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Product No. 33.03.

070

Power Analyser

UMG 604

Doc No. 1.033.032.x

www.janitza.com

Installation and
Putting into Service

Janitza electronics GmbH


Vor dem Polstck 1
D-35633 Lahnau
Support Tel. 0049 6441 9642-22
Fax 0049 6441 9642-30
e-mail: info@janitza.com
Internet: http://www.janitza.com

Temperature
measurement
input

RS232 RS485

2 digital inputs
2 digital outputs
Power supply voltage

AB

Profibus
(optional)
Ethernet
(optional)

4 x current
measurement

4 x voltage
measurement

UMG 604

Contents
General Information
Protected trademarks
Meaning of the symbols used

Display password
Homepage password

4
4
5

Inspection on receipt

Scope of supply
Available accessories
Notes on Use

7
7
8

Product Description

10

Intended use
UMG604 features
Methods of measurement
Operating concept
GridVis programming software
Three-phase 4-wire systems
Three-phase 3-wire systems

10
11
12
12
13
14
16

Use 18
Key functions
Concealed key (service)
Display mode
Programming mode

18
18
19
20

21
21

Installation 22
Installed position
22
Power supply voltage
23
Current measurement
24
Ammeter 26
Direct measurement
28
Voltage measurement
30
Interfaces 32
RS485 33
RS485 profibus DP V0 slave
36
Digital inputs and outputs
38
Temperature measurement input
42

Putting into Service


Applying the power supply voltage
Frequency measurement
Applying the measuring-circuit voltage
Phase sequence
Applying the measuring-circuit current
Checking the energy measurement

43
43
43
44
45
45
46

Configuration 48
Current transformer ratio
48
Current measurement connection options 49
Voltage transformer ratio
50
Voltage measurement connection options 51
Interfaces 52
RS232 52
RS485 52
Ethernet (optional)
53

UMG 604
Profibus (optional)
54
Recordings 55

System information

56

Overrange 56
Serial number
57
Date 57
Firmware release
57
Time 57

Service and maintenance

58

Voltage measurement
Parameter list

69
71

Appendix 76
Measured value displays
Declaration of conformity
Dimensioned drawings
UMG604 connection example

Quick Reference Instructions

76
77
78
79

80

Repair and calibration


58
Front film
58
Battery 58
Firmware update
58
Service 58
Trouble shooting
59

Technical specifications

62

General information
62
Ambient conditions during operation
62
Transport and storage
62
Power supply voltage
63
Protection class
64
Inputs and outputs
65
Temperature measurement input
66
Interfaces 67
Measurement uncertainty
68
Measuring inputs
69

UMG 604

General Information
Protected trademarks
All trademarks and their resulting rights belong
to the respective holders of these rights.

UMG 604

Meaning of the symbols used


The following pictograms are used in this
manual:

c
m

Dangerous voltage!
Danger or risk of severe injury.
Disconnect the system and device

from the power supply before starting


the work.
Important!
Please
note
and
follow
the
documentation. This symbol is

intended to warn you of possi


ble h
azards that can occur during
installation, starting up and use.

Note.

PE (protective earth) terminal.

UMG 604

Inspection on receipt
Fault free and safe use of this device requires
appropriate transport, proper storage, erection
and assembly as well as careful operation and
maintenance. If it can be assumed that safe
operation is no longer possible, the device
must be immediately taken out of service and
secured against being accidentally started
up.
The device must be unpacked and packed
with the usual care, without the use of force
and only using suitable tools. The devices
must be visually inspected for perfect
mechanical condition. Please also note and
follow the installation instructions enclosed
with the device.
It can be assumed that safe operation is no
longer possible if the device, e.g.
has visible damage,
no longer works, despite intact mains power
supply,
has been exposed to unfavourable conditions
(e.g. storage outside the permissible climatic
limits without adjustment to the ambient
climate, condensation, or similar) for a lengthy
period or was exposed to unfavourable effects
or loads during transport (e.g. fall from a large
height even if there is no visible external
damage, or similar).
6

Please check the scope of supply for


completeness before you start installing the
device.

All screw-type terminals belonging to


the scope of supply are plugged into
the device.

The installation and start-up instructions also describe options which do


not belong to the scope of supply.

All supplied options and design


versions are described on the delivery
note.

UMG 604

Scope of supply
Number Product No.

Name

1
52 16 xxx1)
1
33 03 070
1
51 00 116



1
10 01 807
1
10 01 808
1
10 01 809
1
10 01 810
1
89 10 051
1
08 01 505

UMG604 XX2)
Installation and start-up instructions.
CD with the following content:
- GridVis programming software,
- Functional descriptions, GridVis, UMG604 ..
- GSD file 0B41.GSD for profibus DP V0
Screw-type terminal, plug-in, 2 pin.
Screw-type terminal, plug-in, 3 pin.
Screw-type terminal, plug-in, 5 pin.
Screw-type terminal, plug-in, 6 pin.
Slot-head screwdriver (0.40x2 mm), ESD
Patch cable, 2m, twisted, grey. (UMG604 - PC/switch connection)

1) Refer to delivery note for product number.


2) Design version.

Available accessories

Product No.

Name

21 01 058
18 08 094
08 02 427

Battery, Lithium CR2032, 3V (according to UL 1642)


RS485, external terminating resistor, 120 ohm
RS232, Connection cable (UMG 604 PC), 2m, 5 poles
7

UMG 604

Notes on Use
Please read these operating instructions and
all other publications which have to be used
to work with this product (in particular for
installation, operation or maintenance).
Note and follow all safety instructions as well
as any warnings. If you do not follow the
instructions, personal injuries and/or damage
to the product could be the result.
Any unauthorised change or use of this device
which extends beyond the given mechanical,
electrical or other operating limits can cause
personal injuries and/or damage to the
product.
Any such unauthorised change is misuse
and/or negligence under the product's
warranty and therefore excludes the warranty
for cover of possible resulting injuries or
damage.

This device may be solely operated and


maintained by skilled persons.
Skilled persons are people who, on the basis
of their relevant training and experience, are
capable of identifying risks and avoiding
possible hazards which operation or
maintenance of the device can cause.
When using the device, any additional legal and
safety regulations required for the respective
use must be observed.

UMG 604

c
m
m

Important!
If the device is not operated according
to the instruction manual, protection
is no longer ensured and the device
can cause hazards.

Conductors made of individual wires


must be fitted with wire end ferrules.

Only pluggable screw terminals with


the same number of poles (pins) and
of the same type may be plugged
together.

UMG 604

Product Description
Intended use
The UMG604 is intended to be used for the
measurement and calculation of electrical
variables such as voltage, current, energy,
work, harmonic components, etc. in building
installations, at distribution boards, circuitbreakers and busbar trunking systems.
Measuring-circuit voltages and currents must
originate from the same system.

Measurement in medium and high-voltage


systems takes place with current and voltage
transformers. Special safety requirements
must be complied, which are not dealt with in
any greater detail here.
The UMG604 fulfils the test requirements for
use in industrial areas.

The UMG604 is permanently installed in


control cabinets or small distribution boards.
It can be installed in any position.
The measurement results can be displayed,
stored and read out via serial interfaces and
further processed.
The voltage measurement inputs are designed
for measurements in low-voltage systems in
which rated voltages up to 300 V conductor
to earth and surge voltages of overvoltage
category III can occur.
The current measurement inputs of the
UMG604 are connected via external ../1A or
../5A current transformers.

