Solucion Problemas

Solucin de Problemas
Seminario-Taller de Combustin
PREMAC S.A.
Se le solicita seleccionar el equipo de combustin para un horno de tratamiento trmico multipropsito tipo caja
(dibujo A). Las caractersticas de este horno son las siguientes:
1. 6 pies de ancho x 8 pies de largo por 4 pies de alto (dimensiones tiles)
2. Mxima capacidad: Calentar 2500 libras por hora de fundiciones de acero al carbono a 1700F
3. Mxima temperatura del horno: 1800F
4. El horno debe estar en capacidad de mantenerse descargado a una temperatura de 1800F en caso de que
haya una interrupcin de produccin.
5. Las paredes sern construidas de ladrillo aislante de 9 2000F. Asuma que el techo, las paredes y el piso
tienen valores equivalentes de aislamiento.
6. El combustible es Gas Natural con 1000 BTU/CF de poder calorfico disponible a 1.5 PSIG:
7. La pared del horno ser abierta varias veces cada hora para cambiar y remover las fundiciones. Las prdidas
por radiacin por la puerta abierta sern 150,000 BTU/Hr de trabajo.
Dibujo A
8'
6'
4'
PUERTA
www.premac-inc.com
Aut. Sur No. 24-52 Itagui Colombia Tel (574)372 1844. Fax (574) 371 2403
PREMAC S.A.
A. Determine la potencia requerida y la rangeabilidad del horno. Tabule sus clculos en la tabla de abajo.
1. Usando la pgina 40 de la Gua de Combustin de Eclipse, encuentre la cantidad de calor requerida para subir
2500 libras de acero hasta 1700 F en una hora.
Calor al Acero
_____________________________________BTU/Hr
2. Usando la pgina 44 de la Gua de Ingeniera, encuentre la cantidad de calor perdida por las paredes del
horno, techo y piso, las perdidas de calor (HL) se expresan en BTU/Hr por pie cuadrado de superficie de
horno. Usando las dimensiones interiores del horno calcule el rea total de las paredes, techo y piso
multiplique esa rea por el nmero de HL de la pgina 44 . Trate la puerta como una pared.
rea de las paredes _____________________________________
rea del Techo
_____________________________________
rea del piso
_____________________________________
rea total
_____________________________________
HL de la pgina 44 _____________________________________ BTU/hr por pie cuadrado

Total Prdidas de Calor= HL x rea = _________________x______________=________________BTU/Hr
3. Usando la tabla de arriba de la pgina 51 de la Gua de Ingeniera, encuentre el Calor disponible para Gas
natural quemador con 10% de exceso de aire cuando la temperatura de chimenea es de 1900C
Calor Disponible:
_____________________________________%
Entre esta cifra como un decimal en los clculos de balance de energa.
4. Complete el Clculo de balance de energa calculadito la potencia bruta requerida para mxima y mnima
carga del horno.
www.premac-inc.com
PREMAC S.A.
TABLA DE CLCULO DE ENERGA

Mxima Carga
Mnima carga
Calor al Acero
________________________
________________________
+ Perdidas por Paredes
________________________
________________________
+ Perdidas por Radiacin
________________________
________________________
= Total Calor Requerido
________________________
________________________
+ Calor Disponible
________________________
________________________
= Potencia Bruta Total
________________________
________________________
Cuntos CFH de gas Natural se requieren a mxima potencia? ________________________

Cuntos CFH de aire de combustin se requieren a mxima potencia? _________________
Cul es la Rangeabilidad (Turn down)
__________________________________________
Eficiencia del horno = Calor al acero/potencia bruta
www.premac-inc.com
_______________________________
PREMAC S.A.
B. El Diseador del horno le ha pedido a usted que usted ponga dos quemadores, dos a cada
lado con lneas de centro escalonadas. (Ver dibujo) Usted elije quemadores TJ de alta velocidad por
que su alta velocidad es perfecta para esta aplicacin.
Ventilador
Quemador
Vlvula de Control
de Aire Motorizada
Horno
P=
Proporcionador
1. Si se basa usted en el Data Sheet del quemador TJ, que modelo escogera? (Escriba el
modelo en el dibujo) __________________________________________________________
2. Cul es la mxima potencia de este quemador?
_________________________________
3. Cul es la mnima potencia de este quemador quemando proporcional? _____________

4. Asumiendo que la potencia total de los cuatro quemadores ser equivalente a la mxima
potencia requerida, cul es la mxima potencia a la cual sern operados los quemadores?
____________________________________________________________________________
C. Rangeabilidad del Quemador
Uno de los factores mas importantes en la seleccin de quemadores es la seleccin de un
sistema de control que garantice suficiente rangeabilidad al quemador. La rangeabilidad
del quemador debe igualar o superar la rangeabilidad calculada en la pgina 3, de lo
contrario, el horno tendr problemas manteniendo las ratas de produccin o en condiciones de vaco, o en ambas.
www.premac-inc.com
PREMAC S.A.
Hay dos maneras de controlar las ratas de potencia de los quemadores: proporcional o con aire en exceso (aire
fijo) hagamos el ensayo con un sistema proporcional primero:
1. Rangeabilidad Proporcional
Alto
PARMETRO
Aire
FLUJO
Entrada en Alto Fuego
Combustible
Bajo
TIPO DE QUEMADOR
(VELOCIDAD)
Media y Alta Velocidad
50
TAMAO QUEMADOR
75
100
150
500.000 750.000 1.000.000 1.500.000
Bajo Fuego Proporcional Media y Alta Velocidad
50.000 75.000 100.000
150.000
Bajo Fuego Aire Fijo
10.000 15.000 20.000
30.000
Alto
FUEGO
Los caudales de aire y de combustible se mantienen en la misma relacin, por ejemplo 10:1 para el gas natural
en todo el rango de potencias.
Usando los resultados que calcul en la parte B, pasos 3 y 4, calcule la rangeabilidad del quemador proporcional.
Potencia mxima del Quemador
__________________________
Potencia mnima del quemador
= ___________________ = ___________________ =
Compare el resultado con el resultado del horno, cul es mas alto? ____________________________________
Si la rangeabilidad del quemador es igual o igual a la del horno, bien. De lo contrario, hay mucha potencia en
bajo fuego y el temperatura en vaco se subir. Usted tiene que encontrar una manera de operar estos quemadores en bajo fuego.
Mire nuevamente las especificaciones en el catlogo del quemador. En este momento vemos que tipo de
rangeabilidad podemos lograr con exceso de aire.
2. Rangeabilidad con Exceso de aire
Alto
Aire
PARMETRO
FLUJO
Entrada en Alto Fuego
Combustible
Bajo
FUEGO
TIPO DE QUEMADOR
(VELOCIDAD)
50
TAMAO QUEMADOR
75
100
150
500.000 750.000 1.000.000 1.500.000
Bajo Fuego Proporcional Media y Alta Velocidad
50.000 75.000 100.000
150.000
Bajo Fuego Aire Fijo
10.000 15.000 20.000
30.000
Alto
La relacin Aire/Combustible es correcta en alto fuego. El caudal de aire se mantiene constante, nicamente se
controla el caudal de combustible.
De la pgina 1 de este taller, cul es la temperatura en vaco del horno? ________________________________
Refierase a la temperatura terica de llama en la parte de debajo de la pgina 52 de la gua de ingeniera , a qu
porcentaje de exceso de aire corresponde 1800F? ____________________________________________________
www.premac-inc.com
PREMAC S.A.
Si un quemador se opera con este exceso de aire, la temperatura promedio de los gases de salida del quemador
son similares a la temperatura del horno. Ellos sern capaces de mantener la temperatura del horno, pero no la
incrementarn. En otras palabras, la rangeabilidad del quemador igualar la rangeabilidad del horno, aunque
el flujo total de gas sea mas alto que el que requiere el horno de acuerdo a nuestros clculos de la pgina 3.
Ahora observe el catlogo del quemador TJ. Este nos muestra cuanto exceso de aire tolera el equipo en varias
potencias. Puede este quemador operar con el exceso de aire requerido? __________________________________
Se logran las necesidades de rangeabilidad del horno?
__________________________________________________
Para poner a operar el quemador proporcional en alto fuego y con exceso de aire en bajo fuego, slo se
necesitan cambiar los ajustes del proporcionador en bajo fuego.
D. Sistemas de Combustin y Aire

