed, stop at open

_
_
Exter nal fault input
Fault at closed, normal state at open
Fault reset input
Reset_ at closed
7
-
Jog command
-
----
Forward run al closed, stop at open
Photo-coupler
insulation
Multi-function contact inputs:
; Input
Forward/reverse, run mode,
+ 24VDC
Effective at "closed" multi-speed, jog frequency, accel/de- ; 8mA
cel time, external fault, external base ,
block stop, hold command, inverter
Jog run at "closed"
overheat prediction, DB command,
- aux. input effective, speed search,
Inv . output stop at
energy-saving operation
"closed_
"
__
Aux. freq . ref. a t
"closed_"
Multi-step speed ref.2
- --
External coasting stop
l1
Sequence control input

common terminal
15
Power supply terminal for

speed ref.
Speed ref. power supply

_
+ 15V
(Allowable
current 20mA max.)
Matiter speed frequency ref.
0 to y- 10V/100% freq .
4 to 20mA/100% freq.
0 to_
-, 10V (20k9)
13
14
Master/Aux. change
5 _ __ (Multi-step s peed ref.l)
6
16
Aux . frequency ref.
17
Common terminal for

control circuit
12
Connection to shield sheath

of signal lead
IOV/100%
c.
25
Zero speed detection
26
Speed agreed detection
o.
Open collector output common
t
Analog
Output
Signal
Multi-function contact outputs :

Output during running, zero
speed, agreed speed, arbitrary
agreed speed, frequency dctecMakes at min,
tion, overtorque, undcrvoltagc,
freq. ICn-07) or less
run mode, coasting stop, brakMakes when the freq. ing resistor overheat
reaches to 1 % of
set freq.
11
Frequency meter output

Common
Fault at open between terminals
--
Dry contact
Contact capacity:
250VAC 1A or less
5 0V AC IA or less
Open collector output
+411V SOmA or less
Fault at closed between terminals
Fault contact output

(N0, NC)
0 to +10V (10kfl)
"Closed"
when running
During running (NO)
10
--
4 to 20mA (2509)
Multi-function analog input:
Speed command, speed gam,
speed bias, overtorque, overvoltage bias, rate of acccl / decel
DB current
OV
9
--
Signal Level
3
b
05
Description
0 to JOV/100%a freq .
18
19
and
and
20
20
Multi-function analog output :

frequency, current, voltage,
and kilowatt meter selection
available.
Dry contact
Contact capacity.
250VAC IA or less
30VDC IA or less
0 to I IV max .
2mA or less
" TYPICAL CONTROL CIFICUIT TERMINAL ARRANGEMENT
CONTROL CIRCUIT
External interconnection wiring, should be performed using the following procedures .

After completion, be sure to check that connections are correct . Never use a control circuit buzzer check.
(1) Separation of control circuit leads and main circuit leads
Signal leads 1 through 32 must be separated from main circuit
leads L1 (R), L2 (S), L3 (T), (+ 3 (P3), T1 (U), T2 (V), T3
(W), G (N) and other power cables to prevent erroneous operation caused by noise interference .
(2) Control circuit leads 9, 10, 18, 19, 20 (contact output) must
be separated from leads 1 to 8, 1 1 to 17, 21, 22
and 25 to 27 .
(3) Use twisted shielded or twisted-pair shielded wire for the control circuit line and connect the shield sheath to the inverter
terminal 12. See Fig. 4. Wiring distance should be less
than 164 ft (50 m).
TO INVERTER SHIELD
SHEATH TERMINAL 12
INSULATE THESE PARTS
WITH INSULATING TAPE
Fig . 4
Shielded Wrie Termination
TEST OPERATION
INITIAL OPERATION
To assure safety, prior to initial operation, disconnect the machine coupling
so that the motor is isolated from the machine. If initial operation must
be performed while the motor is still coupled to the machine, use great
care to avoid potentially hazardous conditions .
CHECKS BEFORE INITIAL OPERATION

After completion of installation and wiring, check for:
(1) proper wiring and terminal connections
(2) wire clippings that could cause short circuit
(3) screw-type terminals are tightened
(4) proper load
SETTING THE LINE VOLTAGE USING JUMPER

(FOR 460V CLASS)
The line voltage jumper shown in Fig. 5 must be set according to the
main circuit power supply . Insert the jumper at the appropriate location
corresponding to the input line voltage .
It has been preset at the factory at 460V .
E7 E0
SER NO
1CN
2CN
-_ 5CN
3CN
4
1
4CN
LOT NO
F ]~~
00
C
T
SAt
440V
2-
380V
220230V
4-415V
RATING
BOOV .
A
CA7 NO
AIM.
MAKER
GOULO
a
00
V
H
U
.s200
.4400
OCSIG
Fig . 5
a
z
as
3F'CB
Line Voltage Jumper
OPERATION
OPERATION
DIGITAL OPERATOR
Digital operator has DRIVE mode and PRGM mode . Selecting DRIVE
mode enables the inverter to operate . PRGM mode enables the programs
to be written-in . DRIVE and PRGM modes can be switched by
PRGM
key only when stopped .
DRIVE
Mode Display LED
DRIVE Mode Display
Red lam p lights m DRIVE_ mode g oes out in PRGM mode.

Rotation Direction Dtspaly
FWD
REV :
Red lamp lights at FWD run

Red lamplights at REV run__
Remote Mode
I Red lamp lights when controlled by control circuit terminal commands .
SEQ When RUN/STOP signal is selected from terminals

LREF When frequency_ ref is selected from term inals to and
Dispaly
L Dispaly set value each
t
C4`_-
function o - monitoring val ues such as frequency and output current (5-digits)_
Depressing this key changes mode (DRIV E car PRGM)
^'
OPERATOR
,1VOP=1C~
Display Selectio n Key
,"y r9
a .
~~ B9
LDep ressmg this key changes the dispaly .
See next page for ex planation
Depressing this key recalls and displays indicated data from memory
Depressing the second . time ente rs dispalycd data into mem ory
qG
"DATA
ENTER
Change numerical such as set values and constant signals.

. Increment key
V : Decrement key
Selects numeral digits .
This key resets operation at faults .
Run command key to operate by digital operator .
Effective only m DRIVE mode .
is
STOP eomm
__a_
nd
input . ]led lamp lights by deppeessmg STO P_

.
RUN command is input .
Red lamp lights by depressing RUN
Selects FWD or REV run .

While depressing this key, dog speed is sel ected .
INV OUTPUT FREQUENCY
[STOA]KEY
RUN or STOP lamp changes

in accorclance with the following operations .
KEY
FREQUENCY SET -
-18-
i
J
OPERATION
DRIVE MODE AND PRGM MODE
POWER Or)
DRIVE MODE
MODE SWITCHABLF ONLY WHEN STOPPING
-1]O
display/setting
y / setting
bn-DU
I)isplay of faults which had

occurred before power
supply was turned off.
*z
dis 1~ /setting
If a fault occurs, the

contents are displayed
1~ requency reference
val ue display
Sri-[I ]
~dis la /setting
--_
Output frequence
monitor display
EIEI
`- display/setting
Pault occurrence
order and display
are provided
by
Output current
monitor display
orI V ikey .
Display of faults which

supply was turned off"
*z
I:
*2 :
*3 :
-1:1 n -
Fin - EIEI
brn - 0(7 dis p l ay-
Fault reset
0 display
*z
display
The constant group to be displayed is changed each time display selection key
is depressed .
For details of constants (An-, . . , bn- .
Cn- : 1 . , Sn- . . . ;, Un- ;
refer to
"BASIC CONSTANTS" on page 22 .
Faults that occurred in the previous operation are displayed . Even if the power supply
is turned OFF at fault occurrence, the constants are stored so that they are displayed after
the power supply is turned ON again. (When no fault occurred, fault display of the
previous operation is skipped .)
OPERATION
" DRIVE MODE

