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QCIIY-(4-16) hydraulic guillotine shear

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Model: '21~O

Code:

,}3~

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Anhui HuaXia Machine Manufacturing

Co., Ltcl

V2010,10

QC 11-5(.'" e'" hydraulic guillotine shearing ni nhinc

Contents
1

Foreword

Summary

..

.... i!
.

.. 5

2.1

Vocabulary of terms

2.2

Main use and characteristics

.:"
"

?_ . ..J .,Use environment

condition

6
2.4

Caution

e>
~i}
;::::,,~ f

2.5

Safety advice
7

Machine structure and working principle

3.1

/~~. S

Machine structure

3.1.1 General view for machine shape

3.2

Working principie introduction

10

3.3

Technical parameter

11

Hydraulic system

12

4.1

Hydraulic system composition

12

4.2

Hydraulic system principie

(picture)

13

4.3

Oilline Manifold layout

4.4

Hydraulic sys.tem introduction

(picture)

14
15

4.4.1 Hydraulic systems analysis

4.5
5

Hydraulic system failure analysis and ruled out..

Electrical systern
5.1

15
16

17

Machine power

18

5.2.3 Pre-prepared operation

19

5.1.4 Operation methods

-

).~

operation

19

manual of MDI00 system

5.2.1 Power Interface

..... 22
..

..

22

5.2.2 Manual mode

5.2.3 Status display(back gauge distance, shearing angle, shearing times)

22
.

23

. ..

.... .

5.2.4 Automatic

positioning of back gauge plate

5.2.5 Parameter modification

..

.23
.24

OC l l-series hvdraulic uu.ltotine sheanm; machine

....

....

c_;

i,_..,

5.2.6 Teach-in input

5.2.7 Machine adjustment(accumulator

5.3

charging and draining )

..... 26
.

Electrical Schematic Diagram

Transportation
6.1

2.J

29:

and storage

Lifting, transportation

29

notes

o'
l'~

6.2

Notice items of storage

3fi}',; .
, ..

Preparation before installation

The basis of machine (groundwork)

7.2

Groundwork

7.3

Level adjustment

7.4

Hydraulic oil

3;1 .

(Figure)

of machine

3~:
33
33i:

7.4.2

Oil tank cleaning

335.

7.4.3

The addition of hydraulic oil

34

Electric wiring

35

)6

Use, adjustment
8.1

Adjustment

8.2

Blade gap adjustment

of back gauge position

36
36

8.2.1

Blade gap comparison table

36

8.2.2

Blade gap adjustment

36

methods

Blade teardown, tool edge change, tool change, and installation

37

Precision adjustment
9.1

38

Blade parts clearance adjustment

(blade gap evenness)

38

9.1.1

Blade parts clearance adjustment principies:

39

9.1.2

Adjusting methods:

39

9.1.3

Blade part gap adjusting figure

40

9.2

Precision adjustment of back gauge

9.2.1
10

t~:~:."'~'

Selection of hydraulic oil

8.3

Inspection and adjustment

method of back gauge precision:

41
..

Keep and maintenance

10 1 Machine lubrication
10.1.1

~.

~rO.' : '.

7.4.1

7.5
8

'1 .- .

3/h
.:.~~~~.:~:..~:

and use

7.1

production

->.

Concentrate manual lubrication pump

..

42
43

............. 43
44

r-

QC JI-series hydraulic guillotine shearing machine

..,
.)

10.2 Hydraulic system maintenance

45

10.2.1
.:

Hydraulic oil

45

10.2.2

Oil filter (hydraulic oil filter)

45

10.2.3

Air filter (air filter cleaner)

45

10.2.4

Connection of hydraulic components

45

10.2.5

Hydraulic components

45 ..'

,:'~ ~}..~.
. -

o.

','

10.3 Nitrogen return system maintenance

10.3.1

(Check pressure, release nitrogen, crush in nitrogen) .. 46

,

Operation methods of nitrogen accumulator

pressure:

of nitrogen

": "r-

'

46

10.4 Machine parts maintenance

10.5 Easily damage parts(attach

inflate, deflate, monitoring

48 _
picture)

49

11

Parking list

51

12

Quality certificate

53 \

13

After-sales service

54 :.~

t'

1 Foreword
Dear users, thank you for purchasing
have a better understanding

this machine,

in order to make you

and use the machine correctly, please read this manual

carefu11y before use. In familiar with this product knowledge,

safety information

and a11notice items, then use the machine.

This manual designed to provide you with the permanent

insta11ation, operation,

and maintenance.

machine information

This manual must be handed over to the

person in charge of machine tools for proper operation

and maintenance.

keep it well, for inspection. If need more detailed information,

our service

department

code, ,the machine

in time

namcplate

(please

note the model

and certificare

of compliance

model and factory machine code).

Declaration:

of

if product were changed, without notice.

Please

please contact with

and factory

machine

both have machine

()C
.....

l l-senes hvdraulic
...

Surnrnary

2.1
1)

zuillotmc

shcarinu

'--"

machrne

.._

Vocabulary of terms
Guillotine

shearing

machine---Upper

knife rest rnakes the relative motion with worktable

to

cut plate by the straight line way.

2)

Hydraulic

guillotine

with hydraulic

shearing machine----Upper

blade rest move up and down to cut plate

drive.

3)

Rack---- constitute

the framework

of machine too1.

4)

Pole distance- The side pole of machine rack

5)

Upper blade rest---- The tool which install blade, and it can move up and down.

6)

Blades----

7)

Worktable----

8)

Hold-down

cutting tools that direct role in the sheet metal.

Fixed two housings.
cylinder----

it is component

component

of installing

that compress

blades and bearing plate.

and fix plate by hydraulic

drive when

cutting plate.
9)

Nominal

pressure----maximum

working pressure that machine allowed

10) Max. cutting width--- rated width of shearing plate

11) Max. cutting thickness----rated

thickness

12) Anti-strength

refers to the metal material to a certain extent under pull role,

of material

the maximum

capacity

utmost suddenly

---it

of shearing plate

code of material

resistance

destroy

role, when deformation

increase

o b , refer to the ultimate strength when outside force is pull force

13) Shearing angle----included

angle between Upper blade and lower blade.

(Shear angle affect shear effect and work efficiency

directly)

14) Po1e distance ---- Distance between two uprights

15) Blade gap---(gap

space between upper blade and lower blade.

affect shear effect and quality directly)

16) Nitrogen

accumulator----

compressed
connected

nitrogen.

air sac

inside

In the machine,

to form a separate

accumulator

its airbags outer hydraulic

closed-channel,

nitrogen

play the role of carrier of upper knife rest(blade

17) Back gauge length----

filled

with

seal

gas-tank

which

oil chamber and return tank

is compressible

(storage

function),

rest).

distance from back gauge block to cutting position of the upper blade

and bottom blade.