(Referirse al esquema de la pgina anterior para ver como se vera un sistema tpico)
1. Usando la pgina 15 de la gua de ingeniera, determine el dimetro apropiado para las _______________________
lneas de aire que alimentan cada quemador. La tubera debe ser dimensionada para
una presin de velocidad de 0.3 a 0.5 w.c.
Nota: es posible que el dimetro no coincida con el dimetro de entrada de aire
del quemador.
2. Asumiendo que las cuatro lneas del quemador se alimentan del mismo ventilador,
determine el dimetro de la lnea principal
_______________________
3. Del boletn 720, seleccione el modelo de la vlvula de puerto reducido que se

instalara en la lnea de aire
4. Los quemadores requieren una presin de aproximadamente 19.5 w.c. en alto fuego. _______________________
Asuma unas prdidas totales de 3 w.c. a travs del sistema, seleccione un ventilador
de combustin del boletn 610
5. del boletn 742 seleccione un proporcionador apropiado para controlar el gas a los
cuatro quemadores
_______________________
a. Que presin hay disponible en la entrada del proporcionador?
_______________________
b. Convierta esto a pulgadas de Columna de Agua (x 27.7)
_______________________
c. Asuma que el proporcionador tiene que operar con una presin de salida de 15.5 _______________________
w.c. de presin de salida en alto fuego, que cada de presin hay disponible a travs
del proporcionador? (p. entrada - p. salida)
d. Qu caudal de gas debe manejar el proporcionador en alto fuego?
_______________________
e. Compare la cada de presin y el caudal con las cifras de las tablas de capacidades
en la pgina 2 del boletn 742. Cul es el proporcionador mas pequeo capaz de
hacer el trabajo?
_______________________
www.premac-inc.com
SIMPLIFIED SELECTION OF AIR, GAS AND MIXTURE PIPING SIZE

Air, gas and mixture piping systems should be sized to
deliver flow at a uniform pressure distribution and without
excessive pressure losses in transit.
Two factors cause air pressure loss and consequent pressure variations:
1) Friction in piping and bends, and
2) Velocity pressure losses due to changes in direction.
In combustion work, piping runs are usually short (under
50 ft.), but often have many bends. By assuming that all
velocity pressure is lost or dissipated at each change of direction and by using a pipe size to give a very low velocity pressure, other losses can be disregarded. In general, a velocity
pressure of 0.3 to 0.5 w.c. satisfies this need. This is equivalent to air velocities of about 2200 to 2800 ft/minute. For
other gases, this velocity is inversely proportional to their
gravities; consequently, higher velocities can be tolerated
with natural gas, but propane and butane piping should be
sized for lower velocities than air.
The accuracy of orifice meters is also sensitive to pipe
velocity, so every effort should be made to keep velocity pressure below 0.3 w.c. in metering runs.
Pipe Size
Pv, "wc
Velocity
Nat.
Pro- Bu- Ft/
Min
Gas Air pane tane x1000
3.0
5.0
4.0
2.0
3.0
1.5
1.0
0.5
0.4
0.3
0.2
0.15
0.1
2.0
1.5
1.0
2.0
1.5
1.0
0.5
0.4
0.3
0.2
0.15
0.1
0.05
5.0
4.0
3.0
1-1/
2"
1/
4"
10
9
8
7
5.0
4.0
3.0
2.0
The graph below shows the relationship between velocity,

velocity pressure and flow for various pipe sizes handling air,
natural gas, propane, and butane. Because the specific gravity of most air-gas mixtures is close to that of air, mixture piping can be sized the same as air piping. The error will be
insignificant.
Example: A burner requires 10,000 cfh air at a static pressure
of 13 w.c. The blower supplying this burner develops 15
w.c. static pressure. Piping between the two will run 15 feet,
including four 90 bends. What size piping is required?
Solution: Total pressure available for piping losses is
15 w.c. - 13 w.c. = 2 w.c.
This allows a velocity pressure loss of:
2 4 = 0.5 w.c. for each of the four elbows.
Under the Air column on the left-hand side of the Pv
graph, locate 0.5 w.c. velocity pressure. This is equivalent to
about 2800 ft/minute air velocity. Locate the intersection of
the 2800 ft/minute line and the 10,000 cfh line, then drop
down to the first curve below this point, in this case, 4 pipe.
This is the pipe size that should be used.
3/
8" 1/
2"
3/
4"
1"
1-1/
4"
18"
2-1/
2"
2"
3"
4"
6"
8"
10" 12" 14"16"
1.5
1.0
2.5
0.5
0.4
0.3
0.2
10
9
8
7
0.5
0.4
0.3
2.5
1.5
0.15 0.2
0.1 0.15
Shaded Areas
Indicate Recommended
Velocity Pressure
Range
1.5
2
100
3 4
3 4
1000
6 8
3 4
10,000
2
100,000
3 4
Flow, cfh
QUICK METHOD FOR SIZING AIR PIPING

If pipe sizing charts or tables arent available, you can
quickly estimate the maximum air flow capacity of a pipe
with these simple equations:
Maximum cfh air = (Nominal pipe size)2 x 1000
The result will correspond to a velocity pressure of about 0.5
w.c., the maximum recommended for low pressure air systems.
Optimum cfh air = (Nominal pipe size)2 x 750
This will produce a flow rate equivalent to about 0.3 w.c.

velocity pressure.
Example: What is the maximum air flow rate for 212" pipe?
(212)2 = 6.25
6.25 x 1000 = 6,250 cfh air.
15
THERMAL CAPACITIES OF METALS & ALLOYS
150
Heat Content, Btu/lb
Alloy 903 Die Cast Zinc
100
Babbit
75 Pb/
15Sb/
10Sn
Pure Zinc
50
Solder
50 Pb/
50Sn
Lead
100
200
300
400
500
600
700
800
900
Temperature, F
600
Pure Aluminum
500
Aluminum Die Cast Alloy 380.0

Pure Magnesium
Magnesium Casting Alloy AZ91A
Heat Content, Btu/lb
400
0.3% Carbon
Steel
Pure
Copper
Titanium Alloy
Ti-6AI-4V
300
65-35 Yellow Brass

200
85-15 Red Brass
100
200
400
600
800
1000
1200
1400
1600
Temperature, F
40
1800
2000
2200
2400
2600
2800
HEAT LOSSES, HEAT STORAGE & COLD FACE

TEMPERATURES REFRACTORY WALLS
Wall
Construction
HL
HS
TC
Hot Face Temperature, F

1000
1200
1400
1600
1800
2000
2200
HL
550
705
862
1030 1200 1375 1570
HS 12,500 15,400 18,400 21,500 24,700 27,950 31,200
TC
282
320
355
387
418
447
477
9" Hard Firebrick +
HL
130
168
228
251
296
341
390
412" 2300 Insulating F.B.
HS 22,380 27,700 33,060 38,450 43,930 49,350 55,800
TC
147
162
188
195
211
227
242
9" Hard Firebrick +
HL
111
128
155
185
209
244
282
412" 2000 Insulating F.B. +
HS 23,750 29,650 35,640 41,940 48,420 54,890 61,410
2" Block Insulation
TC
138
144
156
169
179
193
205
HL
185
237
300
365
440
521

HS
1180 1450 1750 2075 2400 2720
TC
170
190
211
230
253
274
HL
95
124
159
189
225
266

HS
2260 2840 3420 4000 4620 5240
TC
132
146
160
172
187
200
HL
142
178
218
264
312
362
416
HS
3170 3970 4790 5630 6480 7360 8230
TC
151
166
183
200
217
234
250
HL
115
140
167
197
232
272
307
HS 14,860 17,340 19,910 22,508 24,908 28,360 31,531
TC
142
149
161
164
183
202
215
HL
71
91
112
134
154
184
204
HS 10,670 14,836 19,220 23,771 27,491 31,654 35,078
2" Block Insulation
TC
119
127
136
147
156
168
177
HL
114
142
172
201
232
264
298
3" Block Insulation
HS
7730 9765 11,760 13,810 15,880 17,973 20,084
TC
139
150
163
175
188
200
212
HL
575
730
897
1075 1300 1525 1775
412" Dense Castable
HS
5270 9520 11,310 13,060 14,820 16,120 18,300
TC
282
319
356
393
430
467
504
HL
315
410
500
627
694
844
947
9" Dense Castable
HS 13,120 16,240 19,960 23,673 26,355 29,212 32,019
TC
218
248
280
305
321
352
377
HL
390
490
610
730
860
1000 1155
9" Plastic
HS 17,825 21,735 25,640 29,610 33,345 37,125 41,040
TC
232
261
290
319
348
378
407
8" Ceramic Fiber
HL
27
45
64
86
114
146
178
Stacked Strips, 8 #/
cu ft
HS
850
1018 1190 1358 1528 1692 1823
Density
TC
95
105
115
126
138
152
165
10" Ceramic Fiber
HL
16
35
54
76
94
120
142
cu ft
HS
1054 1262 1473 1683 1895 2098 2262
Density
TC
92
101
110
119
129
140
151
12" Ceramic Fiber
HL
13
27
43
60
79
98
118
cu ft
HS
1265 1517 1775 2033 2276 2518 2714
Density
TC
91
97
104
112
121
130
140
9" Hard Firebrick +3"
HL
177
240
309
383
463
642
721
Ceramic Fiber Veneer,
HS
1920 3680 5430 7178 9219 11,200 12,503
8 #/
cu ft Density
TC
170
191
214
235
259
305
320
HL
102
125
151
183
227
274
325
3" Ceramic Fiber Veneer,
HS
1150 2012 2910 3795 4576 5402 6272
8 #/
cu ft Density
TC
134
143
153
167
183
200
217
9" Dense Castable +
HL
170
221
273
329
381
487
559
3" Ceramic Fiber Veneer,
HS
1910 3603 5340 7083 8899 10,576 12,136
8 #/
cu ft Density
TC
164
183
202
222
240
270
289
HL = Heat Loss, Btu/
hr sq ft HS = Heat Storage, Btu/
sq ft TC = Cold Face Temperature, F
Note:These values are typical for the materials listed and are sufficiently accurate for estimating
purposes. Values for specific brands of refractories may differ.
9" Hard Firebrick
44
2400
1768
34,500
505
447
61,920
260
325
68,120
218
474
9160
267
347
34,664
228
230
38,252
187
333
22,209
224
2030
20,030
541
1134
35,861
406
1332
44,415
436
216
2039
180
172
2528
163
143
3034
151
800
14,891
341
408
7450
242
635
14,149
307
CHAPTER 8 COMBUSTION DATA

