V 21302 - Rev.2 C

3
ASME Sec VIII Div.1 2004 Edition,2006 Addenda
17100 Psi
Krishnagiri Hemanth
2008.06.16
18:32:15 +05'30'
2
Delete Girth Flange Calculations
Index
Cover Sheet.............................................................................................................................................................1
Index...........................................................................................................................................................................2
Applicable standard..........................................................................................................................................4
Design Standard...................................................................................................................................................5
Materials of construction...........................................................................................................................7
Warnings and Errors..........................................................................................................................................8
Input Echo...............................................................................................................................................................9
XY Coordinate Calculations.......................................................................................................................19
Flange Calculations FLANGE.......................................................................................................................20
Flange Calculations FLANGE.......................................................................................................................29
Internal Pressure Calculations.............................................................................................................34
External Pressure Calculations.............................................................................................................38
Element and Detail Weights.......................................................................................................................40
Nozzle Flange MAWP..........................................................................................................................................44
Natural Frequency Calculation................................................................................................................45
Forces/Moments Applied to Vessel (Combi........................................................................................46
Wind Load Calculation...................................................................................................................................47
Earthquake Load Calculation....................................................................................................................51
User Force/Moment Shear and Bending.................................................................................................54
Wind/Earthquake Shear, Bending.............................................................................................................55
Wind Deflection.................................................................................................................................................56
Longitudinal Stress Constants................................................................................................................57
Longitudinal Allowable Stresses...........................................................................................................58
Longitudinal Stresses Due to . . .....................................................................................................59
Stress due to Combined Loads..................................................................................................................62
Center of Gravity Calculation................................................................................................................69
Leg Check, (Operating Case)....................................................................................................................70
Nozzle Calcs. C4...............................................................................................................................................74
Nozzle Calcs. C5...............................................................................................................................................79
Nozzle Calcs. R1...............................................................................................................................................85
Nozzle Calcs. R2...............................................................................................................................................90

Nozzle Calcs. C1...............................................................................................................................................95
Nozzle Calcs. C2.............................................................................................................................................101
Nozzle Calcs. C3.............................................................................................................................................106
Nozzle Schedule...............................................................................................................................................112
Nozzle Summary.................................................................................................................................................114
Vessel Design Summary.................................................................................................................................117
Leg & Lug Analysis
WRC297 Analysis
Vessel Results
Lifting Lug.........................................................................................................120
: C1 & C3..................................................................................................................124
Summary..................................................................................................................132
Applicablestandard
SL.NO
ASME BOILER AND PRESSURE VESSEL CODE SECTION VIII

DIVISION 1 2004 ED. 2006ADD + PROJECT SPECIFICATION
ASME BOILER AND PRESSURE VESSEL CODE SECTION II PART

'D' 2004 EDITION , ADDENDA 2006
WIND LOADS CALCULATION ASCE 7-02 40 m/sec ,

EXPOSURE B , IMPORTANCE FACTOR 1.0 Use ASCE 7-05
EARTH QUAKE CALCULATIONS UBC 1997 , ZONE: 2B ;

IMPORTANCE FACTOR 1.25
WRC 107 : NOZZLE LOCAL LOAD ANALYSIS FOR NOZZLES ON

SPHERICAL HEADS
WRC 297 : NOZZLE LOCAL LOAD ANALYSIS FOR NOZZLES ON

CYLINDRICAL SHELL
SEAMLESS CARBON STEEL PIPE- ASME B 36.10 2000
10
DESCRIPTION
PIPE FLANGES - ASME B 16.5 2003 (1)
PIPE FITTINGS ASME B16.9 2003
METALLIC GASKETS ASME B16.20 - 1998 (R2004)
Designdata
S.No
DESCRIPTION
UNIT
Code Of Construction
ASME SEC VIII Div 1 EDITION 2004 , ADD 2006
Criticality Rating
SIZE
12 NB x 952 LG
Orientation & Support Type
Vertical , Leg Support
Design Internal Pressure
mmWc
(barg)
300 (0.03)
UG-21
Design External pressure
mmWc
(barg)
UG-21
Design Temperature (INT/EXT)
Deg C
65 / -
UG-20
Min.Design Metal Temperature
Deg C
UG-20
Test water Temperature
Deg C
Not less than 17
MAWP (Hot & Corroded)
MPag
19.65 @ 65 Deg
C
UG-98
MAP (New & Cold)
MPag
UG-98
390 (0.04)
UG-99 (b)
UG-99 (c)
10
11
Hydro pressure in corroded

condition at site (at top)
Hydro pressure in un-corroded
condition at shop (at top)
mmWc
(barg)
Operating Pressure (Max)
mmWc
(barg)
ATM
Operating Temperature (Max)
Deg C
38
Operating Medium
12
VALUES
WATER
Capacity
cu.m
0.065
Liquid Density
Kg/cu.m
1000
Vessel is in Lethal / Sour / Hydrogen Service NO / NO / NO

13
Corrosion allowance
14
Joint Efficiency
mm
3.0
REMARKS
Delete
6
1.0, Since seamless
Shell
0.85
UW-12
Dish ends
0.85
UW-12
Shell
SPOT
UW-11
Head
SPOT
H.T. of heads after forming
YES
UCS-56
PWHT
NO
UCS-56
17
Impact testing
NO
UG-20(f) & UCS66
18
Wind Design
ASCE-7 05 (144 Km/Hr.)
19
Seismic Design
20
Special service
21
Insulation
NO
22
Fireproofing
NO
Radiography (RT-3)
15
16
Confirm
UW-11
UBC 1997 , Category-2, Imp Factor 1.25)

NO
NOTE :1) MAWP MAP OF VESSEL IS GOVERNED BY SHELL.

Delete
UW-2
MaterialsofconstructionandstressvaluesasperASMESECIIPARTD
RFPADS/ExternalWelded
SA516Gr70
Stress at Hydrotest temp.
137.9
Stress at Design Temp.

Stress Ratio
SHELLPIPE/NOZZLESPIPES
137.9
1.0
MPa
SA106GrB
117.9
117.9
Stress Ratio
MPa
MPa
MPa
1.0
ENDCAP/PIPEFITTINGSS
SA234GrWPB
117.9
117.9
Stress Ratio
1.0
MPa
MPa
NOZZLES/BODYFLANGE
SA105
137.9
137.9
Stress Ratio
1.0
MPa
MPa
STUDBOLTSANDNUTS
Stress Ratio
SA193GRB7/
SA194GR2H
MPa
172.38
MPa
172.38
1.0
PV Elite 2008 Licensee: MEFCO ENGINEERING PVT. LTD.,.

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--------------------------------------Warnings and Errors
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Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PV Elite 2008 1993-2008 by COADE Engineering Software

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PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest)

Design Internal Temperature
Type of Hydrotest
Hydrotest Position
0.03000
65
bars
C
UG99-b
Horizontal
Projection of Nozzle from Vessel Top
203.00
mm.
Projection of Nozzle from Vessel Bottom
0.0000
mm.
Minimum Design Metal Temperature

Type of Construction
Special Service
Degree of Radiography
Miscellaneous Weight Percent
8
Welded
Air/Water/Steam
RT 3
5.
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Use Hydrotest Allowable Unmodified
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
No
User Defined Hydro. Press. (Used if > 0)
0.0000
bars
User defined MAWP
0.0000
bars
User defined MAPnc
0.0000
bars
Load Case 1
NP+EW+WI+FW+BW
Load Case 2
NP+EW+EQ+FS+BS
Load Case 3
NP+OW+WI+FW+BW

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Load Case 4
NP+OW+EQ+FS+BS
Load Case 5
NP+HW+HI
Load Case 6
NP+HW+HE
Load Case 7
IP+OW+WI+FW+BW
Load Case 8
IP+OW+EQ+FS+BS
Load Case 9
EP+OW+WI+FW+BW
Load Case 10
EP+OW+EQ+FS+BS
Load Case 11
HP+HW+HI
Load Case 12
HP+HW+HE
Load Case 13
IP+WE+EW
Load Case 14
IP+WF+CW
Load Case 15
IP+VO+OW
Load Case 16
IP+VE+OW
Load Case 17
IP+VF+CW
Load Case 18
Load Case 19
Load Case 20
Wind Design Code
ASCE-7 98/02/05/IBC-03/STS-1
Design Wind Speed
40.000
Exposure Constant
Importance Factor
1.
Roughness Factor
Base Elevation
0.0000
Percent Wind for Hydrotest
mm.
33.
Use Wind Profile (Y/N)

Height of Hill or Escarpment
m/sec
N
H
0.0000
mm.
Lh
0.0000
mm.
Distance from Crest to the Vessel
0.0000
mm.
Height above Local Ground
0.0000
mm.Use 1000 mm for design calculation
Distance Upwind of Crest
Type of Terrain ( Hill, Escarpment )
Flat
10

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Damping Factor (Beta) for Wind (Ope)
0.0100
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000
Seismic Design Code
UBC 1997
UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4)
2B
UBC Importance Factor
1.250
UBC Seismic Coefficient Ca
0.360
UBC Seismic Coefficient Cv
0.840
UBC Seismic Coefficient Nv
1.000
UBC Horizontal Force Factor
2.000
Apply Allowables per paragraph 1612.3.2
No
Design Nozzle for Des. Press. + St. Head
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Consider Code Case 2168 for Nozzle Des.
Material Database Year
Current w/Addenda or Code Year
Complete Listing of Vessel Elements and Details:
Element From Node
10
Element To Node
20
Element Type
Elliptical
Description
Distance "FROM" to "TO"
66.000
mm.
Inside Diameter
307.09
mm.
Element Thickness
8.3500
mm.
Internal Corrosion Allowance
3.0000
mm.
Nominal Thickness
10.000
mm.
Provide calcs
for Sch. 30 pipe
11

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External Corrosion Allowance

Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
0.0000
0.03000
65
0.0000
0
mm.
bars
C
bars
C
1.2
SA-234 WPB
Allowable Stress, Ambient
117.90
N./mm
Allowable Stress, Operating
117.90
N./mm
Allowable Stress, Hydrotest
153.27
N./mm
Material Density
7750.4
kg/m
P Number Thickness
31.750
mm.
Yield Stress, Operating
227.13
N./mm
UCS-66 Chart Curve Designation

External Pressure Chart Name
UNS Number
Product Form
B
CS-2
K03006
smls/wld ftgs
Efficiency, Longitudinal Seam
0.85
Efficiency, Circumferential Seam
0.85
Elliptical Head Factor
Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
1.0 seamless
2.
10
Nozzle
C4
0.0000
mm.
Nozzle Diameter
1.
in.
Nozzle Schedule
160
Nozzle Class
150
Layout Angle
0.
Blind Flange (Y/N)

Weight of Nozzle ( Used if > 0 )
Nozzle schedule is wrong.

Use XXS
N
25.803
N.
12

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Grade of Attached Flange

Nozzle Matl
Element From Node

Detail Type
Detail ID
GR 1.1
SA-106 B
10
Nozzle
C5
100.00
mm.
Nozzle Diameter
1.
in.
Nozzle Schedule
160
Nozzle Class
150
Layout Angle
180.
Blind Flange (Y/N)
24.048
GR 1.1
Nozzle Matl
Element From Node

Detail Type
Detail ID
Nozzle schedule is wrong.

Use XXH
N.
SA-106 B
10
Leg
LEGS
170.00
mm.
Diameter at Leg Centerline
426.46
mm.
Leg Orientation
Number of Legs
Section Identifier
Length of Legs
ISA65X65X5
904.00
Element From Node
20
Element To Node
30
Element Type
mm.
Cylinder
Description
686.00
mm.
13

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Inside Diameter
307.09
mm.
Element Thickness
8.3500
mm.
3.0000
mm.
Nominal Thickness
8.3500
mm.
0.0000
mm.

Material Name
0.03000
65
0.0000
0
bars
C
bars
C
1.2
SA-106 B
117.90
N./mm
117.90
N./mm
153.27
N./mm
Material Density
7833.4
kg/m
P Number Thickness
31.750
mm.
227.13
N./mm

UNS Number
Product Form
B
CS-2
K03006
Smls. pipe
Efficiency, Longitudinal Seam
0.85
Efficiency, Circumferential Seam
0.85
Element From Node

Detail Type
Detail ID
1.0
20
Nozzle
R1
575.00
mm.
Nozzle Diameter
1.
in.
Nozzle Schedule
160
Nozzle Class
150
LWN
14

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Layout Angle
0.
Blind Flange (Y/N)
24.366
GR 1.1
N.
SA-105
Nozzle Matl
Element From Node

Detail Type
Detail ID
SA-106 B
20
Nozzle
R2
100.00
mm.
Nozzle Diameter
1.
in.
Nozzle Schedule
160
Nozzle Class
150
Layout Angle
0.
LWN
Blind Flange (Y/N)
24.366
GR 1.1
Nozzle Matl
SA-105
SA-106 B
Element From Node
30
Element To Node
40
Element Type
N.
Flange
Description
114.00
mm.
Flange Inside Diameter
304.80
mm.
Element Thickness
32.000
mm.
3.0000
mm.
Nominal Thickness
8.3500
mm.
0.0000
mm.

0.03000
65
bars
C
15

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0.0000

Material Name
bars
C
1.2
SA-105
137.90
N./mm
137.90
N./mm
179.26
N./mm
Material Density
7833.4
kg/m
P Number Thickness
31.750
mm.
233.35
N./mm

UNS Number
Product Form
B
CS-2
K03504
Perform Flange Stress Calculation (Y/N)

Weight of ANSI B16.5/B16.47 Flange
Y
0.0000
Class of ANSI B16.5/B16.47 Flange
None
Grade of ANSI B16.5/B16.47 Flange
None
Element From Node
40
Element To Node
50
Element Type
Forgings
N.
Indicate weight
Flange
Description
31.750
mm.
482.60
mm.
Element Thickness
31.750
mm.
3.0000
mm.
Nominal Thickness
32.000
mm.
0.0000
mm.