18) Top-dead

center

movement

20) Hydraulic

blade

rest----

the most

upper

lirnit position

in fluctuation

of upper blade.

19) Bottom-dead
movement

of upper

center

of upper blade rest----

the rnost lower limit position

in tluctuation

of upper blade.
drive---- transfer movement

and power making use of hydraulic

oil pressure

QC JI-series hydraulic guillotine shearing machine

2.2

Main use and characteristics

Use:
This machine
industry, architecture,

is mainly

automobile.

so on for sheet metal

standard,

used in aviation,

cutting.

manual,

metallurgic

power industry, eJectric appliance,

(take Tensile

if need shear other higher strength

as per material

light industry,

strengtb

industry,

decoration

450N/mm2

of sheared

sheet metal, should check material

reduce the thickness

of sheared material).

chemical

engineering

and

sheet metal

as

tensile strength

High efficiency

and reliable

performance.

Characteristics:
(1) This machine adopt steel welding structure,
accumulator

good rigidity:

retum speed of nitrogen

is rapid, stable and reliable; shearing process quick and stable, sbear plane of

sheared material is flat, shearing angle can adjust easily, smaller shearing angle has higher
work efficiency

when cut thin metal.

(2) This machine adopt advanced hydraulic and electrical control system. Adjustment
gauge and blade clearance

controlled

by intelligent

centralized

by visual display screen, operate quickly, easily, accurately.

stopping fingers fix position(optional

of back

control system and displayed

front gauge use ruler display,

parts); there is equipped

with protection

defense, can

assure safety of workers.

2.3

Use environment

condition

(1) Environment

temperature

(2) Environment

humidity.

(3) Altitude
(4) There

< 1000m

. _2C~40C
35%~95%

without frost.

are no pollutants

that corrode

metal

machine tool in the air. such as dust. corrosive

(5) Machine

work

space

sho uld have

the standard lighting provisions

good

and damage

the insulation

enough.

around

gases and so on.

illum inance.

of relevant workshop.

illuminance

lighting should conform

to

o. (

l l-series

~zuulotinc

shearinu ~ machine

hv.draulic
2.4

Caution

(1) Operators

must be trained and professional;

(2) Machine should be laid horizontally

machine performance

at the time of installation,

machine

distortion

will affect

and precision;

(3) When install and maintain rnachine, there need PPE devices (gloves);
(4) Machine

is prohibited

to run in cases of overloading

and serious

partial

load, otherwise

machine has the risk of damage.

(5) If need replaee

aecessories,

models must be same with the original

question, please eontaet with our after-sales

2.5

serviee

model. If you have any

department.

Safety advice
This manual will mention eaution on safety matters in the relevant seetions.

Severity rate of seeurity adviee falls into two eategories,

.&

Notice:

"dangerous"

and "notice" .

wrong operation might cause moderate injury, minor injury or

damaged goods .

.&

Dangerous:

Wrong operation may cause death or severe injury.

()C I i -series hydrauric

i'_

shcar ing machine

Machine structure and working principIe

3.1
3.1.1

guilloti

Machine structure
General view for machine

shape

_ ..

13

14

15

16

17

11

18

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11 .
12.
13.
14.
15
16.
17.
18.
19.

blade gap adjustment

main oil cylinder
console
hold down cylinder
middle support
oil cylinder
electrical box
machine trame
lower support
back gauge
knife rest
guardrail rack
upper support
motor
oil pump
integ rated valve block
oil tank
accumulator
work table

20.

support

21

support platform

rack

QC l l-ser.es h\draulic
3.1.2

Structure

~~uillotinc

shcarina ~ machine

description

(1) Machine frame. Steel welding frame structure,

on comer of

has good rigidity. Two hydraulic

cylinders

fix

left and right column and front panel. table with auxiliary turret, convenient for

micro-regulation
balltroller),

of lower blade rest. Work table also equipped

with feeding roller

operate easily.

(2) Upper blade rest

has good rigidity. It is supported

Steel welding frame structure,

support wheel, and make up and down movement

nitro gen accumulator,

by the middle and lower

under drive of left and right cylinders

and

finish shearing work.

(3) Oil cylinder

Composed

by two cylinders

in series formo the fuel tank body mounted

on the rack, the

piston rod drive rack directly.

(4) Hold down cylinder
Several hold-down

cylinders

cylinder, hold-down

install on frame front plateo After oil comes into hold-down

piston head press down under overcoming

compression

spring.

compres s plateo After finish shearing, through spring pull and reset. Binder force in crease
with increase of plate thickness.

(5) Upper support block

Used to support upper blade rest, the eccentric

shaft rotate some angle, blade gap increase or

decrease accordingly.
(6) Middle

support block

Used to SUpp011 upper blade rest. when adjust blade gap, the internal butterfly spring is
compressed

or released.

(7) Lower support block

Used to support upper blade rest.

(8) Front support gauge rack:

Front support gauge rack:

on tableo ruler display its amount (regulate

orientate to reach the expected

value. Shearing

cutting will be more convenient.

stopping

fingers and

thin steel plate in the use of stopping

finger.

stopping finger is optional)

(9) Back gauge:

Back gauge install

011

upper blade resi. mo ve up and down with upper blade resto motor

drive screw rotation by drix ing synchronous

transmission.

Then press back gauge control

buttons, or control motor positive ancl negative rotation by control system. can make back
gauge plate forward (or backward)
"machine parameter".

movement.

Adjustment

range of back gauge rack see

l-serie-, 11\draulic
zuillotinc
'--'

3.2

rn~ '11 ichm,

"hLJI

10

Working princple introduction

This machine

supported

is as per upper blade rest rnovernent,

by several wheels,

return cylinder

make straight

and lift upper blade res!' finish shearing

upper blade rest compress

relative position

(1) Compress

middle

plate:

of hydraulic

upper blade rest

driven by oil cylinder, then driven by

work; turn upper support eccentric

shaft,

spring, then can adjust blade gap, by changing

give off telecommunication

first foot switch

val ve, hydraulic

val ve, first drive hold-down

(2) Shear: hydraulic

oil pressure

blade rest downward

(3) Return trip:

support

structure,

the

of two cylinder piston. to achieve shear angle adjustment.

control action of hydraulic

111

return

cylinder compressing

to electrical
cylinder

system,

under control

sheet metal.

value,

Oil cylinder

drive upper

and make shearing.

Electrical

nitro gen in nitrogen

signal

oil come into hold-down

systern rises to a certain

system control hydraulic

open and un load, hold down cylinder

cylinder,

line movement

guillotine

accumulator

cylinder

piston

valve, unloading

loop of hydraulic

return under pull of spring, meanwhile

compress

hydraulic

immediately

oil (stored

lift upper

blade

system

high-pressure

in accumulator)

to retum

rest until top dead center,

machine back to the state before shear.