10

Mains failure detection


The mains failure detection takes place via the
voltage measurement inputs. The selection of
voltage measurement inputs can be configured
using the GridVis software.
Mains failure stored energy time
The UMG604 bridges the following mains
failures at the auxiliary voltage input:
Mains voltage
230V AC

Stored energy time


max 80ms

UMG 604

UMG604 features
- Measurement in IT and TN systems,
- 4 voltage measurement inputs
- 4 current measurement inputs,
- Continuous scanning of the voltage and current measurement inputs,
- Energy measurement, measurement uncertainty class 0.5 for ../5A current transformers,
- Energy measurement, measurement uncertainty class 1 for ../1A current transformers,
- Registers more than 800 measured values (readings),
- Fourier analysis 1st to 40th harmonic component for U, I, P (consumption/supply) and Q
(inductive/capacitive),
- Registering and storage of transients (>50 s),
- 2 digital inputs,
- 2 digital outputs,
- Temperature measurement input,
- LC display, backlight (optional),
- 2 keys,
- Profibus DPV0 (optional),
- RS485 (modbus RTU, modbus master),
- RS232,
- Ethernet (web server, EMAIL) (optional),
- Programming own applications in Jasic,
- Operating temperature range -10C .. +55C,
- Mounting on top hat rails 35 mm,
- Suitable for installation in distribution boards,
- Suitable for measurements in networks with frequency inverters.

11

UMG 604

Methods of measurement

Operating concept

The UMG604 measures continuously and


calculates all effective values over a 200 ms
interval.

You can program the UMG604 and call up


measured values in several ways.
Directly at the device using 2 keys and the
display. You can change the values in the
parameter list (see Appendix) and call up
the measured values from the measured
value displays.
Via the GridVis programming software.
In devices with an ethernet interface, via
the homepage of the UMG604.
Via the RS485 with the modbus protocol.
You can change and call up data with the
help of the modbus address list (is filed on
the enclosed data carrier).
Operation of the UMG604 via the integrated
display and the two keys only is described in
these operating instructions.
The GridVis programming software and the
homepage have their own online help.

m
12

Use the parameter list in the


appendix to these instructions for
programming at the UMG604 and
the modbus address list on the
data carrier included in the scope of
supply for programming via a serial
interface.

UMG 604

GridVis programming software


The UMG604 can be programmed and read
out using the GridVis programming software
included in the scope of supply. This requires
a PC to be connected to the UMG604 via a
serial interface/ethernet.

PC

Programming the UMG604


Configuring recordings
Reading out recordings.
Storing data in a database
Graphic display of measured values
Programming customer-specific applications.

UMG
604

Fig. 13.1 Connection of a UMG604 to a PC via


an RS232 cable.

GridVis features





RS232

Interface
converter
RS232

PC
RS485

UMG
604

Fig. 13.2 Connection of a UMG604 to a PC via


an interface converter.

PC

Ethernet

UMG
604

Fig.13.3 Connection of a UMG604 (with the


ethernet option) to a PC via the ethernet.

13

UMG 604

Three-phase 4-wire systems


The UMG604 can be used in three-phase
4conductor systems (TN, TT system) (50Hz,
60 Hz) with earthed PEN conductor. The
bodies of the electrical system are earthed.
The conductor to neutral conductor voltage
may not exceed 300 V AC.
The UMG604 is only suitable for environments
in which the impulse voltage withstand
level of 4 kV (overvoltage category III) is not
exceeded.

UL-N / UL-L
66 V / 115 V
120 V / 208 V
127 V / 220 V
220 V / 380 V
230 V / 400 V
240 V / 415 V
260 V / 440 V
277 V / 480 V

Maximum rated voltage


of the grid

Fig. 14.1 Table of rated voltages of the grid


suitable for the voltage inputs.

14

UMG 604

L1
230/400V 50/60Hz

L2
L3
N
PE

L4 L1 L2 L3 N

Earthing the
system

4M

4M

4M

4M

4M

AC/DC
DC

Voltage measurement
Auxiliary power
UMG604

Fig.15.1 Block diagram, UMG604 in TN


system.

15

UMG 604

Three-phase 3-wire systems


The UMG604 can be used in unearthed
three-phase 3 wire systems (IT system). The
conductor to conductor voltage may not
exceed 480V AC (50 Hz, 60 Hz).
The UMG604 is only suitable for environments
in which the impulse voltage withstand
level of 4 kV (overvoltage category III) is not
exceeded.
In the IT system the neutral point (star point)
of the voltage generator is not earthed. The
bodies of the electrical system are earthed.
Earthing via high-resistance impedance is
allowed.
IT systems are only allowed in certain systems
with their own transformer or generator.

UL-L
66 V
115 V
120 V
127 V
200 V
230 V
240 V
260 V
277 V
347 V
280 V
400 V
415 V
440 V
480 V

Maximum rated voltage


of the grid

Fig. 16.1 Table of rated voltages of the grid


suitable for the voltage inputs.

16

UMG 604
L1

L1

400V 50/60Hz

L2

230/400V 50/60Hz

L2

L3

L3
N

Impedance

Impedance
L4

L1

L2 L3 N

L4

L1

L2 L3

Voltage measurement
Auxiliary power

UMG604

Fig.17.1 Block diagram, UMG604 in IT system


without N.

4M

4M

4M

Earthing the
system

4M

DC

AC/DC
4M

4M

4M

4M

4M

Earthing the
system

4M

AC/DC

DC

Voltage measurement
Auxiliary power

UMG604

Fig.17.2 Block diagram, UMG604 in IT system


with N.

17

UMG 604

Use
The UMG604 has a display, keys 1 and 2 and
the Service key to make it easier to install and
start up the UMG604 without a PC.
Important parameters such as current
transformers and device address are included
in the parameter list (see Appendix) and can
be directly programmed at the device.
A differentiation is made between operation
with the
display mode and
Programming mode.

Key functions
Press the key briefly:
page forwards
Digit/value +1
Press the key for long time:
page backwards
Digit/value -1
Simultaneously press both keys for around
1second and keep them pressed:
Switch between display mode and
programming mode.

18

Display
Key 1
Key 2
Concealed key

Keys 1 and 2
1

The UMG604 is operated


using keys 1 and 2.

Concealed key (service)


The Service key is intended for use by
instructed service employees only.

UMG 604

Display mode
After the power supply is resumed the device
is in Display mode.
In Display mode you can use Keys 1 and 2 to
page between the measured value displays.
1

N L1
V

Use Key 1 to select the phase for the


measured values.

RxD TxD Input Output L1 L2 L3 L4


2

Press Key 2 to page between the


measured values for current, voltage,
power output, etc.

Fig.19.1 Display Mode display example.


Displayed measured value: UL1-N = 230.0 V.

The factory default setting for the measured


value displays is shown in the measured
value displays in the Appendix.

Hz

Important!
The user can use the GridVis/Jasic to
reconfigure the function of the keys
and selection of the values to be
displayed.

RxD TxD Input Output L1 L2 L3 L4


Fig.19.2 Display example for rotating field and
frequency.
19

UMG 604

Programming mode
The most important settings required for
operation of the UMG604 can be displayed
and changed in programming mode.
The parameter list in the Appendix contains
the addresses for the most important settings.
You can make further settings using the GridVis
software included in the scope of supply.
If you simultaneously press Keys 1 and 2 for
around 1 second, programming mode opens
via a password query. If a display password has
not been programmed, the first programming
menu opens directly.
Programming mode is denoted in the display
by the text PRG. The digits of the address
flash.
If you are in programming mode and have not
pressed a key for approximately 60 seconds or
simultaneously press Keys 1 and 2 for around
1 second, the device returns to display mode.

20

PRG

Address

Content

Fig. 20.1 Programming Mode display example,


address 000 with content 5,000.

UMG 604

Display password
You can program a 4-digit display password
to make it difficult to accidentally change the
programming data directly at the device. A
display password is not set in the factory.

PRG

Homepage password

Content

You can protect access to the UMG604's


homepage via a password. A homepage
password is not set in the factory.