0.03000
65
bars
C
16

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0.0000

Material Name
1.2
SA-105
Perform Flange Stress Calculation (Y/N)

Weight of ANSI B16.5/B16.47 Flange
bars
Y
0.0000
N.
Class of ANSI B16.5/B16.47 Flange

Grade of ANSI B16.5/B16.47 Flange
Element From Node

Detail Type
40
Nozzle
Detail ID
C1
90.000
mm.
3.
in.
Nozzle Diameter
Nozzle Schedule
160
XXS
Nozzle Class
150
Layout Angle
180.
Blind Flange (Y/N)
101.00
GR 1.1
Nozzle Matl
Element From Node

Detail Type
Detail ID
N.
SA-106 B
40
Nozzle
C2
115.00
mm.
Nozzle Diameter
0.75
in.
Nozzle Schedule
XXS
Nozzle Class
150
Layout Angle
90.
Blind Flange (Y/N)
Indicate Weight
17

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16.449
GR 1.1
Nozzle Matl
SA-106 B
Element From Node

Detail Type
40
Nozzle
Detail ID
N.
C3
90.000
mm.
3.
in.
Nozzle Diameter
Nozzle Schedule
XXS
160
Nozzle Class
150
Layout Angle
0.
Blind Flange (Y/N)
16.449
GR 1.1
Nozzle Matl
Element From Node

Detail Type
Detail ID
N.
SA-106 B
40
For./Mom.
F/M:[1 of 1]
0.0000
mm.
Force in X Direction
0.0000
N.
Force in Y Direction
0.0000
N.
Force in Z Direction
0.0000
N.
Moment about X Axis
0.0000
N.m.
Moment about Y Axis
0.0000
N.m.
Moment about Z Axis
0.0000
N.m.
Force/Moment Combination Method
SRSS
18

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--------------------------------------XY Coordinate Calculations
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XY Coordinate Calculations
From| To |
X (Horiz.)|
mm.
Y (Vert.) |DX (Horiz.)| DY (Vert.) |
mm.
mm.
10|
20|
0.00000 |
66.0000 |
0.00000 |
66.0000 |
20|
30|
0.00000 |
752.000 |
0.00000 |
686.000 |
30|
40|
0.00000 |
866.000 |
0.00000 |
114.000 |
40|
50|
0.00000 |
897.750 |
0.00000 |
31.7500 |
mm.
19

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--------------------------------------Flange Calculations FLANGE
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Flange Input Data Values
Description: FLANGE
Item: Node 30 to 40
Description of Flange Geometry (Type)

Description of Flange Analysis
Integral Weld Neck

Partial, Thickness
Design Pressure
Design Temperature
0.03
65
bars
C
ci
3.0000
mm.
ce
0.0000
mm.
Use Corrosion Allowance in Thickness Calcs.
Yes
307.000
mm.
Flange Outside Diameter
483.000
mm.
Flange Thickness
32.0000
mm.
Thickness of Hub at Small End
go
8.5000
mm.
Thickness of Hub at Large End
g1
29.0000
mm.
82.0000
mm.
Length of Hub
Flange Material
SA-105
Flange Allowable Stress At Temperature
Sfo
137.90
N./mm
Flange Allowable Stress At Ambient
Sfa
137.90
N./mm
Bolt Material
SA-193 B7
Bolt Allowable Stress At Temperature
Sb
172.37
N./mm
Bolt Allowable Stress At Ambient
Sa
172.37
N./mm
432.000
mm.
Nominal Bolt Diameter
dB
24.0000
mm.
Type of Threads
TEMA Thread Series
Diameter of Bolt Circle
20

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Number of Bolts
12
Flange Face Outside Diameter
Fod
381.000
mm.
Flange Face Inside Diameter
Fid
307.000
mm.
Flange Facing Sketch
1, Code Sketch 1a
Gasket Outside Diameter
Go
381.000
mm.
Gasket Inside Diameter
Gi
307.000
mm.
Gasket Factor
2.0000
Gasket Design Seating Stress
11.03
Column for Gasket Seating
2, Code Column II
Gasket Thickness
tg
4.5 mm
3.0000
N./mm
mm.
ASME Code, Section VIII, Division 1, 2007
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (0.03*(307.0000/2+3.0000))/(137.90*0.85-0.6*0.03)+Ca
= 3.0040 mm.
Corroded Flange Thickness, tc = T-Fcor

Corroded Flange ID,
Bcor = B+2*Fcor
29.000
mm.
313.000
mm.
Corroded Large Hub,
g1Cor = g1-Fcor
26.000
mm.
Corroded Small Hub,
g0Cor = go-Fcor
5.500
mm.
Code R Dimension,
R = ((C-Bcor)/2)-g1cor
33.500
mm.
Gasket Contact Width,
N = (Go - Gi) / 2
37.000
mm.
18.500
mm.
10.839
mm.
359.323
mm.
Basic Gasket Width,
bo = N / 2
Effective Gasket Width,
b = sqrt(bo) / 2
Gasket Reaction Diameter,
G = Go - 2 * b
21

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Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G * Peq
= 0.785 * 359.3228 * 0.030
= 304.200 N.
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P +
= 2 * 10.8386 * 3.1416 * 359.3228 * 2.0000 * 0.03
= 146.814 N.
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P
/ 4
= 3.1416 * 313.0000 *0.0300 / 4

= 230.822 N.
Pressure Force on Flange Face [Ht]:
= H - Hd
= 304 - 230
= 73.377 N.
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 304 + 146 + 0 , 0 )
= 451.014 N.
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G
+ yPart * bPart * lp
= 11.03*10.8386*3.141*359.323+0.00*0.0000*0.00
= 134946.344 N.
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 451 / 172 , 134946 / 172
= 782.931 mm
22

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Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm
782.931
3243.864
Radial distance bet. hub and bolts
31.750
33.500
Radial distance bet. bolts and the edge
23.812
25.500
Circumferential spacing between bolts
52.400
111.810
114.050
-----------------------------------------------------------------------------
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 3243.864 * 172.37 /(11.03 * 3.14 * (381.000 + 307.00 ) )
= 23.454 mm.
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 172.37 * ( 782.9315 + 3243.8643 ) / 2
= 347029.97 N.
Gasket Seating Force [HG]:
= Wm1 - H
= 451 - 304
= 146.81 N.
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 432.0000 - 359.3228 ) / 2
= 36.3386 mm.
Distance to Face Pressure Reaction [ht]:
23

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= ( R + g1 + hg ) / 2
= ( 33.5000 + 26.0000 + 36.3386 ) / 2
= 47.9193 mm.
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 33.5000 + ( 26.0000 / 2.0 )
= 46.5000 mm.
Summary of Moments for Internal Pressure:

Loading
Force
Distance Bolt Corr
Moment
End Pressure,
Md
231.
46.5000
1.0000
11. N.m.
Face Pressure,
Mt
73.
47.9193
1.0000
4. N.m.
Gasket Load,
Mg
147.
36.3386
1.0000
5. N.m.
347030.
36.3386
1.0000
12616. N.m.
Gasket Seating, Matm
Total Moment for Operation,
Mop
20. N.m.
Total Moment for Gasket seating, Matm
12616. N.m.
Effective Hub Length, ho = sqrt(Bcor*goCor)

Hub Ratio,
Thickness Ratio,
41.491
h/h0 = HL / H0
mm.
1.976
g1/g0 = (g1Cor/goCor)
4.727
Flange Factors for Integral Flange:

Factor F per 2-7.2
0.515
Factor V per 2-7.3
0.021
Factor f per 2-7.6
1.000
Factors from Figure 2-7.1
1.543
T =
1.692
U =
5.109
Y =
4.650
Z =
2.448
d = .30353E+06 mm.
Stress Factors
K =
e =
ALPHA =
0.0124 mm.^-1
1.360
24

FileName : v-21302
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3
2:21p May 27,2008
BETA =
1.480
GAMMA =
0.804
DELTA =
0.080
Lamda =
0.884
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1 )
= ( 1.0000 *19 / 313.0000 ) / ( 0.8842 *26.0000 )
= 0.10 N./mm
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1 )
= ( 1.0000 * 12615 / 313.0000 ) / ( 0.8842 * 26.0000 )
= 67.41 N./mm
Radial Flange Stress, Operating [SRo]:

= ( Beta * Mop / Bcor ) / ( L * t )
= ( 1.4801 *19 / 313.0000 ) / ( 0.8842 *29.0000 )
= 0.12 N./mm
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t )
= ( 1.4801 *12615 /313.0000 ) / ( 0.8842 *29.0000 )
= 80.20 N./mm
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t * Bcor) ) - Z * SRo
= ( 4.6495 *19 / (29.0000 *313.0000 ) ) - 2.4480 *0
= 0.04 N./mm
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t * Bcor) ) - Z * SRa
= ( 4.6495 *12615 / (29.0000 *313.0000 ) ) - 2.4480 *80
= 26.43 N./mm
Average Flange Stress, Operating [SAo]:
25

FileName : v-21302
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2:21p May 27,2008
= ( SHo + max( SRo, STo ) ) / 2

= ( 0 + max( 0 , 0 ))/ 2
= 0.11 N./mm
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= ( 67 + max( 80 , 26 ))/ 2
= 73.80 N./mm
Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )
= ( 451 / 3243.8643 )
= 0.14 N./mm
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= ( 134946 / 3243.8643 )
= 41.60 N./mm
Stress Computation Results:
Operating
Actual
Allowed
Gasket Seating
Actual
Allowed
Longitudinal Hub
0.
207.
67.
207. N./mm
Radial Flange
0.
138.
80.
138. N./mm
Tangential Flange
0.
138.
26.
138. N./mm
Maximum Average
0.
138.
74.
138. N./mm
Bolting
0.
172.
42.
172. N./mm
Minimum Required Flange Thickness
26.111
mm.
Estimated M.A.W.P. ( Operating )
30.0
bars
Estimated M.A.W.P. ( Gasket Seating )
42.2
bars
Estimated Finished Weight of Flange at given Thk.
39.7
kg.
Estimated Unfinished Weight of Forging at given Thk
97.5
kg.
26

FileName : v-21302
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2:21p May 27,2008
Flange Rigidity Based on Required Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * 12615 * 999.645 * 0.021 / ( 0.801 * 199948 * 5.500
* 41.491 * 0.300 )
= 0.230
(should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * 19 * 999.645 * 0.021 / ( 0.801 * 197853 * 5.500
* 41.491 * 0.300 )
= 0.000
(should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * 12615 * 999.645 * 0.021 / ( 0.884 * 199948 * 5.500
* 41.491 * 0.300 )
= 0.209
(should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * 19 * 999.645 * 0.021 / ( 0.884 * 197853 * 5.500
* 41.491 * 0.300 )
= 0.000
(should be <= 1)
Minimum Design Metal Temperature Results:
27

FileName : v-21302
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3
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Min Metal Temp. w/o impact per UCS-66

Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.00]
-29
-104
28

FileName : v-21302
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4
2:21p May 27,2008
Flange Input Data Values
Description: FLANGE
Item: Node 40 to 50
Description of Flange Geometry (Type)
Blind
Description of Flange Analysis
Partial, Thickness
Design Pressure
Design Temperature
0.03
65
bars
C
ci
3.0000
mm.
ce
0.0000
mm.
Use Corrosion Allowance in Thickness Calcs.
Yes
Flange Outside Diameter
482.600
mm.
Flange Thickness
31.7500
mm.
Flange Material
SA-105
Flange Allowable Stress At Temperature
Sfo
137.90
N./mm
Flange Allowable Stress At Ambient
Sfa
137.90
N./mm
Bolt Material
SA-193 B7
Bolt Allowable Stress At Temperature
Sb
172.37
N./mm
Bolt Allowable Stress At Ambient
Sa
172.37
N./mm
Span
0.000
mm.
Diameter of the Load Reaction, Short Span
0.000
mm.
Perimeter along the Center of the Bolts
1356.540
mm.
Diameter of Bolt Circle
431.800
mm.
Nominal Bolt Diameter
dB
24.0000
mm.
Type of Threads
TEMA Thread Series
Diameter of the Load Reaction, Long
29

FileName : v-21302
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4
2:21p May 27,2008
Number of Bolts
12
Flange Face Outside Diameter
Fod
381.000
mm.
Flange Face Inside Diameter
Fid
304.800
mm.
Flange Facing Sketch
1, Code Sketch 1a
Gasket Outside Diameter
Go
381.000
mm.
Gasket Inside Diameter
Gi
304.800
mm.
Gasket Factor
2.0000
Gasket Design Seating Stress
11.03
Column for Gasket Seating
2, Code Column II
Gasket Thickness
tg
3.0000
N./mm
mm.
Gasket Contact Width,

Basic Gasket Width,
N = (Go - Gi) / 2
bo = N / 2
Effective Gasket Width,
b = sqrt(bo) / 2
Gasket Reaction Diameter,
G = Go - 2 * b
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G * Peq
= 0.785 * 359.0030 * 0.030
= 303.658 N.
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P +
= 2 * 10.9985 * 3.1416 * 359.0030 * 2.0000 * 0.03
38.100
mm.
19.050
mm.
10.999
mm.
359.003
mm.
30

FileName : v-21302
Flng:
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2:21p May 27,2008
= 148.848 N.
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 303 + 148 + 0 , 0 )
= 452.506 N.
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G
+ yPart * bPart * lp
= 11.03*10.9985*3.141*359.003+0.00*0.0000*0.00
= 136815.703 N.
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 452 / 172 , 136815 / 172
= 793.777 mm
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm
793.777
3243.864
Radial distance bet. bolts and the edge
23.812
25.400
Circumferential spacing between bolts
52.400
111.758
113.450
-----------------------------------------------------------------------------
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 3243.864 * 172.37 /(11.03 * 3.14 * (381.000 + 304.80 ) )
= 23.529 mm.
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 172.37 * ( 793.7771 + 3243.8643 ) / 2
31

FileName : v-21302
Flng:
4
2:21p May 27,2008
= 347964.62 N.
Gasket Seating Force [HG]:
= Wm1
= 452.51 N.
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 431.8000 - 359.0030 ) / 2
= 36.3985 mm.
Tangential Flange Stress, Flat Head, Operating [STo]:

= 1.9 * Wm1 * hG * Bcor/(t * G) + C * Z * Peq * G/t
= 1.9 * 452 * 36.3985 * 1.0000 /(28.7500 * 359.0030 ) +
0.30 * 1.0000 * 0.03 * 359.0030 )/28.7500
= 0.25 N./mm
Tangential Flange Stress, Flat Head, Seating [STa]:
= 1.9 * W * hG * Bcor /(t * G)
= 1.9 * 347964 * 36.3985 * 1.000 /(28.7500 * 359.0030 )
= 81.10 N./mm
Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )
= ( 452 / 3243.8643 )
= 0.14 N./mm
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= ( 136815 / 3243.8643 )
= 42.18 N./mm
32

FileName : v-21302
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2:21p May 27,2008
Stress Computation Results:
Operating
Actual
Allowed
Gasket Seating
Actual
Allowed
Tangential Flange
0.
138.
81.
138. N./mm
Bolting
0.
172.
42.
172. N./mm
Reqd. Blind Flange Thickness at Center
25.048
mm.
Reqd. Blind Flange Thickness at Gasket
25.048
mm.
Estimated M.A.W.P. ( Operating )
16.8
bars
Estimated Finished Weight of Flange at given Thk.
45.5
kg.
Estimated Unfinished Weight of Forging at given Thk
45.5
kg.
Minimum Design Metal Temperature Results:

-29
-104
33

FileName : v-21302
--------------------------------------Internal Pressure Calculations
Step:
5
2:21p May 27,2008
Element Thickness, Pressure, Diameter and Allowable Stress :
| Int. Press |
From| To | + Liq. Hd
bars
|
|
Nominal | Total Corr|
Element |
Allowable |
Thickness | Allowance |
Diameter |
Stress(SE)|
mm.
mm.
mm.
N./mm
10|
20|
0.030000 |
10.0000 |
3.00000 |
307.090 |
100.215 |
20|
30|
0.030000 |
8.35000 |
3.00000 |
307.090 |
100.215 |
30|
40|
0.030000 |
8.35000 |
3.00000 |
304.800 |
117.211 |
40|
50|
0.030000 |
32.0000 |
3.00000 |
482.600 |
117.211 |
Element Required Thickness and MAWP :
Design |
From| To |
Pressure |
|
Corroded
bars
M.A.P. |
Actual |
Required |
| New & Cold |
Thickness |
Thickness |
10|
20|
0.030000 |
34.1324 |
54.2038 |
8.35000 |
5.38125 |
20|
30|
0.030000 |
33.5609 |
52.7765 |
8.35000 |
5.38125 |
30|
40|
0.030000 |
29.9695 |
58.1736 |
32.0000 |
26.1112 |
40|
50|
0.030000 |
16.8301 |
20.5257 |
31.7500 |
25.0482 |
Minimum
bars
M.A.W.P. |
16.830
bars
mm.
19.650
MAWP: 0.033 bars, limited by: Nozzle Reinforcment.
Internal Pressure Calculation Results :
Elliptical Head From 10 To 20 SA-234 WPB , UCS-66 Crv. B at 65 C
mm.
34