Monitor
item
depressed .
is
changed
each time
the
display
key
osPL
is
At fault occurrence, the digital operator displays the fault.
Depressing
key changes to the display immediatelly before the fault
occured .
Digital
Operation 1Operfor Display
Description
Drive mode selected
PROM
DRIVE

supply was tJarned - Ol 7 E'
LED jDRIVE
Lights
---
F- -7-
Frequency reference
value display/setting
Remarks
No display when no
fault occurred before
power supply was
turned OFF.
1A
DSPL
Output frequency
monitor display
DSPL
Output current
monitor display
F DSPL

supply was turned OFF.
Lj
Example
Main circuit
undervoltage trip
~ILj4.I
DSPL
Won DSPL
Rm -
L UM-0
~n -
1-
Monitor value is
displayed by
DATA
DSPL
bn-
bn -
DSPL
Check the display data
referring
to "BASIC CONSTANTS"
on page 22 .
Key.
OPERATION
" PRGM MODE
Monitor item is changed each time the
key is depressed.
DSPL
Digital
Key
Opetation Operator Display)
Description
_ PRGM mode - selected -I
Em"k.I
Remarks
Pr,-n - ;
LED DRIVE
Orl?
pr7 -0-1 i
Data is displayed
.PL
f7n
CD:SPL
-
f L
n-
17 Y
DATA
ENTER
__
CPL
PL
* : Check the display data referring to "BASIC CONSTANTS" on page 22 .
[Example :
Change Accel Time Setting]
Accel time can be set in either the DRIVE or PRGM mode.

Accel Time Setting
Key Operation
" Select accel time

constant
Digital Operator
Display
_
DSPL
" Display accel time

data
DATA
ENTER
" Set accel time to

12 .5 seconds.
RESET
" Write-in data .
DATA
ENTER
'
- 21 -
L.
Remarks
du.
10 sec
is factory
setting.
L
~
Displayed
second
OPERATION
BASIC CONSTANTS
The constants described here are those required for basic operation.
Consult the JVOP-100 digital operator manual for a complete list of
constants .
(Monitor Type)
Item
No .
Lim - 0 ;
Frequency reference__
Output frequency
_
un -v 2
- ,,m -0 3
^
__ Output current
Voltage reference
DC voltage (V .P-N)
- ^y
Lit-*- S S
,-
__
Hz
A
Hz
SR
_2uu
^
pr 2 d ^
r.,
u . ~5
u
^
V
kW
unit
Display
_Maste r frequency ___
__
Jog frequency
i20 "
b
vv
Hz
00
Hz
(Constants to be Changed during Operation)
" bon -
Item
time
Acceleration
Deceleration tim e
No .
br, - 0 !
_bin - 02
" sf-, -
Display
:0 0
see _ _
!. 000
(System Constants to be Changed at Stopping)
'
RUN
MODE
Sri L04
Setting
Data (digits)
Operation Condidons
hi ment
v
Master frequency reference : Control terminal 13 or

14 input
- -
Master frequency reference : Digital operator R,,-Q! - Operated by control terminal run command.
Operated by run command from the digital operator. - 0 0
Frequency deceleration to s :op
_1
-
0011
STOP
MODE
Coasting to stop
Full range DC injecti o n bra king to stop
Coasting to stop (restart possible after the time set
~n _n
u2 )
Item
No .
Motor rated current (to agree with moll or NP)
09
1
r+ -
DC injection braking current _
11
r, - . 2
` - _!'-l
Is
`~- 36
0
1
(Control Constants to be Changed at Stopping)
"~ -
r, -
unit
sec
:^ ^
Analog output gain
No .
14
__
Item
%
Re-,-09'
Unit
(Frequency References)
No .
-^
Display
:20 . 00
!2u
L4^^ .
v
^
Output power/("-" displayed at