Password mode
The
UMG604
differentiates
between
3 password modes for the homepage
password:
0 = The homepage password is not
queried.
2 = Changes to the configuration and the
display of measured values require the
password to be entered once.
128 = Each change to the configuration
requires renewed input of the
password.

Fig. 21.1 Query window for the display


password.

Addr. Content
500

501
502

Display password
0 =the password is not queried.
Homepage, password mode
Homepage password

Fig.21.2 Section of the parameter list for


password programming.

Forgot password?
After a safe connection between the UMG604
and GridVis please clear the password via
software.

21

UMG 604

Installation
Installed position
The UMG604 can be installed in control
cabinets or in small distribution boards
according to DIN 43880. It is mounted on a
35mm mounting v according to DIN EN60715.
It can be installed in any position.

Fig. 22.1 UMG604 on mounting rail according


to DIN EN 60715.

22

UMG 604

Power supply voltage

Power supply
voltage Uh

A power supply voltage is required for


operation of the UMG604. The type and
amount of power supply voltage required is
noted on the rating plate.

Fuse
Disconnecting device

Before applying the power supply voltage,


ensure that the voltage and frequency match
the information given on the rating plate!
The connection cables for the power supply
voltage must be fused with a UL listed fuse
(6A type C).

Fig. 23.1 Connection example for the power


supply voltage Uh.

-
A disconnector or circuit-breaker
must be provided for the power
supply voltage in the building
installation.
- The disconnector must be installed
near the device and must be easy
for the user to reach.
-
The switch must be labelled as
a disconnecting device for this
device.
-
Voltages which are above the
allowable voltage range can destroy
the device.

m
c

Devices driven with direct currrent are


protected against polarity reversal.

Important!
The inputs for the supply voltage are
dangerous to touch!
23

UMG 604

Current measurement
The UMG604 is designed for the connection of
current transformers with secondary currents
of ../1A and ../5A. Only alternating currents,
not direct currents, can be measured.
Each current measurement input can be
permanently loaded with 6A or for 1 second
with 100 A.
L1

S1

L2
L3
N

S2
S1

S2
S1

S2
S1 S2

Verbraucher
Loads

Fig. 24.1 Connection example, current


measurement via current transformers.

c
m
c
24

Attention!
The current inputs are live.
Important!
The UMG604 is not suitable for the
measurement of direct voltages.
Earthing current transformers
If a connection is provided for earthing
the secondary winding, this must be
connected with earth.

For the inputs L4 and I4 are no connection schemes required.

UMG 604

Current

Fig. 25.1 Current measurement, connection


example for connection option 0, see page 50.

Current

Fig. 25.3 Current measurement, connection


example for connection option 1, see page 50.

Current

Fig. 25.2 Current measurement, connection


example for connection option 0, see page
50.

Current

Fig. 25.4 Current measurement, connection


example for connection option 0, see page 50.
25

UMG 604

Ammeter
If you not only want to measure the current
with the UMG604 but with an ammeter also,
the ammeter must be connected in series to
the UMG604.

Fig. 26.1 Example, current measurement via


additional ammeter.

26

Short-circuit current transformer connections!


The secondary connections of the
current transformer must be shortcircuited to them first before the
current supply leads to the UMG604
are disconnected!
If a testing switch is available, which
automatically short circuits the current
transformer's secondary leads, it is
sufficient to place this in the test
position, provided the short-circuiters
have been tested first.

Open current transformer!


High hazardous live voltage peaks can
occur at current transformers which
are operated open on the secondary
side!
The winding insulation in safe open
current transformers is dimensioned
so that the current transformers can
be operated open. But these current
transformers are also hazardous live
if they are operated open.

UMG 604

Summation current measurement


If the current is measured via two current
transformers, the total transformation ratio of
the current transformers must be programmed
in the UMG604.

Example
The current is measured via two current
transformers. Both current transformers
have a transformation ratio of 1000/5A. The
summation measurement is performed with a
5+5/5A summation current transformer.
The UMG604 must then be set as follows:
Primary current: 1000A + 1000A = 2000A
Secondary current:
5A

Fig. 27.1 Example, current measurement via


summation current transformers.

27

UMG 604

Direct measurement
Nominal currents up to 5 A can also be measured
directly with the UMG604. In this case it must
be noted that each current measurement input
may be loaded continuously with 6 A or for
1second with max 100 A.
As the UMG604 does not have any integrated
protection for the current measurement, this
protection (e.g. 6A fuse type C) must be
provided for during installation.

Fig. 28.1 Example, direct current measurement.

28

UMG 604

29

UMG 604

Voltage measurement
The UMG604 is designed for the measurement
of alternating voltages in 300 V systems in
which category III overvoltages can occur.
The UMG604 can only determine measured
values if a measurement-current voltage
greater than 10 Veff is applied to at least one
voltage measurement input.
The following must be noted when selecting
the instrument leads for the voltage
measurement:
The instrument leads required for the
voltage measurement must be suitable
for voltages up to 300 VAC to earth and
520VAC conductor to conductor.
Normal instrument leads must be fused by
an overcurrent protective device and routed
via disconnectors.
Short-circuit proof instrument leads must be
routed via disconnectors only.
Overcurrent
protective
devices
and
disconnectors must be positioned near the
device and must be easy for the user to
reach.

C
30

For the inputs L4 and I4 are no connection schemes required.

Disconnector
10A
(UL listed)
N
L3
L2
L1

Fig. 30.1 Connection example: Voltage measurement via short-circuit proof instrument leads.

c
m

Important!
The voltage measurement inputs are
hazardous live!
Important!
The UMG604 can only determine
measured values if a measurementcurrent voltage greater than 10 Veff
is applied to at least one voltage
measurement input.

UMG 604

Voltage

Voltage

Voltage

Fig. 31.1 Connection examples for voltage measurement in three-phase 4-conductor systems.
(Connection option 0, see page 51)

Voltage

Voltage

Fig. 31.2 Connection examples for voltage measurement in three-phase 3-conductor systems.
(Connection option 1, see page 51)

Measuring-circuit
voltages
and
currents must originate from the same
system.

Important!
Voltages above 300 VAC to earth
must be connected via voltage
transformers.
31

UMG 604

Interfaces
RS232

Shielding

You can use a RS232 connection cable to


connect the UMG604 to a PC.
The achievable distance between two devices
with RS232 interface depends on the cable
used and the baud rate. The maximum
connectable cable length is 30 m.
As a guideline value, for a transmission rate
of 9600 baud the distance should not exceed
15m to 30 m.

A twisted-conductor and shielded cable must


be provided for connections via the RS232
interface. The shielding at both ends of the
cable must be connected to a large area of the
housing or cabinet parts in order to achieve an
adequate shielding effect.

The permissible ohmic load must be larger


than 3 kohm and the capacitive load caused
by the transmission cable must be smaller
than 2500 pF.

PC
Com1

Mini Combicon,
5 pin

D-sub, 9 pin, socket

Fig. 33.1 Connector pin assignment for the PC


connection cable (Part number: 08 02 427).
32

Fig. 33.2 Example, connecting a UMG604 to a


PC via the RS232 interface.

UMG 604

RS485

Terminating resistors

The RS485 interface is designed as a 2-pole


plug.

The cable at the start and end of a segment is


terminated with resistors (120 ohm, 1/4 W).
The UMG604 does not contain any terminating
resistors.

RS485 Bus

A
B

Correct

AB

Incorrect

Terminal strip in the control cabinet.


Device with RS485 interface.
(Without terminating resistor)
Device with RS485 interface.
(With terminating resistor at the device)

33

UMG 604

Shields
A twisted, shielded cable is foreseen for connections using the RS485 interface.
Ground the shields of all cables leading to
the cabinet at the cabinet entry point.
Connect the shield extensively and with
good conductivity with a low external voltage ground.
Intercept the cable mechanically above
the ground clip in order to avoid damages
caused by cable movements.
Use suitable cable insert guides, such
as PG glands, to guide the cable into the
switch cabinet.