AVAILABLE HEAT CHARTS
Available heat for Birmingham Natural Gas (1002 Btu/cu ft, 0.60 sp gr) vs. % Excess Air and Combustion Air Temperature
(at 10% excess air).
% Available Heat (Higher Heating Value)
90
60F
Copyright 1983, GTE Products Corp., Towanda, PA 18848 USA
10% Excess Air (preheated) Used by Permission
80
70
1400
1200 F
1000 F
800 F
F
400
F
60
50
0% X
S AIR
40
30
100
%X
SA
IR
15
0%
50%
XS
AIR
25%
XS A
IR
10%
XS A
IR
XS
20
25
0%
AIR
0%
XS
XS
30
AIR
0%
AI
35
R
XS
0
10
%
AI
XS
R
AI
R
0
1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500
20
Flue Gas Exit Temperature F
AVAILABLE HEAT FOR VARIOUS FUEL GASES

These curves assume 0% excess air. The excess air curves above for Birmingham Natural Gas can be used for butane,
propane, natural, mixed, coke oven, & carbureted water gas without more than 5% error in the available heat.
BUTANE 3200 BTU
2400
2200
PROPANE 2500 BTU
2000
1600
1400
1200
NATURAL GAS 1232 BTU
1000
NATURAL GAS 1050 BTU

NATURAL GAS 967 BTU
800
MIXED GAS 800 BTU

600
COKE OVEN GAS 600 BTU

CARBURETED WATER GAS 534 BTU
COKE OVEN GAS 490 BTU
400
BLUE WATER GAS 310 BTU

PRODUCER GAS 157 BTU
PRODUCER GAS 116 BTU
200
0
200 600 1000 1400 1800 2200 2600 3000 3400 3800
Flue Gas Temperature F

51
Available Heat Btu/Cu. Ft.
1800
FLUE GAS ANALYSIS CHART

16
% CO2 - #6 OIL
% O2 - DRY SAMPLE
14
% CO2 - #2 OIL
% Flue Gas Constituent
12
% O2 - SATURATED SAMPLE
10
6
% CO2 - PROPANE
4
% CO2 - NATURAL GAS
20
40
60
80
100
120
140
160
180
200
% Excess Air
Oxygen curves are plotted for 1002 Btu/cu ft Birmingham

natural gas. These curves can be used for all common fuel
gases and fuel oils with no more than 0.2% error in oxygen
content.
Use the O2 dry sample curve with flue gas analyzers
that use dryers or condensers to remove water from the flue
gas sample. For analyzers which add water to produce a saturated sample, use the O2 saturated sample curve.
% CO2 curves are based on typical propane and fuel oil
anlyses. If the fuel composition differs, actual CO2 curves
may vary slightly from those shown.
THEORETICAL FLAME TIP

TEMPERATURE VS. EXCESS AIR
HEAT TRANSFER RELATIONSHIPS
The maximum theoretical temperature of combustion gases

at the tip of a flame decreases with increasing amounts of
excess air. The curve bleow shows this relationship for natural gas completely burned in 60F combustion air, but is reaonsably accurate for most other common hydrocarbon fuels.
Maximum Theoretical Temperature

of Products of Combustion (F)
3200
3000
Conduction
Q = kA (t1-t2)
L
Convection
Q = fA (t1-t2)
Radiation
4
4
Q = AK (T1 -T2 )
1 + 1-1
P1
P2
2500
2000
1500
1000
500
0
200
400
600 800 1000 1200 1400 1600 1800

% Excess Air in Flue Gas
52
Q =heat transferred, Btu/hr

A =surface area across which heat is
being transferred, sq. ft.
t1 =temperature of heat source, F
t2 =temperature of heat receiver, F
L =thickness of object through which heat
is conducted
k =conductivity of material, Btu-ft
hr-sq ft-F
f =convection film coefficient, Btu-ft
hr-sq ft-F
K =Stefan-Boltzmann constant,
=.1724 x 10-8 Btu/sq ft-hr-(R)4
P1 =emissivity of heat source
P2 =emissivity of heat receiver
T1 =temperature of heat source, R
T2 =temperature of heat receiver, R
(R = F + 460)
Bulletin 205C
1/04
Eclipse
Combustion
New standards for velocity,

emissions and flexibility
Designed to deliver more
ThermJet Burners represent a technological leap forward in every area of
design and performance that counts.
T HERM J ET
BURNERS
High Performance
Velocity Burners
ThermJet has the highest operating

velocity of any burner available.
Comparison tests with competitive
models prove ThermJet delivers the
lowest emissions.
Integrated gas and air orifices simplify
burner piping, set-up and adjustment.
Air and gas inlets are independently
adjustable in 90 increments to suit a
variety of piping alternatives.
Installation, operation, and
maintenance are simplified and
less costly.
Made to lastrugged Eclipse
Combustion dependability and
reliability are built in.
Available in fourteen sizes with maxmum capacities from 150,000 Btu/hr.
to 20,000,000 Btu/hr. All models are
available for use with preheated
combustion air, see Bulletin 206C.
A performance leader
Highest velocity flame. ThermJet
produces an intense stream of hot
gases to thoroughly penetrate the
load and deliver precise temperature
uniformity for consistent product
quality and system efficiency.
Unparalleled fuel and control
convenience. ThermJet offers the
convenience of multi-fuel capability
with no nozzle change. Plus, you can
use any control methodologypulse
firing, excess air or stoichiometric.
SE
IP
L
EC
Large turndown combined with high

excess air. A wide turndown range
with high excess air means ThermJet
delivers high velocity benefits and
efficiencies across its operating range.
Dependable ignition. With ThermJet
you can light anywhere in the ignition
range with no pilot required.
Customization with packaged
convenience. All ThermJet
components have been pre-engineered
to come together to meet your specific
requirements. You choose the capacity
range, combustor type, fuel type, thread
type and flame sensing components you
need to do the job.
Big savings. When you figure in the
installation and maintenance savings,
youll discover that ThermJets top
performance is equaled only by its
cost effectiveness.
ThermJet Burners
Sets new standards for velocity, emissions and flexibility.
Highest
Velocity Flame For
temperature uniformity.
Low Combustion Tube

Temperature For long
life and better efficiency.
Patented Design
Uses staged air and gas mixing to
provide a wide turndown range
and low emissions lowest in
the industry.
Gas
Inlet
Tube Choices Alloy or

SiC (optional refractory
block also available).
Air
Inlet
NPT or BSP
Inlet Options
Flame
Sensor
Integrated
Metering Orifices
Spark Igniter
Saves additional stand alone

orifice meters in your gas line.
For direct spark ignition.
www.eclipsenet.com
Bulletin 205C 1/04
Litho in USA
Data 205-3
4/20/04
ThermJet
Burners
Model TJ0050
Version 2
PARAMETER
BURNER VELOCITY
MODEL TJ 0050
Maximum input Btu/hr (kW)
Medium & High Velocity
500,000 (146.5)
Minimum Input, on-ratio Btu/hr (kW)
Minimum Input, fixed air Btu/hr (kW)
10,000 (2.9)
Gas inlet pressure required "w.c. (mbar)

Fuel pressure at gas inlet
(Tap "B" see page 3)
High Velocity
Nat. Gas
Propane
Butane
16.2 (40.3)
Medium Velocity Nat. Gas

Propane
Butane
8.9 (22.2)
11.4 (28.4)
9.6 (23.9)
High Velocity
Nat. Gas
Propane
Butane
16.7 (41.6)
18.0 (44.8)
17.4 (43.3)

Propane
Butane
High Velocity Nat. Gas
Propane
Butane
9.9 (24.6)
10.9 (27.1)
10.5 (26.1)

Propane
Butane
High Velocity
28 (711)
36 (914)
39 (991)
Air inlet pressure required "w.c (mbar)

15% excess air at maximum input
(Tap "A" see page 3)
High Fire Flame Length Inches (mm)

(measured from end of combustor)
Maximum flame velocity ft/s (m/s)

15% excess air, at maximum input
Flame detection
Fuel
50,000 (14.6)
19.6 (48.8)
17.1 (42.6)
25 (635)
33 (838)
30 (762)
500 (152.4)
Medium Velocity
250 (76.2)
U.V. scanner available for all combustors
Flame Rod available for use with alloy or silicon
carbide combustors only
Natural Gas, Propane, Butane
For any other mixed gas, contact Eclipse for orifice sizing.
All information is based on laboratory testing in neutral (0.0"w.c.) pressure chamber. Different
chamber size and conditions may affect the data.
All information is based on standard combustor design. Changes in the combustor will alter
performance and pressures.
All inputs based upon gross caloric values.
Eclipse reserves the right to change the construction and/or configuration of our products at any time
without being obliged to adjust earlier supplies accordingly.
Plumbing of air and gas will affect accuracy of orifice readings. All information is based on generally
acceptable air and gas piping practices.
Performance Graphs
NOx Emissions
(High Velocity Combustor)
Operational/Ignition Zone
120
100
NOx ppm (at 3% O 2 )
% Excess Air
10,000
1,000
100
80
60
40
10
0
100
30
200
300
400
Input (x 1,000 Btu/hr)
60
90
120
Input (kW)
500
600
150
180
NOx - Natural Gas

NOx - Propane
NOx - Butane
20
100
30
200
300
400
Input (x 1,000 Btu/hr)
60
90
Input (kW)
500
150
120
n Correction factor for medium velocity combustor is 1.20
On Ratio: Combustion air is adjusted to 3% O2 at any given input.