FileName : v-21302
Step:
5
2:21p May 27,2008
Thickness Due to Internal Pressure [Tr]:

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
= (0.030*313.0900*3.00)/(2*117.90*0.85-0.2*0.030)
= 0.0047 + 3.0000 = 3.0047 mm.
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 2.3812 mm. will be used.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*117.90*0.85*5.3500)/(1.00*313.0900+0.2*5.3500)
= 34.132 bars
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*117.90*0.85*8.3500)/(1.00*307.0900+0.2*8.3500)
= 54.204 bars
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(K*D+0.2*t))/(2*E*t)
= (0.030*(1.00*313.0900+0.2*5.3500))/(2*0.85*5.3500)
= 0.104 N./mm
Required Thickness of Straight Flange = 3.005 mm.
Percent Elongation per UCS-79
(75*tnom/Rf)*(1-Rf/Ro)
13.913 %
-29
-48
Cylindrical Shell From 20 To 30 SA-106 B , UCS-66 Crv. B at 65 C
35

FileName : v-21302
Step:
5
2:21p May 27,2008
Thickness Due to Internal Pressure [Tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (0.030*156.5450)/(117.90*0.85-0.6*0.030)
= 0.0047 + 3.0000 = 3.0047 mm.
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 2.3812 mm. will be used.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (117.90*0.85*5.3500)/(156.5450+0.6*5.3500)
= 33.561 bars
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (117.90*0.85*8.3500)/(153.5450+0.6*8.3500)
= 52.777 bars
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (0.030*(156.5450+0.6*5.3500))/(0.85*5.3500)
= 0.105 N./mm
Percent Elongation per UCS-79
(50*tnom/Rf)*(1-Rf/Ro)
2.647 %
-29
-48
MINIMUM METAL DESIGN TEMPERATURE RESULTS :
36

FileName : v-21302
Step:
5
2:21p May 27,2008
Minimum Metal Temp. w/o impact per UCS-66
-29.
Minimum Metal Temp. at Required thickness
-48.
8.
Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Minimum Design Metal Temperature ( Entered by User )
Hydrostatic Test Pressure Results:
Pressure per UG99b
= 1.3 * M.A.W.P. * Sa/S
Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S

Pressure per UG99c
= 1.3 * M.A.P. - Head(Hyd)
Pressure per UG100
= 1.1 * M.A.W.P. * Sa/S
0.043
bars
0.039
bars
25.525
bars
0.036
bars
Horizontal Hydrotest performed in accordance with: UG-99b
Stresses on Elements due to Hydrostatic Test Pressure:
From To
Stress
Allowable
Ratio
Pressure
10
20
0.2
153.3
0.001
0.07
20
30
0.2
153.3
0.001
0.07
Elements Suitable for Internal Pressure.
37

FileName : v-21302
--------------------------------------External Pressure Calculations
Step:
6
2:21p May 27,2008
External Pressure Calculation Results :
Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 0 C
Elastic Modulus from Chart: CS-2 at 149 C :
0.19995E+06 N./sq.mm.
Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
D/t
Factor A
5.350
323.79
60.52
0.0022949
106.74
EMAP = B/(K0*D/t) = 106.7357 /(0.9000 *60.5215 ) = 19.5955 bars
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 0 C
Elastic Modulus from Chart: CS-2 at 149 C :
0.19995E+06 N./sq.mm.
Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
SLEN
D/t
L/D
Factor A
5.350
323.79
777.59
60.52
2.4015
0.0011781
90.18
EMAP = (4*B)/(3*(D/t)) = (4*90.1762 )/(3*60.5215 ) = 19.8665 bars
Results for Maximum Stiffened Length (Slen):

Tca
OD
SLEN
5.350
323.79
0.20E+34
D/t
L/D
Factor A
60.52 .5000E+02
0.0003003
30.02
EMAP = (4*B)/(3*(D/t)) = (4*30.0234 )/(3*60.5215 ) = 6.6144 bars
External Pressure Calculations
Section |
Outside |
Corroded |
Factor
Factor |
38

FileName : v-21302
--------------------------------------External Pressure Calculations
Step:
6
2:21p May 27,2008
From| To |
Length |
mm.
Diameter | Thickness |
mm.
mm.
N./mm
10|
20|
No Calc |
323.790 |
5.35000 |
0.0022949 |
106.736 |
20|
30|
777.591 |
323.790 |
5.35000 |
0.0011781 |
90.1762 |
30|
40|
No Calc |
0.00000 |
29.0000 |
No Calc |
No Calc |
40|
50|
No Calc |
0.00000 |
28.7500 |
No Calc |
No Calc |
From| To |
External |
External
Actual T. | Required T.|Des. Press. |
M.A.W.P.
mm.
External |
mm.
External
bars
bars
10|
20|
8.35000 |
No Calc |
0.00000 |
19.5955 |
20|
30|
8.35000 |
No Calc |
0.00000 |
19.8665 |
30|
40|
32.0000 |
26.1112 |
0.00000 |
No Calc |
40|
50|
31.7500 |
25.0482 |
0.00000 |
No Calc |
Minimum
19.596
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|

mm.
mm.
Required |
in**4
10|
20|
No Calc |
No Calc |
No Calc |
No Calc |
20|
30|
777.591 |
1.971E+33 |
No Calc |
No Calc |
30|
40|
No Calc |
No Calc |
No Calc |
No Calc |
40|
50|
No Calc |
No Calc |
No Calc |
No Calc |
Elements Suitable for External Pressure.
Available |
in**4
39

FileName : v-21302
--------------------------------------Element and Detail Weights
Step:
7
2:21p May 27,2008
Element and Detail Weights
Element |
Element |
From| To | Metal Wgt. | ID

kg.
Corroded |
Volume |Metal Wgt. |

m
kg.
Corroded | Extra due

ID Volume | Misc %
kg.
|
|
10|
20|
14.4226 |
0.0086808 |
10.0958 |
0.0091003 |
0.72113 |
20|
30|
44.4668 |
0.050819 |
28.7617 |
0.052824 |
2.22334 |
30|
40|
39.6996 |
0.0085336 |
37.0904 |
0.0087733 |
1.98498 |
40|
50|
45.8535 |
0.00000 |
45.8535 |
0.00000 |
2.29268 |
--------------------------------------------------------------------------Total
144
121
Weight of Details
From|Type|
|
Weight of |
X Offset, | Y Offset, |
Detail | Dtl. Cent. |Dtl. Cent. | Description

kg.
mm.
mm.
10|Nozl|
2.76291 |
0.00000 |
6.39771 |
C4
10|Nozl|
2.57501 |
0.00000 |
6.39771 |
C5
10|Legs|
20.9802 |
0.00000 |
-282.000 |
20|Nozl|
2.60900 |
166.245 |
575.000 |
R1
20|Nozl|
2.60900 |
166.245 |
100.000 |
R2
40|Nozl|
10.8151 |
0.00000 |
1080.00 |
C1
40|Nozl|
1.76135 |
0.00000 |
1380.00 |
C2
40|Nozl|
1.76135 |
0.00000 |
1080.00 |
C3
40|Forc|
0.00000 |
0.00000 |
0.00000 |
F/M:[1 of 1]
LEGS
Total Weight of Each Detail Type
Total Weight of Nozzles
24.9
14
40

FileName : v-21302
Step:
7
2:21p May 27,2008
Total Weight of Legs
21.0
--------------------------------------------------------------Sum of the Detail Weights
45.9 kg.
Weight Summary
Fabricated Wt.
- Bare Weight W/O Removable Internals
197.5 kg.
Shop Test Wt.
- Fabricated Weight + Water ( Full )
265.5 kg.
Shipping Wt.
- Fab. Wt + Rem. Intls.+ Shipping App.
197.5 kg.
Erected
- Fab. Wt + Rem. Intls.+ Insul. (etc)
197.5 kg.
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts.
197.5 kg.
Operating Wt.
- Empty Wt. + Operating Liquid (No CA)
197.5 kg.
Field Test Wt.
- Empty Weight + Water (Full)
265.5 kg.
Wt.
Mass of the Upper 1/3 of the Vertical Vessel
113.4 kg.
Outside Surface Areas of Elements
Surface
From| To |
Area
mm
10|
20|
183794. |
20|
30|
697810. |
30|
40|
251786. |
40|
50|
231438. |
----------------------------Total
1364828.000 mm
Element and Detail Weights
| To |
From| To |
Total Ele.| Total. Ele.|Total. Ele.|

Empty Wgt.|
Total Dtl.| Oper. Wgt. |
Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid
41

FileName : v-21302
Step:
7
2:21p May 27,2008
10|Legs|
kg.
kg.
kg.
N.m.
kg.
52.7557 |
52.7557 |
75.1017 |
0.00000 |
52.7557 |
Legs|
20|
-32.2741 |
-32.2741 |
-45.9446 |
0.00000 |
-32.2741 |
20|
30|
51.9081 |
51.9081 |
102.696 |
8.50981 |
51.9081 |
30|
40|
41.6846 |
41.6846 |
50.2130 |
0.00000 |
41.6846 |
40|
50|
62.4840 |
62.4840 |
62.4840 |
0.00000 |
62.4840 |
Cumulative Vessel Weight
| Cumulative Ope | Cumulative | Cumulative
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |

|
10|Legs|
kg.
kg.
kg.
-52.7557 |
-52.7557 |
-75.1017 |
Legs|
20|
123.803 |
123.803 |
169.448 |
20|
30|
156.077 |
156.077 |
215.393 |
30|
40|
104.169 |
104.169 |
112.697 |
40|
50|
62.4840 |
62.4840 |
62.4840 |
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|

|
10|Legs|
N.m.
N.m.
N.m.
0.00000 |
0.00000 |
0.00000 |
Legs|
20|
8.50981 |
8.50981 |
8.50981 |
20|
30|
8.50981 |
8.50981 |
8.50981 |
30|
40|
0.00000 |
0.00000 |
0.00000 |
42

FileName : v-21302
Step:
7
2:21p May 27,2008
40|
50|
0.00000 |
0.00000 |
0.00000 |
43

FileName : v-21302
--------------------------------------Nozzle Flange MAWP
Step:
8
2:21p May 27,2008
Nozzle Flange MAWP Results :
Flange Rating
Operating
bars
Ambient
Temperature
bars
Class
Grade|Group
---------------------------------------------------------------------------18.806
19.650
65
150
GR 1.1
---------------------------------------------------------------------------Minimum Rating
18.806
19.650
bars
Note: ANSI Ratings are per ANSI/ASME B16.5 2003 Edition
44

FileName : v-21302
--------------------------------------Natural Frequency Calculation
Step:
9
2:21p May 27,2008
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 33.9529 Hz.
The Natural Frequency for the Vessel (Ope...) is 33.9529 Hz.
45

FileName : v-21302
--------------------------------------Forces/Moments Applied to Vessel
Step:
10
2:21p May 27,2008
Forces/Moments Applied to Vessel (Combined w/Wind Loads)
| X and Z Dir| X,Z Moment |
From| To | Force Res. | and For Res|

|
N.
N.m.
10|
20|
0.00000 |
0.00000 |
20|
30|
0.00000 |
0.00000 |
30|
40|
0.00000 |
0.00000 |
40|
50|
0.00000 |
0.00000 |
Forces/Moments Applied to Vessel (Combined w/Seismic Loads)
| X and Z Dir| X,Z Moment |
From| To | Force Res. | and For Res|

|
N.
N.m.
10|
20|
0.00000 |
0.00000 |
20|
30|
0.00000 |
0.00000 |
30|
40|
0.00000 |
0.00000 |
40|
50|
0.00000 |
0.00000 |
User Input Forces and Moments:
From
Node
Distance
From
----Fx
Forces --------Fy
------- Moments ------------
Fz
40
Mx
My
Mz
46

FileName : v-21302
--------------------------------------Wind Load Calculation
Step:
11
2:21p May 27,2008
Wind Analysis Results
Wind Load Results per ASCE-7 98/02/05:
Note: Per Section 1609 of IBC 2003/06 these results are also applicable
for the determination of Wind Loads on structures (1609.1.1).
User Entered Importance Factor is
1.000
Gust Effect Factor (Ope)(G or Gf)
0.800
User entered Beta Value ( Operating Case )

Shape Factor (Cf)
0.528
User Entered Basic Wind Speed
Sample Calculation for the First Element
The ASCE code performs all calculations in Imperial Units

only. The wind pressure is therefore computed in these units.
Value of [Alpha] and [Zg]

Exposure Category = 2 (B) thus from Table C6-2:
Alpha = 7.000 : Zg = 365760.000 mm.
Effective Height [z]

= Centroid Hgt. + Vessel Base Elevation
= 83.336 + 0.000 = 83.336 mm.
= 0.273 ft. Imperial Units
Compute [Kz]
Because z (0.273 ft.) < 15 ft.
= 2.01 * ( 15 / Zg )
0.0100
2 / Alpha
40.0
m/sec
47

FileName : v-21302
Step:
11
2:21p May 27,2008
= 2.01 * ( 15 / 1200.000 )2
/ 7.000
= 0.575
Type of Hill: No Hill
Directionality Factor for round structures [Kd]:

= 0.95 per [6-6 ASCE-7 98][6-4 ASCE-7 02/05]
As there is No Hill Present: [Kzt]

K1 = 0, K2 = 0, K3 = 0
Topographical Factor [Kzt]

= ( 1 + K1 * K2 * K3 )
= ( 1 + 0.000 * 0.000 * 0.000 )
= 1.0000
Basic Wind Pressure, Imperial Units [qz]:

= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)
= 0.00256 * 0.575 * 1.000 * 0.950 * 1.000 * 89.479
= 11.191 psf [535.811 ] N./m
Force on the first element [F]:

= qz * Gh * Cf * WindArea
= 535.811 * 0.800 * 0.528 * 51620.574
= 11.676 N.
Element
Hgt (z)
K1
K2
K3
Kz
Kzt
mm.
qz
N./m
--------------------------------------------------------------------------Node 10 to 20
83.3
0.000
0.000
0.000
0.575
1.000
535.811
Node 20 to 30
485.8
0.000
0.000
0.000
0.575
1.000
535.811
48

FileName : v-21302
Step:
11
2:21p May 27,2008
Node 30 to 40
885.8
0.000
0.000
0.000
0.575
1.000
535.811
Node 40 to 50
958.6
0.000
0.000
0.000
0.575
1.000
535.811
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf
- Correction factor for natural frequency
- Average internal diameter of vessel mm.
Df
- Damping Factor < 0.75 Unstable,
Dr
- Average internal diameter of top half of vessel mm.
f
f1
L
> 0.95 Stable
- Natural frequency of vibration (Hertz)

- Natural frequency of bare vessel based on a unit value of (D/L)(104)
- Total height of structure mm.
Lc
- Total length of conical section(s) of vessel mm.
tb
- Uncorroded plate thickness at bottom of vessel mm.
V30 - Design Wind Speed provided by user m/sec

