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SDR Site Installation Standards For

Telenor Vega Swap Project(V1.0)


Zhongxing Telecom Pakistan(Pvt.) LTD

QA Team
20120912

Telenor Vega Project

Contents

Installation of SDR, Rectifier, Battery and IDU


Fixing of brackets, ODU, RRU with PIMDC
Cabling, grounding and labeling
View and neatness of site

> Telenor Vega Project

Installation of new U steel

ZTE Corporation. All rights reserved.

All new U steels


should be
installed firmly
on old U steel
as per design
drawings.
Base angle
should be
connected to
inner side of
new U steel
with two bolts,
and clipped old
U steel with
one bolt tightly.

> Telenor Vega Project

Installation of SDR and Rectifier Cabinets

ZTE Corporation. All rights reserved.

Installation of
SDR and
rectifier
cabinets as
per design
drawings.
Length of GI
flexible pipe
for the cable
should be at
least 6 inch
under the
SDR/Rectifier
cabinet
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Installation of SDR, Rectifier, Battery for macro site

> Telenor Vega Project

All ancient equipments


should be swapped by
SDR, rectifier and
battery for macro site,
All equipment bases
should be installed on
new U steel in line.
Each rack of equipment
shall be installed firmly
and reliably in position
as per design drawings.
Ensure equipment door
can be opened/closed
freely after neighbor
rack installation.
ZTE Corporation. All rights reserved.

Installation of SDR for distributed site

> Telenor Vega Project

Ancient BTS should


be swapped by SDR
for distributed site.
SDR base should be
installed on new U
steel in line with old
equipment.
Rack of SDR shall be
installed firmly and
reliably in position
as per design
drawings.
Ensure SDR door
can be
opened/closed
freely after the rack
installation .
ZTE Corporation. All rights reserved.

> Telenor Vega Project

Installation of MW IDU

ZTE Corporation. All rights reserved.

IDU of NEC
should be fixed
firmly with 4
screws in old
rectifier cabinet
for distributed
site.
IDU of NEC
should be fixed
firmly with 4
screws in ZTE
rectifier cabinet
for macro site.
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> Telenor Vega Project

Contents

Installation of SDR, Rectifier, Battery and IDU


Fixing of brackets, ODU, RRU with PIMDC
Cabling, grounding and labeling
View and neatness of site

ZTE Corporation. All rights reserved.

Fixing of ODU brackets, ODU

ZTE Corporation. All rights reserved.

> Telenor Vega Project

ODU brackets should be


fixed firmly with 4 U
bolts on main material
of tower in position as
per design drawings.
ODU of NEC should be
fixed firmly on the ODU
brackets in position as
per design drawings.
Plain washer, spring
washer, nuts can not be
missing.
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Fixing of ODU brackets, ODU

> Telenor Vega Project

The brackets of ODUs


on the tower should
be mounted reliably
and fully with flat
washer, spring washer
and twin nuts orderly
according to
engineering design
drawing.
ZTE Corporation. All rights reserved.

10

Fixing of ODU Side strut at Tower

ZTE Corporation. All rights reserved.

> Telenor Vega Project

Horizontal suspension
support should be
installed for MW an
antenna over 1.2m.
This horizontal
suspension support
must be installed
along the antenna.

11

Fixing of RRU brackets, RRU with PIMDC

> Telenor Vega Project

RRU brackets should


be fixed firmly with 4
U bolts on main
material of tower in
position as per design
drawings.
RRU with PIMDC
should be fixed
firmly on the RRU
brackets in position
as per design
drawings.
Plain washer, spring
washer, nuts can not
be missing.
ZTE Corporation. All rights reserved.

12

Fixing of RRU brackets, RRU with PIMDC

> Telenor Vega Project

RRU brackets should


be fixed firmly with 4 U
bolts on main material
of tower in position as
per design drawings.
RRU with PIMDC should
be fixed firmly on the
RRU brackets in
position as per design
drawings.
Plain washer, spring
washer, nuts can not be
missing.
ZTE Corporation. All rights reserved.

13

Telenor Vega Project

Contents

Installation of SDR, Rectifier, Battery and IDU


Fixing of brackets, ODU, RRU with PIMDC
Cabling, grounding and labeling
View and neatness of site

Cabling of RRU, PIMDC

ZTE Corporation. All rights reserved.