(4) Shear angle adjustment:

controlled

by electrical

achieve adjustment

hydraulic

cavity of two shearing

systern, discharge

of shear angle increase

shear stroke when cut thin plate. thereby

cylinders

or filled hydraulic
and decrease.
increase

oil to connected

Reduce

productivity

cutting thin plate; increase shear angle can cut thick material.

connected

by thread,
pipeline,

can

shear angle can shorten

and reduce deformation

of

~,c I l-series hy draulic

3.3

guillotine

sheariru, mac riue

11

Technical parameter
o.

Name

Max. cutting thickness

12

mm

Max, cutting width

3200

mm

Anti -strength

450

N/mn/

Shearing angle

0.5~2.5

Throat depth

130

mm

Back gauge length

550

mm

Strokes

8-15

'(!Ah-j-

Blade length

3300

mm

,..,
_)

11

Main motor

Amount

Model

Y180M-4

Power

18.5

kW

Speed

1440

rlmin

Model
Back

gauge

12

Unit

RV040

B5

1:20

Power

0.37

kW

Speed

1400

r/min

motor

Model
Axial plunger

40

Llmin

Pressure

31.5

MPa

Length

4000

mm

Width

1870

mm

Height

2350

mm

Around 360

kg

Discharge

13

40MCY14-1B

pump

14

15

Dimension

Oil tank Vo.

Remark

(.)c l l-series hydraulic

guillotine

~ ":dL1Jb machine

12

4 Hydraulic system
4.1

Hydraulic system composition

The hydraulic

system

consists

of pumps,

return cylinder and nitrogen accumulator.

adjustment,

accumulator

charging,

pipeline

manifold,

hydraulic

Can achieve compression

valve,

cylinders.

sheet, shear, shear angle

knife rest guick return such movement.

Qc l l-series

~i2:Ulllttt:ne

shearinu ~ rnachine

13

hv~draulic
4.2

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4.3

"-"

Oilline Manifold layout

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14

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QC J l-scries hydraulic gurl loune

4.4

machinc

SI icaring

15

Hydraulic system introduction

This system carry out press plate. cutting. nitrogen

return cylinder back actions.

Hydraulie systems analysis

4.4.1

Hydraulic

system is mainly composed

of oil pump and val ves group.

l. Start oil pump: when press the oil pump button on controller,
2.Cutting

down:

cylindery18

foot on foot pedal

through

down, and hold-down

(YVO) get power,

SF 1, No.8

single way valve, the oil in cylinder

~ lindel'. then the oil in lower cavity of cylinder

cylinder

the oil pump will start working.

pressure

oil come

into

18 lower cavity go to upper cavity of

19 go to accumulator(l4),

the blade rest move

16 move down also.

3 Return: loose foot pedal SFl, valve 8 lose power, and blade rest move up.
4.Charge accumulator:

first add pure ntrogen

make screen show 'charge

accumulator'

val ve 8 gain power, pressure

watch switch

gas (5-6kg) to accumulator,

((D," button, to

press ALM button and turn on shut off valve. Because

oil will come into accumulator

15, when the pressure

press

14 through

val ve 9, open pressure

is 8-10 Mpa, turn off shut off val ve 9, and loosen ALM

button.
5. Enlarge shearing angle: Please press
accumulator
6.Reduce

"> +"

button, and electrornagnetic

ball valve gets power.

14 will release energy, and then shearing angle is enlarged.

shearing

ang1e: please press

"<-" button, electromagnetic

ball val ve 8 (YVO) and 10

(YV 1) get power, then shearing ang1e is reduced.

7. For lower cavity of cylinder

18 and upper cavity of cylinder

19, ifthey

need oil, same as

Pressure of ea eh adjusting valve if as following,

1 electromagnetic

relief valve

2accum ulator
3

5-6MPa

one-way sequence valve

4shut offvalve.
off valve.

23MPa

lt will be available

8-10MPa
when charge accumulator.

after charged. please turn shut

QC
4.5

l-.::;enes hydraulic guillotille

16

shea "ng .nachine

Hydraulic system failure analysis and ruled out

Normal fault analysis diagram

Solutions

Reason

Fault phenomenon
l.electrical

or electric fault. solenoid valve has

and circuit.

no power input
trample pedal

2. hydraulic oil is not enough, pipe road leak

switch ,knife rest has no

3. hydraulic valve is blocked by sundries.

movement

4. hydraulic valve. oil purnp

01'

sorne broken

parts or device
1. hydraulic performance

decrease,

hydraulic

systern component fault

Cutting slowly(cutting
pressure is normal)

2.Pre-press

sheet is too strength

3. Accumulator

Nitrogen gas leaks(lt perforrns

that when blade knife moves between top dead

center and bottom dead center. return cylinder
pressure

blade rest stops when

cutting thicker plate

IS

check electrical device and parts

changed greatly )

charge hydraulic oil. check leak

phenomenon
Disassemble

and check .wash

check.

replace

check.

replace

readj ust
return cylinder release load. charge
Nitrogen gas and then charge
liquid for return cylinder

1. shearing angle adjustrnent is too srnall

increase shearing angle

2. shearing force adjustrnent is too small

adjust shearing force

3. sheared plate anti-strength

can not cut

4. cylinder seal component

component

is too high
or hydraulic seal

is broken.

shearing angle change

1. hydraulic valve is broken

by itself

2. cylinder seal cornponent

is broken

check,

replace

check.

replace

check.

replace

knife rest return slowly

or can not return to top
dead center

.ffi
.ffi

Nitrogen or hydraulic oil is not enough of

charge Nitrogen or charge

Nitrogen accumulator

accurnulator liquid

Danger:

Prohibit repair machine in the state of machine running!

Danger:

Prohibit repair machine without guidance of professional

technicians!

.ffi

Danger:

Prohibit change machine randomly, otherwise machine will

have unpredictable consequences!

QC1 -scries hydraulic guilllti,1r.:~ si eanng machine

17

Electrical system

Electrical

parts of this machine

security machinery

electrical

is according

equipment

to national

standard

Part 1: General technical

"mechanical

conditions"

for

the designo

Please notice the following items when operate or repair machine:

Danger:

Prohibit non-professional

Danger:

Prohibit use machine in the open air without cover!

Danger: Prohibit enance the internal wiring of machine, otherwise

staff repalr machine!

machine will have unpredictable action!

Q(_ l l-series h~ draulic guillotine shearmg machine

5.1

Machine power
Electrical

machinery
machine

parts

of the machine

electrical

equipment

tool control

reliable

system

performance,

cornponents,

is according

Part

adopt

1: General

to national
technical

relay logic control,

such advantages

operators

and maintenance

Machine

electrical

has a sound grounding

standard

"mechanical

conditions"

select

high

maintenance

protection

security

for the desizn.

