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2010-01-0595
Published
04/12/2010
ABSTRACT
This paper presents the simulation of in-cylinder stratified
mixture formation, spray motion, combustion and emissions
in a four-stroke and four valves direct injection spark ignition
(DISI) engine with a pent-roof combustion chamber by the
computational fluid dynamics (CFD) code. The Extended
Coherent Flame Combustion Model (ECFM), implemented in
the AVL-Fire codes, was employed. The key parameters of
spray characteristics related to computing settings, such as
skew angle, cone angle and flow per pulse width with
experimental measurements were compared.
The numerical analysis is mainly focused on how the tumble
flow ratio and geometry of piston bowls affect the motion of
charge/spray in-cylinder, the formation of stratified mixture
and the combustion and emissions (NO and CO2) for the
wall-guided stratified-charge spark-ignition DISI engine. But
due to the fuel injected during compression stroke, the effect
of intake ports and exhaust ports were not taken into
consideration in this study. It is found that the geometry of
piston bowls has a major effect on the mixture stratification
in-cylinder, the combustion process and others. In addition,
the characteristics of the charge motion and combustion, such
as mean in-cylinder pressure, heat release rate and
accumulated heat release vary as a function of crank angle at
different injection timings and tumble flow ratios, based on
one of two combustion geometries. The results show that the
injection timing and piston bowl shape play very important
roles for the combustion process and mixture stratification.
Further more, the simulation provides an insight into the
INTRODUCTION
With the increasing attention on achieving substantial
improvements of fuel economy and reductions of exhaust
emissions, automotive engineers are striving to develop
engines with lower Brake Specific Fuel Consumption
(BSFC), and which can also comply with future stringent
emission requirements. Over the past two decades, many
attempts had been made to develop an internal combustion
engine for automotive applications that combines the best
features of the spark ignition (SI) and the compression
ignition (CI) engines. The objective is to combine the specific
power of the gasoline engine with the efficiency of the diesel
engine at part load. Such an engine would exhibit a BSFC
approaching that of the diesel engine, while maintaining the
operating characteristics and specific power output of the SI
engine [1].The direct injection spark ignition (DISI) engines,
in theory, have these two merits. On the one hand, the fuel is
injected directly into the combustion chamber in order to
have the mixture clouds with an ignitable composition near
the spark plug.
In general, the direct injection of the fuel allows for two
distinctly different combustion strategies. The first is to form
the homogeneous charge by early injection during the intake
stroke, due to allowing enough time for the fuel vaporization
and fuel-air mixing. Load control is achieved by appropriate
throttling similar to a multipoint port-fuel-injected (PFI)
engine. The second is to realize stratified charge by late
injection during compression, in which a compact fuel-rich
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ENGINE SPECIFICATIONS
Engine Specifications
Each cylinder of the four-cylinder engine which is employed
has a pentroof head, four valves (two intake valves and two
exhaust valves), a centrally mounted spark plug, a piston with
alternative bowls (shown in Fig.1), and an six-hole injector
mounted under intake port at the inclination angle of 28
degrees with respect to the cylinder head, whose holes are not
located evenly (shown in Fig.2). The Fig.1 shows two
pistons, piston A and piston B. In addition, in order to adapt
each piston bowl shape, the cylinder head was also modified
slightly, and the injector installation exists in difference,
namely, for piston A, the maximal included angle between
two nozzle holes is located near the side of the cylinder head,
but for piston B, one located near the side of piston top. For
the injector, the spray characteristics related to computation
later, were given based on the experimental data, which are
shown in Fig 3 and Table 1. In addition, the engine
specification is summarized in Table 1 as well.
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Mesh
In the study, the unstructured grids were adopted, while the
piston was modeled by the dynamic mesh models. The entire
process simulating piston movement was achieved by the
dynamic grids, which were completed using FAME Meshing
(FM) and FAME Engine Plus (FEP) tools. Both of models, at
most, were meshed up to 300,000 grids, including refining
parts. Specific grid models are given in Fig.4 and Fig.5.