Cable
Strain relief
Cable shielding braid
Grounding clip
Low external voltage ground

Fig. Shielding arrangement at cabinet entry


point.

Cable type
The cables used must be suitable for an environmental temperature of at least 80C.
Recommended cable types:
Unitronic Li2YCY(TP) 2x2x0.22 (Lapp cable)
Unitronic BUS L2/FIP 1x2x0.64 (Lapp cable)

Maximum cable length


1200m at a Baud rate of 38.4k.

m
C

34

Important!
Profibus, RS232, RS485 and
temperature measurement input are
not metallically separated from each
other.

All interfaces can be used simultaneously.

UMG 604

Bus-Struktur

In case that the master UMG with terminated bus resistor will be removed, the bus is
not under operation.
In case that slave UMG with terminated bus
resistor will be removed or is not switched
on, the bus can be unstable.
UMGs which have no termination can be
replaced without any interruption of the
bus.

All devices are connected in a bus structure (line).


In a segment, up to 32 participants are
switched together
The cable is terminated with resistors at the
start and end of a segment.
For more than 32 participants, repeaters
(line amplifiers) are used to connect the individual segments.
Devices with terminated resistor have to be
supplied.
We recommend to install the master UMG
at the end of the segment.

Power supply necessary

Master

Bus terminator on

T
Slave

Slave

Slave

Repeater

T
Slave

Slave

Slave

Slave

Fig. schema bus structure


35

UMG 604

RS485 profibus DP V0 slave


The profibus connection in the UMG604 is a
9pin DSUB socket.
We recommend use of a 9pin profibus
connector for the connection, e.g. as made by
Phoenix, type SUBCON-Plus-ProfiB/AX/SC
with product number 2744380. (Janitza art.
no.: 13.120.539)
Profibus connection

Fig. 36.1 UMG604 with profibus interface.

36

UMG 604

Connecting the bus cables


The incoming bus cable is connected to
terminals 1A and 1B. The bus cable for the next
device in the line is connected to terminals 2A
and 2B. If there is not another device in the
line the bus cable must be terminated with
resistors (switch set to ON).
In the ON switch setting terminals 2A and 2B
are switched off for the continuing bus cable.

Profibus connector (external)


Terminating resistors

D-sub,
9 pin,
socket

D-sub,
9pin,
connector

Other
profibus
stations
Screw-type terminals

Fig. 37.1 Profibus connector with terminating resistors.


37

UMG 604

Digital inputs and outputs


Digital outputs
The UMG604 has 2 transistor switching
outputs. These outputs are metallically
separated from the analysis electronics via
optocouplers.

The digital outputs can switch direct or


alternating current load.
The digital outputs can switch loads independant on the polarity of the feeding
voltage.
The digital outputs are not short-circuitproof.
Cables, which are longer but 30m must
be shielded.

m
38

Attention!
The digital outputs are not shortcircuit-proof.

24V
DC
+

Fig. 38.1 Connection example.

UMG 604

24V
AC
~
~

24V
DC

Digital outputs

18

K1

Digital
Output 2

17

16
Digital
Output 1

K2

Digital
Output 1

16

Digital
Output 2

Fig. 39.1 Connection of alternating voltage


relays to the digital outputs.

17

18

K1

Digital outputs

UMG604

K2

UMG604

Fig. 39.2 Connection of direct current relays


to the digital outputs.

39

UMG 604

Digital inputs

UMG604

The UMG604 has 2 digital inputs to each of


which you can connect one transducer.
An input signal is detected at a digital input if a
voltage of at least 10 V and maximum 28 V is
applied. In this case a current of at least 1 mA
and maximum 6 mA flows. Cables longer than
30 m must be laid with shielding.
Please mind the polarity of the feeding voltage.

24V
DC
- +

Digital inputs 1-2

S1

S2
+
24V
=
-

40

Digital
Input 2
20

3,9V 4,4k

3,9V 4,4k

21

Fig. 40.2 Example for the connection of


external switching contacts S1 and S2 to the
digital inputs 1 and 2.

m
Fig. 40.1 Connection example.

Digital
Input 1
19

Attention!
The polarity of the feeding voltage
must be respected for the digital
inputs.

UMG 604

S0 pulse input

UMG604

At each UMG604 with inputs for 24 V you can


also connect S0 pulse generators according
to DIN EN 62053-31.
You require only one external auxiliary voltage
of 20..28 V DC and one external 1.5 kohm
resistor each.

Digital inputs 1-2


Digital
Input 1
19
S0 pulse
generator

24V
DC
- +
S0 pulse generator
1,5k

+
24V
=
-

Digital
Input 2
20

1,5k

3,9V 4k

3,9V 4k

21

Fig. 40.2 UMG604 with inputs for 24 V. Example


for connection of an S0 pulse generator at
digital input 2.

Fig. 41.1 UMG604 with inputs for 24 V. Example


with S0 pulse generator.
41

UMG 604

Temperature measurement input


Temperature sensors with a resistance range
of 400 ohm to 4 kohm can be connected to
the temperature measurement input.
The total burden (sensor + cable) of 4 kohm
may not be exceeded.

KTY83

Fig. 42.1 Example, temperature measurement


with a KTY83.

m
m
42

Use a shielded cable to connect the


temperature sensor.
Important!
Profibus, RS232, RS485 and
temperature measurement input
are not metallically separated from
each other.

UMG 604

Putting into Service


Applying the power supply voltage

Frequency measurement

The power supply voltage level for the UMG604


is given on the rating plate. Supply voltages
which do not correspond to those given on
the rating plate can result in malfunctions and
destruction of the device.

For the frequency measurement, the measured


voltage must be greater than 10 V in at least
one voltage measuring path (L-N).
Only detected frequencies within the range
45Hz to 65 Hz are used for measurement at
the current and voltage measurement inputs.

After applying the power supply voltage the


text Start up appears in the display. Around
2 - 6 seconds later the UMG604 switches to
the first measured value display.
If no display appears, check whether the
power supply voltage is within the rated
voltage range.

Power supply voltage


(see rating plate)

43

UMG 604

Applying the measuring-circuit


voltage
The UMG604 is suitable for the measurement
of voltages of up to 300 V AC to earth and
520V AC conductor to conductor.
The UMG604 is not suitable for the
measurement of direct voltages. Voltages
above 300 VAC to earth must be connected
via voltage transformers.
After connecting the measurement-current
voltages, the measured values displayed by
the UMG604 for the L-N and L-L voltages
must correspond to those at the voltage
measurement input.
If a voltage transformer factor is programmed,
this must be taken into account in the
comparison.

Minimum voltage
A measuring-circuit voltage greater than
10Veff must be applied to at least one of the
voltage measurement inputs. If an adequately
high measuring-circuit voltage is not applied
the UMG604 cannot determine the system
frequency and can therefore also not take a
measurement.

44

At least one phase (L) and the neutral conductor (N) must be connected to the voltage measurement input for the measurement.

UMG 604

Phase sequence
Check the direction of the voltage rotating
field in the measured value display of the
UMG604.
A right rotating field usually exists.

Applying the measuring-circuit


current
The UMG604 is designed for the connection
of ../1A and ../5A current transformers.
Only alternating currents, not direct currents,
can be measured via the current measurement
inputs.
Short-circuit all current transformer outputs
except one. Compare the currents displayed
by the UMG604 with the applied current.
Taking into account the current transformer
transformation ratio, the current displayed by
the UMG604 must correspond to the input
current.
The UMG604 must display approximately
zero Amperes in the short-circuited current
measurement inputs.
The current transformer ratio is set to 5/5A in
the factory and if necessary must be adapted
to the current transformer used.