'-'/

it has a high

and so on, and

thus run stably and reliably. simple operation,

very low failure rateo Machine

production
quality

The

efficiency.

implementation

is extremely

convenient.

system to ensure the security of

staff.

box is in the left side of machine tools, control power of the whole machine.

In addition to footswitch,
ofthe

18

operation

machine tool, the functions

components

of machine a11 concentrate

of each operation

components

button boxes in front

indicate by its top image symbo

Machine power
5.2.1 Machine power
Power and voltage
Motorcircuit:

three-phase

main control circuit:

, 415VAC,

220VAC,

Block rack control circuit.

Electromagnetic
Signallamp

24VAC,

counter.QFl

50HZ

24VDC

6VAC,

Main power is controlled

of electrical

50HZ

valve circuit:

circuit:

50HZ

50HZ

by main switch(automatic

air switch QFl) that insta11ed in the side

have shunt trip coil .When the electrical

closed, shunt trip coil gain power, automatic

cabinet door opened,

air switch QFl tripping

cut offthe

SQ6

power, realize

open door power-off protection

5.2.2 Safety protection
L

USCI-S

Eleclrici
use

about machine
v pro

t cct.i on: he cn t i re equ i pment and powcr 1 i nc pro t ec t ion, we propose

td A a ir c ir cu i t br caker

2,

o.:

3,

Block

pump motor
rack

s.

shor t c ircu i i and xrver load

l1Iotor shorl

circuit

anc! overload

ar e nro
are

cc t cd I)\" a i i switch

proteclec!

bv air

switch

QFl
QF2_

QC :-s~ric') hydraulic guillotine shcaring machinc

4.

Control

ach ieve
;),
contactor

primary

edge

is protected

shor i.-c ircu i t protection

by a i i switch

Pressure

of oi 1 pump motor

that

l o ss protection
connected

6, Cuttjng

In both

of

switch

QF3, secondary-edge

QF4, QF:), QF6, QF7.

achieve

by K\ll suppor

ing norma l l y open

SB2 in parallel.

when failure.

With emergency

5.2.3 Pre-prepared
l.First, three-phase

ends

by air

angle can be adjusted.

7. Auto-warnings
8.

Te

transformer

19

stop.

operation
power switching

ground wire well, shut electrieal

in

advance wire wiring terminal (L 1, L2, L3), eonneet

eabinet door, close power master switch QF1, power indicator

light HLl shine.

2.Starting

oil pump motor in a short time, observe if the running direetion

direetion,

please change the sequence of incoming

5.1.4

is corree!' if change

line ,don't change the maehine interna] wiring.

Operation methods

In addition to footswitch,

operation components

of the maehine al1 concentrated

station in front of maehine too] (the button box), the function of each operation
indieate by its upper image symbol.

in operating
component

()C l l-series hydraulic guiJ lotine shearina machine

('om ro l l c r sys

u-m

Oi l

pUIII[J

SlilJ"l

i i gh t ing sw i t ch

~~_----:;:\----+7------1-------~
\~~

ligh;

I'OW(']"

w)10 ~/

.~

CJ

+~-

Rack

gilUgC

buttan

Sheuri ng lnglej

but t on

l. motor starting

and stopping

( 1) oil pump motor starting.

Press SB2 button. oil purnp motor Ml start. the oil pump indication

lamp HL2 shine.

(2)

Oil pump motor stop:

Oil pump motor stop falls into two classes, normal stop and

normal stop. Normal stop is by

including power failure(loss

11011-

pressing "pump stop" button (SB 1 or SB5), non- normal stop

pressure),

under-voltage,

at this time we should identify reason and eliminate

oil pump motor overload Or short-circuit,

it, then re-starting,

so as to avoid damaging

oil pump motor

(3)

Block rack motor running and stop:

Operator can adjust block range by controller. (For details.

please read Controller introduction)

(4) Shearing angle can by adjusted by the butron with +.- on controller. meanwhile the shearing angle can be
read on screen.
(;))
.

81acle gap can be adjusted by hand wheel. which is 011 the left of controller.
lormative

selection ancl operation

The machine has "single" ancl "continuous''

1\\'0

operating specification.

change-over switch. (for cletails please read conrroller introcluction)

orrn selection is achievecl by

QC l l-serie.s hydrauhc guillotme

5.2

operation

<.;Jl

a.ing machine

22

manual of MOlOO system

Power Interface

5.2.1

Anhui Huaxia

\Iachine \Ianufacturin2:
CO., Ltd
,Gu'llotine
shear

1e1:86-555-6065569

Fax :86-555-6065208'
When eonneet with power, the first page displayed
is information

5.2.2

by text monitor is system initial page, whieh

of our company, press 'V' button can enter next page" manual mode".

Manual mode

KlW[ALM):

Sin le

Run mode

She ar ing time: OO. 00 Seco

Top~dead eenter stay tIme

00e ::,

In MANUAL
'ALM'

screen, the first line is running mode of current blade resto and it ean be set by

button of text display. The 3nd and 4rd line display current blade shearing

and last stop time, and can be set by first "SEr

press

oJee

"ENT" enter. Notice:

automatically

time

of knife

runo the stop time on top dead center. Shearing

the time of knife

Positioning"

last stop delay

button, then input data by number

rest shear downward.

Press

button

rest mean s when

delay time
keys, last
knife

rest

delay time of knife rest means

can enter

next page "Manual

Qe i l-scrics hydraulic guillotine, he.uing machine

).2.3

Status display(back

:'\ngle

gauge distance,

shearing

angle, shearing

- O O O O. O
-O. O o

Coun t

23
times)

l1Ul1 :::..:.:.:

0000

the first line display current back gauge rack distance, the 2nd line is current blade shearing
angle, the 3rd line is current shearing times, press "V" to next page [Automatic mode].

5.2.4

Automatic

positioning

Pr e sent
Target

of back gauge plate

v a l ue of
-0000. O
va l ue of X -0000. O
..
.
posltlOnlng
Start
1l~(E]J

Il~~

Sr op posi t ioning

In "Manual Positioning" page, the first line display current back gauge distance, the second line
is setting value of back gauge distance. Positioning way: first press "SET" button, after input data
then press "ENT" button enter. at last press "F 1"button, and back gauge rack will move to setting
position automatically. When press "F5" button, manual positioning will stop. Press "Y "button
can enter next page "password input".

24

5.2.5

Parameter

modification

(1) Password input

Pa s swor d input

In PASS WORD INPUT screen, it can move left by pressing "F 1'', move rigbt by pressing "F2" ,
input password by "/\"

and "V" button. (can not use otber way to input password. or tbe

password input is invalid). If do not input password, parameters bebind only can be read but can
not be set, press "V" button can enter next page "Tecbnical data setting

(2) Technical data setting

Technical

data settlng l

Mi n. Val ue of X:
\lax.

1".