Emissions from the burner are influenced by:
fuel type
combustion air temperature
firing rate
chamber conditions
percent of excess air
For estimates of other emissions, contact Eclipse Combustion.
12.5
10.0
7.5
5.0
6.0
P ("w.c. 10%)
P (mbar 10%)
15.0
15.0
High Fire Gas Orifice P's

Natural Gas - 5.0"w.c
Propane 6.8"w.c.
Butane 4.8"w.c.
5.0
Nat. Gas P - 11.5 mm orifice

Propane P - 8.5 mm orifice
Butane P - 8.0 mm orifice
4.0
10.0
3.0
2.0
2.5
1.0
0.0
0.0
5.0
0.0
100
200
300
400
500
600
(Measured from Tap A to Tap C)

15% excess air at maximum input
6.0
P ("w.c. 10%)
7.0
P (mbar 10%)
17.5
Air Orifice P vs. Input
Gas Orifice P vs. Input

(Measured from Tap B to Tap D)
Air Orifice (42.0 mm) P

5.1 "w.c. at High Fire
4.0
2.0
0.0
0
45
90
Input (kW)
135
180
300
400
500
600
Input ( x 1,000 Btu/hr)
Input ( x 1,000 Btu/hr)

0
200
100
45
90
Input (kW)
Eclipse Model TJ0050 v2, Data 205-3, 4/20/04
135
180
Dimensions & Specifications

Inches (mm)
Burner Housing
T p Locations
Ta
7.48" (190)
.354" (90)
4 x 0.472" (12)
6.49" (165)
Tap "D"
Tap "B"
3.07"
(78)
5.08"
(129)
1" NPT
or BSP
(Gas Inlet)
3.43"
(87)
3.66"
(93)
2-1/2" NPT
or BSP
(Air Inlet)
8.43"
(180)
Burner weight less combustor: 37 lb (17 kg)
Tap "C"
Tap "A"
Combustor
Exhaust outlet diameter : Medium Velocity : 2.11 (53.5)
High Velocity : 1.61" (41)
4 x 0.472" (12)
Alloy T
4.50"
Weight: 3.0 lb 1.36 kg)

Max Chamber Temp: 1,750F (950C)
(114.3)
6.49"
9.06"
(230)
(165)
0.40" (10.2)
4 x 0.472" (12)
Silicon Carbide Tube

T
Weight: 3.3 lb (1.5 kg)
4.73"
(120.2)
6.49"
9.05"
(230)
0.25"
(6.35)
(165)
2.39"
(60.7)
Refractor
r
y Block
(w/RA330 wrapper)
8.75"
(222)
8.6"
(218)
10.5"
(266.7)
12"
(304.9)
4x
Weight: 62.5 lb (28.3 kg)

0.551" (14)
Eclipse Model TJ0050 v2, Data 205-3, 4/20/04
Data 720
/1 /03
Butterfly
Valves
Product Description
Eclipse Butterfly Valves are designed to control air
and gas flow to all types of combustion systems.
They should not be used as tight shut-off valves.
Full Port & Reduced Port
Types available
Valves are available for either manual or automatic
control and in either full port or reduced port
construction in 1/2 through 4, with NPT or Rc
threads. High pressure drop valves are also available
in 1/2, 3/4 and 1. Wafer type valves are available in
6 and 8.
Thread Connections
The 1/2 through 4 valves are available with either
NPT or Rc threads. The 6 and 8 valves are wafer
type butterfly valves designed to be sandwiched
between flanges on connecting pipes.
Shutters
NPT versions: Furnished with beveled or nonbeveled
shutters.
Rc versions: Furnished with nonbeveled shutters.
Indication
All Eclipse butterfly valves feature an easy to read
indicator plate and a slot on the end of the shaft to
provide visual indication of the disc position.
Control
Manual butterfly valves 4 and smaller have an
adjusting cover for setting disc position. A locking
screw secures the cover at the desired setting.
Automatic control butterfly valves are furnished with
a control arm that can be attached to the shaft. This
allows integration with a variety of position control
devices.
Manual wafer butterfly valves are adjusted by
rotating a control arm which can be locked to the
indicating plate after positioning.
version 2
Automatic
Control BV
Manual
Control BV
Accessories
Eclipse stocks a selection of electric operators and
mounting kits which can be ordered separately. The
extended shaft length on the automatic butterfly
valves allows the addition of either a second control
arm for simultaneous automatic operation in dual
valve applications, or a cam for a high/low fire
microswitch arrangement.
Note:
ALL 1/2" Butterfly Valves (NPT/Rc, Manual/Automatic
Beveled/Non-beveled) DO NOT have a "separate"
shutter. The shutter is part of the shaft. The terms
beveled and non-beveled do not apply to any of
the 1/2" Butterfly Valves covered in this Data Sheet.
Main pecifications
PARAMETER
PECIFICATION
Maximum operating pressure:
1/2" thru 4"

6" & 8"
5 psig
3 psig
350 mbar
210 mbar
Operating temperature range:
NPT version
Rc version
-40 to 140 F.
32 to 140 F.
-40 to 60 C.
0 to 60 C.
Materials of construction:
Body:
Shaft:
Shutter:
Shaft Packing Seal:
Powder Coated Cast Iron

Zinc plated steel
Carbon steel
Nitrile rubber (Buna-N)
Approvals:
All models
Rc 1/2 thru Rc 3 models only
Typical application:
Control of air or gas flow in combustion system
Notes on European applications:
4" screwed not acceptable for gas use. 3" screwed is acceptable
if pressure is limited to 100 mbar (1.5 psig).
NPT Model Selection and Capacities

Full Port Valves
Manual
NPT
Size
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
4"
6" wafer
8" wafer
Beveled shutter
75 rotation
Beveled shutter
75 rotation
Catalog
Number
102BV-B
103BV-B
104BV-B
105BV-B
106BV-B
108BV-B
110BV-B
112BV-B
116BV-B
124BV-B
132BV-B
Item Code
501238
501215
501216
501217
501218
501219
501220
501221
501222
500915
500913
Catalog
Number
-------3BV-AB
4BV-AB
5BV-AB
6BV-AB
8BV-AB
10BV-AB
12BV-AB
16BV-AB
24BV-AB
32BV-AB
1/2"
3/4"
1"
Nonbeveled shutter
Item Code
-------501223
501224
501225
501226
501227
501228
501229
501230
500998
500999
Catalog
Number
--------------104BV-RB
105BV-RB
106BV-RB
108BV-RB
110BV-RB
112BV-RB
116BV-RB
124BV-RB
132BV-RB
Item Code
501239
501200
501201
501202
501203
501204
501205
501206
501207
---------------
Catalog
Number
--------------4BV-ARB
5BV-ARB
6BV-ARB
8BV-ARB
10BV-ARB
12BV-ARB
16BV-ARB
24BV-ARB
32BV-ARB
Item Code
--------------501208
501209
501210
501211
501212
501213
501214
500690
500691
Item Code
90 rotation
Catalog
Number
402BV-HD
403BV-HD
404BV-HD
Catalog
Number
2BV-A
3BV-A
4BV-A
5BV-A
6BV-A
8BV-A
10BV-A
12BV-A
16BV-A
---------------
Beveled shutter
75 rotation
360 rotation
Item Code
100129
100133
100119
Catalog
Number
402BV-AHD
403BV-AHD
404BV-AHD
Item Code
100130
100134
100123
Multifactors for gases other than air

Gas - Sp. Gr. Natural - .6
Multifactor
Propane - 1.5
Butane - 2.0
.81
.70
1.29
Full Port
NPT Size
Flow Coefficient
Cv-Full Open
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
4"
6" wafer
8" wafer
5.5
15.9
29.7
65.9
111.0
180.0
322.0
457.0
819.0
2600.0
4200.0
NPT Size
Flow Coefficient
Cv-Full Open
1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
4"
6" wafer
8" wafer
14.1
22.8
31.4
62.7
87.9
149.0
244.0
553.0
721.5
NPT Size
Flow Coefficient
Cv-Full Open
1/2"
3/4"
1"
2.7
3.2
4.2
Capacity scfh air - "wc pressure drop