> Telenor Vega Project

Ground cable of RRU/MW dish


should be separately connected
to bus bar, if no bus bar is
available within 5m then should
be grounded reliably with main
brace of tower through c-clamp
for angular tower.
For tubular tower, C- clamp
should be connected to the
RRU/MW mount.
Grounding cable should be
connected from RRU to
PIMDC ,then from PIMDC to
tower via C-clamp
15

Cabling, grounding and labeling of RRU

> Telenor Vega Project

All connectors of RRU should be wrapped


from the bottom up as per 1 layer of
insulating tape + 3 layers of waterproof
insulating plaster + 3 layer of insulating
tape.
Ground cable of RRU/PIMDC/MW dish
should be separately connected to bus
bar, if no bus bar is available within 5m
then should be grounded with main
material of tower through c-clamp.
All labels for outdoor site must be ZTE
private outdoor plastic labels, with the
labels 200mm away from the RRU.

R8860E

ZTE Corporation. All rights reserved.

16

Cabling, grounding and labeling of RRU, PIMDC


R8882

PIMDC

ZTE Corporation. All rights reserved.

> Telenor Vega Project

All connectors of RRU should be


wrapped from the bottom up as per
1 layer of insulating tape + 3 layers
of waterproof insulating plaster + 3
layer of insulating tape.
Ground cable of RRU/PIMDC/MW
dish should be separately connected
to bus bar, if no bus bar is available
within 5m then should be grounded
reliably with main brace of tower
through C-clamp.
All labels for outdoor site must be
ZTE private outdoor plastic labels,
with the labels 200mm away from
the RRU.
17

> Telenor Vega Project

Connecting power & dry contact cables in RRU with PIMDC

Connect the A-end of the power cable to the Device Side on the PIMDC: connect the blue
cable to -48V port and connect the black cable to -48VRTN port. Connect the white and
blue dry contact cables to the Alarm ports.
Connect the B-end of the power cable to the PWR port of the RRU, and then tighten it fully.
ZTE Corporation. All rights reserved.

18

Waterproofing of Outdoor Jumper Cable

> Telenor Vega Project

Spiral-wrap one layer of insulating adhesive tape: After the feeder is connected, spiral-wrap one-layer
insulating adhesive tape around the connector with 50% overlapping, ensuring that an excess of 10
mm insulating adhesive tape is reserved at the tail of the connector. Remember that you must apply
proper force while spiral-wrapping the insulating tape.
Spiral-wrap three layers of waterproof adhesive tape: Stretch the waterproof adhesive tape two times
as long as its original length. Use approximately 50 cm waterproof adhesive tape for each connector.
Spiral-wrap three-layer waterproof adhesive tape around the connector in the direction that you
tighten the feeder. This can protect the feeder from being loosened during the spiral-wrapping process.
Smooth over the waterproof adhesive tape by applying proper force to secure it on the feeder.
ZTE Corporation. All rights reserved.

19

> Telenor Vega Project

Cabling and labeling of jumper connected to GSM antenna


The jumper connector to GSM antenna
should be wrapped from the bottom up as
per 1 layer of insulating tape + 3 layers of
waterproof insulating plaster + 3 layer of
insulating tape.
Near the connector of a jumper and an
antenna, the jumper should keep straight
for 300mm.
Extra jumper should be routed in S shape
All labels for outdoor site must be ZTE
private outdoor plastic labels, with the
labels 200mm away from the bottom of
antenna.
ZTE Corporation. All rights reserved.

20

Cabling of optical fibers

Lack of blue cable

Fiber routing hole

ZTE Corporation. All rights reserved.

> Telenor Vega Project

The power cable is bundled and laid


separately from signal cables and tail
fibers with a spacing of more than
3cm in between. No crossing or
overlapping or inter-twist is allowed.
Extra Optical fiber to be coiled
properly for each sector and placed
on top of horizontal ladder in series
sector wise.
For Optical fiber connectivity from FS
to RSU use the rack specified channel
for routing between 2 racks
21

Cabling of optical fibers

> Telenor Vega Project

The power cable is bundled


and laid separately from
signal cables and tail fibers
with a spacing of more than
3cm in between. No crossing
or overlapping or inter-twist
is allowed.
For ZXSDR BS8700 use right
side of rack to route the
Optical fibers as on left side
there is main power and
main grounding path
All the cables should be
properly tie up on cable tray
inside cabinet
ZTE Corporation. All rights reserved.