Val ue of

-0000. O 111111
-0000. O 1111n

In TECHNICAL DATA SETTING 1 screen, operator can set maximum and minimum value of
back gauge distance. Wben set parameter, first press "SET" button, after input data, then press
"E T" button. Press "V" button can enter next page "Technical data setting JI".

After

sales

service:86-555-6065569

Page 24

QC ll-series h) draulic guillotine

(3) Technical

data setting

snearing machine

_)

II

. Technical

da a settlng

O. O
O. O
000

\lin. shearing
angle:
\Iax. she ar i nx angle:
Anule-change
f ac r o ~:

In "Technical

data setting

II"

screen, operator can set maximum

shearing angle. Angle conversion

for each machine,

11

factor is used to display the parameters

data setting

and minimum

value of

of angle, different data

the factory has set well, pie ase do not modify arbitrarily.

enter next page "Technical

Press "V" button can

III ''.

(4) Technical data setting III

. Technical
Early

data

advance

data setting

(the distance

time and back

gauge

IIl" screen,

OO. O
t i me of X: 0000n1S
pree 1 SI on : O. O 111111

can set back gauge automatic

fr0111 stop location

positioning

111

of X position:

stop

S lo v inching
Po 1 t i on

In "Technical

setting

positioning

to actual setting location)

control

precision.

Autornatic

stop amount in

, back gauge slow inching

positioning

stop amount

in

advance usually set about lA mm, back gauge slow inching time ser to 0.02 second. back gauge
positioning
oseillation

control precision

is O.lm111. (Do nor set to zero. otherwise

of back gauge motor).

When setting parameters.

first press "SET" key. after input data

then press "ENT" key. Note that parameters

in factory

modify.

stop distance

Notice:

Back gauge rack positioning

easily lead to positioning

has set we ll. picase do not arbitrarily

in advance:

it means stop distance

range before back gauge rack reach to target location. more large of this setting data, positioning

QC 1 -senes
hv~draulic

~zuiflotine

shearins mac hine

26

time will more long, distance setting too small can lead to positioning not accurate. Slow speed
inching time setting too long, it can lead to positioning not accurate . inching time setting too
short, contactor will not pull in because of current "on" time too short. causing can not locate.
Press "V" button can enter next page "Teach-in input".

5.2.6 Teach-in input

Tech+i n Input

X length:
Shearing

..

-0000. O nun
angle

-0.0

In "Teach-in input" page, it can correct back gauge distance, blade angle display value if not
same with actual value. When correct back gauge rack distance, first press "SET" button, then
input

current actual distance, then press "ENT" key, at last press

correct blade angle, first press "SET" button, then input

key, at last press

"F6" key to confirmo Press "V"

"F2" key to confirmo When

current actual angle, then press "ENT"

button can enter next page "Machine

Adjustment".

5.2.7 Machine adjustment(accumulator

\lachine

1l~(~LM)

charging

and draining)

Ad jus t n ent

Accu~ulator char~e .

1f1:r ( F 4] .-'\e e u mu 1a t o r

el - 'a . J i n g o i 1

Press"ALM"accumulator

charge, press "F4"accuJ11ulator

drain oil.

QC l l-scries h) draulic guillotine <1caring machine

) ~

-/

5.3

_-

s,

I----_J

~fl
-_-f

,k

::l--'

;:iJ.,

~------------~

'%

>

o
o

~~--------------------~

~Q

--- r
Y'o

QC Ji-series hydraulic guillotine -,hearinu machine

28

:.,

zs;
.~
'::..[' ,
;._

:.,

;._

' ::.!.

y.

c:C

:;

,.)

--;:;--- ---Q...-Z_
::.>

--'

' ::.!

- _. --

: :.>

: _)3

e .
;::
c~

c-.

::

o;

;::'

ir.

~
;:

(_;

e
<,

~;_;

<,

:::
::>

<

'"
>
<>

QC l l-series
hv~draulic

~auillotinc

and storage

6.1

<hcarir

:-2

mac une

29

Transportation

Lifting, transportation notes

(1) The machine has special lifting columntlifting

hole), when transportation

must use these

facilities;

(2) The lifting operation of machine must operate by gualified technicaJ staff
(3) The lifting staff should comply with safety specification
operation

of lifting task, strictly prohibited

against rules,

(4) In the process of lifting don't make machine suffer strenuous vibration and over obliqueness.
(5) The barycenter

of the machine is higher, even the front is heavy when the back is light.

Therefore,

in the process of lifting, carrying and installation,

barycenter

location, in order to avoid causing machine collapse accidents.

according to methods
require protection

as following:

Lifting please

the contact plane of wire rope and machine surface

pad, prevent the rope cut causing accidents,

(6) Wire rope lifting angle is strictly prohibited

(7) Strictly prohibit overloading

we must pay attention to

use spreader,

and damage paint.

more than 90 degree.

lifting equipment.

QC l l-series
11~\draulic
6.2

~auillotine

shcarinu ~ machinc

30

Notice items of storage

(1) Machines

should not be in storage in the open air for a long time. should prevent rain and

snow. wind and corrosive

gases invasion.

(2) Prevent storage in high-temperature

and humid environment.

(3) When don't use machine for a long time, the mould, exposed bearings , table, exposed part
of piston,

back gauge guide ral, screw and other exposed

processng

surface

of machine

should make oil seal and put rust treatment.

Preparation

7.1
Before

before installation and use

The basis of machine (groundwork)

install

according

machi ne. the soil around

to actual soil condition.

See Foundation

drawing(subject

bolt re-use concrete irrigation(the

make level adjusting to machine.

foundation

must prepare

must

foundation

to actual size of machine).

second grouting).

be strengthened.
before

10 days(tbe

After machine

After the complete

foundation

depth

first grouting).

dropping,

solidification

foundation
of concrete.

QC l l-serics hydraulic guillotine sl1earing machine

7.2

Groundwork production

31

(Figure)

Machine
Machine mounting
Second grouting

surface

150x150

Parallels

Ground level

o
LO

Anchor bolt

---<
1

400

Ir.:

Power wire e~it 2"

-+----1----,,-1 ~5O

Le:>
'J

LO

CY")

l.

l.

3740
4340

./
.1

Put the table of machines as the basis of measu ring level,

Crosswise Direction all should be ~ 1000:0.2 mm. In advance
do foundation according to picture, make machine install at
the foundation, then install foundation bolt, at last irrigate.
After full solidification of concrete, then revise level.

foundation

drawing

Anhu HuaXa Machne Manulacturng Co.. lid

OC11Y-12x3200

QC l l-scries h) draulic guil lotinc .hearing machine

7.3

Level adjustment

'1,/

.)L

of machine

When adjust machine level. should remove support device on table surface.
(1) Vertical
bench,

level adjustment:
adjust

foundation

put levels on ball plate installation

face which

adjustment

direction

table(length

direction oftable)

Horizontal

level adjustment:

(2)

adjustment

screw.

level precision

ensure

vertical

at two ends of
of two

ends

of

is within 0.211000 mm

put levels on sguare feet at middle of bench, adjust foundation

screw, ensure level precision

of table horizontal(left

and right direction

of table

is within 0.211 000111111.