0.5
173
500
933
2,071
3,489
5,657
10,121
14,364
25,741
81,718
132,007
0.75
212
612
1,143
2,536
4,272
6,927
12,391
17,587
31,517
100,055
161,628
1
244
706
1,319
2,927
4,931
7,996
14,304
20,301
36,383
115,501
186,578
1.5
299
865
1,615
3,583
6,036
9,788
17,509
24,850
44,534
141,377
228,379
2
345
998
1,864
4,135
6,965
11,295
20,206
28,677
51,394
163,154
263,557
3
422
1,221
2,280
5,059
8,521
13,818
24,719
35,082
62,871
199,591
322,417
4
487
1,408
2,630
5,835
9,828
15,937
28,510
40,462
72,513
230,201
371,864
6
595
1,720
3,213
7,129
12,009
19,473
34,836
49,441
88,604
281,283
454,380
8
685
1,982
3,702
8,213
13,834
22,433
40,131
56,956
102,072
324,039
523,448
Reduced Port
0.5
0.75
1.5
443
717
987
1,971
2,763
4,683
7,669
17,381
22,677
543
877
1,208
2,413
3,383
5,734
9,390
21,281
27,765
626
1,013
1,395
2,785
3,905
6,619
10,839
24,566
32,051
767
1,240
1,707
3,409
4,780
8,102
13,268
30,070
39,232
885
1,431
1,970
3,935
5,516
9,350
15,311
34,702
45,275
1,082
1,750
2,410
4,813
6,748
11,438
18,731
42,452
55,387
1,248
2,019
2,780
5,551
7,783
13,192
21,604
48,962
63,881
1,525
2,467
3,397
6,783
9,510
16,120
26,397
59,827
78,056
1,757
2,842
3,913
7,814
10,955
18,570
30,410
68,921
89,921
High Pressure Drop
--------------501231
501232
501233
501234
501235
501236
501237
500975
500976
Wafer Butterfly Valves are not threaded.

n Note:
For dimensional information, see page 6.
Nonbeveled shutter
Beveled shutter
75 rotation
Nonbeveled shutter
360 rotation
High Pressure Drop Valve

Manual
Automatic
NPT
Size
Reduced Port Valves

Manual
Automatic
Automatic

0.5
0.75
1.5
85
101
132
104
123
162
120
142
187
147
174
228
169
201
264
207
246
322
239
283
372
292
346
454
337
399
523
Eclipse Butterfly Valves, ver. 2, Data 720, 7/16/03
Dimensions, Manual Valves with NPT threads

FULL PORT
REDUCED PORT
HIGH PRESSURE DROP
Beveled shutter
75 rotation
Beveled shutter
75 rotation
90 rotation
NPT
Size
Catalog
Number
Item
Code
1/2
3/4
102BV-B
103BV-B
501238
1
1-1/4
1-1/2
2
104BV-B
2-1/2
3
110BV-B
112BV-B
116BV-B
105BV-B
106BV-B
108BV-B
501215
501216
501217
501218
501219
501220
501221
501222
Catalog
Number
BORE
Inches
0.61
0.87
1.10
3.12
Item
Code
104BV-RB
105BV-RB
3.23
106BV-RB
108BV-RB
110BV-RB
112BV-RB
4.17
116BV-RB
1.46
2.13
2.64
501208
501209
Dimensions, inches
Item
BORE Catalog
Code
Inches Number
402BV-HD 100129
403BV-HD 100133
0.87 404BV-HD 100119
BORE
Inches
0.44
0.55
2 x 0.44
1.02
501210
501211
1.18
1.53
501212
501213
501214
1.77
3.00 3.05
3.00 3.07
2.87 3.33
3.12 3.58
3.12 3.82
3.12
3.87
3.87
5.00
2.24
2.80
2.37
2.05
1.19
1.06
2.07
2.14
4.45
2.26
2.38
2.70
5.09
5.58
6.65
3.09
3.33
3.84
1.31
1.50
1.63
1.94
2.25
2.50
3.06
BORE
Dim: inches
Dimensions, Automatic Valves with NPT threads

FULL PORT
Beveled shutter
75 rotation
Nonbeveled shutter
360 rotation
REDUCED PORT
HIGH PRESSURE DROP
Beveled shutter
75 rotation
360 rotation
NPT
Size
BORE Catalog
Catalog Item
Catalog Item
In.
No.
No.
Code
No.
Code
2BV-AB 501239
1/2
0.61
3BV-AB 501223 3BV-A 501200 0.87
3/4
4BV-AB 501224 4BV-A 501201 1.10 4BV-ARB
1
1-1/4 5BV-AB 501225 5BV-A 501202 1.46 5BV-ARB
1-1/2 6BV-AB 501226 6BV-A 501203 1.65 6BV-ARB
8BV-AB 501227 8BV-A 501204 2.13 8BV-ARB
2
2-1/2 10BV-AB 501228 10BV-A 501205 2.64 10BV-ARB
12BV-AB 501229 12BV-A 501206 3.23 12BV-ARB
3
16BV-AB 501230 16BV-A 501207 4.17 16BV-ARB
4
Item BORE Catalog

Item
BORE
Code
Number Code
In.
In.
402BV-AHD 100130 0.44
403BV-AHD 100134 0.55
501231 0.87 404BV-AHD 100123 2 x 0.44
501232 1.02
501233 1.18
501234 1.54
501235 1.77
501236 2.24
501237
Dimensions, inches
A
3.00
3.00
2.87
3.12
3.12
3.66
3.60
3.90
4.22
4.47
3.12
3.87
3.87
5.00
2.80
2.66
2.60
2.78
2.90
3.03
5.09 3.34
5.72 3.72
6.22 3.97
7.28 4.47
1.19
1.06
1.31
1.50
1.63
1.94
2.25
2.50
3.06
Actuator Bracket Mounting Holes
2.37
BORE
2.37"
2x M8
D
10 mm
1/2" thru 2-1/2"

Dim: inches
2.37"
1.38
A
3" & 4"
C
B
Dim: inches
4x M8
1.25"
1.93"
Dim: inches
Rc Model Selection and Capacities

Full Port Valves
Rc Size
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3
4*
6" wafer
8" wafer
Reduced Port Valves
Automatic
Manual
Manual
Automatic
Nonbeveled shutter
90o rotation
Nonbeveled shutter
360o rotation
Nonbeveled shutter
90o rotation
Nonbeveled shutter
360o rotation
Catalog
Number
Item Code
Catalog
Number
Item Code
Catalog
Number
Item Code
Catalog
Number
Item Code
102BVM
103BVM
104BVM
-------106BVM
108BVM
110BVM
112BVM
116BVM
101103
101104
101105
-------101106
101107
101108
101109
101110
2BVM-A
3BVM-A
4BVM-A
-------6BVM-A
8BVM-A
10BVM-A
12BVM-A
16BVM-A
202081
101248
101249
-------101250
101251
101252
101253
101254
--------------104BVM-R
-------106BVM-R
108BVM-R
110BVM-R
112BVM-R
116BVM-R
--------------101255
-------101256
101257
101258
101259
101260
--------------4BVM-AR
-------6BVM-AR
8BVM-AR
10BVM-AR
12BVM-AR
16BVM-AR
--------------101261
-------101262
101263
101264
101265
101266
Selection information for these valves appears on page 2. Wafer BV Valves are not
nNote:
threaded and may be used with DN 150 and DN 200 flanged fittings. Dimensions page 6.
High Pressure Drop Valve
Manual
Rc Size
1/2
3/4
1
Automatic
Catalog
Number
402BVM-HD
403BVM-HD
404BVM-HD
Multifactors for gases other than air
Nonbeveled shutter
360o rotation
Nonbeveled shutter
90o rotation
Gas - Sp. Gr. Natural - .6
Item Code
Catalog
Number
Item Code
100131
100135
100120
402BVM-AHD
403BVM-AHD
404BVM-AHD
100132
100136
100100
Propane - 1.5
Butane - 2.0
.81
.70
1.29
Multifactor
Full Port
Rc Size
Flow Coefficient
Kv-Full Open
1/2"
3/4"
1"
1-1/2"
2"
2-1/2"
3"
4"*
6" wafer*
8" wafer*
4.7
13.7
25.5
95.8
155.0
277.0
393.0
704.0
2251.0
3637.0
Rc Size
Flow Coefficient
Kv-Full Open
1"
1-1/2"
2"
2-1/2"
3"
4"*
6" wafer*
8" wafer*
12.1
27.0
53.9
75.9
128.0
210.0
479.0
625.0
Rc Size
Flow Coefficient
Kv-Full Open
1/2"
3/4"
1"
2.3
2.8
3.6
Capacity nm /h air - mbar pressure drop

1
10
13
15
4
12
22
84
136
242
344
615
1,968
3,180
6
17
32
118
192
342
486
870
2,782
4,495
7
21
39
145
234
419
595
1,065
3,405
5,502
9
27
50
187
302
541
767
1,374
4,392
7,097
12
34
63
236
382
683
969
1,735
5,548
8,964
13
38
70
264
427
763
1,082
1,938
6,197
10,013
15
43
80
300
486
868
1,232
2,207
7,056
11,400
16
46
86
322
521
932
1,322
2,368
7,572
12,234
Reduced Port
3

1
10
13
15
11
24
47
66
112
184
419
546
15
33
67
94
158
260
592
772
18
41
82
115
194
318
725
946
24
53
105
148
250
410
935
1,220
30
67
133
187
315
518
1,181
1,540
33
74
148
209
352
578
1,319
1,721
38
85
169
238
401
658
1,501
1,959
41
91
181
255
431
706
1,611
2,102
High Pressure Drop

3

1
10
13
15
2.0
2.4
3.1
2.8
3.5
4.4
3.5
4.2
5.4
4.5
5.5
7.0
5.7
6.9
8.9
6.3
7.7
9.9
7.2
8.8
11.3
7.7
9.4
12.1
* 4 screwed valve not approved for European use.