regeneration)
r.,
un-us
Re
__
Display
3
S_0 _
DC injection b raking time at s top
Li
Frequency referen ce (upper li mit)
i00
Frequency reference (lower li mit)
12
No . of retry operations at fault
- 2 2-
Unit
A
3
S_
_
- -
__
%
_sec _ _
%
%- .- _times
OPERATION
INPUT VOLTAGE SETTING
Set the input power supply voltage to be used, by using the digital operator.
The factory set for 230V class is 200V, and for the 460V class is 400V .
Input Voltage Setting
Method
Digital Operator
Display
Key Operation
I Remarks
POWER ON
Frequency reference
value is_ displayed
F~~. ~~
Change anode to
I
GVI .
PRGM
DRius
LEI) 1))~IVE
OFF
Pon -01 11
-_
Select 4,
-r1 - u :
0
;
DSPL
Depress three
times
Display data
DATA
ENTER
_-___ _
Set to
220V .
Change set
value.
Write-in
value
new set
Switch to DRIVE
mode .
RESET
DATA
ENTER
maIf, - LJ
F01
4--
f-1 .
L'
__
___
Li
Displayed
1Spl~'ed
for 0 5 second
~~~ ~
i
PRGM
DRIVE
nn nrti~
F~~' ~Li
LEll DRIVE
i lights
DIGITAL OPERATOR OPERATION

The following diagram shows a typical digital operator operation sequence .
" OPERATION SEQUENCE

et's operate`
your machine
using the Digital
Operator .
V
I
CD
BOWER ON
FWD
FWD RUN
FWD
so H.
i
i
STUP
REV RUN
i
FWD JOG HUN
FREQUENCY SETTING
FREQUENCY REFERENCE CHANGE
MOM
wig
" TYPICAL OPERATION

Description
POWER ON
~2
FWD JOG RUN

6 Hz
Cont'd
Frequency reference
value is displayed
Select output
frequency monitor
display
Check rotation
direction (FWD at
power Oil.)
Jog run operation

(Activated while
lkey is depressed
Digital
Operator
Display
Key
operation
DSP~
^u
Fu
^.
Remarks
vv
n, n~
LEI) FW1)
lights.
Description
Digital
Operator
Display
Key
Operation
Remarks
Cont'd
U Frequency
setting
15 Hz
Select frequency
reference value
display.
" Change reference
setting
Fuv .
DSPL
Depress
three times
L-_
Write-in set valae

" Select output
frequency moni .or
display.
15 Hz
J Frequency set
value change
" FWD run operation

Select frequency
reference
60 Hz
DATA
ENTER
Select output
frequency monitor
'
DSPL
f-
;S . u
nu
n
min ,
Li . LJLJ,
F .S
DSPL
I
Fs n
Lj mm
DSPL
lights .
i-nn
Depress
six times
DATA
ENTER
Stops
blinking
for 2 seconds
;S . vU
;5 ^Lj
j LFll
RUN
" Change set value.
" Write-in set value.
uu
FWD run
J (6011z)
Fsn, .
vv -1
Stops
blinking
for 2 seconds
sun vmm
display.
REV run
" Switch to REV run
REV
60 Hz
Stop
FWD
" Deceleration to a
stop .
-s^. ^^ i
v. uu
REV run
(60Hz)
L.FD
REV
lights .
LED
1 fights .
LED
blinks
during
I deceleration .
CONTROL TERMINAL OPERATION
CONTROL TERMINAL OPERATION

Description
POWER ON
OPERATIO\ COENTIONS SET
Operation
5~=d ;I
I
)
displayed
Fs--
Sn-^ ;
Depress twice.
1:01101 1
" Data displayd .
" Set data to 0000 .
I
i
SET VALUE
WRITE-IN
' Check for "End" display . ;

(Operation by control
terminal signal enables.)
DRIVE MODE
SELECTION
' Change to DRIVE mode .
I LED
~l L VE]
OFP7 .
Rn-^
asP~
'
' Set
S,--01 4]
DATA
ENTER
nnnn
2t] OI [02
LJUtJf.J
End
DATA
ENTER
,.-, ,--,
F,.., ,..,
i
I"piit external voltage

(current) into control
terminal 13 (14) .
Check frequency reference
on the digital operator .
FREQUENCY SET
'
OUTPUT FREQUEVCY
DISPLAY
" Change to output

frequency display .
OPERATION CHECK
RUN
Displayed
I for 0 5
second
LED
i~RI VF~
lights .
Fr.--
DSP~
^.
^^
" Close between terminals

and 11 and term i gals
7 and 11 to perform log
operation.
6.
uu
L1;:D (I
lights
" After checking for ncrmal

operation, close between
terminals 7 and 11 .
SL .
Increased
to 60 Hz
I
STOP
I Remarks
Fuu uu
" Frequency reference

value displayed
" Select PRGM mode
"
Digital
Operator
Display
" Open between terminals

1 and 11 to stop
LJ
u vu
LED
lights
Decreased
to 0 Hz
1,ED El
lights
LED
blinks during
deceleration
-26-
MAINTENANCE
MAINTENANCE
PERIODIC INSPECTION
The VS-616G3 requires very few routine checks . It will function longer
if it is kept clean, cool and dry, while observing the precautions listed
on Page 8 under "LOCATION" . Check for tightness of electrical connections, discoloration or other signs of overheating or aging . Use Ta
ble 5 as your inspection guide. Before servicing, turn off AC main circuit
power and be sure that the CHARGE lamp is OFF .
Table 5
Component
Periodical Inspection
Check
Corrective Action
External terminals, unit

mounting bolts, connectors, etc
Loose screws
Tighten
Loose connectors
Tighten
Cooling Fins
Build-up of dust and dirt
Blow with dry compressed air of 39 .2 x

10' to 58 .8 x 10 , Pa (57 to 85 psi)
pressure .
Printed circuit board
Accumulation of conductive dust or

oil.

10' to 58 .8 x l0' Pa (57 to 85 psi)
pressure .
If dust and oil cannot be removed,
replace the board.
Cooling fan
For abnormal noise: and vibration.

Whether the cummulative operation
time exceeds 20,000 hours or not .
Replace the cooling fan.
Power elements
Accumulation of dust and dirt

10' to 58 .8 x 10' Pa (57 to 85 psi)
pressure .
Smoothing capacitor
Discoloration or odor
Replace the capacitor or inverter unit .
Note :
Operating conditions are as follows:

" Ambient temperature : 30C (86F)/yearly average
" Load factor : 80% or below
" Operation rate : 12 hours or below / day
FAULT DISPLAY
FAULT DISPLAY
As Table 6 shows, the faults that the VS-616G3 detects are classified into
troubles and alarms . If a problem occurs, the fault contact is output and
the motor coasts to a stop. Where an alarm is issued, the digital operator indicates the alarm for warning .
Table 6 Fault Display and Details
Indication
Fault Display
Description
Low main power circuit voltage
during operation .
Undervolatge (PUV)
u've~
Undervoltage (CUV)
ut.r3
Undervoltage (MC-ANS fault)
1 4
Corrective Action
" Check wiring.

(at power supply side)
Low control circuit voltage during
ope ration. _
" Correct power supply
voltage .
Main circuit magnetic contactor
does n ot operate correctly .
" Check that motor insulation has
not deteriorated .
"F
Grounding
Grounding current > Approx.

50% of inverter rated current
oL_
Overcurrent
Inv . output current > 200% of

Inv . rated current
Overvoltage
Detection level :
Approx. 400V for 200V class
[(Cn-O1) -_ 400VJ
[(Cn-0 1) < 400V)
Fuse blown
Check short-circuit at load, ground

fault etc.
Radiation fin overheated
Fin temperature 90C (194F)
Check fan or ambient temperature

(less than 45C, 113F) .
Overload
'Protect the motor.
Measure motor temperature-rise

and reduce load, then reset V/f.
Overload
Protect the inverter .
Reduce load, and increase accel

time, then reset V/f.
o` 3
Overtorque
When selecting inv . output OFF

at "inv. output current > overtorque cetection level and overtorque c etecfon .
rr
Regenerative t ran sistor fault
r-H
Braking resistor overheated
oLJ
o}{
oL2
FRin
FF3
EFS
---
_ FF I
FF S
Coolig fan fault

Control circuit terminal
Protect oraking resistor incorporated in inverter unit .
" Check that there is no damage to

wiring at load side .
" Check the motor winding resistance

and ground .
" Increase accel time.
Increase decel time and/or add

braking resistor.
Replace transistor .
Reduce regenerative load, or use