Plane

Level indicator

Worktable

1"
1
1

Back
1
1
1

11"'11
11;;11
II~II
1,:;;, 1
1

1
1

El

L_J

Level indicator

Front

1
1

Flat

Worktable
Up

Down

After tightening

foundation

bolt of rack bottom, check vertical and horizontal

level precision

of

table within 0.2/1 000 mm.

Note:

J) The surface which place levels should without dust, oil and other dirt.
2) If vertical
error direction

level detection

is not convenient,

can improve accuracy

of horizontal

of left and right both sicles is sarne. ensure machine can not c1istortecl.

leve!' make

..,..,

QC l l-series hydraulic guillotine shearing macnine

7.4

_)_)

Hydraulic oil

In hydraulic

system,

and effective

hydraulic

oil is working

work of hydraulic

media that pass power and movement.

system, largely depends

011

the quality of hydraulic

Reliable

oil that used

in the systern

7.4.!

Selection

of hydraulic

oil

The brand value of hydraulic

temperature

oil is egua! the average

is 40 'C .The higher

temperature,

the

trademarkf-lmm/s).
(ISO VG32-20

more

slow

the environment

of work

speed,

value of kinematic

temperature,
then

the

of

when the

hydraulic

selected

system

hydraulic

oil

oil trademark

#).
at low temperature

(-5 OC). If use

machine run for some time under empty load, if necessary,

normal

working

circumstances,

7.4.2

the higher

If machine work under 5 'C long time, can reduce hydraulic

We advise don't use machine

Under

higher

viscosity

condition,

oil temperature

can install hydraulic

insta1l hydraulic

should

oil cooler according

under-5

not

'C,

should

make

oil heater on loop.

exceed

70

'C. In special

to actual needs on loop.

Oil tank cleaning

The demand is high that hydraulic

Every time replace hydraulic

system to hydraulic

oil, tank cleaning work is very important.

oil, must first discard hydraulic

oil, remove tank cover plate, with

clean and no easy losing fluff cloth clean tan k bottom( can not use cotton yam), and then wash by
clean kerosene

or petrol.

As a certain

limit of fue] tank mouth,

comers

of tank,

cleaning

every comer. twist oil drain plug oftank

wiped away
difficult

at this time can use clean

wooden

place rolling

cleaning install tank cover plateo

adhesion

pole wrapping

bottom or gate valve exhausting

tbe tank walls and bottorn, until cleaning.

cleaning

or bamboo

the arm can not reach sorne

dust particles

over towels
dirty oil, tben

Dough can be used in welding

from the debris.

when necessary.

line and
After

.,

QC 1 i -series h\
~ draulic ~zuiltoune shcarim,
~ machine

34

7A,3

The addition

The hydraulic

of hydraulic

oil

oil of use must be clean. Unscrew

in tank by air filter. lf use refueJing

air filter nut which on tank cover plate, pour oil

device with filter, can uncover

directly. Observe oil pointer, hydraulic

tank cover plate and pour oil

oil sbould occupy about 80% to 90% of content gauge oil

pointer space.

level gauge

oil surface

oil surtace range

- -

-w

t-,

oil thermometer

.ffi

Notice: If use dirty hydraulic oil, it willlead

to hydraulic system

breakdown and affect the performance

.ffi

and service life of

hydraulic components!
Dangerous:

after machine working long time, don't touch fuel tank, oil
pumps, motors and so on. It has the risk of being burned!

QC l l-series hydraulic guil lotinc

7.5

nachine

35

Electric wiring

(1) The machine adopt three-phase

power supply

(2) Electrical wiring should comply with safety rules

(3) Should usually check whether the voltage is normal
(4) Cross-section

size of the rnain power cable must choose appropriately

drop does not exceed the rninimurn

(5) Users need make machine
equipment

, so that the voltage

of power demand

earth wire connect

with local ground

network,

safety

(6) Button and indicator light function,

operation

methods,

see "electrical

parts"

ensure personal s

Q( JI-seri hydraulic guillo:

III\.:

shcaring maclune

36

Use, adjustment

8.1

Adjustment

of back gauge position

User can adjust back gauge position to control shear size, according to actual need. ParalleJ
shift of back gauge plate achieved by synchronous operation of motor driving two screw rods,
press console back gauge"+","-" button to control fast before and after moving of back gauge.
Display device display actual back gauge distance.
Crefer to "electrical"

8.2

picture)

Blade gap adjustment

The machine's blade gap adjustment finished by rotation offset of eccentric shaft on upper
support point. First adjust blade gap according to plate thickness, material properties before
shearing. Whether blade clearance adjustment is appropriate, this is important factors of
influence shear quality and extending blade life, we suggest user adjust as per the below table
(Example: sheet metal thickness is 3 mm, material yield strength is 550 N/mm2 , check the table
can know the blade gap value is about 0.20 mm).
8.2.1

Blade gap comparison

table

See signs in front of machine

8.2.2

Blade gap adjustment

methods

Adjustment methods and procedures see section of electrical operation.

QC JI-series 11)draulic guil lotin,

8.3

Blade teardown,

hearing machine

37

tool edge change, tool change, and installation

For this kind of blades, four sides of blade are all available.
Operation

ways:

Cut off machine power;

(1) Teardown

of upper blade: rernove the bolts of upper blade one by one, take down blade.

(note preventing
Teardown
1)
2)

blade a sudden fall in order to avoid personal

safety accident!)

of lower blade

Remove
Rernove

"cover plate" on knife seat;

bolts on "lower

blade",

take down

the blade

(note preventing

blade

sudden fall in order to avoid personal safety accident!);

(2) Blade installation:

cutter geometry

re-install

size and accuracy),

(3) Blade gap adjustment:

the

error

adjustment"

tumed edge, sharpening

is greater

according

after reinstalling
need

to adjust,

or new blade (new blade need test

to original teardown

method.

blade, it needs to check if blade gap is correct, If

check

and

adjusting

method

see

"Precision

QC l l-serie:

hydraulic guinotin, shcarinc machinc

38

9 Precisin adjustment

&.

Notice: Normal use, the following

Machine

overhaul,

accuracy

you can adjust

no need adjustment.
as per the following

method. As in the process of adjustment,

must operate

by

relevant technology and experience personnel.

9.1

Blade parts clearance

adjustment

(blade gap evenness)

Good blade clearance evenness can guarantee cutting quality and reduce cutting-tool wear,
extend use life.
Warning!

The machine's edge uniformity in the factory have been adjusted well,

in normal

circumstances users don't need adjustment. If need adjustment operation, the operator must have
a certain expertise ,

&.Notice:

&.