22

> Telenor Vega Project

Cabling of optical fibers

ZTE Corporation. All rights reserved.

The optical fibers are connected to the


correct sectors.
The bends of optical fibers should be
smooth and consistent, with the bending
radius at least 20 times that of the fiber
external diameter.
Optical fibers should not inter-twist or wring
when they are laid.
Outdoor optical fibers should be bundled
with a proper tightness to prevent the
cables moving flexibly in the ties.
Fiber in the cabinet should be laid and
covered with protective flexible pipe.
All labels for must be ZTE private outdoor
plastic labels.
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Cabling of optical fibers

> Telenor Vega Project

The power cable is bundled and


laid separately from signal cables
and tail fibers with a spacing of
more than 3cm in between. No
crossing or overlapping or intertwist is allowed.
Extra Optical fiber to be coiled
properly for each sector and
placed on top of horizontal
ladder in series sector wise.
Outdoor optical fibers should be
bundled with a proper tightness
to prevent the cables moving
flexibly in the ties.

S1-OPR

S2-OPR

S3-OPR

ZTE Corporation. All rights reserved.

24

Outdoor Labeling of ODU,Dish IF and Grounding Cables

> Telenor Vega Project

The connectors of each


IF cable should be
labeled to indicate the IF
cable length and the
Tx/Rx routing direction.
ODU, Dish,Groundig and
IF cables should be
labeled at both end at
20mm
Metallic label should be
used on outdoor IF cable
ZTE Corporation. All rights reserved.

25

> Telenor Vega Project

IF Cable Laying

ZTE Corporation. All rights reserved.

Before connecting ODU,


leave more than 5m IF
cable as the margin. The
IF cable should be wired
orderly and goodlooking, without
intersection, bending, or
damage, and fastened
with fixing ties at regular
intervals of 1-1.5m.
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IF, Power ,grounding cable ,IDU and circuit breaker labeling

ZTE Corporation. All rights reserved.

> Telenor Vega Project

Proper labeling should be done


on IF, Grounding, Power Cables,
IDU, Modems and Circuit
Breakers as per approved
standards
Proper Sleeve/Tapping should
be done on IF connectors ,
Grounding connectors and
Power cables.
Link Budget should be installed
for each link in proper position
and standard size.

27

Routing and colors of power cable & grounding cable

> Telenor Vega Project

New AC cable should


be properly routed
to the intake box.
The buried portion
should be at least 9
below ground in PVC
conduit.

AC cable without PVC

ZTE Corporation. All rights reserved.

28

Cabling & labeling of DC cables between SDR and REC


SDR

No Label

ZTE Corporation. All rights reserved.

REC

No Label

> Telenor Vega Project

The power cable


should be connected
by copper lug to the
connecting terminal of
rectifier and SDR, and
then fixed with nuts to
ensure sound contact.
DC cable of cabinet
should be pasted
printing label at 20mm
away from the ends.
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Breaker distribution of SDR cabinet

> Telenor Vega Project

Connections to DCDB in SDR


cabinet should be according
to numbering 1, 2, 8, from
left to right is defined as
following.
a. Breaker slot 1, 2, 3 6 :
RRUs accordingly.
b. Breaker slot 7: BBU
c. Breaker slot 8: Fan
DC cable of cabinet should be
pasted printing label at 20mm
away from the ends.
All the modules and cables
without manufacture labels
should be labeled.
ZTE Corporation. All rights reserved.

30

> Telenor Vega Project

Cabling & labeling of DC cables between SDR and PIMDC


SDR
PIMDC
REC
DC cable between SDR
cabinet and PIMDC
should be fixed private
outdoor plastic labels at
the end.
The power cable layout
should be in order and
the turning points
should be arc-shaped,
with consistent bending
radius over 50mm (no
less than 20 times of the
cables external
diameter).
ZTE Corporation. All rights reserved.

31

Grounding of DC cables between SDR and PIMDC

ZTE Corporation. All rights reserved.

