DEEPAK SINGH

RAGHURAJ SINGH

MOHIT SINGH

RAHUL CHAUDHARY

RAHUL RATHORE

INTRODUCTION
The textile industry is primarily concerned with the design and
production of yarn, cloth, clothing, and their distribution.
Textile industry are also that manufacture raw product for cloth
manufactured companies and industries.
Textile industry can be classified into three categories cotton , woolen
and synthetic fiber which are to be depending upon the raw material
used in it.

Indian Textile Industry

India contributes to about 25% share in the world trade of cotton yarn.
I dia, the worlds third-largest producer of cotton and second-largest
producer of cotton yarns and textiles, is poised to play an increasingly
important role in global cotton and textile markets

The ready ade gar e t se tor is the iggest seg e t i the I dias
textile export basket contributing over 46% of the total textile exports.
Exports have grown at an average of 9.47% pa over the last decade.

Input

Process

Output

Textile fibres

yarn manufacturing

Yarn

Yarn

Fabric manufacturing

Grey fabrics

Grey fabrics

Wet processing

Finished fabrics

Finished fabrics

Garments
manufacturing

Garments

SPINNING PROCESS
Spinning is a major part of the textile
industry. It is part of the textile
manufacturing process where three
types of fiber are converted into yarn,
then fabrics, which undergo finishing
processes such as bleaching to
become textiles. The textiles are then
fabricated into clothes or other
products.

WEAVING PROCESS
Weaving is a method of textile
production in which two distinct sets
of yarn or threads are interlapped at
right angles. The longitudinal threads
are called the warp and the lateral
threads are the weft or filling.

WEAVING PROCESS FLOW CHART

Input

Process

Output

Yarn from spinning

section

Doubling and twisting

Double twisted yarn

Double twisted yarn

Winding

Winded yarn

Winded yarn

Warping

Warped yarn

Warped yarn

Sizing

Sized yarn

Sized yarn

Weaving

Weaved yarn

DYEING PROCESS
Dyeing is the process of adding color to
textile products like fibers, yarns, and
fabrics. Dyeing is normally done in a
special solution containing dyes and
particular chemical material. After
dyeing, dye molecules have uncut
chemical bond with fiber molecules.
The temperature and time controlling
are two key factors in dyeing. There are
mainly two classes of dye, natural and
man-made.

Dyeing Process Flow Chart

Grey cloth

Dyeing

After treatment

Stitching

Brushing

Finishing

Cropping

Mercerizing

Inspection

Brushing

Scouring

Packing

Singeing

Desizing

Baling

PROCESS OF DYEING
Input

Process

Output

Weaved clothes

Inspection of grey cloth

Removed the warp and breakage &

hole spot

Inspected grey clothes

Stitching

Bounding of yarn edges

Stitched cloth

Cropping

Warp and weft thread is removed

Cropped cloth

Brushing

Removed dust, dirt , loose fiber

Brushed clothes

Singeing

Hairy and projecting fiber

Singed clothes

Desizing

Gummy material material size

Desized fabric

scouring

Removed impurities

pure fabric

Mercerizing

Strength & moisture regain

Fabric immerged with color

Dyeing

Decorated by different color

Dyed clothes

Printing

Special appearance

Printed clothes

Finishing

Different finishing effects

Finished clothes

Packing

Product ready

PRINTING PROCESS
Textile Printing is the process of applying
color to fabric in definite patterns or
designs. In properly printed fabrics the
color is bonded with the fiber, so as to
resist washing and friction. Textile printing
is related to dyeing but in dyeing properly
the whole fabric is uniformly covered with
one color, whereas in printing one or more
color's are applied to it in certain parts
only, and in sharply defined patterns.

Printing Process Flow Chart

Grey cloth

Drying

Mercerizing

Stitching

Washing

Printing

Cropping

Bleaching

Finishing

Brushing

Scouring

Inspection

Singeing

Desizing

Packing

WASTE WATER AND ITS

TREATMENT IN TEXTILE
INDUSTRY

 Textile wastewater includes a large variety of dyes and chemical additions

that make the environmental challenge for textile industry not only as
liquid waste but also in its chemical composition.
Main pollution in textile wastewater come from dyeing and finishing
processes.

These processes require the input of a wide range of chemicals and

dyestuffs, which generally are organic compounds of complex structure.
Water is used as the principal medium to apply dyes and various chemicals
for finishes.

Because all of them are not contained in the final product, became waste
and caused disposal problems.
Major pollutants in textile wastewaters are high suspended solids,
chemical oxygen demand, heat, colour, acidity, and other soluble
substances.
Substances which need to be removed from textile wastewater are mainly
COD,
BOD,
nitrogen,
heavy
metals
and
dyestuffs1,2.

Waste through different processes

Processes

Compounds

DESIZING

Size, Enzyme, Starch, Ammonia, Waxes

SCOURING

NaOH , Surfactants, Soaps, Fats, Waxes , Pectin, Oils, Sizes, Anti Static agents,
Spent Solvents, Enzymes

BLEACHING

H2O2, AOX, Sodium Silicate or Organic Stabilizers, High pH

MERCERIZING

High pH, NaOH

DYEING

Color, Metals. Salts, Surfactants, Organic Processing Assistants, Sulphide , Acidity

/ Alkalinity, Formaldehyde

PRINTING

Urea, Solvents, Color, Metals.

FINISHING

Resins, Waxes, Chlorinated Compounds , Acetate, Stearate, Spent Solvents,

PROCESS OF WASTE WATER

TREATMENT

SCREENING

PRIMARY

SEDIMENTATION
EQUALIZATION
NEUTRALIZATION
CHEMICAL
COGULATION
MECHNICAL
FLOCCULATION

SCREENING

MECHNICAL
FLOCCULATION

SEDEMENTATION

CHEMICAL
COGULATION

PRIMARY TREATMENT

EQUALIZATION

NEUTRALIZATION

SECONDARY

AERATED LAGOON
TRICKLING
FILTRATION
ACTIVATED SLUDGE
PROCESS

OXIDATION
DITCH /POND

AERATED LAGOON

TRICKLING
FILTRATION

ACTIVATED
SLUDGE

OXIDATION
DITCH / POND

SECONDARY TREATMENT

OXIDATION TECHNIQUE

TERTIARY

ELECTROLYTIC
PRECIPITATION & FOAM
FRACTIONATION
MEMBRANE
TECHNOLOGIES

ELECTROCHEMICAL
PROCESSES

ION EXCHANGE
PHOTO CATALYTIC
DEGRADATION
ADSORPTION
THERMAL EVAPORATION

OXIDATION
TECHNIQUE

ELECTROLYTIC
PRECIPITATION &
FOAM FRACTIONATION

MEMBRANE
TECHNOLOGIES

ELECTROCHEMICAL
PROCESSES

ION
EXCHANGE

PHOTO CATALYTIC
DEGRADATION
ADSORPTION

THERMAL EVAPORATION

TERTIARY TREATMENT

WASTE FROM TEXTILE INDUSTRY