other resistor unit separately
installed .
Cooling fan stops during operation Replace co oling fan .

fault
_Control circuit terminalfault

Control circuit terminal fault
-----------
Control circuit terminalfault

Control circuit terminal fault
Check state of input terminal

with data Un-07 u n - u
Stop mode selection possible
Replace inverter if " : 'Is

Indicated as the state of
open terminal.
FAULT DISPLAY
Table 6
Fault Display and Details (Cont'd)
Indication
Fault Dispaly
bus
Communication inverter
card (option)
co mmunication error
rlrlu
~ PFu
~PFu^ !
_ _`PFu^c~_ _
Description
Corrective Action
Stop mode selection possible
Check communication cable

between communication interface
card (SI-B) and master controller.
Operator communication error
Communication between G3 and

operator is not established 5
seconds after the power supply is
turned ON .
" Insert operator connector plug

again .
" Replace control board .
" Check wiring of control board .
Operator commuincation error
Communication error occurs for 2

" Insert operator connector plug
seconds after communication
again .
between G3 and operator is once
established after the power supply . Replace control board .
is to -ned ON .
Control
_ circu it fault
~PFu3
[PF ON
'PF~S
AID converter fault in CPU
[WOE,
Optional connection fault
NV-RAM (S-RAM) fault _NV-RAM (BCC, Access Code) fault
PF2u^
Fault of AID converter in

analog speed reference card
(opti on)
PF2 .
Self-analysis fault of CP-213

commuincation interface card
(optio n)
-------- CPF22
PF23
Model code fault of CP-213

commuincation interface card
(option)
Inverter fault
Option card fault
*Replace control PC board.
" Check and secure the option card

connector.
Replace option card .
Mutual analysis fault of CP-213

communication interface card
(option)
CAUTION
If "FU" fault occurs, check the output transistors first, before replacing the DC bus fuse.
APPENDIX
APPENDIX A
SPECIFICATIONS
21,30
21.37
200 to 230V
21,45
- -21,55
21,'15
----41,55
40
(30)
50
(37)
60
(45)
75
(55)
' 100
(75)
75
(55)
50
(37)
60
(45)
75
(55)
100
(75)
125
(90)
kVA
54
68
78
95
130
Constant Torque Rating Current_ A
13
160
183
224
300
180
205
252
Inverter Model CIMR-G3 i_ ; :_-.;

Max. Applicable
Motor Output
HP (kW)*l
Constant
Torque Ratings
Variable
Torque Ratings
Inverter Capacity
Output
teristics
Variable Torque Rating Curie
Max. Output Voltage
--
337
Rated Input Voltage and

Frequency
i Allowable Voltage Fluctuation
Motor Overload Protection

Instantaneous Ov erc_
urrent
Blown husc Prow-Won
Overload
Protective
Functions
Digital command: 0.01%
Digital operator reference_ 0.1 Hi .
Power Charge Indication

Loca tion
Enviroii- Ambient Temperature
mental
Condi- ' Storage Temperature*5
tions
Humidit y
ibration
300
144
180
252
337
_ 250
_-
_---
77 18F
25 10 *C
Analog reference: 0.06 H7/60 HL
_ -_--
0.0 1 Hi (1/30000)
_.
150% constant torqu e rating current for 1 min ute /110% vari ab le torque rating. curr ent for 1 minute
-_
-0 to 10 VDC (20 W), 4-20 mA (250 Q) 0- IOV (OI''riONAL) _
---_-
0.1 to 6000 sec (Accel /Decel time sett

ling independently )
App
rox. 20010
4:
For general purpose

4: For high starting torque
4: For fans and pumps
3: F or machine tools .
15 types of V/f pattern selection

and arbitrary program V/f
pattern setting enabled
__
Electric t herm al overload relay
Mo tor coasts to a stop at -pprox. 200% of inverter rated current. _

Motor coasts to a stop by blow_ n-fuse . _
[Motor coasts to a stop after 1 minute at 150% /Motor coasts to a stop after 1 minute at 110% variable
constant torque rating current.
/ torque rating current.
Motor coasts to a stop if converter
output voltage exceeds 800V . (approx 700V).*3

output voltage drops to 210V or below.
Ground Fault
22 4
0. 1 to 400 He
Undcrvoltage
Stall Prevention
200 --
165
+ 14 to 104_F
--- Analogg command: 0.1%
- 10 to 401C

output voltage exceeds 400V.
Fin Overheat
140
3-Phase
380/400/415/440I460V, 50/60 He
Overvoltage
Momentary Power Loss
110
__128
5%
Output Frequency Reso lution
No . of V-f Patterns
250
(185)
Sin__
_
e wave PWM
Frequency Resolution
AcceI/Decel
200
(160)
-- 1 0%
i Frequencyy Accuracyy
' Braking Torque
150
(I10)
3-Phase
200/208/220V, 50 Hz
200/208/220/23O V, 60 Hi
Frequency Control Range
Frequency Setting Signal
100
(75)
3-Phase, 380/400/415/440/460V
(Proportional to input voltage by_ programming)
Allowable_ Frequency Fluctuation
Overload Capacity
- _4I.A6
200
(160)
_
-
3-Phase, 200/208/220/230V
(P roportional to input voltage)
Control Method
Control
Characteristics
380 to 460V
-~
41,75__
4LAI
100
150
(75)
(110)
SO_- 60, 72, 90, 120, 180 Hz (u p to 400 liz

available)
____-_
____-
Rated Output- Frequency

Power
Supply
146

output voltage drops to 420V or bel ow .
Immediately stop by 15 ms and above momentary power loss . (Continuous system operation during
-- power loss less than 2 sec is equipp ed as standard.) Setting made_ before shipment . Thermostat
Stall prevention at accel/deccl and constant speed ope ration

Provided by electronic circuit
Charge lamp stays ON until bus voltage drops be low 50V_

Indoor (protected from corrosive gases and dust )
+ 14 to + 104F(-10 to +40C) (Enclosed type)

+ 14 to + 122F (-10 to --50C)*4 (O pen chassis type) (not frozen)
____
-4 to 14 0F-(- 20 to +60C)
90% RH. (non - condensing)
9.81m/s= (1G) less than 20FIc, up to 1 .96m/s= (0.2G) at 20 to 50Hz
*I- YASKAWA standard 4-pole motor is used to determine max applicable motor output .
Application
*2 of variable torque rating requires adjustment of 4th digit of Sn-14: from 0 to I (Ox x x to 1 x x x) .
*3 : Approx . 700V when input voltage set value (Cn-01.) is Icss than 400.OV Approx . 800v when it exceeds 400.OV
*4 : Up to 122F (50C) allowed when front cover is removed (open chassis type)
*5 . Temperature during shipping (for short period)
-30-
__
--
DIMEMSIONS
APPENDIX B
DIMENSIONS in inch (mm)
9-1 C71 002
W'-I
Voltage
V
Motor
Output
HP
(kW)
VS616G3
- ---- Open Chassis Type
-_
W
W1
HI
Mtg.
Hole
d
Mass
lb
(kg)
--
-Enclosed
Type _
_ _
D
W1
H1
- - Mtg.
Hole
d
Mass
Ib
(kg)
40
(30)
50
(37)
(6)
200
to
230
To be released shortly.
75
(55)
100
(75)
380
to
460
Note :
75
(55)
17 .91 32 .28 12.99 13 .78 31 .30

M10
(455) (820) (330) (350) (795)
190
(86)
18 .11 44.49 12 .99 13 .78 31 .30

(460) (1130) (330) (350) (795)
M10
203
(92)
100
(75)
31 .30
M10
(795)
190
(86)
18.11 44.49 12 .99 13 .78 31 .30

(460) (1130) (330) (350) (795) M10
203
(9 2)
150
(110)
17 .91 32 .28 12.99 13 .78

(455) (820) (330) (350)
22 .64 36 .42 13.98 17 .52
(575) (925) (355) (445)
35 .A
(895)
M12
291 22.84 50.79 13 .98 17 .52 35 .24

(132) (580) (1290) (355) (445) (895)
M12-
315
(143)
200
(160)
22 .64 36 .42 14.96 17 .52 35.4

(575) (925) (380) (445) (895)
M12
291 22.84 50.79 14 .96 17.52 35 .24

(146) (580) (1290) (380) (445) (895)
M12
346
(157)
For detailed dimensions, contact your YASKAWA Representative .
V/f PATTERN
APPENDIX
V/f PATTERN (Sn-02)
The following V/f patterns can be selected by Sn-02 .