> Telenor Vega Project

DC cable between SDR cabinet


and PIMDC should be fixed with
private outdoor plastic labels at
the end.
DC cable between SDR cabinet
and PIMDC should be grounded
with ground clip to old bus bar
the same as dismantled feeder
cable grounding requirements.
DC Ground clips should be
wrapped from the bottom up as
per 1 layer of insulating tape + 3
layers of waterproof insulating
plaster + 3 layer of insulating
tape with proper shape.
32

Grounding of IF Cables and BTS


SDR

ZTE Corporation. All rights reserved.

> Telenor Vega Project

There should be no
doubling on bus bar. If no
space available then 2nd
cable can be connected to
other side of bolt only.
Upon completion of work,
all connections shall be
checked for a firm and tight
contact. Checking shall be
done on bolts, screws,
clamps, sleeve connectors,
and all hardware pertaining
to the bonding of various
elements of the grounding
network.
33

Fiber and DC cables routing

ZTE Corporation. All rights reserved.

> Telenor Vega Project

The power cable is bundled


and laid separately from
signal cables and tail fibers
with a spacing of more than
3cm in between. No crossing
or overlapping or inter-twist
is allowed.
The wiring is neat and
uniform, cable outside of the
cabinet is permitted to cross
within 1m without winding
and twisting.

34

Outdoor cables near cabinet


ZTE Corporation. All rights reserved.

> Telenor Vega Project

Outdoor cables on
equipment pad have G.I
flexible pipe and clamps
with proper distance of
200mm.
GI Flexible pipe should be
in accordance to the size
of the cable
Length of GI Flexible pipe
should be at least 6 inch
under the BTS/REC cabinet.
35

Outdoor cables near cabinet

ZTE Corporation. All rights reserved.

> Telenor Vega Project

The protection GI
Flexible should be
tied with anti-cut
protection.
Silicon filling
should be done at
both the end of GI
Flexible.
36

Cables Inlet and Outlet


REC

SDR

ZTE Corporation. All rights reserved.

> Telenor Vega Project

The cable-through
holes of cabinet
should be sealed
properly.
Use proper slot of
Roxtec in accordance
with the external
diameter of cables
37

> Telenor Vega Project

Fiber Protection and Jumpers Routing


Protection Tube
on Fiber
No Protection
Tube on Fiber

ZTE Corporation. All rights reserved.

The cable-through holes of cabinet


should be sealed properly.
The cable connector in cabinet
fixing reliably (especially jumper).
The pigtail should not be over tight
or intersection when layout, the
couple pigtail should be tied with
proper force in a neat manner
The pigtails can move freely in the
strap ring, right angle of pigtails
turning is strictly forbidden.
There should be no other cable
pressing on the pigtail. The pigtail
bending diameter should be larger
than 80mm.
The protection hose should be tied
with anti-cut protection.
38

Labeling

No Protection
Tube on Fiber

ZTE Corporation. All rights reserved.

> Telenor Vega Project

Power cables,
grounding cables,
E1 cables are
labeled at both ends.
These labels are
pasted and marked
neatly in the same
position closely to
20mm away from
All the modules and
cables without
manufacture labels
should be labeled as
per TP approved
standard.
39

> Telenor Vega Project

Heat-Shrink Tube

Heat Shrink
Tubes

Heat Gun Not


Used
No Protection
Tube on Fiber

ZTE Corporation. All rights reserved.

The copper
terminal of cable is
put up with a heatshrink tube or
wrapped with at
least two layers of
adhesive insulating
tape.

40

Telenor Vega Project

Contents

Installation of SDR, Rectifier, Battery and IDU


Fixing of brackets, ODU, RRU with PIMDC
Cabling, grounding and labeling
View and neatness of site

View and neatness of the ground for distributed site

Removed!

ZTE Corporation. All rights reserved.

> Telenor Vega Project

The site should be


clean and neat, and
such sundries as
waste packaging cases
should be removed.
The surplus materials
such as excessive
black outdoor ties,
screws, and metal
dross should be
removed.
42

View of the ground for macro site

> Telenor Vega Project

The site should be


clean and neat, and
such sundries as
waste packaging cases
should be removed.
The surplus materials
such as excessive
black outdoor ties,
screws, and metal
dross should be
removed.
ZTE Corporation. All rights reserved.

43

View of the tower for distributed site

> Telenor Vega Project

Zoom in
the RRU
installation
status on
the ground
clearly.
Zoom out
the tower
as site tag
ZTE Corporation. All rights reserved.

44

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