6 and 8 wafer type may be used with DN150 and DN200 flanged fittings.
Dimensions, Manual Valves with Rc threads

Rc
Size
1/2
3/4
1
1-1/2
2
2-1/2
3
4
FULL PORT
REDUCED PORT
HIGH PRESSURE DROP
Nonbeveled shutter
90 rotation
Nonbeveled shutter
90 rotation
90 rotation
Catalog
Number
Item
Code
BORE
mm
102BVM
103BVM
104BVM
15.5
22
28
106BVM
108BVM
110BVM
101103
101104
101105
101106
101107
101108
112BVM
116BVM
101109
101110
82
106
42
54
67
Catalog
Number
BORE
mm
Item
Code
22
30
39
45
57
71
104BVM-R 101255
106BVM-R 101256
108BVM-R 101257
-
110BVM-R 101258
112BVM-R 101259
116BVM-R 101260
Catalog
Number
Dimensions, mm
Item
Code
BORE
mm
11.1
402BVM-HD 100131
13.9
403BVM-HD 100135
404BVM-HD 100120 2 x 11.1
60.3
77.5
77.9
84.7
97.0
79.4 113.0
98.4 129.2
98.4 141.7
127.0 168.9
76.2
76.2
73.0
79.4
52.1
52.5
54.5
30.2
27.0
33.3
41.3
49.2
60.5
68.5
78.5
84.5
97.5
57.2
63.5
77.8
BORE
Dim: mm
Dimensions, Automatic Valves with Rc Threads

FULL PORT
REDUCED PORT
HIGH PRESSURE DROP
Nonbeveled shutter
360 rotation
Nonbeveled shutter
360 rotation
360 rotation
Rc
Size
Catalog
Number
Item
Code
1/2
3/4
1
1-1/2
2
2-1/2
3
2BVM-A
3BVM-A
202081
101248
101249
4BVM-A
6BVM-A
8BVM-A
10BVM-A
12BVM-A
16BVM-A
101250
101251
101252
101253
101254
BORE
mm
Catalog
Number
Item
Code
15.5
22
28
42
54
67
82
106
4BVM-AR
6BVM-AR
8BVM-AR
10BVM-AR
12BVM-AR
101261
101262
101263
101264
101265
16BVM-AR 101266
Dimensions, mm
BORE
mm
22
Catalog
Number
Item
Code
BORE
mm
402BVM-AHD 100132 11.1

403BVM-AHD 100136 13.9
404BVM-AHD 100100 2 x 11.1
30
39
45
57
71
76.2
76.2
93.0
91.3
99.2
67.7
65.9
70.6
30.2
27.0
33.3
113.5 77.0
129.4 84.9
145.3 94.5
158.0 100.8
184.9 113.5
41.3
49.2
57.2
63.5
73.0
79.4
79.4
98.4
98.4
127.0
77.8
Actuator Bracket Mounting Holes
60.3
BORE
60.3
2x M8
1/2" thru 2-1/2"
10
Dim: mm
60.3
35
A
3" & 4"
C
B
Dim: mm
4x M8
31.8
49.1
Dim: mm
Dimensions, Wafer type valves

E
A
F
G
Manual
valves
C
D
O
N
PE
Port Dia.
(Full Port Valve Shown)

Dimensions mm (in)
Cat.
No.
Item
Code
Approx
Wgt.
kg (lb)
Port
Dia.
Full Port Manual

6" 124BV-B 500915
8" 132BV-B 500913
162 (6.38)
162 (6.38)
57 (2.25)
57 (2.25)
148 (5.81)
178 (7.00)
257 (10.13)
317 (12.47)
289 (11.38)
351 (13.81)
97 (3.81)
206 (8.13)
117 (4.63)
130 (5.13)
152 (6.00)
203 (8.00)
13 (28)
16 (36)
Reduced Port Manual

6" 124BV-RB 500690
8" 132BV-RB 500691
162 (6.38)
162 (6.38)
57 (2.25)
57 (2.25)
148 (5.81)
178 (7.00)
257 (10.13)
317 (12.47)
289 (11.38)
351 (13.81)
97 (3.81)
206 (8.13)
117 (4.63)
130 (5.13)
108 (4.25)
130 (5.12)
16 (35)
23 (50)
Approx
Wgt.
kg (lb)
Size
E
F
B
Automatic
Valves
(Reduced Port Valve Shown)
Port Dia.
Dimensions mm (in)
Size
Cat.
No.
Item
Code
Port
Dia.
Full Port Auto

6" 24BV-AB 500998
8" 32BV-AB 500999
162 (6.38)
162 (6.38)
83 (3.25)
83 (3.25)
157 (6.18)
187 (7.38)
257 (10.13)
317 (12.47)
289 (11.38)
351 (13.83)
97 (3.81)
206 (8.13)
162 (6.38)
193 (7.60)
152 (6.00)
203 (8.00)
13 (28)
16 (36)
Reduced Port Auto

6" 24BV-ARB 500975
8" 32BV-ARB 500976
162 (6.38)
162 (6.38)
83 (3.25)
83 (3.25)
157 (6.18)
187 (7.38)
257 (10.13)
317 (12.47)
289 (11.38)
351 (13.81)
97 (3.81)
206 (8.13)
162 (6.38)
193 (7.60)
108 (4.25)
130 (5.12)
16 (35)
23 (50)
Accessories for automatic BVs

Major Components
Kit
Item Code
Bracket
Eclipse Rotary Actuator

RH mount, 1/2 thru 4, ver. 1
LH mount, 1/2 thru 4, ver. 1
RH mount, 1/2 thru 4, ver. 2
LH mount, 1/2 thru 4, ver. 2
Perpendicular mount, 1/2 thru 1-1/2, ver. 2
Perpendicular mount, 2 & 2-1/2, ver. 2
Perpendicular mount, 3 & 4, ver. 2
100124
100125
100127
100128
100190
100191
100192
21695
21696
21695
21696
21934
21935
21936
EMP/EMA, Honeywell
1/2 thru 4 ver. 1
1/2 thru 4 ver. 2
6 and 8 valves
500928
100099
500928-1
Honeywell M640 & M940

1/2 thru 4 ver. 1
1/2 thru 4 ver. 2
500758
120079
Control Motor Mounting Kits
Coupling
Crank Arm
Rod not
required
20697
20697
21048
21048
21048
21048
21048
Crank
arms
not
required
13095
13095
13095
12730-1
12730-1
12730-2
14264
14264
14264
500527
102265
500537
13095 & 12758

13095 & 12758
12730-1
12730-1
14264
14264
500527
102265
Control Rod
Notes:
Each Eclipse ver. 2 automatic BV is sold with a Control Motor Arm, Item Code 102265.
Control Motor Mounting Kits contain brackets, couplings and misc. screws & washers.
The kits used with EMP/EMA and Honeywell valves also contain a control rod and crank arm.
These mounting kits are designed to work with a majority of installations. Some applications
may require special components.
Not all kit components are available for individual sale.
Contact the factory or your Eclipse representative for more detailed information.
90
(3.5)
15
(0.6)
Item Code 21695

Right hand mounting bracket
for Eclipse Rotary Actuator
60.3
(2.4)
60.3
(2.4)
Dims: mm (in.)
25
(0.99)
25
(0.99)
78
(3.1)
205 (8.1)
176 (6.9)
176 (6.9)
30
(1.2)
90
(3.5)
53
(2.1)
180 (7.1)
15
(0.6)
Dims: mm (in.)
78
(3.1)
205 (8.1)
40
(1.6)
Item Code 21696

Left hand mounting bracket
for Eclipse Rotary Actuator
90
(3.5)
115
(4.5)
30
(1.2)
40
(1.6)
53
(2.1)
180 (7.1)
Material:
Powder coated mild steel, 3.4mm (0.13) nominal thickness.
90
(3.5)
115
(4.5)
Material:
Accessories for automatic BVs (continued)

Perpendicular Brackets for
Item Code
21935
21934
use with
use with
2 to 2-1/2
1/2 to 1-1/2
valves
valves
95
(3.75)
24
(0.94)
Dim
Item Code 21936