voltage to
V/f pattern selection .
Cn-O1 before
" Sn-02 data

" Sn-02 data
@0
to
QF
Set inverter input
Impossible to
Possible to
change
set freely
(The
following shows
the data after initialization .)
" 40HP (30kW) to 60HP (45kW) VI'f PATTERN SELECTION (230V Class)
Apphcation
Specification
Sn-02
Appli
cation
V/f Pattern
Specification
IV)
zao
i
50Hz
Z_
50Hz
,
10 1 3 25
60Hz
Saturation
o
-
60Hz
(VI
__
200
cn
~'
SOHc
Saturation
501HZ1
60Hz
~',
O
15 -10
0 15 3
' '
50 601H :l
Low
Starting
Torque
Sn-02
--------
V/f Pattern
IV'
zoo
~J
High
Starting
Torque
;~t
Low
Starting
Torque
200l
High
Starting
Torque
25
0 ;325
50 ft .
IVI
;
CI
2200
iz
'
15
IV)
200 ___________
"
'
601Hz .
rv1
I
03
72Hz
90Hz
10
cd
lFlzl
so
Variable
Torque Z
F
v
IV)
zoo
.g
35
4p
12M
t~D
o.
~O
0 13
25
50 (HP
3 ---
15
- _
_ _ __
10
-_
Variable
Torque I
o
'
6
0
-
60Hz
Variable
Torque 2
IV)
zoo ---- - ----
180H7
50
30
--so
ir_
120
(Hz1
-__-
___
17
15 -_ _
10
,a
015
W,
200 _
,
,
07
35
'
0-15-3
IHZI
15
"
(V1
zoo
OO
50Hz
i=
Ld
60 72
15
10
v,
15 3
Variable
Torque I
Ct~
60 IHZI
-__
0 15 3
60
HiI
V/f PATTERN
" 75HP (55M) to 200HP (160kM V/f PATTERN SELECTION (230V Class*)
pin
dp
Specification
Sn-02
V/f Pattern
pp i
A ll
Specification
IVI
Op
5OHz
_
aZ
'
13 7
01 515
50I1IZ1
50Hz
Sn-02
Low
Starting
Torque
-- ----
Cs)
200
r~
23
18
High
Starting
Torque
V/f Pattern
9
L
4; +
L,
,
3P5
50
-HI
00
"
60Hz
Saturation
2001- -
5OHz
Saturation
'~
60Hc
13--7
'
5C601=1
--
0_15
Low
En
60Hz
200VI-
Togiue
23101
High
Starting
Torque
IV)
200
72Hz
IV)
03
o.
a'a
._,
50Hz
0
L
E_:
2001
Variable
Torque 1
60Hz
QD
2
7
`n
p
O
l5)
'"
120Hz
I OD
O
Q
71
13
0 15 3e0
`
+20
IHZI
50 (Hz.)
2oi 1 _ _
180Hz
35 -
OE
,'
13 -
s
015
60 90
lHil
In,
25
5 3
IV.
200 -
2MV1
50
Variable
Torque 2
-_ __
V12
IHZI
35
013
'
13~ __
13 --
~~ _ _ _ _
Variable
Torque 2
c
.. .
CC)
90Hr.
v
C
4
U
IFlil
2001
7
0'1 5 3
Variable
Torque I
11
`, 5 3 - ___ -
30
s0 (Hz)
0 15 3
Voltage values are doubled for 460V class .

150 to 200HP (110 to MOM) for only 460V class .
Notes : I . Consider the following points as V/f pattern selecting conditions .
(l) Select a pattern in accordance with the motor voltage-frequency characteristics .
(2) Select a pattern in accordance with the motor maximum r/min .
2 . High starting torque should be selected only in the following cases :
(l) Wiring distance is long (approx. 492ft 150m or more) .
(2) Voltage drop at start is large..
(3) AC reactor is inserted in the inverters input or output circuit.
(4) The motor is smaller than the maximum applicable motor .
eo:1
~
i
lH
TYPICAL CONNECTION DIAGRAM
APPENDIX D
(1) Braking Unit (3 in parallel)
For Models CIMR-G3E-?21-30 to -G3~;21-75

(230V Class, 40 to 100HP, 30 to 75kW)
MCCEI
0-1%
THREE PHASE
AS
L1(R)
POWER SUPPLY
200/208/220VAC
L2(S) ~~
50Hz
200/208/220/230VAC, L3(T) .~~
60Hz
71TW
Ll(R)
L2(S)
L3(T)
11 (r)
Q)3
(P3)
BRAKING UNIT 1
ThERMOSWIMH
CONTACT
O
(N)
VS-616G3
-
COOLING
FAN
THERMOSWITCH
CON-ACT
THERMOSWI-CH
CON-AC -
MOTOR
T1(U)
T2(V)
T3(
G(E)
GROUND
(1000 OR LESS)
FRED METER CALIBRATION
RESISTOR RV30YN 20SB 20k0
i
MULTI FUNCTION ANAL OG

; OUTPUT 0 TO + 1OV
STANDARD SETTING
( OUTPUT FREQUENCY )
T X
FRED METER
(METER SPECIFICATIONS 3VDC 1mA)
FORWARD
RUN/STOP
REVERSE
RUN/STOP
'-`
FORWARD RUN COMMAND

(FORWARD RUN AT CLOSED)
~_
BRAKING UNIT ;
REVERSE RUN COMMAND

(REVERSE RUN AT COLSED)
(i
FAULT CONTACT OUTPUT

250VAC 1A OR LESS
30VDC 1A OR LESS
!5
STANDARD
SETTINGS
MULTI-FUNCTION
CONTACTINPUT
MULTI-FUNCTION
CONTACT OUTPUT
250VAC 1A OR LESS
30VDC 1A OR LESS
( STANDARD SETTING
)
DURING RUNNING SIGNAL
2 (G)
SHIELD SHEATH
CONNCTION
TERMINAL
OPEN COLLECTOR 1
(STANDARD SETTING
ZERO SPEED SIGNAL)
2k0
15POWER SUPPLY FOR
r SPEED SETTING
+ 15V 20mA
2k0
FXTERNAL
FREQUENCY
REFERENCE
OPEN COLLECTOR 2
(STANDARD SETTING
SPEED AGREED SIGNAL)
3 MASTER REFERENCE
0 TO 10V (20k0)
4 MASTER REFERENCE
4 TO 20mA (2500)
6 MULT-FUNCTION
_" ANALOG INPUT
7 0T0 10V
W)
RANDARD
SETTING
AUX
V FREQUENCY
FERENCE
-34-
"
`~ MULTI FUNCTION
OUTPUT COMMON
MULTI FUNCTION OUTPUT
For Models CIMR-G3i= ;4L55 to -G3[=?4LA6
(460V Class, 75 to 200HP, 55 to 160kW)
13RAKING UNIT 1
MCCB
THREE PHASE
POWER SUPPLY
380 TO 460V ,
50-HZ
L2(S) ~
~_~~
Y L1(R)
(P3)
VS616G3
" L2(S)460/440/415/
L3(T)
4 00~380V
It
L3(T)~ .
(N)
THERMOSWITCH
CONTACT
THERMOSW'TCH
CONTACT
THERMOSWITCH
CONTACT
MOTOR
Tl(U) :
T2 (V)'
T3(W) `
OVERLOAD RELAYOTRIP CONTACT OF

BRAKING RESISTOR UNIT
TFiRX
FRED METER CALIBRATION
RESISTOR RV30YN 20SB 201,0
'
2'
FAULT CONTACT
FORWARD
RUN/STOP
REVERSE
RUN/STOP
O~
-i !
--
11 __ -
(12'
~
'
+
FM
MULTI FUNCTION ANALOG

~ OUTPUT
i 0 TO + 10V
(STANDARD SETTING
, (OUTPUT FREQUENCY j
FREO METER
i FORWARD RUN COMMAND

(FORWARD RUN AT COLSED)
BRAKING UNIT i

250VAC 1A OR LESS
30V0C 1A OR LESS
SEQUENCE COMMON
INSULATED FROM
OV TERMINAL
___ SHIELD SHEATH
-~ 4 MASTER REFERENCE
6
ANALOG INPUT
7 0TO 10V (201,0)
STANDARD SETTING
DURING RUNNING SIGNAL
OPEN COLLECTOR 1
STANDARD SETTING~
(ZERO SPEED SIGNAL/
'
POWER SUPPLY FO
'15 SPEED SETTING
+ 15V 20mA
~ 3 MASTER REFERENCE .g
0T010V (201,0)
I+
MULTI FUNCTION
CONTACT OUTPUT
250VAC 1 A OR LESS
30VDC 1 A OR LESS
~~
6--OPEN COLLECTOR 2
STANDARD SETTING
AGREED
SIGNAISPEED
I I "I
MULTI FUNCTION
OUTPUT
(2) Run/Stop by Main Circuit Magnetic Contactor
For Model CIMR-G3,'-;2L30 (230V Class, 40HP, 30kW)

Turn on the power supply after checking that the motor has stopped . This
circuit cannot be used for an application with a duty cycle of 1 hour or less .
System Constant Setting
System Constant
No.
4th digit
SA_U~
Sri _J~
Data
3rd digit 2nd digit
_lst digit
-
* Frequency reference setting

0. Set by control circuit terminal
I : Digital operator set value (An-O1)
MCCB
n
THREE- PHASE
--------0
POVdER SUPPLY
Ii(R)
`
2 /208/220VAC
I ~(S)
., -- "
0
50H7
200/208/2"0/230VAC,
U(T)
60H7
MOTOR
VS-616G3
RUN COMMAND
FRED METER CALIBRATION RES-TOP

RV30YN20SB 20KW
STOP COMMAND
3 EXTERNAL FAULT INPUT
AL
~M NIT R
vl
MULTIFUNCTION
CONTACT INPUT
FWD/REV RUN
SELECT IS SET
TO TERMINAL
FUNCTION
K.
(12) (3j
FRED METER(METER SPECIF .CATIONS 3VX I -A)
';
SHIELD SHEATH
CONNECTION TERMINAL
5 POWER SUPPLY FORSPEED SETTING (+ 15V 2011A)
33 MASTER REFERENCE0TO
10V (20KD)
MULTI-FUNCTION CONTACT OUTPUT

250VAC 1A OR LESS,
30VDC 1A OR LESS
STANDARD SETTING
( DURING RUNNING )
SIGNAL
STANDARD SETTING
SPEED AGREED SIGNAL
MULTIFUNCTION
OUTPUT
MULTI FUNCTION OUPUI

COMMON
.a.
Notes:
l . Braking is not activated at deceleration stop . It coasts to a stop.

2. Use MC or MCX of delay release type for restart operation after momentary power loss .
3. Frequency setting resistor is not required for the use of digital operator's set value as frequency reference.
- 36-
(3) With VS Operator Model JVOP - 95 - :_:

* Connect to control circuit terminal 13 or 16 according to the

application . For terminal 16, set Sn-19 = x x 0 0 .
~~~o
-
THREE-PHASE
POWFR SUPPLY
380 TO 460V,
n
50/6-L3(T)--Q
L2(S)
VS-616G3
OM 460/440/
415/400/380V
VS OPERATOR JVOP-960
RUN COMMAND
STOP COMMAND
EXTERNAL FAULT IN-UT