If blade clearance uniformity adjustment is improper, there

will

Danger:

be the risk of damaging tool and machine!

Before complete adjustment,

don't start machine . Any time

don't put hands or other body parts in the space between the
upper blade and lower blade, otherwise there will be personal
accidento

39
9.1.1

Blade parts clearance

This model's

blade clearance

adjustment

principIes:

uniform adjustment

is by adjusting

holder that fixed in table, using

several "Bolts" and "tight set screw" to adjust lower blade seat (small machine's
and bolt is coaxial way, the same principie,

9.l.2

Adjusting

the following

screw

forrn" as example).

methods:

(1) Before adjustment

prepare corresponding

(2) Start machine . adjust

shearing

angle

wrenches,
between

system").

Adjust

blade clearance

deep hole wrenches,

0-0.2

position which upper and lower blade edge coincide

"hydraulic

use "dislocation

tightening

0,

make upper

3-Smm

to minimum

(specific

feeler and so on.

knife rest fall to the
operation

methods

see

gap value (notice that check and

test blade gap, ensure the upper blade don't touch lower blade);

(3) Using "feeler" measure a gap in every interval 50mm between the upper and lower blade,
During

measuring

corresponding

if find sorne value not correct, pie ase adjust regulating

position.

Generally,

blade

gap uniformity

plus or minus

screw or bolt of
deviation

within

0.03mm ~ 0.05mm, in whole length of blade.

(4) After adjustment,

shearing capacity)

test shear plate(test

shear plate not more than 50 percent

of machine

()C] l-series h\draulic

9.1.3

~zuillotine ,.LL'arij~~

Blade part gap adjusting

Sunk bolt ,nut : fix the lower

blade to floating knife block.

machine

40

figure

Blade

++

1++
Cover plate

Locking nut : lock

Adaptive screw
operation instruction: clock-wise
rotate , can decrease the parts
gap clearance between upper
and lower blade of this area.

Adjustment

Bolt
operation instruction: clock-wise rotate, can
enlarge part gap clearance between upper
and lower blade ot this area.

Caution: "bol!" and "edeptlve screw" use in

match fasten lock mutual/y after adjustment.
J

base(fixed)

(le JI-series hydraulic guillotine <hearing machine

9.2

Precision adjustment

of back gauge

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41

1'--

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QC i l-series hydraulic guiiiotir-,

9.2.1

Inspection

l.

and adjustment

If discover

the distance

same when
following
1)

.hearmg rnacniue

method of back gauge precision:

from two ends of back gauge apron to lower blade is not the

use, have affected

piare shearing

size precision,

can be adjusted

by the

methods

When back gauge plate 2 has slight bending,

nut 3 to correct, when bending
correction

2)

42

can adjust rear corresponding

regulating

is big, it needs to take down back gauge pI ate, correct on

device.

Straightness

of back gauge plate is good, but not parallel with lower blade edge, error is

bigger than lmm,

can disconnect

alone, make the distance

then restore

link of synchronous

mechanism,

rotate a screw rod

is same which from back gauge plate two ends to lower blade,

link of synchronous

mechanism,

when error range

less than

1mm, can

adjust back gauge plate tuning screws 6 and 7 for precise adjustment.

2. Back gauge plate must keep a certain oblique angle with upper knife rest trajectory,
upper knife rest make downward

movement,

blade should

this can ensure

plate

when

increase

gradually,

shearing.

Detection

method

That

the distance from back gauge plate to lower

no collision

is: use Block

Dial

of back gauge plate and

Indicator

with

magnet

adsorbed structure inside, gauge needle point block surface of back gauge plate vertically,
when knife rest move downward,
increase O.3~O.5mm . Ifthe

view dial indicator

reading,

reading not change or decrease

angle of back gauge plate 2 by regulating

and its value can only

gradually,

adjust screw 5 between

can adjust oblique

back gauge plate and

slide seat.

3. If discover

the value that back gauge location display device displayed

is not same with

current back gauge value. when using. lt can be adjusted by the following
1)

First let block plate move to a location

size(forward)

(one-way

positioning

with the direction

to eliminare

of reducing

gap). then measure

gauge value of block plateo

2)

methods

Reset current back gauge value refer ro control systern introduction.

back gauge
current

back

QC
l l-senes
-

hvdraulic '--'uuiliotir.c -hcarinz ~ -nachine

43

.....

10 Keep and maintenance

10.1 Machine lubrication
Machine
operators

lubrication

quality

an important

means

of guarantee

must be familiar with every part that need lubrication,

Every main lubrication

lubrication

No.

IS

normal

use, machine

and lubricate regularly.

point of the machine adopt oil gun injection,

sub- plug lubrication.

points are as follows:

lubrication

number

method

lubrication
cycle
(hour)

lubrication

oil model

and brand

there is point in both left and

right side of

block

upper ,middle ,down support

Oil gun inject

there is one point on both left

and right si de of

pad block

there is one point on both left

')

.)

and right side of slide nut

calcium base grease

Oil gun inject

16

Oil gun injeet

48

-IGN491-1987

there is four points on rolling

4

bearing of both si des of back

oil

-N32GB443-1989

gauge screw rod

L-AN lubricating

there is one point on gap

clearanee

regulating

serew rod

Oil gun injeet

48

manual
6

manuallubrieation

pump

concentrated

lubrieation
Remarks:

after mix 50% of calcium-based

N32, then use. Details see machine

lubrication

grease and 50 percent

label plate.

of L-AN lubricating

oil

44
10.1.1

Concentrate

Manual

manuallubrication

lubrication

pump

pump for simple centralization

manual

lubrication

system.

operation

simply and conveniently.

(1) Use rnethod:

For lubrication

parts, turn pump oil handle

operation.

pull out oil plug points of corresponding

then can make lubrication

rnedium

lubrication

reach to the corresponding

parts and lubricate.

(2) Use diagrams

of manual refueling device

manual lubrication diagrw

ioder bujl

head

OI pluq

Handle

'U

de whec I

rall

32 hydf;)tJhc ol hybr . in ;o
. r ica t i on pump.

ubr i( (11)1 distr ibutor

2.

a' ih ha die mo s up and

down.

3 Pul! out he pluO o ubncant

<lIS

nouro . and aoo 0:1 :0 he

cornee en s.
'1 Each

hour s of

nacb

ne '.>ork:ng

ha d . e pomp m is ; he workec

l,nen _ Jrre~. eH h ~arls

'

:~')l

nusl be

lime,
es s

QC l l-series 11.. \e raulic Q:uillOlilk

sheari 1:'_2" . machme

'--"

45

10.2 Hydraulic system maintenance

10.2.1 Hydraulic

oil

(1) Check tank oillevel

and oil temperature

on regular(check

(2) First oil change after 500 work hours. hereafter

10.2.2 Oil filter (hydraulic

hydraulic

of hydraulic
components,

every 2000 work time change oil one time.

oil filter)

Filter of oil filter need periodic

cleanliness

level gauge);

system

cleaning,

if damage that need replace,

and causing

make hydraulic

oil pump poor oil-absorbing,

so as not to affect the

blockage,

damage

system has malfunction.