45

UMG 604

Checking the energy measurement


Short-circuit all current transformer outputs
except for one and check the displayed power
outputs.
The UMG604 may only display one power
output in the phase with a non short-circuited
current transformer input. If this is not the case,
check the connection of the measuring-circuit
voltage and the measuring-circuit current.
If the power output amount is correct but the
sign of the power output is negative, S1(k)
and S2(l) could be inverted at the current
transformer or they supply active energy back
into the network.

46

UMG 604

47

UMG 604

Configuration
Current transformer ratio
You can assign each of the 4 current
transformer inputs its own current transformer
ratio. A current transformer ratio of 5 A/5 A
is programmed in the factory for all 4 current
transformer inputs.
You can program current transformers with the
same current transformer ratios in addresses
000 and 001. Program current transformers
with different current transformer ratios in
addresses 010 to 041.
A change in current transformer values in
address 000 or 001 overwrites the contents
of addresses 010 to 041 with the current
transformer values from addresses 000 and
001.
A change in current transformer values in
one of the addresses 010 to 041 deletes the
current transformer values in addresses 000
and 001.

48

Address

Current transformer values

000
001

L1 L2 L3 L4 (primary)
L1 L2 L3 L4 (secondary)

010
011
020
021
030
031
040
041

L1 (primary)
L1 (secondary)
L2 (primary)
L2 (secondary)
L3 (primary)
L3 (secondary)
L4 (primary)
L4 (secondary)

Fig. 48.1 Section of the parameter list for the


current transformer values.

UMG 604

Current measurement connection


options
The UMG604 recognises two connection
options for the current measurement.

Connection option 0


Measurement via 3 current transformers


in three-phase-4-conductor systems.
Measurement via 2 current transformers
in systems with the same load.
Measurement in one-phase-3-conductor
systems.

Address

Connection option

110

0=T
 hree current transformers.
(Default factory setting)

1=T
 wo current transformers
(Aron circuit)

Fig. 49.1 Section of the parameter list for the


current transformer connection options.

Connection option 1

Measurement via 2 current transformers


(Aron circuit) in three-phase 3-conductor
systems.

For the inputs L4 and I4 are no connection schemes required.


49

UMG 604

Voltage transformer ratio


You can assign each of the 4 voltage
transformer inputs its own voltage transformer
ratio.
A voltage transformer ratio of 400 V/400 V
direct measurement is programmed in the
factory for all 4 voltage transformer inputs.
You can program voltage transformers with the
same voltage transformer ratios in addresses
002 and 003. Program voltage transformers
with different voltage transformer ratios in
addresses 012 to 043.
A change in voltage transformer values in
address 002 or 003 overwrites the contents
of addresses 012 to 043 with the voltage
transformer values from addresses 002 and
003.

50

Address

Voltage transformer values

002
003

L1 L2 L3 L4 (primary)
L1 L2 L3 L4 (secondary)

012
013
022
023
032
033
042
043

L1 (primary)
L1 (secondary)
L2 (primary)
L2 (secondary)
L3 (primary)
L3 (secondary)
L4 (primary)
L4 (secondary)

Fig. 50.1 Section of the parameter list for the


voltage transformer values.

UMG 604

Voltage measurement connection


options
The UMG604 recognises two connection
options for the voltage measurement.

Address

Connection option

111

0=T
 hree-phase 4-conductor
systems (default factory
setting)

1 = t hree-phase 3-conductor
systems

Connection option 0


Direct measurement of the voltage in


3-phase 4-conductor systems.
Measurement via 3 voltage transformers
in 3-phase 4-conductor systems.
Measurement in one-phase-3-conductor
systems.

Connection option 1

Fig. 51.1 Section of the parameter list for the


voltage transformer connection options.

Direct measurement of the voltage in


three-phase 3-conductor systems.
Measurement via 2 voltage transformers
(Aron circuit) in three-phase 3-conductor
systems.

For the inputs L4 and I4 are no connection schemes required.


51

UMG 604

Interfaces
The UMG604 has 4 serial interfaces:

- RS485

- RS232

- Ethernet (optional)

- Profibus (optional)
All interfaces can be used simultaneously.

RS232
The following data must be programmed for
use of the RS232 interface:

- Baud rate,

- Operating mode.
Refer to the parameter list in the Appendix
for the default factory setting and the setting
ranges.

52

RS485
The following data must be programmed for
use of the RS485 interface:

- Device address,

- Baud rate,

- Operating mode.
Refer to the parameter list in the Appendix
for the default factory setting and the setting
ranges.
Addr.

Content

200

Device address (1 .. 255)


valid for Modbus and Profibus
1 = default factory setting

UMG 604

Ethernet (optional)
Fixed IP address

PC

UMG604

In simple networks without DHCP servers the


network address must be set directly at the
device.
Patch cables

BootP

DHCP mode
DHCP enables fully automatic integration of a
UMG604 in an existing network without any
further configuration. On starting the UMG604
automatically imports the IP address, the net
mask and the gateway from the DHCP server.
The UMG604 is set in the factory to DHCP.

Zeroconf
Zeroconf allows fully automatic integration (allocation of IP address) of a UMG604 in an existing network without DHCP servers.

Patch cables

Fig. Connection example, the UMG604 and


PC require a fixed IP address.
DHCP
Server

PC

UMG604

Patch
cables

BootP allows fully automatic integration of a


UMG604 in an existing network. BootP is an
older protocol and does not have the functional
scope of DHCP.

Switch

Patch cables

Switch

Patch cables

Fig. Connection example, the UMG604 and


PC are automatically assigned an IP address
by a DHCP server.

The UMG604 may only be connected


to the ethernet following consultation
with the network administrator!
53

UMG 604

Profibus (optional)
The UMG604 can manage 16 profibus profiles. Each profibus profile contains 128 data
bytes maximum.
The first data byte of the output area of the
PLC (programmable logic controller) always
contains the profile number of the profibus
profile required by the UMG604.
To request a profibus profile, write the profile
number in the first byte of the output area of
the PLC.
All system variables and global variables1) can
be individually scaled and converted into one
of the following formats:
- 8, 16, 32 bit integer with and without sign.
- 32 or 64 bit float format.
- Big or little Endian2).

Device master file GSD


The device master file for the UMG604 is
called 0B41.GSD and is included on the CD
which belongs to the scope of supply.

PLC
Output area of the programmable controller
1. Byte = profile number
The variables for the
UMG604 follow from the
2nd byte.
Input area of the programmable controller
1. Byte = profile number
feedback
The requested variables
for the UMG604 follow
from the 2nd byte.

UMG604

Profibus profiles

Fig. 54.1 Block diagram for data exchange


between PLC and UMG604.
1)Global variables are variables which are de-

Addr.

Content

fined by the user in Jasic and are available to


each interface in the UMG604.
2) Big-Endian = High byte before low byte
Little-Endian = Low byte before high byte.

200

Device address (1 .. 255)


valid for Modbus and Profibus
1 = default factory setting

54

UMG 604

Recordings
2 recordings are preconfigured in the default
factory setting of the UMG604. Recordings
are adjusted and extended via GridVis.

Recording 1
The following measured values are recorded
with the time base of 15 minutes:
Voltage L1-N
Voltage L2-N
Voltage L3-N
Voltage L4-N
Current L1
Current L2
Current L3
Current L4
Active power demand L1
Active power demand L2
Active power demand L3
Active power demand L4
(The mean value, minimum value and
maximum value are also recorded for each
measured value.)