Vc
- Critical wind velocity m/sec
Vw
- Maximum wind speed at top of structure m/sec
- Total corroded weight of structure N.
Ws
- Cor. vessel weight excl. weight of parts which do not effect stiff. N.
- Maximum amplitude of vibration at top of vessel mm.
Dl
- Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp
- Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)
P30 - wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
49

FileName : v-21302
Step:
11
2:21p May 27,2008
0.000 / 897.750 = 0.000
#2 - ( D / L ) * 104 < 8.0 (English Units)

- ( 1.11 / 2.95 ) * 104 = 1275.874 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:

= W / ( L * Dr)
= 1703 / ( 897.75 * 324.923 )
= 0.000
Since Vp is > 0.393E-05 no further vibration analysis is required !
Wind Load Calculation
Wind
Wind |
Wind |
Height
Element |
From| To |
Height
Diameter |
Area |
Factor
Wind Load |
mm.
mm.
mm
10|
20|
83.3365 |
388.548 |
51620.6 |
535.811 |
11.6758 |
20|
30|
485.772 |
388.548 |
266544. |
535.811 |
60.2884 |
30|
40|
885.773 |
442.560 |
50451.8 |
535.811 |
11.4115 |
40|
50|
958.648 |
655.320 |
20806.4 |
535.811 |
4.70611 |
N./m
N.
50

FileName : v-21302
--------------------------------------Earthquake Load Calculation
Step:
12
2:21p May 27,2008
Note: Loads multiplied by the Scalar multiplier value of 0.7143
Earthquake Analysis Results per UBC 1997
The UBC Zone Factor for the Vessel is .............
0.2000
The Importance Factor as Specified by the User is .
1.250
The UBC Force Factor as Specified by the User is ..
2.000
The UBC Total Weight (W) for the Vessel is ........
1731.3
N.
The UBC Total Shear (V) for the Vessel is .........
389.6
N.
The UBC Top Shear (Ft) for the Vessel is ..........
0.0
N.
The UBC Seismic Coefficient Value Ca is ...........
0.360
The UBC Seismic Coefficient Value Cv is ...........
0.840
Note: The base shear and top load printed above have been modified
by the user defined Earthquake scalar.
Calculation Steps for Computing the design Base Shear (V) per UBC 1997
Computation of V per equation (34-1):

V = 0.7 * Ca * I * W
V = 0.7 * 0.360 * 1.250 * 1731
V = 545.4 N.
Computation of V per equation (30-5):

V = 2.5 * Ca * I * W / R
V = 2.5 * 0.360 * 1.25 * 1731 / 2.000
V = 973.9 N.
The computed base shear is the minimum of V from 34-1 and 30-5.
51

FileName : v-21302
Step:
12
2:21p May 27,2008
Computation of V per equation (34-2), minimum V. V cannot be less than

this value !
V = 0.56 * Ca * I * W
V = 0.56 * 0.360 * 1.250 * 1731
V = 436.3 N.
Total Adjusted Base Shear V:

= V * Scalar Multiplier = 545.4 * 0.7143 = 389.6 N.
Next compute the top load per equation 30-14. The top load is
zero if the period of vibration (T) is less than 0.7 seconds.
Note: This value does not need to exceed 0.25V.

Ft = Min( 0.07 * T * V, 0.25 * V )
Ft = Min( 0.07 * 0.029 * 545 , 0.25 * 545 )
Ft = 0.0 N.
Next Sum the earthquake weights times their heights (wi*hi):
Current Sum = Prev. Sum + Wght 517. * Hght -104.000 = -54.

Current Sum = Prev. Sum + Wght -316. * Hght -19.000 = -48.
Current Sum = Prev. Sum + Wght 509. * Hght 409.000 = 160.
Compute the load at each level based on equation 30-15 and multiply
by the load case scalar. The sum will be the total adjusted shear.
Fx = (( V - Ft ) * wx * hx / ( sum of ( wi * hi ))) * EqFact

Fx = [(545.) * 517. * -104.000 / 1032.]*0.7143 = -20.
Fx = [(545.) * -316. * -19.000 / 1032.]*0.7143 = 2.
52

FileName : v-21302
Step:
12
2:21p May 27,2008
Fx = [(545.) * 509. * 409.000 / 1032.]*0.7143 = 79.

Fx = [(545.) * 409. * 809.000 / 1032.]*0.7143 = 125.
Fx = [(545.) * 613. * 881.875 / 1032.]*0.7143 = 204.
Earthquake Load Calculation
| Earthquake | Earthquake |
From| To |
|
10|Legs|
Height |
mm.
Element |
Weight | Ope
N.
Load |
N.
Element |
Emp Load |
N.
-104.000 |
517.323 |
-20.3202 |
-20.3202 |
Legs|
20|
-19.0000 |
-316.480 |
2.27109 |
2.27109 |
20|
30|
409.000 |
509.011 |
78.6293 |
78.6293 |
30|
40|
809.000 |
408.759 |
124.896 |
124.896 |
40|
50|
881.875 |
612.718 |
204.081 |
204.081 |
Top Load
1631.75
53

FileName : v-21302
--------------------------------------User Force/Moment Shear and Bending
Step:
13
2:21p May 27,2008
Bending Moments due to user defined forces and moments.
User Force/Moment Shear and Bending
| Distance to| Cummulative|Cumulative |
From| To |
|
10|Legs|
Support|Shr Wind Cas|Shr Eqk Cas|

mm.
N.
N.
Wind | Earthquake |
Bending |
Bending |
N.m.
N.m.
85.0000 |
0.00000 |
0.00000 |
0.00000 |
0.00000 |
Legs|
20|
52.0000 |
0.00000 |
0.00000 |
0.00000 |
0.00000 |
20|
30|
239.000 |
0.00000 |
0.00000 |
0.00000 |
0.00000 |
30|
40|
639.000 |
0.00000 |
0.00000 |
0.00000 |
0.00000 |
40|
50|
711.875 |
0.00000 |
0.00000 |
0.00000 |
0.00000 |
54

FileName : v-21302
--------------------------------------Wind/Earthquake Shear, Bending
Step:
14
2:21p May 27,2008
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending
| Distance to| Cummulative|Earthquake |
From| To |
|
10|Legs|
Support|
mm.
Wind Shear|
N.
Shear |
N.
Wind | Earthquake |
Bending |
Bending |
N.m.
N.m.
85.0000 |
-58.0077 |
-409.877 |
2.55734 |
1.72792 |
Legs|
20|
52.0000 |
58.0077 |
409.877 |
23.4609 |
242.370 |
20|
30|
239.000 |
76.4060 |
407.606 |
33.0106 |
286.388 |
30|
40|
639.000 |
16.1176 |
328.977 |
1.26217 |
33.6377 |
40|
50|
711.875 |
4.70611 |
204.081 |
0.074740 |
3.24110 |
55

FileName : v-21302
--------------------------------------Wind Deflection
Step:
15
2:21p May 27,2008
Wind Deflection Calculations:
The following table is for the Operating Case.
Wind Deflection
| Cumulative |
Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection |

|
10|Legs|
N.
mm.
mm.
Rotation
|
|
-58.0077 |
0.12485 |
0.12485 | 0.00020716 |
Legs|
20|
58.0077 |
0.12485 |
0.12486 | 0.00020694 |
20|
30|
76.4060 |
0.12489 |
0.12504 | 0.00020763 |
30|
40|
16.1176 |
0.12506 |
0.12509 | 0.00020763 |
40|
50|
4.70611 |
0.12510 |
0.12511 | 0.00020763 |
Critical Wind Velocity for Tower Vibration
1st Crit. |
2nd Crit. |
From| To | Wind Speed | Wind Speed |

|
m/sec
m/sec
10|
20|
65.7844 |
411.152 |
20|
30|
65.7844 |
411.152 |
30|
40|
74.9290 |
468.306 |
40|
50|
110.951 |
693.444 |
Allowable deflection at the Tower Top (Ope)(

Allowable deflection : 4.489
6.000"/100ft. Criteria)
Actual Deflection : 0.125 mm.
56

FileName : v-21302
--------------------------------------Longitudinal Stress Constants
Step:
16
2:21p May 27,2008
Longitudinal Stress Constants
| Metal Area | Metal Area |New & Cold |
From| To | New & Cold |

mm
Corroded
Corroded |Sect. Mod. | Sect. Mod. |
mm
mm.
10|
20|
8274.72 |
5352.19 |
636161. |
419166. |
20|
30|
8274.72 |
5352.19 |
636161. |
419166. |
30|
40|
8274.72 |
5352.19 |
636161. |
419166. |
40|
50|
8274.72 |
5352.19 |
636161. |
419166. |
mm.
57

FileName : v-21302
--------------------------------------Longitudinal Allowable Stresses
Step:
17
2:21p May 27,2008
Longitudinal Allowable Stresses
All. Str. |
All. Str. | All. Str. |
All. Str. |
From| To | Long. Ten. | Hydr. Ten. |Long. Com. | Hyr. Comp. |

|
10|Legs|
N./mm
N./mm
N./mm
N./mm
120.258 |
156.336 |
-140.343 |
-182.937 |
Legs|
20|
120.258 |
156.336 |
-140.343 |
-182.937 |
20|
30|
120.258 |
156.336 |
-140.343 |
-182.937 |
30|
40|
140.653 |
182.849 |
-140.343 |
-182.937 |
40|
50|
140.653 |
182.849 |
-140.343 |
-182.937 |
58

FileName : v-21302
--------------------------------------Longitudinal Stresses Due to . . .
Step:
18
2:21p May 27,2008
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the

corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.
Longitudinal Stresses Due to . . .
| Long. Str. | Long. Str. |Long. Str. |
From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |

|
N./mm
N./mm
N./mm
10|
20|
0.043291 |
0.00000 |
0.038588 |
20|
30|
0.043291 |
0.00000 |
0.038588 |
30|
40|
0.00000 |
0.00000 |
0.00000 |
40|
50|
0.00000 |
0.00000 |
0.00000 |
| Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To |
|
10|Legs|
Empty
N./mm
| Operating
|Hydrotest
N./mm
N./mm
Emp. Mom. |
N./mm
Opr. Mom. |
N./mm
0.096661 |
0.096661 |
0.00000 |
0.00000 |
0.00000 |
Legs|
20|
-0.22684 |
-0.22684 |
0.00000 |
0.020295 |
0.020295 |
20|
30|
-0.28597 |
-0.28597 |
0.00000 |
0.020295 |
0.020295 |
30|
40|
-0.19086 |
-0.19086 |
0.00000 |
0.00000 |
0.00000 |
40|
50|
-0.11449 |
-0.11449 |
0.00000 |
0.00000 |
0.00000 |
| Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
59

FileName : v-21302
Step:
18
2:21p May 27,2008
From| To |
|
10|Legs|
Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind

N./mm
0.00000 |
N./mm
N./mm
0.0060989 | 0.0041208 |
N./mm
|
|
Hyd. Equ. |
N./mm
0.00000 |
0.00000 |
Legs|
20|
0.00000 |
0.055951 |
0.57802 |
0.00000 |
0.00000 |
20|
30|
0.00000 |
0.078725 |
0.68299 |
0.00000 |
0.00000 |
30|
40|
0.00000 |
0.0030101 |
0.080221 |
0.00000 |
0.00000 |
40|
50|
0.00000 | 0.00017824 | 0.0077295 |
0.00000 |
0.00000 |
| Long. Str. | Long. Str. |Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.|

|
10|Legs|
N./mm
N./mm
N./mm
Empty |
N./mm
0.00000 |
0.00000 |
0.00000 |
0.00000 |
Legs|
20|
0.00000 |
0.00000 |
0.00000 |
0.57802 |
20|
30|
0.00000 |
0.00000 |
0.00000 |
0.68299 |
30|
40|
0.00000 |
0.00000 |
0.00000 |
0.080221 |
40|
50|
0.00000 |
0.00000 |
0.00000 |
0.0077295 |
| Long. Str. | Long. Str. |
From| To | Y Forces W | Y ForceS S |

|
10|Legs|
N./mm
N./mm
0.00000 |
0.00000 |
Legs|
20|
0.00000 |
0.00000 |
20|
30|
0.00000 |
0.00000 |
30|
40|
0.00000 |
0.00000 |
40|
50|
0.00000 |
0.00000 |
Long. Stresses due to User Forces and Moments
60

FileName : v-21302
Step:
18
2:21p May 27,2008
|Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|
From| To | Corroded
|
10|Legs|
N./mm
| Corroded
No Corr. |
No Corr. |
N./mm
N./mm
N./mm
0.00000 |
0.00000 |
0.00000 |
0.00000 |
Legs|
20|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
20|
30|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
30|
40|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
40|
50|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
61

FileName : v-21302
--------------------------------------Stress due to Combined Loads
Step:
19
2:21p May 27,2008
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal
Pressure
EP = Longitudinal Stress due to External
Pressure
HP = Longitudinal Stress due to Hydrotest Pressure

NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
62

FileName : v-21302
Step:
19
2:21p May 27,2008
Case types HI and HE are in the Un-Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding

stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW

From
Tensile
Node
Stress
10
0.10
All. Tens.
Stress
Comp.
Stress
120.26
All. Comp.
Stress
-140.34
Tens.
Comp.
Ratio
Ratio
0.0009
10
120.26
-0.30
-140.34
0.0022
20
120.26
-0.38
-140.34
0.0027
Comp.
All. Comp.
Analysis of Load Case 2 : NP+EW+EQ+FS+BS

From
Tensile
Node
Stress
All. Tens.
Stress
10
0.10
100.22
10
0.37
100.22
20
0.42
100.22
Stress
Stress
Tens.
Comp.
Ratio
Ratio
-116.95
0.0010
-0.83
-116.95
0.0037
0.0071
-0.99
-116.95
0.0042
0.0085
All. Comp.
Tens.
Comp.
Ratio
Ratio
Analysis of Load Case 3 : NP+OW+WI+FW+BW

From
Tensile
Node
Stress
10
10
0.10
All. Tens.
Stress
Comp.
Stress
120.26
120.26
Stress
-140.34
-0.30
-140.34
0.0009
0.0022
63

FileName : v-21302
Step:
19
2:21p May 27,2008
20
120.26
-0.38
-140.34
Comp.
All. Comp.
0.0027
Analysis of Load Case 4 : NP+OW+EQ+FS+BS

From
Tensile
Node
Stress
All. Tens.
Stress
10
0.10
100.22
10
0.37
100.22
20
0.42
100.22
Stress
Stress
Tens.
Comp.
Ratio
Ratio
-116.95
0.0010
-0.83
-116.95
0.0037
0.0071
-0.99
-116.95
0.0042
0.0085
Comp.
All. Comp.
Tens.
Comp.
Ratio
Ratio
Analysis of Load Case 5 : NP+HW+HI

From
Tensile
Node
Stress
All. Tens.
Stress
Stress
Stress
10
0.00
120.26
0.00
-140.34
0.0000
0.0000
10
0.00
120.26
0.00
-140.34
0.0000
0.0000
20
0.00
120.26
0.00
-140.34
0.0000
0.0000
Comp.
All. Comp.
Tens.
Comp.
Ratio
Ratio
Analysis of Load Case 6 : NP+HW+HE

From
Tensile
Node
Stress
All. Tens.
Stress
Stress
Stress
10
0.00
120.26
0.00
-140.34
0.0000
0.0000
10
0.00
120.26
0.00
-140.34
0.0000
0.0000
20
0.00
120.26
0.00
-140.34
0.0000
0.0000
Comp.
All. Comp.
Tens.
Comp.
Ratio
Ratio
Analysis of Load Case 7 : IP+OW+WI+FW+BW