Used with 3" & 4" BV's
7 (.275)
74.2
(2.92)
60.3
(2.37)
109.1 (4.30)
91.7 (3.61)
85.8 (3.38)
103.0 (4.06)
103.0 (4.06)
121.0 (4.76)
109.0 (4.29)
80.0
(3.15)
2X 10 x 19
(0.39 x 0.75)
60.3
(2.37)
D
2.66
(0.10)
Material:
Material:
Couplings for Eclipse Rotary Actuator
Item Code 20697

Coupling for Eclipse Rotary Actuator
Used with ver. 1 BV's ( 3/8" dia. shaft)
6.375
(0.250)
Item Code 13095

Mounting plate
9.55
(0.375)
Dims: mm (in.)
120.6
(4.75)
20 dia.
(0.79)
23
(0.90)
2X 8.7 (.344) x 61 (2.40)

slots
139.7
(5.50)
76.2
(3.00)
9X 6.7 (0.266)
thru holes
9.5
(.375)
Material: T7075-T6 Aluminum
(in.)
7 (.275)
4X 10 (0.39)
98
(3.86)
mm
128.0 (5.04)
2.66
(0.10)
(in.)
32
(1.26)
143
(5.62)
mm
24
(0.94)
Material: Powder coated mild steel
Accessories for automatic BVs (continued)

Crank arms for general use
Crank Arm
Item Code
mm
(in.)
Crank Arm
Item Code
500527
500535
500536
9.6
12.8
16.0
(0.380)
(0.505)
(0.630)
500537
500538
500539
DIM "A"
DIM "A"
mm
16.0
9.6
12.8
(in.)
(0.630)
(0.380)
(0.505)
"A"
"A"
16.8
(0.66)
16.8
(0.66)
Hex cap screw

5/16-24 X 1/2"
Hex cap screw

5/16-24 X 1/2"
28.4
(1.12)
28.4
(1.12)
152.4
(6.00)
101.6
(4.00)
Materials: Zinc plated carbon steel
Item Code 102265
Dims: mm (in.)
Dia.
Inches
Linkage control rods
Fits on
10mm shaft
+0.24
10 +0.15
Zinc plated cold rolled steel
16.8
(0.66)
Hex cap screw
5/16-24 X 1/2"
Dia.
Inches
Item
Code
12730
28.4
(1.12)
5/16
101.6
(4.00)
Length
In.
(mm)
1/2
Item
Code
Length
In.
(mm)
10175-1
12
(305)
10175-2
15
(381)
10175-3
18
(457)
10175-4
24
(610)
10175-5
30
(762)
(203)
12730-1
10
(254)
10175-6
36
(914)
12730-2
15
(381)
10175-7
48
(1219)
12730-3
24
(610)
10175-8
60
(1524)
12730-5
(152)
10175-9
72
(1829)
Mounting plates for Honeywell and EMP/EMA actuators

Item Code 12758
Mounting plate
139.7
(5.50)
Dims: mm (in.)
Item Code 13095

Mounting plate
9X 6.7 (0.266)
thru holes
countersunk 82
Dims: mm (in.)
120.6
(4.75)
2X 8.7 (.344) x 61 (2.40)
slots
139.7
(5.50)
139.7
(5.50)
9X 6.7 (0.266)
thru holes
4X 1/4"-20
tapped holes
101.6
(4.00)
76.2
(3.00)
6.3
(0.25)
9.5
(.375)
Control Motors
Eclipse
Item Code
Model
Stroke
Timing Torque
Degrees Seconds in-Lb
Electrical
Volts
Hz. Amps
Auxiliary
Switch 3
Crank Arm
Item Included
Code w/Motor
2
2
Mounts directly
to shaft

Std. keypad
Keypad inverted 180
ACT004A1A1A1AX
ACT004A2A1A1AX
90
90
18
18
30
30
110/120 50/60 .04

110/120 50/60 .04
12616
10916
10912
10826
180
90
90
90
20
10
10
30
16
16
60
150
120
120
120
24
60
60
60
60
.4
.4
.9
.9
No
No
No
No
15181
15181
15181
18093
Yes
Yes
Yes
No
90
90
90
90
12
122
40
402
60
60
220
220
120
120
120
120
60
60
60
60
.65
.65
.65
1.80
Yes
Yes
Yes
Yes
15181
15181
15181
15181
Yes
Yes
Yes
Yes
90
90
90
90
12
122
40
2
40
60
60
220
220
120
120
120
120
60
60
60
60
.65
.65
.65
.65
Yes
Yes
Yes
Yes
15181
15181
15181
15181
Yes
Yes
Yes
Yes
90/160
90/160
90/160
60/120
15/30
30/60
300
75
150
24
24
24
50/60 0.8
50/60 0.8
50/60 0.8
No
No
No
18093
18093
18093
No
No
No
22755
22735
22756
22757
90
90
90
90
12
2
12
40
402
60
60
220
220
120
120
120
120
.65
.65
.65
.65
Yes
Yes
Yes
Yes
15181
15181
15181
15181
Yes
Yes
Yes
Yes
12200
90
30
150
120
50/60 .65
No
18093
No
Two Position
EMA
EMA-405
EMA-405-1
EMA-418-1
Honeywell M6184 A 1015
Position Proportioning with Slidewire Feedback

EMP
1
EMP-423-1
EMP-424-11
EMP-453-11
EMP-454-11
12618
12622
12632
12634
Potentiometer Slaved Proportioning

EMP
EMP-423-2
EMP-424-2
EMP-453-2
EMP-454-2
Honeywell
4
M9494 D 1000
M9484 D 1002 4
M9484 D 1028 4
12640
12642
12646
12651
16107
15800-4
17997
Proportioning, 4-20mA, Weathertight

EMP
EMP-423-4
EMP-424-4
EMP-453-4
EMP-454-4
Honeywell
M7284 A 1004
60
60
60
60
Notes:
1
Can be used as two position if internal slidewire is not connected
Timing can be increased (slower rotation) up to approximately ten times this rating by turning a slotted adjustment screw
located on the outside of the case.
Rotary actuator=SPST, 120VAC, 0.2A inductive, 0.4 non-inductive

EMP=SPDT, 120VAC, 5.8A inductive, 12A non-inductive. 240VAC, 2.9A inductive, 6A non-inductive
Can be used with 4-20mA signal with Item Code 12740 resisistor kit.
Control Motor Accessories

Eclipse
Item Code
Description
EMP/EMA Only
12674
Auxiliary slidewire kit.
12670
Auxiliary switch kit.
12676
Weather resistant cover.
12677
Paralleling relay.
12707
135 ohm, 90 slidewire.
15766-2
Converter, 4-20mA, for EMP
10
Eclipse
Item Code
Description
Honeywell Only
14892
16291
11946
12659
12740
120 to 24VAC transformer.

Mounts ininternally
Transformer, step down
120/50/60/25V secondary 40 VA
Adapter bracket
Screw terminal kit
Resistor kit
Swivel Connectors
for 5/16 Diameter Control Rods
Item Code 500558 is a rotating swivel block connector

assembly for joining control rod to control arm. It allows 360
rotation.
Item Code 500569 serves to connect two control rods to one

control arm and also allows 360 rotation.
Item Code 14316 swivel connector allows 360 rotation. It

provides a 20 flex from the swivel center line to accommodate
an angular approach of a linkage control rod, but immediacy of
response is less positive than Item Code 14264 (at right).
Item Code 14264 is a non-flexing swivel connector that allows

360 rotation around swivel center line. Ite provides a more
positive positioning and immediacey of response thatn Item
Code 14316 (at left).
for 1/2 Diameter Control Rods
Item Code 500542 is a swivel block

that rotates 360
Item Code 500543 is a single ball swivel that

rotates 360 while permitting an angular
approach of rod toward control arm.
Item Code 500544 is a double ball swivel that

connects two rods to one control arm. Allows
angular approach of rod to arm, rotates 360.
11
Bulletin 742
3/99
L00059
Innovative Combustion Solutions Worldwide
The ES-Series ratio regulators are used in

applications where gas to air proportional
flow is required. The gas flow is controlled as
a function of the air pressure through a
loading line which connects into the top of
the regulator. As the system air pressure
increases, it forces the ratio regulator valve
to open causing the outlet pressure to
increase until the two pressures balance. As
the load line pressure increases, the ratio of
the outlet pressure to the load line pressure
will be slightly less than 1:1.
The ratio regulators have a bias adjustment
for varying the gas flow when setting the
burner at low fire. It can be used to increase
or decrease the gas flow resulting in gas rich
or lean combustion. The adjustment is
restricted in the gas rich direction therefore
limiting the gas flow at zero air pressure.
Ratio Regulators are control valves only and
cannot be used as gas shut-off valves.
PRODUCT
FEATURES
The ratio regulators are designed to optimize
performance as ambient temperature and
inlet pressure vary. Features include:
UL recognized and CE approved for

natural gas, propane, and butane.
Valve seat design for consistent low fire

repeatability.
Balanced double diaphragm design

allows regulator to operate over a wide
range of inlet pressures while minimally
affecting outlet pressure.
Rugged die cast aluminum housing.
Corrosion resistant internal components.
Synthetic rubber diaphragms for