Recording 2
The following measured values are recorded
with the time base of 1 hour:
Active power demand L1
Active power demand L2
Active power demand L3
Active power demand L4
Reactive power demand L1
Reactive power demand L2
Reactive power demand L3
Reactive power demand L4

55

UMG 604

System information
Overrange
Overranges are displayed as long as they exist
and cannot be acknowledged. An overrange
exists if at least one of the four voltage or
current measurement inputs lies outside their
specified measuring range.
If an overrange exists it is shown in the display
with EEEE.
The symbols L1, L2, L3 and L4 are used to
indicate at which input the overrange has
occurred. The V and A symbols indicate
whether the overrange occurred in the current
or in the voltage path.

m
56

Important!
Voltages and currents that lie outside
the permissible measuring range can
destroy the device.

L1 L2 L3 L4
VA

RxD TxD Input Output L1 L2 L3 L4


Fig. Measured value display with overrange.

UMG 604

Serial number

Firmware release

RxD TxD Input Output L1 L2 L3 L4

RxD TxD Input Output L1 L2 L3 L4

Fig. Measured value display with serial number.

Fig. Measured value display for the firmware


release.

Date

Time

RxD TxD Input Output L1 L2 L3 L4

RxD TxD Input Output L1 L2 L3 L4

Fig. Measured value display with date.

Fig. Measured value display with time.


57

UMG 604

Service and maintenance


The device is subjected to various safety
checks before delivery and marked with a
seal. If a device is opened, the safety checks
must be repeated. A warranty will be provided
for unopened devices only.

Repair and calibration


Repair work and calibration can be carried out
by the manufacturer only.

Front film
The front film can be cleaned with a soft cloth
and standard household cleaning agent. Do
not use acids and products containing acid
for cleaning.

Battery
The internal clock is provided with power
from the power supply voltage. If the power
supply voltage fails the clock is supplied by
the battery. The clock supplies date and time
information, e.g. for recordings, minimum and
maximum values and events.
The life expectancy of the battery is at least
5 years, at a storage temperature of +45C.
The typical life expectancy of the battery is 8
to 10 years.
The device must be opened to change the
battery. If the device has been opened a
renewed safety check is necessary for safe
58

operation. A warranty will be provided for


unopened devices only.

Disposal

The UMG604 can be reused or recycled as


electronic scrap in accordance with the legal
provisions. The permanently installed lithium
battery must be disposed of separately.

Firmware update
If a firmware update has to be performed for
your UMG604 you can do this with the GridVis
software included in the scope of supply.

Service
Should questions arise, which are not
described in this manual, please contact the
manufacturer directly.
We will need the following information from
you to answer any questions:
- Device name (see rating plate),
- Serial name (see rating plate),
- Software release (see measured value
display),
- Measuring-circuit voltage and power supply
voltage,
- Precise description of the error.

UMG 604

Trouble shooting
Possible error

Cause

Remedy

No display.

External fusing for the power


supply voltage has tripped.

Replace fuse.

Device is defective.

Send device to the manufacturer


for repair.

No current display.

Measurement voltage is not


connected.
Measurement current is not
connected.

Connect the measuring-circuit


voltage.
Connect measuring-circuit current.

Displayed
current
is too large or too
small.

Current measurement in the


wrong phase.
Current transformer factor is
incorrectly programmed.

Check connection and correct if


necessary.
Read out and program the current
transformer transformation ratio at
the current transformer.

EEEE and A
in the display.

The current measuring range


has been exceeded.

Check the measuring-circuit current


and if necessary install a suitable
current transformer.

59

UMG 604
Possible error

Cause

Remedy

Displayed
voltage
is too small or too
large.

Measurement in the wrong phase.

Check connection and correct if


necessary.
Read out and program the voltage
transformer transformation ratio
at the voltage transformer.

Displayed voltage is
too small.

Overrange.
The peak voltage value at the measurement input has been exceeded
by harmonic components.

Install voltage transformers.

EEEE and V
in the display.

The voltage measuring range has


been exceeded.

Check the measuring-circuit


voltage and if necessary install
a suitable voltage transformer.

Error CF in the display

The calibration data could not be


read out.

Send device to the manufacturer


for checking with a precise
description of the error.

Active power consumption / supply is


reversed.

At least one current transformer


connection is mixed up/reversed.

Check connection and correct if


necessary.

A current path is assigned to the


wrong voltage path.

Check connection and correct if


necessary.

60

Voltage transformer
programmed.

incorrectly

Important!
Ensure
the
measurement inputs are not
overloaded.

UMG 604
Possible error

Cause

Remedy

Active power too


small or too large.

The programmed current


transformer transformation
ratio is incorrect.
The current path is assigned
to the wrong voltage path.
The programmed voltage
transformer transformation
ratio is incorrect.

Read out and program the current


transformer transformation ratio at the
current transformer.
Check connection and correct if
necessary.
Read out and program the voltage
transformer transformation ratio at the
voltage transformer.

No connection with
the device.

RS485:
- Device address is incorrect.
- Wrong protocol.
- Termination missing.
Ethernet:
- IP address incorrect
- The concealed key
(service) was used.

Despite the measures above the device


does not work.

Device is defective.

Adjust the device address.


Select protocol.
Close bus with terminating resistor
(120 ohm).
Adjust IP address at the device.
Overwriting the address 204 with 0 and
set IP address or select DHCP/Zeroconf
(address 205).
Send device to the manufacturer for
checking with a precise description of
the error.

61

UMG 604

Technical specifications
General information
Net weight
Device dimensions

Housing flammability class
Installed position
Fixing/mounting

Battery

Backlight lifetime

: 350g
: approx l=107.5 mm, b=90 mm, h=82 mm
(according to DIN 43871:1992)
: UL94V-0
: any
: 35 mm top hat rail
(according to IEC/EN 60999-1, DIN EN 50022)
: Type Lithium CR2032, 3V
(according to UL 1642)
: 40000h (50% of initial brightness)

Ambient conditions during operation


The UMG604 is intended for weather-protected, stationary use. The UMG604 fulfils the use
conditions according to DIN IEC 60721-3-3.
Operating temperature range
: -10C. +55C
Relative humidity
: 5 to 95 %, (at +25 C) without condensation
Degree of pollution
:2
Operating altitude
: 0 .. 2000 m above sea level
Installed position
: any
Ventilation
: Forced ventilation is not required.

Transport and storage


The following information applies to devices which are transported or stored in the original
packaging.
Free fall
: 1m
Temperature
: -20C to +70
62

UMG 604

Power supply voltage


The power supply voltage must be connected to the UMG604 via a UL listed fuse.
Line circuit breaker
: 6A, type C (approved to UL / IEC)
Cylindrical fuses
: 0.6A, tripping characteristics M (medium time lag)
Cylindrical fuses
: 0.75A, tripping characteristics F (fast acting)
Installation overvoltage category
: II
Option 230V
Nominal range
: 95V .. 240V (45-65 Hz) or DC 135V .. 340V
Operating range
: +-10% of nominal range
Power consumption
: max 3.2W, max 9VA
Option 90V
Nominal range
: 50V .. 110V (45-65 Hz) or DC 50V .. 155V
Operating range
: +-10% of nominal range
Power consumption
: max 3.2W, max 9VA
Option 24V
Nominal range
: 20V .. 55V (45-65 Hz) or DC 20V .. 77V
Operating range
: +-10% of nominal range
Power consumption
: max 4W, max 9VA

Connectable conductors
Only one conductor may be connected per terminal connection!
Solid core, multi-core, flexible core
: 0.08 - 2,5 mm2, AWG 28 - 12
Pin-end connector, wire end ferrules : 1.5 mm2, AWG 16

63

UMG 604

Protection class
Class II according to IEC 60536 (VDE 0106, Part 1), i.e. a PE terminal is not required!
Protection against ingress of solid foreign
bodies and water

64

: IP20 according to EN 60529 September 2000,


IEC 60529:1989

UMG 604

Inputs and outputs


2 digital inputs
Pulse input (S0)
Maximum counting frequency
Switching input
Response time (Jasic program)
Input signal applied
Input signal not applied

: 20 Hz
: 200 ms
: 18V. 28 V DC (typically 4 mA)
: 0 .. 5 V DC, current less than 0.5 mA

2 digital outputs, semi-conductor relay, not short-circuit proof.