10.2.3 Air filter (air filter cleaner)

Air Filters installed in the cover of fuel tank.

The first cleaning

after two month

of machine

testing,

wash-down

in flux. Every four month

clean one time hereafter.

10.2.4 Connection

of hydraulic

components.

If there be oil leak that can take the following

tighten

pipejoint

CIfhydraulic

Replace seals, and sometimes

10.2.5 Hydraulic

Relief

valve:

measures.

valve that tighten bolt )

require replace corresponding

joint

components

the normal

regulated

value

is equal

to maX1l11Um allowed

adjusted well befo re leave factory. and under normal circumstances

pressure.

have

users don't need adjustment.

QC 1 -series hvdraulic
.

~Q.uilotin:

shcariru;
~ machme

10.3 Nitrogen return system maintenance

in nitrogen)
Every two months

.customer

release al! the accumulator

inflection
use,

pressure

oil. connect gas pressure

release

nitrogen,

crush

one time (open oil release

valve,

monitor gauge to the accumulator

valve), if found return speed of upper blade rest become slowly in process of machine

please check nitrogen pressure

charge

(Check pressure,

should check nitrogen

hydraulic

46

into the purity

speed(normally

of 99 percent

.if the pressure

pure nitrogen

is 7 ~ 8 Map), it is forbidden

10.3.1 Operation

methods

of nitrogen

value is lower than its normal value, please

according

to tbe upper

blade

rest return

to exceed 9Mpa, because it is dangerous.

accumulator

infla te, deflate,

monitoring

of nitrogen

pressure:
(1) Take a bottom Nitrogen
(2) release

hydraulic

center(this
(3) Connect

with enough pressure

(8-1 OM) (It can be bought in gas stores);

oil in nitro gen accumulator,

make upper blade

rest fal! to lower dead

step must be finished, or can not charge nitro gen into nitrogen accumulator)
the accumulator

inflation entrance

and nitro gen bottle interface

with tool equipped

with machine.
(4) Clockwise

turn inflection

tool hand wheel slowly, the pressure

nitrogen pressure of accumulator.

(5) Turn on valve switch on nitrogen
immediately

loosen the deflection

cylinder slowly, then can crush in nitrogen to accumulator,

on pressure

after achieving

the required

gauge ,if the pressure

plug to release some pressure

pressure.

And then

is more then 7~8Mpa,

to decrease

When reach to the standard pressure value , please anticlockwise

wheel .(shut the accumulator

current

(monitor the gas pressure of accumulator.)

shut valve to stop charging

check the value displayed

gauge wil! display

accumulator

please

gas pressure.

turn the inflation tool hand

inflation valve ) .at this time ,the pressure

gauge value will be

return to zero.
(6) Please
pressure

make sure that the nitrogen

bottom

and inflation

gauge display value is zero . dismount

process is finished

the inflation

tool valves

are shut . also the

tool . the accumulator

inflation

r)C JI-senes

hvdraulic

[!.uilot!il,_
'--'

- macl-ine

',')'.:_:1f" .1E

47

pressure gauge
Pneumatic valve hand wheel (switch)
Deflation plug
high-pressure

hose

Connect to Nitrogen steel bottle

ffi

Dangerous:

The inflated

nitrogen purity must be more than 99%

otherwise there will be the danger of an explosion!

C 1 -scrics

11 \

QUI

I i.tn, shcarinz

- machine

48

draulic
lOA Machine parts maintenance
Check all the parts of machine

regularly,

please change the broken parts imrnediately.

affect the accuracy

of machine

even there is likely to endanger

such as: chain,

Otherwise

gear transmission

device,

etc.

it wili increase the extent of damage and

tools and normal work, also can shorten the life of the machine.
the lives of the operator!

49
10.5 Easily damage parts(attach

picture)

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QC l l-scries h) draulic g .r. ilotine shearing machine

51

11 Packing Iist
No.

Cocle name

Name ancl specification

Units

A mount

ser

Rernark

1 . main machine
1

Hydraulic guillotine plate shearing machine

II. accessories
2

YDT1-ll

Pedal switch

piece

front support rack

piece

1
')

.)

J8/17942.1-1995

lever type grease gun

prece

G8799- J 998

Anchor bolt M20x400

piece

G 86170-2000

Nut M20

prece

G8971-1985

gasket 20

piece

CQ.J-D-H/25

gas charging tool

set

electric box key

piece

III, Spare paI1S

10

G 83452.1-1992

O type seal ring 24x2.4

piece

11

G 83452.1-1992

O type seal ring 30x3.1

piece

12

G 83452.1-1992

O type seal ring 35x3.1

piece

13

G83452.I-J992

O type seal ring 45x3.1

prece

14

G 83452.1-1992

O type seal ring 60x3.5

piece

15

G 83452.1-1992

O type seal ring 55x3.1

piece

16

J8982-1997

Gasket 14

prece

17

J8982-1997

Gasket 27

prece

18

.J8982-1997

Gasket 33

piece

19

.J8982-1997

Gasket 42

prece

copy

cop)'

copy

20
21
22

Operation manual
Qualified certificate
Packing list

4type

52

Inspection
NO:

Item

report

Method ot inspection

Precisicn

Diagram

By clearance gauge
measure several sizes "S'ot
The clearance
the edge clearance between
evenness between
lhe upper blade and lower
blade,Along
the vertical
the upper blade edge
direction
o
lower
blade
and lower blade edge
(not less than three points
per meter ).Error subject to
the difference of the
maximum reading and the
minimum reading

Allowance

Check result

::SO. 05111111

Lt

OC>- ,

...

o/

Adjust back gauge to the

foremost and final
position,Using measuring
tool measure the distance

Parallelism between
the lower blade edge "L" between the lower blade
edge and bar'
JQe
and back gauge
surface
in
.11place.
surface
Error sub
J the
dierenc.ie maximum
reading a
le minimum
reading i'
i 1000mm

Straightness al
sheared plate shear
plane

Parallelism al
sheared plate

Put exai
plate sr

clearan
clearan
two.En
maxirru
1000m

llat ruler near

naneBv

luge measure
rbetween the
.ubiect lo the
-reading in any

Using I .asurinu tool

measurs in the vertical
direction belween two shear
plane,Error subiect to the
difference 01 the maximum
reading and the minimum
readinu in anv 1000mm

,~

W4lJ?
~

}o:>\

::SO. 50111111

,r,r

-~;-:~.,I

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r/\-' '/

'-

1====1 f
1 ..

El

Lmax-1 OOOmm

..1

I}
Lmax=1000mm

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\\7

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