FAULT RESET
SEQUENCF COMMON
OV TERMINAL
SHIELDSHEATH
CONVECTION
I
15GPOWER SUPPLY FOR SPEED SETTING (+ 15 2OmA)
13 MASTER REFERENCE 0 TO 10V (20Q)
J6 MULTIFUNCTION ANALOG OUTPUT
OV TO 10V (20k0)
17
MTR CAL
OPEN COLLECTOR 1
STANDARD SETTING
(ZERO SPEED SIGNAL)
_ OPEN COLLECTOR 2
:21 FAULT CONTACT
s=J
(SPEEDAGREED SIGNAL )
MULTI-FUNCTION
OUTPUT
COMMON
OUTPUT N~ION
(4)
With VS Operator Model JVOP - 96 . ~:;

* Connect to control circuit terminal 13 or 16 according to the

application For terminal 16, set Sn-19 = x x 0 0.
MCCB
I-,
L1(R) ~
THREE-PHASE
POWER SUPPLY
L2(S)- 380 TO 460V ,
MOTOR
s1_1(R)
VS OPERATOR JVOP 960

, 12 400 (,A400)
RUN COMMAND
STOP COMMAND
EXTERNAL FAULT INPUT
FAULT RESET
MULTI FUNCTION
CONTACT INPUT
MASTER/AUX
CHANGE IS SET
TO TERMINAL
Q FUNCTION
OV TERMINAL
SHIELD SHEATH CCNNECTION
TERMINAL
POWER SUPPLY FOR SPEED SETTING I * 15V 2W) ;

3
MASTER REFERENCE 0 70 IOV (1M)
MULTI FUNCTION CONTACT

OUTPUT
FAULT
CONTACT
MTR CAL
MULTI FUNCTION
OUTPUT
(5)
With Transistor Open Collector for Operation Signal

Data
System Constant
No .
4th digit
3rd digit
2nd digit
Ist digit
MCCB
THREE-PHASE
POWER SUPPLY
380 TO 460V,
5016OHz
FWD RUN/STOP
(K)
Lt(R)~-0
L2(S) ~O
L3(T) --~
;
1
REV RUN/STOP .p
EXTERNA FAULT
FAULT RESET-0
STANDARD
SETTINGS
JOG COMMAND
BASEBLOCK
COMMAND
I
I
VOLTAGE
SELECTION
FORWARD RUN GUMMAND

(FORWARD FUN AT CLOSED)
2 REVERSE RUN COMMAND
(REVERSE RUN AT CLOSED)
EXTERNAL FAULT 1
RESET
-O
-0
MONSOON
Transistor Operation
ON (Current sink state) at colsed contact
2k0
I
1
FRED METER CALIBRATION RESISTOR

RV30YN20SB 2OkQ
-F
J--
(12) (3
MASTERIAUX CHANGE
MULTI-STEP
SPEED SETTING
FM
MULTI FUNCTION ANALOG OUTPUT

O TO + IOV
STANDARD SETTING
OUTPUT FREQUENCY ;
FRED METER (METER SPECIFICATIOS 3VDC 1alA)
MULTI FUNCTION
CONTACT INPUT
i
I
SEQUENCE COMMON
ISOLATED FROM'
OV TERMINAL
2 (G) SHIELD SHEATH
CONNECTION

250VAC 1 A OR LESS
30VDC to OR LESS
EXTERNAL
FREQUENCY
REFERENCE
0 TO + 10V
ieA 4
36
MASTER REFERENCE
4 TO 20rnA (2500)
MULTI TUNCTIOH ANALOG INPUT
0 TO IOV Pq
STANDARD
SETTING AUX
FREQUENCY
REFERENCE
Ov
MULTI-FUNCTION CONTACT OUTPUT

250VAC 1 A OR LESS,
30VDC 1 A OR LESS
STANDARD SETTING
DURING RUNNING
SIGNAL
OPEN COLLECTOR 2
STANDARD SETTING
, ~
( SPEED AGREED SIGNAL)
MULTI FUNCTION
OUTPUT
(6) With Contact Output, Photo-coupler Output
MOTOR
O(R)-"
THREE-PHASE
POWER SUPPLY L2(S) -----0
380 TO 460V.
50160Hz
l2 400(,s 400)
i FORWARD RUN COMMAND
(FORWARD RUN AT CLOSED)
EXTERNAL
(+,3 FAULT
4
RESET
FREQ METER CALIBRATION RESISTOR

RV30YN20SB 20kQ
ANALOG
MONITOF,
-A
2~
(L2) (32
CHANGE
STANDARD
SETTINGS
; ;
.,%
'
--
~ MUI TI FUNCTION ANALOG

OUTPUT 0 TO + 10V
STANDARD SETTING
OUTPUT FREQUENCY
FM
FRED METER
-
MULTI STEP SPEED

SETTING
JOG
COMMAND
BASEBLOCK
COMMAND
SEQUENCER
; Z(G)
2W
SEQUENCE COMMON
flSOLATED FROM UV TERMINAL) SHIELD SHEATH
CONNECTION TERMINAL
Ts
-i.
EXTERNAL
FREQUENCY
REFERENCE
FAULT CONTACT
OUTPUT
250VAC 1A OR LESS,
30VDC 1A OR LESS
MUL TI FUNCTION
CONTACT OUTPUT
250VAC 1A OR LESS
30VDC 1 A OR LESS
STANDARD SETTING
( DURING RUNNING )
SIGNAL
200VAC
OPTIONS
APPENDIX E
OPTIONS
(1)
Name
Code No .
Analog
Speed
Reference Card
AI-14U
'
o.
Analog
Speed
Reference Card
AI-14B
Digital Speed
Reference
Card
DI-08
Digital Speed
Reference
Card
DI-16G
Function
Installing Position
Document No .
73600-000IX
Permits setting a high-accuracy, high-resolution analog speed reference

" Input signal level : 0 to + IOVDC (20k12) 1 channel
4 to 20mA DC (25052) 1 channel
" Input signal level : 14 bits (1/16384)
Attach the card at

2CN on the control ' TOEcircuit board.
~ C736-30.13
(See Note 1)
73600-0002X
Permits setting a high-accuracy, high-resolution analog speed reference

" Input signal level : 0 to IOVDC (20W),
4 to 20mA DC (25012; 3 channels
" Input reso lution : 13 bits + sign (1/8192)
Attach the card at

2CN on the control
circuit board.
(See Note 1)
TOEC736-30.14
Attach the card at

2CN on the control
circuit board .
(See Note 1)
TOEC736-30.15
Attach the card at

2CN on the control
circuit board.
(See Note 1)
TOEC736-30.17
73600-0003X
73600-CO I IX
Permits
" Input
" Input
" Input
setting an 8-bit digital speed reference

signal : Binary 16 bits/BCD 2 digits + Sign
voltage: +24V (isolated)
current : 8mA
Permits setting 16-bit digital speed reference .