From
Tensile
Node
Stress
10
0.15
All. Tens.
Stress
Stress
120.26
Stress
-140.34
0.0012
10
120.26
-0.26
-140.34
0.0019
20
120.26
-0.38
-140.34
0.0027
Analysis of Load Case 8 : IP+OW+EQ+FS+BS
64

FileName : v-21302
Step:
19
2:21p May 27,2008
From
Tensile
Node
Stress
All. Tens.
Stress
10
0.14
100.22
10
0.41
100.22
20
0.42
100.22
Comp.
Stress
All. Comp.
Stress
Tens.
Comp.
Ratio
Ratio
-116.95
0.0014
-0.78
-116.95
0.0041
0.0067
-0.99
-116.95
0.0042
0.0085
All. Comp.
Tens.
Comp.
Ratio
Ratio
Analysis of Load Case 9 : EP+OW+WI+FW+BW

From
Tensile
Node
Stress
10
0.10
All. Tens.
Stress
Comp.
Stress
120.26
Stress
-140.34
0.0009
10
120.26
-0.30
-140.34
0.0022
20
120.26
-0.38
-140.34
0.0027
Analysis of Load Case 10 : EP+OW+EQ+FS+BS

From
Tensile
Node
Stress
All. Tens.
Stress
10
0.10
100.22
10
0.37
100.22
20
0.42
100.22
Comp.
Stress
All. Comp.
Stress
Tens.
Comp.
Ratio
Ratio
-116.95
0.0010
-0.83
-116.95
0.0037
0.0071
-0.99
-116.95
0.0042
0.0085
Comp.
All. Comp.
Tens.
Comp.
Ratio
Ratio
Analysis of Load Case 11 : HP+HW+HI

From
Tensile
Node
Stress
All. Tens.
Stress
Stress
Stress
10
0.04
156.34
-182.94
0.0002
10
0.04
156.34
-182.94
0.0002
20
0.00
156.34
0.00
-182.94
0.0000
0.0000
Comp.
All. Comp.
Tens.
Comp.
Ratio
Ratio
Analysis of Load Case 12 : HP+HW+HE

From
Tensile
Node
Stress
10
0.04
All. Tens.
Stress
156.34
Stress
Stress
-182.94
0.0002
65

FileName : v-21302
Step:
19
2:21p May 27,2008
10
0.04
156.34
20
0.00
156.34
-182.94
0.0002
0.00
-182.94
0.0000
0.0000
Comp.
All. Comp.
Tens.
Comp.
Ratio
Ratio
Analysis of Load Case 13 : IP+WE+EW

From
Tensile
Node
Stress
10
0.14
All. Tens.
Stress
Stress
120.26
Stress
-140.34
0.0012
10
120.26
-0.20
-140.34
0.0015
20
120.26
-0.31
-140.34
0.0022
Comp.
All. Comp.
Analysis of Load Case 14 : IP+WF+CW

From
Tensile
Node
Stress
10
0.11
All. Tens.
Stress
Stress
120.26
Stress
-140.34
Tens.
Comp.
Ratio
Ratio
0.0009
10
120.26
-0.10
-140.34
0.0007
20
120.26
-0.18
-140.34
0.0013
Comp.
All. Comp.
Analysis of Load Case 15 : IP+VO+OW

From
Tensile
Node
Stress
10
0.14
All. Tens.
Stress
Stress
120.26
Stress
-140.34
Tens.
Comp.
Ratio
Ratio
0.0012
10
120.26
-0.20
-140.34
0.0015
20
120.26
-0.31
-140.34
0.0022
Comp.
All. Comp.
Analysis of Load Case 16 : IP+VE+OW

From
Tensile
Node
Stress
10
0.14
All. Tens.
Stress
Stress
120.26
Stress
-140.34
Tens.
Comp.
Ratio
Ratio
0.0012
10
120.26
-0.20
-140.34
0.0015
20
120.26
-0.31
-140.34
0.0022
66

FileName : v-21302
Step:
19
2:21p May 27,2008
Analysis of Load Case 17 : IP+VF+CW

From
Tensile
Node
Stress
10
All. Tens.
Stress
0.11
Comp.
Stress
All. Comp.
Stress
156.34
-182.94
Tens.
Comp.
Ratio
Ratio
0.0007
10
156.34
-0.10
-182.94
0.0006
20
156.34
-0.18
-182.94
0.0010
All. Tens.
Comp.
All. Comp.
Analysis of Load Case 18 : C

From
Tensile
Node
Stress
Stress
Stress
Stress
Tens.
Comp.
Ratio
Ratio
10
0.00
120.26
0.00
-140.34
0.0000
0.0000
10
0.00
120.26
0.00
-140.34
0.0000
0.0000
20
0.00
120.26
0.00
-140.34
0.0000
0.0000
All. Tens.
Comp.
All. Comp.
Tens.
Comp.
Ratio
Ratio

From
Tensile
Node
Stress
Stress
Stress
Stress
10
0.00
120.26
0.00
-140.34
0.0000
0.0000
10
0.00
120.26
0.00
-140.34
0.0000
0.0000
20
0.00
120.26
0.00
-140.34
0.0000
0.0000
All. Tens.
Comp.
All. Comp.
Tens.
Comp.
Ratio
Ratio

From
Tensile
Node
Stress
Stress
Stress
Stress
10
0.00
120.26
0.00
-140.34
0.0000
0.0000
10
0.00
120.26
0.00
-140.34
0.0000
0.0000
20
0.00
120.26
0.00
-140.34
0.0000
0.0000
Absolute Maximum of the all of the Stress Ratio's
Element From : 20 to : 30
0.0085
67

FileName : v-21302
Step:
19
2:21p May 27,2008
Governing Load Case 2 : NP+EW+EQ+FS+BS
68

FileName : v-21302
--------------------------------------Center of Gravity Calculation
Step:
20
2:21p May 27,2008
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Nozzles
1228.0 mm.
Center of Gravity of Legs
-282.0 mm.
Center of Gravity of Bare Shell New and Cold
631.1 mm.
Center of Gravity of Bare Shell Corroded
677.3 mm.
Vessel CG in the Operating Condition
640.4 mm.
Vessel CG in the Fabricated (Shop/Empty) Condition
609.4 mm.
69

FileName : v-21302
--------------------------------------Leg Check, (Operating Case)
Step:
21
2:21p May 27,2008
RESULTS FOR LEGS : Operating Case Description: LEGS
Legs attached to: node 10
Section Properties : Single Angle ISA65X65X5
India ISI Structural Steel Data
Overall Leg Length

Effective Leg Length
Leglen
Distance Leg Up Side of Vessel

Number of Legs
Nleg
Cross Sectional Area for ISA65X65X5
Aleg
904.000
mm.
784.000
mm.
170.000
mm.
3
625.031
mm
Section Inertia
( strong axis )
0.593
in**4
Section Inertia
( weak
axis )
0.593
in**4
Section Modulus
( strong axis )
5199.615
mm.
Section Modulus
( weak
axis )
5199.615
mm.
Radius of Gyration ( strong axis )
19.901
mm.
Radius of Gyration ( weak
19.901
mm.
242.4
N.m.
axis )
Leg Orientation - Weak Axis
Overturning Moment at top of Legs

Total Weight Load at top of Legs
1741.1
N.
389.6
N.
Fadd
0.0
N.
Occfac
1.333
1.000
Total Shear force at top of Legs

Additional force in Leg due to Bracing
Occasional Load Factor
Effective Leg End Condition Factor
Note: The Legs are Not Cross Braced
70

FileName : v-21302
Step:
21
2:21p May 27,2008
The Leg Shear Force includes Wind and Seismic Effects
Pad Width along Circumference
C11P
140.000
mm.
Pad Length along Vessel Axis
C22P
150.000
mm.
Pad Thickness
Tpad
10.000
mm.
Maximum Shear at top of one Leg [Vleg]:

= ( Max(Wind, Seismic) + Fadd ) * ( Imax / Itot )
= ( 389.6 + 0.0 ) * ( 0.6 / 1.78 )
= 129.85 N.
Axial Compression, Leg futhest from N.A. [Sma]

= ((W/Nleg)+(Mleg/(Nlegm*Rn)))/Aleg)
= ((1741 / 3 ) + (242 /( 1 * 209.50 )))/ 625.031 )
= 2.78 N./mm
Axial Compression, Leg closest to N.A. [Sva]

= ( W / Nleg ) / Aleg
= ( 1741 / 3 ) / 625.031
= 0.93 N./mm
Computing Principal Axis and Inertias for Angle.

Leg lengths and thickness:
65.001
65.001
Distance to geometric centroid:
17.701
1.7704
Arm about YY:
15.201
17.300
Arm about ZZ:
30.730
-0.73025
Leg areas:
325.09
300.07
Geometric inertia components YY: 0.18209
0.43205
Geometric inertia components ZZ:
0.18871E-02
1.0126
Geometric inertias Iy & Iz:
0.61414
Product of inertia:
0.14806E+06
1.0144
5.0013
71

FileName : v-21302
Step:
21
2:21p May 27,2008
Mohrs Radius:
10.367
Average Inertia:
QFACT =
0.81429
0.99142
FBZ
0.14765
Principal Axis Inertias (Z&W)
0.40612
Angle to Principal Axis
-30.318
Distances to extreme fibers CW & CZ =
56.112
FOB from Eq 5-5
1.2425
Bending allowables Fby & Fbz
0.16382
Shear Center Coordinates Wo & Zo:
13.419
1.2225
50.602
0.14765
6.7708
Values for Elastic Flexural-Torsional Buckling Stress:

E,
G,
J,
AREA, LENGTH, Kw,

H,
Few,
R0:
Kz:
Fez, Fej:
Fe computed from C4-1:
29500.
11346.
0.12520E-01
0.96880
30.866
1.0000
1.0000
0.82760
385.62
128.11
72.188
69.550
Initial (Kl/r)max, & (Kl/r)equiv
47.673
64.701
Final (Kl/r)max, & Cc
64.701
127.73
Fa based on Eq 4-1
0.11656
Actual
Allowable
Weak Axis Bending
15.38
196.82
N./mm
Strong Axis Bending
9.69
218.37
N./mm
Axial Compression
2.78
155.37
N./mm
UNITY CHECKS ARE: H1-1
0.000
H1-2
0.000
H1-3
0.140
AISC Unity Check :
0.140 Should be <= to 1
2.0312
72

FileName : v-21302
Step:
21
2:21p May 27,2008
Bolting Size Requirement for Leg Baseplates :
Baseplate Material
SA-36
Baseplate Allowable Stress
SBA
114.45
Baseplate Length
140.0000
mm.
Baseplate Width
130.0000
mm.
BTHK
16.0000
mm.
Leg Dimension Along Baseplate Length
65.0011
mm.
Leg Dimension Along Baseplate Width
65.0011
mm.
Dist. from the Leg Edge to Bolt Hole Center
83.3800
mm.
Baseplate Thickness
Bolt Material
Bolt Allowable Stress
Anchor Bolt Nominal Diameter
SA-307 B
STBA
48.26
BOD
27.0000
NB
NBT
FCPRIME
20.684
Number of Anchor Bolts in Tension per Leg

Total Number of Anchors Bolt per Leg
Ultimate 28-day Concrete Strength
N./mm
Use 10 MPa
Plate thickness required ( 1/2"; 13mm ) per D. Moss
SA 307 Gr. C
N./mm
110 MPa
mm.
Use M20 Bolts
N./mm
73

FileName : v-21302
--------------------------------------Nozzle Calcs. C4
Nozl:
8
2:21p May 27,2008
INPUT VALUES, Nozzle Description: C4
From : 10
Pressure for Nozzle Reinforcement Calculations P

Temperature for Internal Pressure
0.030
Temp
Shell Material
65
bars
C
SA-234 WPB
Shell Allowable Stress at Temperature
117.90
N./mm
Sa
117.90
N./mm
307.0900
Ar
2.00
8.3500
mm.
Head Internal Corrosion Allowance
Cas
3.0000
mm.
Head External Corrosion Allowance
Caext
0.0000
mm.
L1
0.0000
mm.
Shell Allowable Stress At Ambient
Inside Diameter of Elliptical Head

Aspect Ratio of Elliptical Head
Head Actual Thickness
Distance from Head Centerline
User Entered Minimum Design Metal Temperature
8.40
Nozzle Material
Nozzle Allowable Stress at Temperature
Nozzle Allowable Stress At Ambient
Nozzle Diameter Basis (for tr calc only)
Nozzle Size and Thickness Basis

Nominal Thickness of Nozzle
SA-106 B
Sn
117.90
N./mm
Sna
117.90
N./mm
Inbase
Layout Angle
Nozzle Diameter
mm.
Dia
Idbn
Thknom
OD
0.00
deg
1.0000
in.
Minimum
160
Revise to XXS
74

FileName : v-21302
--------------------------------------Nozzle Calcs. C4
Nozl:
8
2:21p May 27,2008
Nozzle Flange Material
SA-105
Nozzle Flange Type
Weld Neck Flange
Nozzle Corrosion Allowance
Can
3.0000
Joint Efficiency of Shell Seam at Nozzle
Es
1.00
Joint Efficiency of Nozzle Neck
En
1.00
Nozzle Outside Projection
Ho
250.0000
mm.
Weld leg size between Nozzle and Pad/Shell
Wo
5.0000
mm.
Groove weld depth between Nozzle and Vessel Wgnv
8.3500
mm.
Nozzle Inside Projection
0.0000
mm.
Wi
0.0000
mm.
Weld leg size, Inside Nozzle to Shell

ASME Code Weld Type per UW-16
Class of attached Flange

Grade of attached Flange
The Pressure Design option was Design Pressure + static head
Nozzle Sketch
|
|
____________/|
\ |
|____________\|__|
Insert Nozzle No Pad, no Inside projection
150
GR 1.1
mm.
75

FileName : v-21302
--------------------------------------Nozzle Calcs. C4
Nozl:
8
2:21p May 27,2008
NOZZLE CALCULATION, Description: C4
ASME Code, Section VIII, Division 1, 2007, UG-37 to UG-45
Actual Nozzle Outside Diameter Used in Calculation
1.315
in.
Actual Nozzle Thickness Used in Calculation
0.219
in.
Dl
56.5770
mm.
Tlnp
6.3906
mm.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (0.03*0.90*313.0900)/(2 *117.90*1.00-0.2*0.03)
= 0.0036 mm.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (0.03*16.7005)/(117*1.00+0.4*0.03)
= 0.0004 mm.
UG-40, Thickness and Diameter Limit Results : [Int. Press]

Effective material diameter limit,
Effective material thickness limit, no pad
Note: Taking a UG-36(c)(3)(a) exemption for C4
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. It may
be necessary to force the program to print the areas per UG-37.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
76

FileName : v-21302
--------------------------------------Nozzle Calcs. C4
Nozl:
8
2:21p May 27,2008
Wall Thickness per UG45(a),
tra = 3.0004 mm.
Wall Thickness per UG16(b),
tr16b = 5.3812 mm.
Wall Thickness per UG45(b)(1), trb1 = 3.0040 mm.

Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 5.3812 mm.
Std. Wall Pipe per UG45(b)(4), trb4 = 5.9559 mm.
Final Required Thickness,
trb = Min(trb3, trb4) = 5.3812 mm.
tr45 = Max(tra, trb) = 5.3812 mm.
Available Nozzle Neck Thickness
= 5.5563 mm. --> OK
Minimum Design Metal Temperature (Nozzle Neck), Curve: B

Minimum Temp. w/o impact per UCS-66
-29
Minimum Temp. at required thickness
-104
Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te), Curve: B

-29
-104
-29
Minimum Temp. w/o impact per UG-20(f)
ANSI Flange MDMT including temperature reduction per UCS-66.1:

Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temperature reduction per UCS-66(b)(1)(b)
-29
-104
Where the Temperature Reduction per UCS-66(b)(1)(b) is:

Stress ratio, P / Ambient Rating = 0.44 / 285.00 = 0.002
Weld Size Calculations, Description: C4
Intermediate Calc. for nozzle/shell Welds
Tmin
2.5562
mm.
77

FileName : v-21302
--------------------------------------Nozzle Calcs. C4
Nozl:
8
2:21p May 27,2008
Results Per UW-16.1:

Required Thickness
Nozzle Weld
1.7894 = 0.7 * TMIN
Actual Thickness
3.5350 = 0.7 * Wo mm.
The Drop for this Nozzle is : 0.4931 mm.

The Cut Length for this Nozzle is, Drop + Ho + H + T : 258.8431 mm.
78

FileName : v-21302
--------------------------------------Nozzle Calcs. C5
Nozl:
9
2:21p May 27,2008
From : 10

0.030
Temp
Shell Material
65
bars
C
SA-234 WPB
117.90
N./mm
Sa
117.90
N./mm
307.0900
Ar
2.00
8.3500
mm.
Cas
3.0000
mm.
Caext
0.0000
mm.
L1
100.0000
mm.
Inside Diameter of Elliptical Head

Aspect Ratio of Elliptical Head
8.40
Nozzle Material

SA-106 B
Sn
117.90
N./mm
Sna
117.90
N./mm
Inbase
Layout Angle
Nozzle Diameter
mm.
Dia
Idbn
Thknom
OD
180.00
deg
1.0000
in.
Minimum
160
Revise to XXS
79

FileName : v-21302
--------------------------------------Nozzle Calcs. C5
Nozl:
9
2:21p May 27,2008
SA-105
Nozzle Flange Type
Weld Neck Flange
Can
3.0000
Es
1.00
En
1.00
Ho
59.1168
mm.
Wo
5.0000
mm.
8.3500
mm.
0.0000
mm.
Wi
0.0000


Nozzle Sketch
|
|
____________/|
\ |
|____________\|__|
150
GR 1.1
mm.
Indicate projection and

mm. inside weld
80

FileName : v-21302
--------------------------------------Nozzle Calcs. C5
Nozl:
9
2:21p May 27,2008
1.315
in.
0.219
in.
Dl
61.4414
mm.
Tlnp
6.3906
mm.

= (0.03*313.0900*1.00)/( 2*117.90*1.00-0.2*0.03)
= 0.0040 mm.

= (0.03*16.7005)/(117*1.00+0.4*0.03)
= 0.0004 mm.

81

FileName : v-21302
--------------------------------------Nozzle Calcs. C5
Nozl:
9
2:21p May 27,2008
-29
-104

-29
-104
-29

-29
-104

Tmin
2.5562
mm.

Required Thickness
Nozzle Weld
1.7894 = 0.7 * TMIN
Actual Thickness
3.5350 = 0.7 * Wo mm.
Note : Checking Nozzle in the Latitudinal direction.
1.315
in.
0.219
in.
82

FileName : v-21302
--------------------------------------Nozzle Calcs. C5
Nozl:
9
2:21p May 27,2008

= (0.03*313.0900*1.00)/( 2*117.90*1.00-0.2*0.03)
= 0.0040 mm.

= (0.03*16.7005)/(117*1.00+0.4*0.03)
= 0.0004 mm.

Dl
56.5770
mm.
Tlnp
6.3906
mm.

tra = 3.0004 mm.
tr16b = 5.3812 mm.

83

FileName : v-21302
--------------------------------------Nozzle Calcs. C5
Nozl:
9
2:21p May 27,2008

tr45 = Max(tra, trb) = 5.3812 mm.

= 5.5563 mm. --> OK
Tmin
2.5562
mm.

Required Thickness
Nozzle Weld
1.7894 = 0.7 * TMIN
Actual Thickness
3.5350 = 0.7 * Wo mm.

84

FileName : v-21302
--------------------------------------Nozzle Calcs. R1
Nozl:
10
2:21p May 27,2008
INPUT VALUES, Nozzle Description: R1
From : 20

0.030
Temp
Shell Material
65
bars
C
SA-106 B
117.90
N./mm
Sa
117.90
N./mm
Inside Diameter of Cylindrical Shell
307.0900
mm.
Shell Actual Thickness
8.3500
mm.
Shell Internal Corrosion Allowance
Cas
3.0000
mm.
Shell External Corrosion Allowance
Caext
0.0000
mm.
641.0000
mm.
Distance from Bottom/Left Tangent
8.40
Nozzle Material
SA-106 B

Use forging
material
Sn
117.90
N./mm
Sna
117.90
N./mm
Inbase
Layout Angle
Nozzle Diameter
Dia
Idbn
Thknom
OD
0.00
deg
1.0000
in.
Minimum
160
Revise to LWN
SA-105
85

FileName : v-21302
--------------------------------------Nozzle Calcs. R1
Nozl:
10
2:21p May 27,2008
Nozzle Flange Type
Long Weld Neck
Can
3.0000
Es
1.00
En
1.00
Ho
211.5000
mm.
Wo
4.0000
mm.
8.0000
mm.
0.0000
mm.
Wi
0.0000
mm.


Nozzle Sketch
|
|
____________/|
\ |
|____________\|__|
150
GR 1.1
mm.
86

FileName : v-21302
--------------------------------------Nozzle Calcs. R1
Nozl:
10
2:21p May 27,2008
NOZZLE CALCULATION, Description: R1
1.315
in.
0.219
in.
Dl
56.5770
mm.
Tlnp
6.3906
mm.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (0.03*156.5450)/(117*1.00-0.6*0.03)
= 0.0040 mm.
The Longitudinal Stress Governs over the Hoop Stress on the shell
course where this nozzle is located. The Maximum stress ratio times
the Shell thickness will be used in the calculation of the Area required.
The Stress Ratio is 0.0071 and the shell thk. is 8.3500 mm.

= (0.03*16.7005)/(117*1.00+0.4*0.03)
= 0.0004 mm.

Note: Taking a UG-36(c)(3)(a) exemption for R1
87

FileName : v-21302
--------------------------------------Nozzle Calcs. R1
Nozl:
10
2:21p May 27,2008

tra = 3.0004 mm.
tr16b = 5.3812 mm.

tr45 = Max(tra, trb) = 5.3812 mm.
= 5.5563 mm. --> OK

-29
-104

-29
-104
-29


-29
-104
88

FileName : v-21302
--------------------------------------Nozzle Calcs. R1
Nozl:
10
2:21p May 27,2008
Weld Size Calculations, Description: R1
Tmin
2.5562
mm.

Required Thickness
Nozzle Weld
1.7894 = 0.7 * TMIN
Actual Thickness
2.8280 = 0.7 * Wo mm.

89

FileName : v-21302
--------------------------------------Nozzle Calcs. R2
Nozl:
11
2:21p May 27,2008
INPUT VALUES, Nozzle Description: R2
From : 20

0.030
Temp
Shell Material
65
bars
C
SA-106 B
117.90
N./mm
Sa
117.90
N./mm
Inside Diameter of Cylindrical Shell
307.0900
mm.
Shell Actual Thickness
8.3500
mm.
Shell Internal Corrosion Allowance
Cas
3.0000
mm.
Shell External Corrosion Allowance
Caext
0.0000
mm.
166.0000
mm.
Distance from Bottom/Left Tangent
8.40
Nozzle Material
SA-106 B

Use forged material for

LWN flange
Sn
117.90
N./mm
Sna
117.90
N./mm
Inbase
Layout Angle
Nozzle Diameter
Dia
Idbn
Thknom
OD
0.00
deg
1.0000
in.
Minimum
160
Revise to LWN
SA-105
90

FileName : v-21302
--------------------------------------Nozzle Calcs. R2
Nozl:
11
2:21p May 27,2008
Nozzle Flange Type
Long Weld Neck
Can
3.0000
Es
1.00
En
1.00
Ho
211.5000
mm.
Wo
4.0000
mm.
8.0000
mm.
0.0000
mm.
Wi
0.0000
mm.


Nozzle Sketch
|
|
____________/|
\ |
|____________\|__|
150
GR 1.1
mm.
91

FileName : v-21302
--------------------------------------Nozzle Calcs. R2
Nozl:
11
2:21p May 27,2008
NOZZLE CALCULATION, Description: R2
1.315
in.
0.219
in.
Dl
56.5770
mm.
Tlnp
6.3906
mm.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (0.03*156.5450)/(117*1.00-0.6*0.03)
= 0.0040 mm.
The Longitudinal Stress Governs over the Hoop Stress on the shell
course where this nozzle is located. The Maximum stress ratio times
the Shell thickness will be used in the calculation of the Area required.
The Stress Ratio is 0.0071 and the shell thk. is 8.3500 mm.

= (0.03*16.7005)/(117*1.00+0.4*0.03)
= 0.0004 mm.

Note: Taking a UG-36(c)(3)(a) exemption for R2
92

FileName : v-21302
--------------------------------------Nozzle Calcs. R2
Nozl:
11
2:21p May 27,2008

tra = 3.0004 mm.
tr16b = 5.3812 mm.

tr45 = Max(tra, trb) = 5.3812 mm.
= 5.5563 mm. --> OK

-29
-104

-29
-104
-29


-29
-104
93

FileName : v-21302
--------------------------------------Nozzle Calcs. R2
Nozl:
11
2:21p May 27,2008
Weld Size Calculations, Description: R2
Tmin
2.5562
mm.

Required Thickness
Nozzle Weld
1.7894 = 0.7 * TMIN
Actual Thickness
2.8280 = 0.7 * Wo mm.

94

FileName : v-21302
--------------------------------------Nozzle Calcs. C1
Nozl:
12
2:21p May 27,2008
From : 40

0.030
Temp
Shell Material
65
bars
C
SA-105
137.90
N./mm
Sa
137.90
N./mm
Outside Diameter of Bolted Blind Flange
482.6000
mm.
31.7500
mm.
Cas
3.0000
mm.
Caext
0.0000
mm.
L1
90.0000
mm.
8.40
Nozzle Material
SA-106 B
Sn
117.90
N./mm
Sna
117.90
N./mm
Inbase
Layout Angle
Nozzle Diameter

Dia
Idbn
Thknom
OD
180.00
deg
3.0000
in.
Minimum
XXS
Revise to SCH.160
SA-105
95

FileName : v-21302
--------------------------------------Nozzle Calcs. C1
Nozl:
12
2:21p May 27,2008
Nozzle Flange Type
Weld Neck Flange
Can
3.0000
Es
1.00
En
1.00
Ho
300.0000
mm.
Wo
9.0000
mm.
31.7500
mm.
0.0000
mm.
Wi
0.0000
mm.


Nozzle Sketch
|
|
____________/|
\ |
|____________\|__|
150
GR 1.1
mm.
96

FileName : v-21302
--------------------------------------Nozzle Calcs. C1
Nozl:
12
2:21p May 27,2008
3.500
in.
0.525
in.
Dl
146.4000
mm.
Tlnp
25.8375
mm.

= (0.03*44.4500)/(117*1.00+0.4*0.03)
= 0.0011 mm.

Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5
Design
External
Mapnc
Area Required
Ar
785.216
NA
NA
mm
Area in Shell
A1
503.792
NA
NA
mm
Area in Nozzle Wall
A2
456.572
NA
NA
mm
Area in Inward Nozzle
A3
0.000
NA
NA
mm
Area in Welds
A4
69.255
NA
NA
mm
Area in Pad
A5
0.000
NA
NA
mm
Atot
1029.620
NA
NA
mm
TOTAL AREA AVAILABLE
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations
90.00
Degs.
97

FileName : v-21302
--------------------------------------Nozzle Calcs. C1
Nozl:
12
2:21p May 27,2008
The area available without a pad is Sufficient.
Reinforcement Area Required for Nozzle [Ar]:

= 0.5 * (DLR*Tr+2*Thk*Tr*(1-fr1)) per UG-37(d) or UG-39
= 0.5*(68.2300*22.0482+2*(13.3350-3.0000)*22.0482*(1-0.8550))
= 785.216 mm
Vendor to confirm this value
The area required would change accordingly
Areas per UG-37.1 but with DL = Diameter Limit, DLR = Corroded ID:
Area Available in Shell [A1]:

= (DL-Dlr)*(ES*(T-Cas)-Tr)-2*(Thk-Can)*(ES*(T-Cas)-Tr)*(1-fr1)
= (146.400-68.230)*(1.00*(31.7500-3.000)-22.048)-2*(13.335-3.000)
*(1.00*(31.7500-3.0000)-22.0482)*(1-0.8550)
= 503.792 mm
Area Available in Nozzle Wall, no Pad [A2np]:

= ( 2 * min(Tlnp,ho) ) * ( Thk - Can - Trn ) * fr2
= ( 2 * min(25.84 ,300.00 ) ) * ( 13.34 - 3.00 - 0.00 ) * 0.8550 )
= 456.572 mm
The area required would change accordingly
Area Available in Welds, no Pad [A4np]:

= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 9.0000 * 0.8550 + ( 0.0000 ) * 0.8550
= 69.255 mm

tra = 3.0011 mm.
tr16b = 5.3812 mm.

98

FileName : v-21302
--------------------------------------Nozzle Calcs. C1
Nozl:
12
2:21p May 27,2008
tr45 = Max(tra, trb) = 7.8006 mm.
= 13.3350 mm. --> OK

M.A.W.P. Results for this Nozzle (Based on Areas and UG-45) at this Location
Approximate M.A.W.P. for given geometry
0.033
bars
Note: The MAWP of this junction was limited by the Areas.

-20
-98
-29

-20
-98
-29


-29
-104
99

FileName : v-21302
--------------------------------------Nozzle Calcs. C1
Nozl:
12
2:21p May 27,2008
Tmin
10.3350
mm.

Required Thickness
Nozzle Weld
Actual Thickness
6.3500 = Min per Code 6.3630 = 0.7 * Wo mm.
100

FileName : v-21302
--------------------------------------Nozzle Calcs. C2
Nozl:
13
2:21p May 27,2008
From : 40

0.030
Temp
Shell Material
65
bars
C
SA-105
137.90
N./mm
Sa
137.90
N./mm
482.6000
mm.
31.7500
mm.
Cas
3.0000
mm.
Caext
0.0000
mm.
L1
115.0000
mm.
8.40
Nozzle Material
SA-106 B
Sn
117.90
N./mm
Sna
117.90
N./mm
Inbase
Layout Angle
Nozzle Diameter

Dia
Idbn
Thknom
OD
90.00
deg
0.7500
in.
Minimum
XXS
SA-105
101

FileName : v-21302
--------------------------------------Nozzle Calcs. C2
Nozl:
13
2:21p May 27,2008
Nozzle Flange Type
Weld Neck Flange
Can
3.0000
Es
1.00
En
1.00
Ho
200.0000
mm.
Wo
6.0000
mm.
32.0000
mm.
0.0000
mm.
Wi
0.0000
mm.