excellent low temperature performance.
Inlet pressure tap with connector (1-1/

2, 2 &
3 NPT (Rp) models only).
High turndown option available.
Eclipse
Ratio Regulators
ES Series
Compatibility/Temperature Specifications
Ambient Temperature
Range
Compatible
Gases
Natural, manufactured,
mixed liquified petroleum or
LP gas-air mixture
-40 F to 205 F
-40C to 96.1C
Caution: Below 32 F(0C), the gas must be free of water vapor which
could condense and freeze within the valve.
Model Specifications
Mo el
ES365
Part
Number
19997
ES365M
ES366
19998
15939
ES366M
ES363
19999
20312
ES363M
ES368
ES368M
ES369
ES369M
20311
10315
19990
10316
19989
Pipe Threa
3/4" NPT
Rp 3/4
1" NPT
Maximum
Inlet Pressure 1
1.0 psi
69.2 mbar
Capacit 2
1,245 scfh
35.27 Nm3/hr
1.0 psi
1,380 scfh
1-1/2" NPT
5.0 psi
6,350 scfh
5.0 psi
11,600 scfh
328.6 Nm3/hr
346.2 mbar
Rp 2
3" NPT
179.9 Nm3/hr
346.2 mbar
Rp 1-1/2
2" NPT
39.09 Nm3/hr
69.2 mbar
Rp 1
5.0 psi
26,000 scfh
736.5Nm3/hr
346.2 mbar
Rp 3
1 Gas inlet pressure must be greater than the total of the outlet pressure plus the pressure drop across the regulator at the required flow.
2
Capacity for natural gas (0.60 s.g.) When using propane or butane, divide capacity by conversion factors listed below.
Flow vs. Pressure Drop, 3/4 & 1 NPT (Rp) Models
Flow vs. Pressure Drop, 1-1/2, 2 & 3 NPT(Rp) Models
4.0(10)
3 5(87.5)
3.5(8.75)
P "wc (mbar)
P "wc (mbar)
3 0(75)
Model ES365 & ES365M
Model ES366 & ES366M
3.0(7.5)
2.5(6.25)
2.0(5.0)
1.5(3.75)
2 5(62.5)
2 0(50)
1 5(37.5)
Model ES363, ES363M
Model ES368, ES368M
Model ES369, ES369M
1 0(25)
5 (12.5)
1.0(2.5)
0.5(1.25)
5,000 10,000
(141.6) (283.3)
15,000
(424.9)
20,000 25,000 30,000

(566.5) (708.2) (849.8)
Capacit , scfh (Nm3/hr)
0.0
0
200
400
600
800
1000
1200
1400
1600
(5.66) (11.33) (16.99) (22.66)(28.32) (33.99) (39.66) (45.32)
Capacit , scfh (Nm3/hr)
Note: These graphs are for natural gas (0.60 s.g.). For propane
or butane, multiply the gas flow by the factor listed below to
calculate the equivalent natural gas flow, then find the pressure
drop from the above graphs.
Conversion Factors
GAS
CONV. FACTOR
Propane (1.5 s.g.)
Butane (2.0 s.g.)
1.58
1.82
Example: Find the pressure drop created by 15,000 scfh of propane through an ES369 ratio regulator.
1. Convert propane to the equivalent natural gas flow: 15,000 x 1.58 = 23,700 scfh.
2. Plot the point where 23,700 scfh crosses the ES369 curve on the above graph.
3. Translate the intersection point back to the Pressure Drop axis.
4. The pressure drop at 23,700 scfh natural gas, equivalent to 15,000 scfh propane, is approximately 23.5 wc.
Eclipse Ratio Regulators, Bulletin 742, 3/

99
Dimensions, Models ES365(M) & ES366(M)

Dimensions are in inches (mm)
3-7/8
(98.4)
1-1/2
(38.1)
1/8"NPT
Load Line
Outlet End View
4-1/4
(107.9)
Swing
Radius
5-11/16
(144.5)
2-3/8
(60.3)
Outlet
Inlet
ES365(M) 3/4" NPT (Rp 3/4)
ES366(M) 1" NPT (Rp 1)
ES365(M) 3/4" NPT (Rp 3/4)

ES366(M) 1" NPT (Rp 1)
4
(101.6)
Dimensions, Models ES363(M), ES368(M) & ES369(M)
B Dia.
D
Outlet End View

F
Load Line
Swing
Radius
A
E
Inlet
Outlet
C
Inlet Pressure Tap
1 Both sides on ES363(M) and ES368(M). Far side only on ES369(M).
Mo el
ES363
ES363M
ES368
ES368M
ES369
ES369M
Inlet/
wing
Outlet
Ra ius
5-7/16" 1-1/2" NPT
138.1mm Rp 1-1/2
2" NPT
8-5/16"
Rp 2
211.1mm
11-13/16" 3" NPT
Rp 3
300mm
A
9"
228.6mm
11-1/4"
285.7mm
16-1/16"
407.9mm
B
C
D
E
F
7"
5-1/2"
2-3/8"
3-3/4" 1/2"NPT
177.8mm 139.7mm 60.3mm 92.2mm Rp 1/2
9-1/8"
7-5/8"
3-1/8" 4-5/16" 3/4"NPT
231.7mm 193.6mm 79.3mm 109.5mm Rp 3/4
13-7/16" 10-3/8" 4-7/8"
6-1/8" 3/4"NPT
341.3mm 263.5mm 123.8mm 155.5mm Rp 3/4
Eclipse Ratio Regulators, Bulletin 742, 3/

99
Model Selection
Select a combustion system ratio regulator based on the following
considerations:
1. Ratio regulator selection based on flow:
Define the maximum gas flow required for the system.
Identify the ratio regulator for that flow based on the capacities listed in Model
Specification Chart on page 2.
2. Minimum inlet pressure calculation:
Define the pressure drop through the ratio regulator based on the Flow vs.
Pressure Drop curves and conversion factors listed in the Specification
section.
Calculate the pressure losses through components mounted beween the
ratio regulator and the burner.
Define the gas pressure required at the burner.
Calculate the minimum inlet pressure to ratio regulator by taking 125% of the
sum between the ratio regulator drop, component drops and burner pressure.
Verify that the inlet pressure is within the ratio regulator limit. If not, make the
necessary changes to the ratio regulator or the upstream pressure control.
Contact your Eclipse Combustion representative, or the factory, for

help in selecting the proper ratio regulator for your application
Bulletin 742, 3/
99
Litho in U.S.A.

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rea del piso

HL de la pgina 44 _____________________________________ BTU/hr por pie cuadrado

Entre esta cifra como un decimal en los clculos de balance de energa.

TABLA DE CLCULO DE ENERGA

+ Perdidas por Paredes

+ Perdidas por Radiacin

= Total Calor Requerido

= Potencia Bruta Total

Cuntos CFH de gas Natural se requieren a mxima potencia? ________________________

Eficiencia del horno = Calor al acero/potencia bruta

3. Cul es la mnima potencia de este quemador quemando proporcional? _____________

Entrada en Alto Fuego

500.000 750.000 1.000.000 1.500.000

Bajo Fuego Proporcional Media y Alta Velocidad

50.000 75.000 100.000

Bajo Fuego Aire Fijo

10.000 15.000 20.000

Media y Alta Velocidad

Entrada en Alto Fuego

500.000 750.000 1.000.000 1.500.000

Bajo Fuego Proporcional Media y Alta Velocidad

50.000 75.000 100.000

Bajo Fuego Aire Fijo

10.000 15.000 20.000

Media y Alta Velocidad

D. Sistemas de Combustin y Aire

3. Del boletn 720, seleccione el modelo de la vlvula de puerto reducido que se

a. Que presin hay disponible en la entrada del proporcionador?

b. Convierta esto a pulgadas de Columna de Agua (x 27.7)

SIMPLIFIED SELECTION OF AIR, GAS AND MIXTURE PIPING SIZE

The graph below shows the relationship between velocity,

10" 12" 14"16"

QUICK METHOD FOR SIZING AIR PIPING

This will produce a flow rate equivalent to about 0.3 w.c.

THERMAL CAPACITIES OF METALS & ALLOYS

Heat Content, Btu/lb

Alloy 903 Die Cast Zinc

Aluminum Die Cast Alloy 380.0

Heat Content, Btu/lb

65-35 Yellow Brass

HEAT LOSSES, HEAT STORAGE & COLD FACE

Hot Face Temperature, F

412" 2000 Insulating F.B.

9" 2000 Insulating F.B.

CHAPTER 8 COMBUSTION DATA

% Available Heat (Higher Heating Value)

Flue Gas Exit Temperature F

AVAILABLE HEAT FOR VARIOUS FUEL GASES

PROPANE 2500 BTU

NATURAL GAS 1050 BTU

MIXED GAS 800 BTU

COKE OVEN GAS 600 BTU

BLUE WATER GAS 310 BTU

Flue Gas Temperature F

Available Heat Btu/Cu. Ft.

FLUE GAS ANALYSIS CHART

% Flue Gas Constituent

Oxygen curves are plotted for 1002 Btu/cu ft Birmingham

THEORETICAL FLAME TIP

HEAT TRANSFER RELATIONSHIPS

The maximum theoretical temperature of combustion gases

Maximum Theoretical Temperature