Switching voltage
: max 60 V DC, 30 V AC
Switching current
: max 50 mAeff AC/DC
Response time (Jasic program)
: 200 ms
Output of voltage dips
: 20 ms
Output of voltage overranges
: 20 ms
Pulse output (operating pulses)
: max 20 Hz
Cable length

Connectable conductors
Solid core, multi-core, flexible core
Pin-end connector, wire end ferrules

: up to 30 m unshielded
: greater than 30m shielded
: 0.08 - 1.5 mm2
:1
 mm2, only one conductor may connected per
terminal connection!

65

UMG 604

Temperature measurement input


Update time
Connectable sensors
Total burden (sensor + cable)

: approx 200 ms
: PT100, PT1000, KTY83, KTY84
: max 4 kohm

Sensor type
Temperature range
Resistance range
Measurement
uncertainty
KTY83
KTY84
PT100
PT1000

-55 .. +175 C
-40 .. +300 C
-99 .. +500 C
-99 .. +500 C

500 ohm .. 2.6 kohm


350 ohm .. 2.6 kohm
60 ohm .. 180 ohm
600 ohm .. 1,8 kohm

1.5% rng
1.5% rng
1.5% rng
1.5% rng

rng = measuring range


Cable length

Connectable conductors
Solid core, multi-core, flexible core
Pin-end connector, wire end ferrules

66

: up to 30 m unshielded
: greater than 30 m shielded
: 0.08 - 1.5 mm2
:1
 mm2, only one conductor may be connected
per terminal connection!

UMG 604

Interfaces
RS232
Protocol
Transfer rate

: 5 pin screw-type terminals.


: Modbus RTU/slave
9600 bps, 19.2 kbps, 38.4 kbps, 57.6 kbps ,
115.2 kbps

RS485
Protocol, modbus RTU
Transfer rate

: 2 pin screw-type terminals.


: Modbus RTU/slave, modbus RTU/master
: 9.6 kbps, 19.2 kbps, 38.4 kbps, 57.6 kbps,
115.2 kbps, 921.6 kbps

RS485 (optional)
: Connector, SUB D 9 pin
Protocol, profibus (optional)
: Profibus DP/V0 according to EN 50170
Transfer rate
: 9.6 kbaud up to 12 Mbaud

Ethernet 10/100Base-TX (optional)
Connection
: RJ-45
Functions
: Modbus gateway, embedded web server (HTTP)
Protocols
: TCP/IP, EMAIL (SMTP), DHCP-Client (BootP),

Modbus/TCP(Port 502), ICMP (Ping), NTP, TFTP,

Modbus RTU over Ethernet (Port 8000), FTP.

67

UMG 604

Measurement uncertainty
The measurement uncertainty of the UMG604 applies to use of the following measuring ranges.
The measured value must lie within the given limits. Outside these limits the measurement
uncertainty is unspecified.
Measured value

Measurement uncertainties

Voltage
Current L
Current N
Power
Harmonic components U, I
Active energy
Current transformer ../5A
Current transformer ../1A
Reactive energy
Current transformer ../5A
Current transformer ../1A
Frequency
Internal clock

0.2% DIN EN 61557-12:2008


0.2% DIN EN 61557-12:2008
0.6% DIN EN 61557-12:2008
0.4% DIN EN 61557-12:2008
Class 1 DIN EN 61000-4-7
Class 0.5S (DIN EN 62053-22:2003, IEC 62053:22:2003)
Class 1
(DIN EN 62053-21:2003, IEC 62053:21:2003)
Class 2
(DIN EN 62053-23:2003, IEC 62053:23:2003)
Class 2
(DIN EN 62053-23:2003, IEC 62053:23:2003)
0.01Hz
1 minute/month (18C ... 28 C)

The specifications apply under the following conditions:



- Annual recalibration,

- a warming up time of 10 minutes,

- an ambient temperature of 18 .. 28C.
If the device is operated outside the range from 18 .. 28C an additional measurement error equal
to 0.01% of the measured value must be taken into account per C difference.
68

UMG 604

Measuring inputs
Voltage measurement












Three-phase 4-wire systems (L-N/L-L)


Three-phase 3-wire systems (L-L)
Resolution
Measurement range L-N
Measurement range L-L
Crest-faktor
Measurement category
Specified impulse withstand voltage
Impedance
Power input
Scanning frequency
Transients
Fundamental oscillation

: max. 277 V/480 V


: max. 480 V
: 0,01 V
: 01) .. 600Vrms
: 01) .. 1000Vrms
: 2 (referring to 480 Vrms)
: 300V CAT III
: 4 kV
: 4 MOhm/phase
: approx 0.1 VA
: 20 kHz/phase
: >50 s
: 45 Hz .. 65 Hz

1)The UMG604 can only detect measurement values if a voltage L-N larger than 10Veff or a volt-

age L-L larger than 18Veff is applied to at least one voltage measurement input.

Connectable conductors (current measurement and voltage measurement)


Only one conductor may connected per terminal connection.
Solid core, multi-core, flexible core
: 0.08 - 4 mm2, AWG 28 - 12
Pin-end connector, wire end ferrules : 2
 .5 mm2, AWG 14
69

UMG 604

Current measurement









Nominal current
Rated current
Resolution
Measurement range
Crest-faktor
Measurement category
Specified impulse withstand voltage
Power input
Overload for 1 sec
Scanning frequency

70

:5A
:6A
: 1mA
: 0.001 .. 8.5Arms
: 2 (referring to 6 Arms)
: 300 V CAT III
: 4 kV
: approx 0.2 VA (Ri=5 mohm)
: 100 A (sinusoidal)
: 20 kHz

UMG 604

Parameter list

Add Name
Setting range
000
001
002
003

010
011
012
013
020
021
022
023
030
031
032
033
040
041
042
043

Units

Default
setting

Current transformer, primary, L1..L4


Current transformer, secondary, L1..L4
Voltage transformer, primary, L1..L4
Voltage transformer, secondary, L1..L4

0 .. 1000000
1 .. 5
0 .. 1000000
1 .. 480

A
A
V
V

5
5
400
400

Current transformer, primary, L1


Current transformer, secondary, L1
Voltage transformer, primary, L1
Voltage transformer, secondary, L1
Current transformer, primary, L2
Current transformer, secondary, L2
Voltage transformer, primary, L2
Voltage transformer, secondary, L2
Current transformer, primary, L3
Current transformer, secondary, L3
Voltage transformer, primary, L3
Voltage transformer, secondary, L3
Current transformer, primary, L4
Current transformer, secondary, L4
Voltage transformer, primary, L4
Voltage transformer, secondary, L4

0 .. 1000000
1 .. 5
0 .. 1000000
1 .. 480
0 .. 1000000
1 .. 5
0 .. 1000000
1 .. 480
0 .. 1000000
1 .. 5
0 .. 1000000
1 .. 480
0 .. 1000000
1 .. 5
0 .. 1000000
1 .. 480

A
A
V
V
A
A
V
V
A
A
V
V
A
A
V
V

5
5
400
400
5
5
400
400
5
5
400
400
5
5
400
400

71

UMG 604

Add Name
Setting range

Units

Default
setting

100 Automatically get TFTP configuration file


0 = switched off
x = file number
101 TFTP error handling
0 = In the event of an error the