" Input signal : Binary 16 bits/BCD 4 digits + sign
" Input voltage: +24V (isolated)
Supplied by external device .
" Input current: 8mA/point
73600-CO06X
Permits operation or constant setting by command from master

controller.
" Communication method : Synchronous
" Communication speed:
19.2kBPS (up to 136.5kBPS possible)
" In terface :
RS-232, RS-422, RS-485
Attach the card at

2CN on the control '
circuit board.
(See Note 1)
,
73600-DOOIX
Provides an analog signal for monitoring the output state (output frequency, output current, etc.) of the inverter .
" Output resolution : 8 bits (1/256)
" Output voltage: 0 to + 1OV (not isolated)
" Output channel : 2 channels
Attach the card at

3CN on the control
circuit board.
(See Note 2)
TOEC736-30.21
Analog
Monitor
Card
AO-12
Provides an analog signal for monitoring the output state (output frequency, output current etc.) of the inverter.
" Output resolution : 11 bits (1/2048)
" Output voltage: 0 to + lOV (not isolated)
" Outut channel: 2 channels
Attach the card at

3CN on the control
circuit board.
(See Note 2)
TOEC736-30.22
Pulse
Monitor
Card
PO-36F
73600-DO03X
Provides a pulse string signal corresponding to the output frequency

of the inverter.
" Output pulse: IF, 6F, IOF, 12F, 36F (F: Output frequency)
" Output voltage: + 12V l0~%0 (isolated)
" Output current: 20mA max.
Attach the card at

3CN on the control
circuit board.
(See Note 2)
TOEC736-30.23
73600-DO04X
Extends multifunction output signal output status .

Output method : Open collector output x 6 points
(48 VDC 50mA or less)
250VAC IA or less
: Relay contact (la)
output x 2 points
30VDC IA or less
Attach the card at

3CN on the control
circuit board.
(See Note 2)
TOEC736-30.24
Communication
Interface Card
SI-B
Analog
Card
AO-08
(Except digital output card DO-08, there treininals are

to be connected only class 2 circuits .
OPTION CARDS
Digital
Output
Card
DO-08
Notes
1.
2
3
4
Only one option card can be installed at 2CN at a time

Only one option card can be installed at 3CN at a time
When a communication interface card is attached at 2CN, no option card can be attached at 3CN.
All option card terminals (except digital output card DO-08) should be connected to class 2 circuits .
OPTIONS
(1) OPTION CARDS (Cont'd)

Name
Code No .
Function
PG Speed
Control Card
PG-C
PG-D
Notes
I
2
3.
4
Except digital output card DO-08, there tcrnunals arel

(t.) be connected only class 2 circuits
Installing Position
Document No .
Used to compensate for speed fluctuations due to sl p, utilizing a motor

PG (pulse generator) which provides a means of speed feedback .
73600-DO05X
73600-DO06X
" For single-ended push-pull input or open collector input

" Phase A (single phase) input
" PG frequency range: 50 to 32767 Hz
" Pulse monitor output : + 12V, 20 mA
" Input voltage: + 12 V
External power supply required
" Input current: 300 mA
" For differential input
" Phase A (differential pulse) input
" PG frequency range: 50 to 32767 Hz
" I/0 standard is in compliance with RS-422A.
" Input voltage: + 12 V
External power supply required
" Input current : 300 mA )
Attach the card

at 3CN on the
control circuit
board.
(See Note 2)
Only one option card can be installed at 2CN at a time .

Only one option card can be installed at 3CN at a time .
When a communication interface card is attached at 2CN, no option card can be attached at 3CN.
All option card ternunals (except digital output card DO-08) should be connected to class 2 circuits
SPEED (FREOUENCY)
REFERENCE OPTION CARD
COMMUNICATION
INTFRFACE CARD
MONITOR OPTION CARD
FEEDBACK SPEED
CONTROL CARD
BOTTOM
Option Card Installing Position
TOE0736-30 .3
OPTIONS
(2)
OPTION UNITS
Name
Model
(Code No.)
Function
Installing Position
Uigital Monitor
HOP - 101
(73041 - 0911X)
Permits display of frequency and current by digital monitor and indication of a problem.
Not equipped with key pads for RUN/STOP operation and setting
a constant so that it can be safely used at the site.
On the inverter"~
Remote Operator
HOP - 102
(73041 - 0912X)
Remote Monitor
HOP
04 1 - -103
(73
0913X)
Digital operator (JVOP-100) and digital monitor (JVUP-101) are bulitin . Can perform operation or monitorirg by serial communication
at a distance of 328ft (100m) maximum from the inverter .
200mA current IOOP
Power supply : 85 to 264VAC, 50 to 60Hz
(D-SU B connector, cover, power supply con nector provided)
Separately-mountedd
For open
or
enclosed type
__
Remote Interface
HOP - 104
(73041 - 0914X)
Mounted on the inverter for remote operation or monitoring [up

, to 32811 (100m)l by remote operator (JVOP-102) or remote monitor
(JVOP-103).
20mA current 100P/RS-232C
(D-SUB connector, cover provided)
Operator/Monitor Adapter
JVOP - 109
(73041 - 0919X)
This removable adapter panel can be used on the inverter cover with
I an extension cable when the digital operator or digital monitor needs
i to be removed from the inverter cover.
Adapter Panel Exclusive

Use Extension Cable
3 .3ft (tin) cable

(72616-W3U01-O1)
9 .9ft (3m) cable
(72616-W3003-01)
VS Operator
(Small Plastic Version)
HOP - 95 . .
(73041 - 0905X_-'_'J,)
VS Operator
(Standard Version)
*,
JVOP - 95-L",
(73041 - 0905X" -_;)
Extension *'
Cable for Digital
Operator or Monitor
3.311 (lm) cable

(72616 - W3001)
9.9ft (3m) cable
(72616 - W3003)
On the inverter
On the inverter
Document
No .
TOE0730-50.4
TOEC736-20 .4
TOEC736- 50 .11
Used for remote mounting of the digital operator/monitor using adapter

panel (JVUP-109)
rAn exclusive control parcel for remotely setting frequency and for starling
and stopping an inverter using analog commands (distance up to 164ft
(50m)j .
Scale on the frequency indicator: 60/120Hz, 90/180Hr
Separately installed
An exclusive control panel for remotely setting frequency and for starting
and stopping an inverter using analog commands distance up to 164ft
(50m)j .
Scale on t h e frequency indic ator, 75Hz, 150H7, 220Hz
This extension cable is used when the digital operator or digital

monitor is used after removing from the inverter front cover.
The cable is available in 3.311 (1m) and 9.911(3m) lengths . The package
of the extension cable includes a simple indicating cover. Depending
on the application, the use of the operator/monitor adapter JVOP-109

is recommended .
*i
the inverter
TOE-
0730-50 .10
OPTIONS
(2) OPTION UNITS (Cont'd)

Model
(Code No .)
Name
CDBR - E: :
(7 3600 - R E~_; 0)
Braking Resistor Unit
LKEB (73600 - K
Back up Capacitor Unit

for Momentary Power Loss
Control Power
Unit for DI-16G
Control Power
Unit for PG-C
P00.:?0
(73600 - P00' :0)
AVR387
(72600-AVR387)
---
Document
No .
Function
Installing Position
Used in combination with the braking resistor unit to reduce the

motor deceleration time .
TOE0736-50 .5
Shortens the motor deceleration time by consuming the regenerative

energy through the resistor.
TOEC736-50.5
Designed for momentary power loss of control power.

(Backup time : 2sec .)
Used to supply power to digital reference card (DI-16G) .