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(1)
Fig.4. The scheme of piston A
Where,
is the tensor of
(2)
Where,
Fig.5. The scheme of piston B
is the density,
Prandtl number of
is the
coefficient,
,
are the constant,
kinetic energy production term.
is the turbulent
Combustion model
The Extended Coherent Flame Model (ECFM) [13, 15] has
been mainly developed in order to describe combustion in
DISI engines. This model is fully coupled to the spray model
and enables stratified combustion modeling including EGR
effects and NO formation. The model relies on a conditional
unburnt/burnt description of the thermochemical properties of
the gas. The ECFM contains all the features of the standard
CFM and the improvements of the MCFM. Differences to the
other coherent flame models are described in the references
[13, 15].
For turbulent combustion phenomena, the ECFM model leads
to the calculation of the mean fuel reaction rate. Hence, this
model uses a 2-step chemistry mechanism [13] for the fuel
conversion like:
(3)
(4)
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(5)
Where,
is the stoichiometric coefficients of species in
the reaction r, while for the reactants these coefficients are
negative and for the products positive, respectively.
the reaction rate for reaction (3) and (4).
is the fresh
Spray model
Spray simulations involve multi-phase flow phenomena and
as such require the numerical solution of conservation
equations for the gas and the liquid phase simultaneously.
With respect to the liquid phase, practically all spray
calculations in the engineering environment today are based
on a statistical method referred to as the Discrete Droplet
Method (DDM) [13, 15].
Movement equation
is
is the mean
is a
(9)
, number of
Energy equation (heat transfer)
(10)
Mass equation (evaporation)
(11)
(6)
Where,
(7)
Additionally, a transport equation for the unburnt gas
enthalpy is also introduced as shown below.
is the
is
is the droplet
(8)
Where, in the equations (6) (7) (8),
is density,
is the
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Combustion Characteristics
Fig.8 shows the spatial distribution and temporal history of
in-cylinder temperature throughout the combustion chamber.
Firstly, it shows that the spatial distribution of in-cylinder
temperature for the piston bowl B is superior to that of the
piston bowl A, which is the result of favorable stratifiedmixture formation for the piston bowl B. Furthermore, it can
be also found that tumble intensity has a strong influence on
the in-cylinder temperature. Lastly, it implies that the
stratified mixture leads to in-cylinder temperature
stratification throughout the combustion chamber, especially
for the piston bowl B, it is more obvious as the result of
appropriate stratified mixture and stable combustion.
<figure 8 here>
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Emissions
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Emissions
In this part of the study, the exhaust emissions such as CO2,
NO, were compared for the three injection timings at the
different crank angles. The relationships between each
emission and injection timing were separately discussed.
Some observations between the emissions were also given in
this paragraph.
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CONTACT
REFERENCES
CONCLUSIONS
The simulating results of this study were summarized as
follows:
The piston bowl shape is a key parameter, which can promote
the stratified-charge formation and combustion process in the
SCDI gasoline engine. In this case, compared to the piston A,
the piston B is more suitable for the stratified combustion at
the injection timing of 310CA ATDC, subsequently, the
ignition timing of 345CA ATDC.
In general, tumble flow affects the degree of mixture
stratification, flame kernel formation and flame diffusion.
The stronger tumble flow exists in the combustion chamber,
the better stratified-charge mixture is formed, and however,
tumble flow is excessively strong resulting in blowing out the
flame kernel, misfiring and quenching and so on.
To achieve high degree of stratification of the charge, the
accurate control of injection timing is necessary. Advancing
or retarding injection timing excessively, deteriorate mixture
formation, therefore, there is an optimization value. For the
investigated piston B, the injection timing of 298CA ATDC
is more appropriate at ignition timing of 345CA ATDC with
the tumble flow ratio of 0.5, compared to that of 278CA
ATDC and 310CA ATDC.
ACKNOWLEDGMENT
The authors would like to appreciate the funding of this study
from Geely and Tongji Automotive Research Institute.
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DI
Direct Injection
ECFM
Extended Coherent Flame Model
FM
FAME Meshing
FEP
DISI
NO
PFI
Nitrogen oxide
TR
After Top Dead Center
BSFC
Brake Specific Fuel Consumption
BC
Boundary Condition
CA
Crank Angle
CFD
Computational Fluid Dynamics
CO2
Carbon dioxide
DISI
Direct Injection Spark Ignition
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Fig.7. Mixture strength on different sections through the combustion chamber at various crank angles (the symbol denotes
spark plug position.)
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ISSN 0148-7191
doi:10.4271/2010-01-0595
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