Configuration menu appears
in the UMG604.
1 = In the event of an error the

does NOT switch to the
Configuration menu of the UMG604.
110 Current transformer circuit (L1 .. L3)
0 = three current transformers
1 = two current transformers (Aron circuit)
111 Voltage measurement system configuration
0 = three-phase 4-conductor system
1 = three-phase 3-conductor system

0 .. 9999

0 .. 1

0 .. 1

0 .. 1

112

113
114

0 .. 1

0 .. 1
0 .. 1

-
-

0
0

72

Deletes all real and apparent energy meters


and S0-counters (1 = delete)
Deletes all reactive energy meters (1 = delete)
Resets all minimum and maximum values
(1 = reset)

UMG 604

Add Name
Setting range

Units

Default
setting

200 Device address, modbus/profibus


201 Baud rate, RS232
0 = 9600 bit/s
1 = 19200 bit/s
2 = 38400 bit/s
3 = 57600 bit/s
4 = 115200 bit/s

1 .. 255
0 .. 4

1
4

202 Baud rate, RS485


0 = 9600 bit/s
1 = 19200 bit/s
2 = 38400 bit/s
3 = 57600 bit/s
4 = 115200 bit/s
5 = 921600 bit/s

0 .. 5

203 RS485, mode


0 = modbus RTU/slave
1 = modbus RTU/master
2 = gateway transparent
5 = BACnet MS/TP (optional)

0 .. 6

204 RS232, mode


0 = modbus RTU/slave
3 = Debug
6 = SLIP

(only for internal use)

0 .. 6

73

UMG 604

Add Name
Setting range

Units

Default
setting

205 DHCP mode


0 = fixed IP
1 = BootP
2 = DHCP-Client
3 = Zeroconf

0, 1, 2, 3 2

300
301
302
303

IP address, xxx --- --- ---


IP address, --- xxx --- ---
IP address, --- --- xxx ---
IP address, --- --- --- xxx

0 .. 255
0 .. 255
0 .. 255
0 .. 255

000
000
000
000

304
305
306
307

IP mask, xxx --- --- ---


IP mask, --- xxx --- ---
IP mask, --- --- xxx ---
IP mask, --- --- --- xxx

0 .. 255
0 .. 255
0 .. 255
0 .. 255

000
000
000
000

310
311
312
313

IP gateway, xxx --- --- ---


IP gateway, --- xxx --- ---
IP gateway, --- --- xxx ---
IP gateway, --- --- --- xxx

0 .. 255
0 .. 255
0 .. 255
0 .. 255

000
000
000
000

74

UMG 604

Add Name
Setting range

Units

Default
setting

400 Day
401 Month
402 Year
403 Hour
404 Minute
405 Second
406 Accept date and time
1 = accept set data

500 Device password
501 Homepage, password mode
502 Homepage, password

510 Activate EMAX option, licence part 1
511 Activate EMAX option, licence part 2

1 .. 31
1 .. 12
1 .. 9999
0 .. 23
0 .. 59
0 .. 59
0, 1

xx
xx
xxxx
xx
xx
xx
0

0 .. 9999
0, 2, 128, 130
0 .. 9999

xxxx
0
xxxx

0 .. 9999
0 .. 9999

xxxx
xxxx

520 Activate BACnet option, licence part 1


521 Activate BACnet option, licence part 2

0 .. 9999
0 .. 9999

xxxx
xxxx

600
601
602
603

0 .. 99
0 .. 16
0 .. 8
0 .. 9999

50
10
3
60

LCD, Contrast
LCD, Backlight, max. brightness
LCD, Backlight, min. brightness
LCD, Backlight,

-
-
-
s

75

UMG 604

Measured value displays


You can have the following measured values shown on the display, with the default factory setting,
using keys 1 and 2. The measured value names used are abbreviated and have the following meaning:
Active power demand
= active power demand, imported supply

Reactive power
= reactive power, inductive

Active power demand
= active power demand, imported supply with return block
Voltage
L1-N

Voltage
L2-N

Voltage
L3-N

Voltage
L4-N

Voltage
L1-L2

Voltage
L2-L3

Voltage
L3-L1

Current
L1

Current
L2

Current
L3

Current
L4

Active Power
demand L1

Active Power
demand L2

Active Power
demand L3

Active Power
demand L4

Active Power
demand L1..L3

Active Power
demand L1..L4

Reactive
Power L1

Reactive
Power L2

Reactive
Power L3

Reactive
Power L4

Reactive
Power L1..L3

Reactive
Power L1..L4

Active Energy
demand L1..L3

Active Energy
demand L1..L4

Active Energy Active Energy Active Energy Active Energy


demand L1
demand L2
demand L3
demand L4
cos(phi)
L1

cos(phi)
L2

cos(phi)
L3

cos(phi)
L4

cos(phi)
L1..L3

Frequency
Rotating field

Temperature
input

Date

Time

Serial
number

76

Firmware
Release

UMG 604

Declaration of conformity
The UMG604 fulfils the safety requirements of:
Directive 2004/108/EC in conjunction with DIN EN 61326-1 (2006-10) as well as Directive
2006/95/EC in conjunction with EN 61010-1 (2002-08)

Safety requirements
Safety requirements for electrical instrumentation, control and laboratory equipment

: EN 61010-1 08:2002, IEC 61010-1:2001

Protection class

: II (device without protective conductor)

EMC requirements
Emitted interference, residential area : DIN EN61326-1:2006, Class B, IEC61326-2-1:2005
Interference immunity, industrial area : DIN EN 61326-1:2006, Table 2, IEC 61326-2-1:2005

Housing
: Electrostatic discharge, IEC 61000-4-2 (4 kV/8 kV)

: Electromagnetic fields, IEC 61000-4-3:2002 (10 V/m)

: Electromagnetic fields, IEC 61000-4-8:2000 (100A/m)
Power supply voltage
: Voltage dips, IEC 61000-4-11 (0.5 periods)

: Bursts, IEC 61000-4-4 (2 kV)

: Surge voltages, IEC 61000-4-5 (1 kV L to N)

: Conducted HF signals, IEC 61000-4-6 (3 V)
Measurement inputs
: Surge voltages, IEC 61000-4-5 (2 kV)

: Conducted HF signals, IEC 61000-4-6 (3 V)

: Bursts, IEC 61000-4-4 (2 kV)
RS485, RS232, ethernet, digital inputs and outputs, temperature measurement input

: Conducted HF signals, IEC 61000-4-6 (3 V)

: Bursts, IEC 61000-4-4 (1 kV)
RS485, ethernet, digital inputs and outputs, temperature measurement input

: Surge voltages, IEC 61000-4-5 (2 kV)
Electrical measuring transducer for converting alternating current variables into analog or digital
signals.
: DIN EN 60688 April 2002,

: IEC 60688:1992 +A1:1997+ A2:2001
77

UMG 604

Dimensioned drawings
Front view

78

Side view

UMG 604

UMG604 connection example

79

UMG 604

Quick Reference Instructions


Adjusting the primary current
You have three current transformers of the same type with a current transformer ratio of 200 A/5 A.
You would like to program the primary current with 200 A.
To do this you must enter the value 200 for the primary current in the address 000.
The secondary current is preset to 5 A in address 001 in the factory.

Switch to Program mode


Simultaneously press keys 1 and 2 for around
one second.
The PRG symbol for programming mode
appears.
The content of address 000 is displayed.

Change address

PRG

Address

Content

As address 000 is already displayed the


address does not have to be changed.

Enter the primary current.


Use Key 1 to select the digit to be changed.
Use Key 2 to change the selected digit.

PRG

Exit program mode


Simultaneously press both keys for around
1second.
The current transformer setting is saved and
the device returns to display mode.

80

Address

Content

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