" Input: 200 to 240VAC 10% 50160Hc
" Output : + 24VDC 0.2A
AVR388
(72600-AVR388)
Use AVR388 for momentary power loss.

(Backup time: 2sec .)
AVR385
(72600-AVR385)
Used to supply power to PG speed control card (PG-C) .

" Input: 200 to 240VAC 10% 50/60Hz
" Output : + 12VDC 0.3A
AVR386
(72600-AVR386)
Use AVR386 for momentary power loss .

(Backup time: 2sec .)
TOE-
0736-50 .6
TOEC7
TOEC736-30 .3
* I Only one of the options, JVOP-101 or -109, can be installed at a time

When attaching either option, the digital operator (JVOP-100, provided as a standard feature) must be removed
*2 The type of Fequency indicator i% to be shown m the box after the model name and the code number .
In Case of VS Operator
Frequency Indicator
(max. scale)
Model
Code No .
601120/75Hz
01
90/180/1 50H7
02
220Hc
03
*3 Exclusive extension cables with blind cover can not be removed on the inverter front cover.
When digital operator/monitor is operated remotely (3 .3ft 1m, 9.9ft 3m), use exclusive use extension cable (with indicating cover) or
adapter panel and adapter panel exclusive use extension cable.
-45-
Varispeed-616G3
INSTRUCTIONS
200 to 230V, 40 to 100HP (30 to 75k" 54 to 130kVA

380 to 460V, 75 to 200H P (55 to 160k" 110 to 250kVA
TOKYO OFFICE Ohtemachi Bldg, 1-6-1 Ohtemachi Chiyoda-ku Tokyo 10C Japan
Phone (03) 3284-9111 Telex YASKAWA J33530 Fax (03) 3284-9034
YASKAWA ELECTRIC AMERICA, INC
Chicago-Corporate Headquarters 2942 MacArthur Blvd Northbrook, IL 60062-2028 U S A
Phone (708) 291-2340 Fax (708) 498-2430
Chicago-Technical Center 3160 MacArthur Blvd Northbrook, IL 60062-1917 U S A
Phone (708) 291-0411 Fax (708) 291-1018
MOTOMAN INC
805 Liberty Lane West Carrollton OH 45449, U S A
Phone (513) 847-6200 Fax (513) 847-6277
YASKAWA ELETRICO DO BRASIL COMERCIO LTDA
Rua Conde Do Pinhal 8-5 Andar Sala 51 CEP 01501-Sao Paulo-SP Brasil
Phone (011) 35-1911 Fax (011) 37-7375
YASKAWA ELECTRIC EUROPE GmbH
Am Kronberger Hang 2 65824 Schwalbach Germany
Phone (49) 6196-569-300 Fax (49) 6196-888-301
Motoman Robotics AB
Box 130 S-38500 Torsas Sweden
Phone 0486-10575 Fax 0486-11410
Motoman Robotec GmbH
Kammerfeldstrafle 1 85391 Allershausen Germany
Phone 08166-900 Fax 08166-9039
YASKAWA ELECTRIC UK LTD
3 Drum Mains Park Orchardton Woods Cumbernauld, Scotland G68 91. D U K
Phone (236)735000 Fax (236)458182
YASKAWA ELECTRIC KOREA CORPORATION
8th Floor Seoul Center Bldg, 91-1, Sogong-Dong, Chung-ku, Seoul Korea 100-070
Phone (02)776-7844 Fax (02)753-2639
YASKAWA ELECTRIC (SINGAPORE) PTE LTD .
Head Office CPF Bldg, 79 Robinson Road # 13-05, Singapore 0106, SINGAPORE
Phone 221-7530 Telex (87) 24890 YASKAWA RS Fax 224-5854
Service Center 221 Henderson Road, # 07-20 Henderson Building Singapore 0315 SINGAPORE
Phone 276-7407 Fax 276-7406
YATEC ENGINEERING CORPORATION
Shen Hsiang Tang Sung Chiang Building 10F 146 Sung Chiang Road, Taipei Taiwan
Phone (02) 563-0010 Fax (02) 567-4677
SHANGHAI OFFICE Room No 88 Wan Zhong Building 1303 Yan An Road (West), Shanghai 200050, CHINA
Phone (86) 212-1015 Fax (86) 212-1015
TAIPEI OFFICE Shen Hsiang Tang Sung Chiang Building 10F 146 Sung Chung Road Taipei Taiwan
Phone (02) 563-0010 Fax (02) 567-4677
YASKAWA ELECTRIC CORPORATION

111111111111
11
YASKAWA
Printed in Japan February 1995 94-8

0 94-C71-003,
692-553
0 5WA <j>

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YASKAWA

SUPER LOW-NOISE GENERAL-PURPOSE INVERTER

Before initial operation, read these instructions thoroughly,

An inverter is a device which converts

Braking Unit (3 in parallel) .. . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . .. . . .. . . . .. . . . . . . . . . . .. . . . . . .. . . . . . . . . . . .. . . . . . .. . . .

" NAMEPLATE DATA

SPEC: 21.300 :-;

VARIABLE TORQUE CON . AMPS: 146.0 HP : 50

AMPS: 160.0 CONSTANT TORQUE COT. AMPS : 130.0 HP . 40

FILE NO. : E131457

" MODEL DESIGNATION

Low noise type

*OPEN CHASSIS TYPE

(b) Side View

Note: For product external and mounting dimensions, refer to

Minimum Mounting Space

Location of the VS-616G3 is important in achieving proper performance

MULTI FUNCDON ANALO(, OUWUr 45

FAUI T CONTACT OUTP..,T

" Braking resistor unit ((@3-G)

" M ain circuit capacitor ((@3 -G)

Cooling fan power supply (control power supply)

200 to 230VAC input

" Cooling fan power supply (control power supply)

200 to 230VAC input

380 to 460VAC input

" External power supply

" Model CIMR-G3~ :"2L30 to 21-75

" Model CIMR-G3 .'. : ;4L55 to 4LA6

MOLDED-CASE CIRCUIT BREAKER (MCCB) AND FUSE

" Mitsubishi Electric NV series (manufactured in 1988 and

Branch Circuit Protection

Rated Output Current

Rated Output Cu rrent _

~Yaskawa Code No.

380 to 460V Units

WIRE AND TERMINAL SCREW SIZES

" Wire sizes and types are shown in Tables 3 and 4 .

230V Class Wire Size

TI (U), T2 (V), T3 (W)

LI (R), L2 (S), 13 (T), (} (N). C3 (P3), TI (t)), T2 (V) . T3 (W)

LI (R). L2 (S), L3 (7), O(M, ()3 (P3), Tl (U), T2 (V), T3 (W)

Ll (R), L2 (S), L3 (1), (9 (N). i3 (P3), TI (U), T2 (V), T3 (W)

Ll (R), 1.2 (S), L3 (T), 0 (M. `3 (I'3), TI (U), T2 (V), 13 (W)

75C Wire Range

* Indicates the use of Pressure Lug Terminals.

wire with class I

0 (N), @+ 1 (P3), TI (11)

LI (R), L2 (S), L3 (r),

nl- _(P3), TI (U), 12 (V), T3 (W)

ti (r), t z 200 (a200), tz 400 (A4)0), x, y

Ll (R), 11 (S), L3 (T), (9 (N), 0'I (P3), TI tT2 (V), T3 (W)

t 2 200 ( .x200), tz 400 (,x430), x, y

LI (R), 12 (S), L3 (T),

75C Wire Range

4130V Class Wire Size

200 (x200), 1z 400 (04)0),- x, y

PowYr abk6001' myl

* Indicates the use of Pressure Lug Terminals.

When determining wire sizing, voltage drop should be considered .

Grounding of Three VS-616G3 Units

CONTROL CIRCUIT TERMINALS

Revers.- run at closed, stop at open