Nozzle Sketch
|
|
____________/|
\ |
|____________\|__|
150
GR 1.1
mm.
102

FileName : v-21302
--------------------------------------Nozzle Calcs. C2
Nozl:
13
2:21p May 27,2008
1.050
in.
0.269
in.
Dl
84.1700
mm.
Tlnp
9.6132
mm.

= (0.03*13.3350)/(117*1.00+0.4*0.03)
= 0.0003 mm.


tra = 3.0003 mm.
tr16b = 5.3812 mm.

103

FileName : v-21302
--------------------------------------Nozzle Calcs. C2
Nozl:
13
2:21p May 27,2008
tr45 = Max(tra, trb) = 5.5114 mm.
= 6.8453 mm. --> OK

-29
-104

-29
-104
-29

-29
-104

Tmin
3.8453
mm.

Required Thickness
Nozzle Weld
2.6917 = 0.7 * TMIN
Actual Thickness
4.2420 = 0.7 * Wo mm.
104

FileName : v-21302
--------------------------------------Nozzle Calcs. C2
Nozl:
13
2:21p May 27,2008
105

FileName : v-21302
--------------------------------------Nozzle Calcs. C3
Nozl:
14
2:21p May 27,2008
From : 40

0.030
Temp
Shell Material
65
bars
C
SA-105
137.90
N./mm
Sa
137.90
N./mm
482.6000
mm.
31.7500
mm.
Cas
3.0000
mm.
Caext
0.0000
mm.
L1
90.0000
mm.
8.40
Nozzle Material
SA-106 B
Sn
117.90
N./mm
Sna
117.90
N./mm
Inbase
Layout Angle
Nozzle Diameter

Dia
Idbn
Thknom
OD
0.00
deg
3.0000
in.
Minimum
XXS
SA-105
Revise to SCH.160
106

FileName : v-21302
--------------------------------------Nozzle Calcs. C3
Nozl:
14
2:21p May 27,2008
Nozzle Flange Type
Weld Neck Flange
Can
3.0000
Es
1.00
En
1.00
Ho
250.0000
mm.
Wo
9.0000
mm.
31.7500
mm.
0.0000
mm.
Wi
0.0000
mm.


Nozzle Sketch
|
|
____________/|
\ |
|____________\|__|
150
GR 1.1
mm.
107

FileName : v-21302
--------------------------------------Nozzle Calcs. C3
Nozl:
14
2:21p May 27,2008
3.500
in.
0.525
in.
Vendor to re-confirm the thickness to be used here

= (0.03*44.4500)/(117*1.00+0.4*0.03)
= 0.0011 mm.

Dl
146.4000
mm.
Tlnp
25.8375
mm.
Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5
Design
External
Mapnc
Area Required
Ar
785.216
NA
NA
mm
Area in Shell
A1
503.792
NA
NA
mm
Area in Nozzle Wall
A2
456.572
NA
NA
mm
Area in Inward Nozzle
A3
0.000
NA
NA
mm
Area in Welds
A4
69.255
NA
NA
mm
Area in Pad
A5
0.000
NA
NA
mm
Atot
1029.620
NA
NA
mm
TOTAL AREA AVAILABLE
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations
90.00
Degs.
108

FileName : v-21302
--------------------------------------Nozzle Calcs. C3
Nozl:
14
2:21p May 27,2008
The area available without a pad is Sufficient.
Reinforcement Area Required for Nozzle [Ar]:

= 0.5 * (DLR*Tr+2*Thk*Tr*(1-fr1)) per UG-37(d) or UG-39
= 0.5*(68.2300*22.0482+2*(13.3350-3.0000)*22.0482*(1-0.8550))
= 785.216 mm Vendor to reconfirm the thickness value
Areas per UG-37.1 but with DL = Diameter Limit, DLR = Corroded ID:
Area Available in Shell [A1]:

= (DL-Dlr)*(ES*(T-Cas)-Tr)-2*(Thk-Can)*(ES*(T-Cas)-Tr)*(1-fr1)
= (146.400-68.230)*(1.00*(31.7500-3.000)-22.048)-2*(13.335-3.000)
*(1.00*(31.7500-3.0000)-22.0482)*(1-0.8550)
Vendor to reconfirm the thickness value
= 503.792 mm
Area Available in Nozzle Wall, no Pad [A2np]:

= ( 2 * min(Tlnp,ho) ) * ( Thk - Can - Trn ) * fr2
= ( 2 * min(25.84 ,250.00 ) ) * ( 13.34 - 3.00 - 0.00 ) * 0.8550 )
= 456.572 mm
Vendor to reconfirm the thickness value
Area Available in Welds, no Pad [A4np]:

= Wo * fr2 + ( Wi-Can/0.707 ) * fr2
= 9.0000 * 0.8550 + ( 0.0000 ) * 0.8550
= 69.255 mm

tra = 3.0011 mm.
tr16b = 5.3812 mm.

109

FileName : v-21302
--------------------------------------Nozzle Calcs. C3
Nozl:
14
2:21p May 27,2008
tr45 = Max(tra, trb) = 7.8006 mm.
= 13.3350 mm. --> OK

Vendor to re-confirm the thickness
M.A.W.P. Results for this Nozzle (Based on Areas and UG-45) at this Location
Approximate M.A.W.P. for given geometry
0.033
bars
Note: The MAWP of this junction was limited by the Areas.

-20
-98
-29

-20
-98
-29


-29
-104
110

FileName : v-21302
--------------------------------------Nozzle Calcs. C3
Nozl:
14
2:21p May 27,2008
Tmin
10.3350
mm.

Required Thickness
Nozzle Weld
Actual Thickness
6.3500 = Min per Code 6.3630 = 0.7 * Wo mm.
111

FileName : v-21302
--------------------------------------Nozzle Schedule
Step:
29
2:21p May 27,2008
Nozzle Schedule:
Nominal Flange
Description
Size
in.
Sch/Type
Cls
Noz.
Wall
O/Dia
Thk
mm.
mm.
Re-Pad
Cut
ODia
Thick
Length
mm.
mm.
mm.
-----------------------------------------------------------------------------C2
0.750
XXS
WNF
26.670
7.823
231.80
1.000
160
WNF
33.401
6.350
258.84
1.000
160
WNF
33.401
6.350
74.95
1.000
160
LWN
33.401
6.350
220.76
R2
1.000
160
LWN
33.401
6.350
220.76
C1
3.000
XXS
WNF
88.900 15.240
331.80
3.000
XXS
WNF
88.900 15.240
281.80
C4
XXS
C5
R1
C3
Not Applicable
160
Note on the Cut Length Calculation:

The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
Please Note: In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve
Nozzle
Material
Weld
mm.
Noz Shl/Pad Pad OD

Weld
mm.
Weld
mm.
Pad Grve Inside

Weld
Weld
mm.
mm.
-----------------------------------------------------------------------------C2
SA-106 B
32.000
6.000
C4
SA-106 B
8.350
5.000
112

FileName : v-21302
--------------------------------------Nozzle Schedule
Step:
29
2:21p May 27,2008
C5
SA-106 B
8.350
5.000
R1
SA-106 B
8.000
4.000
R2
SA-106 B
8.000
4.000
C1
SA-106 B
31.750
9.000
C3
SA-106 B
31.750
9.000
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Nozzle
From Datum
mm.
Layout
Angle
Projection
Outside
deg.
mm.
Installed In
Inside
Component
mm.
---------------------------------------------------------------------------C2
90.00
200.00
0.00
Node: 40
C4
0.00
250.00
0.00
Node: 10
C5
180.00
59.12
0.00
Node: 10
R1
641.000
0.00
211.50
0.00
Node: 20
R2
166.000
0.00
211.50
0.00
Node: 20
C1
180.00
300.00
0.00
Node: 40
C3
0.00
250.00
0.00
Node: 40
113

FileName : v-21302
--------------------------------------Nozzle Summary
Step:
30
2:21p May 27,2008
Nozzle Calculation Summary
Description
Internal
Ext
MAPNC
bars
UG45 [tr]
bars
Weld
Areas
Path
--------------------------------------------------------------------------C4
19.22
...
...
OK
5.38
OK
Passed
C5
19.22
...
...
OK
5.38
OK
Passed
C5
19.22
...
...
OK
5.38
OK
Passed
R1
...
...
OK
5.38
OK
NoCalc[*]
R2
...
...
OK
5.38
OK
NoCalc[*]
C1
0.03
...
...
OK
7.80
OK
Passed
C2
384.31
...
...
OK
5.51
OK
Passed
C3
0.03
...
...
OK
7.80
OK
Passed
--------------------------------------------------------------------------Min. -
Nozzles
Min. Shell&Flgs
0.03 C3
16.83
Computed Vessel M.A.W.P.
40
50
0.03
19.65
bars
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node
Nozzle Description
Y Coordinate,
Layout Angle,
Dia. Limit
10
C4
0.000
0.000
56.577
10
C5
0.000
180.000
56.577
114

FileName : v-21302
--------------------------------------Nozzle Summary
Step:
30
2:21p May 27,2008
20
R1
641.000
0.000
56.577
20
R2
166.000
0.000
56.577
40
C1
0.000
180.000
146.400
40
C2
0.000
90.000
84.170
40
C3
0.000
0.000
146.400
The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !
Checking Mulitple Nozzles on Flat Head per ASME Sec. VIII Div. 1 UG-39
Comparing Nozzles on Element from Node: 40 to: 50
UG-39 Average Nozzle Diameter and Ligament Checks :
Nozzle
Pair Description
Avg.
| Head Dia.| Ligament | Min. dn
dia.
/4
Width
/4
mm.
mm.
mm.
mm.
C1 & C2
43.605 |
89.751 |
88.246 |
4.7448 |
C1 & C3
68.230 |
89.751 |
91.100 |
17.057 |
C2 & C3
43.605 |
89.751 |
88.246 |
4.7448 |
UG-39 Nozzle Spacing and Average Area Checks :
115

FileName : v-21302
--------------------------------------Nozzle Summary
Step:
30
2:21p May 27,2008
Nozzle
| Center
Pair Description
| Avg. dia.| Avg. Area | Avg. Area |
| Spacing |
|
mm.
* 1.25
mm.
| Available |
|
mm
Reqd.
mm
C1 & C2
146.03 |
54.506 |
No Calc |
No Calc |
C1 & C3
180.00 |
85.287 |
No Calc |
No Calc |
C2 & C3
146.03 |
54.506 |
No Calc |
No Calc |
UG-39 Nozzle Diameter and Distance to Edge Checks :
Nozzle
Nozzle
Head Dia.
dia.
mm.
C1
68.230 |
179.50 |
106.85 |
17.057 |
C2
18.979 |
179.50 |
112.96 |
4.7448 |
C3
68.230 |
179.50 |
106.85 |
17.057 |
Description
Distance
/2
| from Edge
mm.
mm.
No Multiple Nozzle spacing violations have been detected !
Nozzle
dia./4
mm.
|
|
|
116

FileName : v-21302
--------------------------------------Nozzle Summary
Step:
30
2:21p May 27,2008
Design Code: ASME Code Section VIII Division 1, 2007
Diameter Spec : 307.090 mm. ID

Vessel Design Length, Tangent to Tangent
897.75
mm.
Distance of Bottom Tangent above Grade
0.00
mm.
Specified Datum Line Distance
0.00
mm.
Shell/Head Matl
SA-234 WPB
Shell/Head Matl
SA-106 B
Shell/Head Matl
SA-105
Internal Design Temperature
65
Internal Design Pressure
0.03
External Design Temperature
Maximum Allowable Working Pressure

External Max. Allowable Working Pressure
bars
0.03
bars
19.60
bars
0.04
bars
Hydrostatic Test Pressure
Required Minimum Design Metal Temperature

Warmest Computed Minimum Design Metal Temperature
Wind Design Code
-48
ASCE-98\02\05\IBC-03\06\STS-1
Earthquake Design Code
UBC-97
Element Pressures and MAWP: bars
Element Desc
Ellipse
Internal
External
M.A.W.P
Corr. All.
0.030
0.000
34.132
3.0000
117

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--------------------------------------Nozzle Summary
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Cylinder
0.030
0.000
33.561
3.0000
Body Flg
0.030
0.000
29.969
3.0000
Body Flg
0.030
0.000
16.830
3.0000
Element
"To" Elev
Length
mm.
Element Thk
Type
mm.
mm.
Ellipse
66.0
66.0
10.0
Cylinder
752.0
686.0
Body Flg
866.0
Body Flg
897.8
R e q d
T h k
Int.
Ext.
Joint Eff
Long
Circ
5.4
No Calc 0.85
0.85
8.3
5.4
No Calc 0.85
0.85
114.0
32.0
26.1
26.1
0.85
0.85
31.7
32.0
25.0
25.0
0.85
0.85
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Wind Shear on Support

Earthquake Shear on Support
76.
N.
410.
N.
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated - Bare
W/O Removable Internals
197.5
kg.
Shop Test
- Fabricated + Water ( Full )
265.5
kg.
Shipping
- Fab. + Rem. Intls.+ Shipping App.
197.5
kg.
Erected
- Fab. + Rem. Intls.+ Insul. (etc)
197.5
kg.
Empty
- Fab. + Intls. + Details + Wghts.
197.5
kg.
Operating
- Empty + Operating Liquid (No CA)
197.5
kg.
118

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Field Test - Empty Weight + Water (Full)
265.5
kg.
119

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--------------------------------------Nozzle Summary
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Input Echo, Leg & Lug Item
1,
Description: Lifting Lug

Design Temperature for Attachment
0.03
bars
TEMP
65.00
Vessel Outside Diameter
OD
323.8000
mm.
Vessel Wall Thickness
Ts
8.3500
mm.
Cas
3.0000
mm.
Vessel Corrosion Allowance

Vessel Material
SA-106 B
Vessel Material UNS Number

Vessel Allowable Stress at Design
K03006
S
Analysis Type:
Empty Weight of Vessel

Operating Weight of Vessel (vertical load )
N./mm
Wemp
1975.00
N.
0.00
N.
SA-516 70
Lifting Lug Material UNS Number
Lifting Lug Orientation to Vessel
117.90
Lifting Lug
Lifting Lug Material
Lifting Lug Yield Stress
K02700
YIELD
246.46
N./mm
Perpendicular
This value doesn't match with the dwg.
Total Height of Lifting Lug
76.0000
mm.
Thickness of Lifting Lug
12.0000
mm.
dh
22.0000
mm.
Radius of Semi-Circular Arc of Lifting Lug
38.0000
mm.
Height of Lug from bottom to Center of Hole
38.0000
mm.
off
87.0000
mm.
Minimum thickness of Fillet Weld around Lug
tw
9.0000
mm.
Length of weld along side of Lifting Lug
wl
76.0000
mm.
Length of Weld along Bottom of Lifting Lug
wb
12.0000
mm.
Diameter of Hole in Lifting Lug
Offset from Vessel OD to Center of Hole
Lift Orientation
Force Along Vessel Axis
This value doesn't match with the

dwg.
This value doesn't match with the

dwg.
Vertical
Fax
1000.00
N.
Vendor to re-check this value
120

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--------------------------------------Nozzle Summary
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Force Normal to Vessel
Fn
0.00
N.
Force Tangential to Vessel
Ft
0.00
N.
Importance Factor
Impfac
1.50
Occasional Load Factor (AISC A5.2)
Occfac
1.00
Results for lifting lugs, Description : Lifting Lug
Weld Group Inertia about the Circumferential Axis
ILC
2.018
Weld Group Centroid distance in the Long. Direction YLL
43.890
mm.
Dist. of Weld Group Centroid from Lug bottom
YLL_B
34.890
mm.
ILL
0.388
Weld Group Centroid Distance in the Circ. Direction YLC
15.000
Weld Group Inertia about the Longitudinal Axis
Applying the Importance factor to the loads:

Fax = 1000.00 * 1.50 = 1500.00 N.
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= Sqrt( Fax^2+Ft^2+Fn^2 ) / ( (2*wl+wb) * tw )
= Sqrt(1500 ^2+0 ^2+0 ^2) / ( (2*76.0 +12.0 ) * 9.0000 )
= 1.02 N./mm
Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn*(h-YLL_B)) *YLL/ILC + (Fax*off *YLL/ILC) + (Ft*off *YLC/ILL)
= (0 *(38.000 -34.890 )) * 43.890 /2.018 +
(1500 *87.000 * 43.890 /2.018 ) +
(0 *87.000 * 15.000 /0.388 )
= 6.82 N./mm
Total Shear Stress for Combined Loads [St]:
in**4
in**4
mm.
121

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= Ssll + Sblf
= 1.016 + 6.819
= 7.84 N./mm
Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear All.)
= 0.4 * 246 * 1.00
= 98.59 N./mm
Shear Stress in Lug above Hole [Shs]:

= Sqrt( Fax^2 + Fn^2 + Ft^2 ) / Sha
= Sqrt( 1500 ^2 + 0 ^2 + 0 ^2 ) / 648.000
= 2.31 N./mm
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac
= 0.4 * 246 * 1.00
= 98.59 N./mm
Pin Hole Bearing Stress [Pbs]:

= Sqrt( Fax^2 + Fn^2 ) / ( t * dh )
= Sqrt( 1500 ^2 + 0 ^2 ) / ( 12.000 * 22.000 )
= 5.68 N./mm
Allowable Bearing Stress [Pba]:

= Min( 0.75 * Yield * Occfac, 0.9*Yield ) AISC Bearing All.
= Min( 0.75 * 246 * 1.00 , 221.8 )
= 184.85 N./mm
Bending stress at the base of the lug [Fbs]:

= Ft*off / (w*t2 / 6) + Fax*off / (w2*t / 6)
122

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= 0 * 87.000 / (76.000 * 12.000

1500 * 87.000 / (76.000
= 11.30
/ 6) +
* 12.000 / 6)
N./mm
Tensile stress at the base of the lug [Fa]:

= Fn / (w * t) = 0 / (76.000 * 12.000 )
= 0.00
N./mm
Total Combined Stress at the base of the lug:

= Fbs + Fa = 11.3 N./mm
Lug Allowable Stress for Bending and Tension:

= Min( 0.66 * Yield * Occfac, 0.75*Yield )
= Min( 0.66 * 246 * 1.00 , 184.8 ) = 162.7 N./mm
Note: Check the Shell Stresses using method such as WRC-107.
Summary Of Results
---------------------------------------------------------------------------Stress (N./mm)
Actual
Allowable P/F
---------------------------------------------------------------------------Primary Shear Stress of Weld :
7.84
98.59
Ok
Shear Stress above Hole :
2.31
98.59
Ok
Pin Hole Bearing Stress :
5.68
184.85
Ok
11.30
162.67
Ok
Total Combined Stress at the lug base :
----------------------------------------------------------------------------
123

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124
Input Echo, WRC297 Item
1,
Description: C1 & C3
Diameter Basis for Cylindrical Shell
Vbasis
Corrosion Allowance for Shell
OD
Cas
3.0000
mm.
Shell
Diameter
Dv
323.850
mm.
Shell
Thickness
Tv
8.3800
mm.
Scfn
1.000
Shell Stress Concentration Factor
Diameter Basis for Nozzle
Nbasis
Corrosion Allowance for Nozzle
OD
Can
3.0000
mm.
Nozzle Diameter
Dn
88.900
mm.
Nozzle Thickness
Tn
11.1300
mm.
Scfv
1.000
Nozzle Stress Concentration Factor
External Forces and Moments in WRC 107 Convention:

Dp
0.03
4900.00
N.
Circumferential Shear
Vc
3700.00
N.
Longitudinal Shear
Vl
4900.00
N.
Torsional Moment
Mt
1300.00
N.m.
Circumferential Moment
Mc
900.00
N.m.
Longitudinal Moment
Ml
1100.00
N.m.
Radial Load
Include Axial Pressure Thrust
No
Include Pressure Stress Indices per Div. 2
No
bars
Value inconsistent.
Nozzle thickness shown in UG-45 calcs
above does not match with WRC calculation.
Vendor to reconfirm nozzle thickness

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Stress Computations at the Edge of the Nozzle

---------------------------------------------
WRC 297 Curve Access Parameters:
Vessel Mean Diameter
(D) =
318.470
in
Nozzle Outside Diameter
(d) =
88.900
in
Vessel Thickness used
(T) =
5.380 **4
Nozzle Thickness used
(t) =
8.130 **4
T / t
0.662
d / t
10.935
Lambda = [(d/D)* (D/T)1/2] =
Nr/P
0.071
Mr/P
0.129
M0/P
0.039
N0/P
0.099
MrD/Mc
0.269
NrDL/Mc =
0.111
M0d/Mc
0.087
N0DL/Mc =
0.070
MrD/Ml
0.110
NrDL/Ml =
0.064
M0D/Ml
0.037
N0DL/Ml =
0.125
2.148
VESSEL Stresses
LONGITUDINAL PLANE
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom
longitudinal plane)
Outside
Inside
Outside
Inside
-----------(
125

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Outplane Membrane (P )
-16
-16
-16
-16
Outplane Bending
(P )
-39
39
-39
39
Outplane Membrane (Mc)
Outplane Bending
(Mc)
Outplane Membrane (ML)
-53
-53
53
53
Outplane Bending
(ML)
-93
93
93
-93
Normal Pressure Stress
----------------------- -------- -------- -------- -------Outplane Stress Summary
-203
63
90
-17
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
(Stresses parallel to
longitudinal plane)
-----------(
Inplane Membrane (P )
-11
-11
-11
-11
(P )
-131
131
-131
131
Inplane Membrane (Mc)
Inplane Bending
(Mc)
Inplane Membrane (ML)
-27
-27
27
27
-283
283
283
-283
Inplane Bending
Inplane Bending
(ML)
Inplane Pressure Stress
----------------------- -------- -------- -------- -------Inplane Stress Summary
-453
375
167
-136
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-4
-4
VESSEL Stresses
LONGITUDINAL PLANE
(Shear stress normal to
longitudinal plane)
-----------(
Outplane
Shear
(Vc)
126

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30
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Outplane
Shear
(Vl)
Outplane
Shear
(Mt)
19
19
19
19
----------------------- -------- -------- -------- -------Shear Stress Summary
24
24
14
14
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
-----------(
Two * Max Shear Stress
455
376
169
138
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
CIRCUMFERENTIAL PLANE
(Stresses Normal to
circumferential plane)
-----------(
Outplane Membrane (P )
-16
-16
-16
-16
Outplane Bending
(P )
-39
39
-39
39
Outplane Membrane (Mc)
-24
-24
24
24
(Mc)
-183
183
183
-183
Outplane Membrane (ML)
Outplane Bending
(ML)
Normal Pressure Stress
Outplane Bending
----------------------- -------- -------- -------- -------Outplane Stress Summary
-263
181
150
-135
Cu
Cl
Du
Dl
(Stresses parallel to
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
127

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--------------------------------------Nozzle Summary
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30
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-----------(
Inplane Membrane (P )
-11
-11
-11
-11
(P )
-131
131
-131
131
Inplane Membrane (Mc)
-38
-38
38
38
(Mc)
-564
564
564
-564
Inplane Membrane (ML)
Inplane Bending
Inplane Bending
Inplane Bending
(ML)
Inplane Pressure Stress
----------------------- -------- -------- -------- -------Inplane Stress Summary
-746
644
460
-406
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Shear stress normal to
-----------(
Outplane
Shear
(Vc)
Outplane
Shear
(Vl)
-6
-6
Torsional Shear
(Mt)
19
19
19
19
12
12
25
25
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(
746
645
462
408
Au
Al
Bu
Bl
NOZZLE Stresses
LONGITUDINAL PLANE
128

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--------------------------------------Nozzle Summary
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(Stresses in the
hoop direction)
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-----------(
Hoop Membrane (P )
-16
-16
-16
-16
(P )
Hoop Membrane (Mc)
Hoop Bending
(Mc)
Hoop Membrane (ML)
-53
-53
53
53
Hoop Bending
Hoop Bending
(ML)
Hoop Pressure Stress
----------------------- -------- -------- -------- -------Hoop Stress Summary
-70
-70
36
36
Au
Al
Bu
Bl
(Stresses Normal to
Top
Top
Bottom
Bottom
pipe cross-section)
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
-----------(
Axial Membrane (P )
-2
-2
-2
-2
(P )
-41
41
-41
41
Axial Membrane (Mc)
Axial Bending
(Mc)
Axial Membrane (ML)
-28
-28
28
28
Axial Bending
-88
88
88
-88
Axial Bending
(ML)
Axial Pressure Stress
----------------------- -------- -------- -------- -------Axial Stress Summary
-160
98
72
-19
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Shear stress)
129

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--------------------------------------Nozzle Summary
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-----------(
Shear due to (Vc)
-3
-3
Shear due to (Vl)
12
12
12
12
Shear due to Torsion
16
16
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
-----------(
163
171
75
59
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stresses in the
hoop direction)
-----------(
Hoop Membrane (P )
-16
-16
-16
-16
(P )
Hoop Membrane (Mc)
-24
-24
24
24
(Mc)
Hoop Membrane (ML)
Hoop Bending
Hoop Bending
Hoop Bending
(ML)
Hoop Pressure Stress
----------------------- -------- -------- -------- -------Hoop Stress Summary
-40
-40
Cu
Cl
Du
Dl
Left
Left
Right
Right
NOZZLE Stresses
(Stresses Normal to
130

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--------------------------------------Nozzle Summary
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30
2:21p May 27,2008
pipe cross-section)
Outside
Inside
Outside
Inside
-----------(
Axial Membrane (P )
-2
-2
-2
-2
(P )
-41
41
-41
41
Axial Membrane (Mc)
-23
-23
23
23
(Mc)
-196
196
196
-196
Axial Membrane (ML)
Axial Bending
Axial Bending
Axial Bending
(ML)
Axial Pressure Stress
----------------------- -------- -------- -------- -------Axial Stress Summary
-263
211
175
-133
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Shear stress)
-----------(
Shear due to (Vc)
Shear due to (Vl)
-4
-4
Shear due to Torsion
12
12
12
12
17
17
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
177
145
NOZZLE Stresses
(Stress Intensities
-----------(
264
253
131

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--------------------------------------Vessel Design Summary
Step:
31
2:21p May 27,2008
Leg Lug Results Summary for Item 1 : Lifting Lug
The Vessel outside diameter is
323.800
mm.
Summary Of Results
---------------------------------------------------------------------------Stress (N./mm)
Actual
Allowable P/F
---------------------------------------------------------------------------Primary Shear Stress of Weld :
7.84
98.59
Ok
Shear Stress above Hole :
2.31
98.59
Ok
Pin Hole Bearing Stress :
5.68
184.85
Ok
11.30
162.67
Ok
Total Combined Stress at the lug base :
----------------------------------------------------------------------------
WRC297 Stress Computations at the Edge of the Nozzle : C1 & C3

----------------------------------------------------
VESSEL Stresses
LONGITUDINAL PLANE
(Stress Intensities
Au
Al
Bu
Bl
Top
Top
Bottom
Bottom
Outside
Inside
Outside
Inside
-----------(N./mm
)------------
455
376
169
138
Cu
Cl
Du
Dl
Left
Left
Right
Right
Outside
Inside
Outside
Inside
VESSEL Stresses
(Stress Intensities
-----------(N./mm
746
645
)-----------462
408
132

FileName : v-21302
--------------------------------------Vessel Design Summary
Step:
31
2:21p May 27,2008
NOZZLE Stresses
LONGITUDINAL PLANE
(Stress Intensities
Au
Al
Bu
Bl
Outside
Inside
Outside
Inside
-----------(N./mm
)------------
163
171
75
59
Cu
Cl
Du
Dl
Outside
Inside
Outside
Inside
NOZZLE Stresses
(Stress Intensities
-----------(N./mm
264
)------------
253
177
145
133

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3

ASME Sec VIII Div.1 2004 Edition,2006 Addenda

Nozzle Calcs. R2...............................................................................................................................................90

ASME BOILER AND PRESSURE VESSEL CODE SECTION VIII

ASME BOILER AND PRESSURE VESSEL CODE SECTION II PART

WIND LOADS CALCULATION ASCE 7-02 40 m/sec ,

EARTH QUAKE CALCULATIONS UBC 1997 , ZONE: 2B ;

WRC 107 : NOZZLE LOCAL LOAD ANALYSIS FOR NOZZLES ON

WRC 297 : NOZZLE LOCAL LOAD ANALYSIS FOR NOZZLES ON

SEAMLESS CARBON STEEL PIPE- ASME B 36.10 2000

PIPE FLANGES - ASME B 16.5 2003 (1)

PIPE FITTINGS ASME B16.9 2003

METALLIC GASKETS ASME B16.20 - 1998 (R2004)

ASME SEC VIII Div 1 EDITION 2004 , ADD 2006

Orientation & Support Type

Vertical , Leg Support

Design Internal Pressure

Design External pressure

Design Temperature (INT/EXT)

Min.Design Metal Temperature

Test water Temperature

Not less than 17

MAWP (Hot & Corroded)

MAP (New & Cold)

Hydro pressure in corroded

Operating Pressure (Max)

Operating Temperature (Max)

Vessel is in Lethal / Sour / Hydrogen Service NO / NO / NO

H.T. of heads after forming

UG-20(f) & UCS66

ASCE-7 05 (144 Km/Hr.)

UBC 1997 , Category-2, Imp Factor 1.25)

NOTE :1) MAWP MAP OF VESSEL IS GOVERNED BY SHELL.

Stress at Hydrotest temp.

Stress at Design Temp.

Stress at Hydrotest temp.

Stress at Design Temp.

Stress at Hydrotest temp.

Stress at Design Temp.

Stress at Hydrotest temp.

Stress at Design Temp.

PV Elite 2008 Licensee: MEFCO ENGINEERING PVT. LTD.,.

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite 2008 1993-2008 by COADE Engineering Software

PV Elite 2008 Licensee: MEFCO ENGINEERING PVT. LTD.,.

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)

Projection of Nozzle from Vessel Top

Projection of Nozzle from Vessel Bottom

Minimum Design Metal Temperature

Use Higher Longitudinal Stresses (Flag)

Select t for Internal Pressure (Flag)

Select t for External Pressure (Flag)

Select t for Axial Stress (Flag)

Select Location for Stiff. Rings (Flag)

Use Hydrotest Allowable Unmodified

Consider Vortex Shedding

Perform a Corroded Hydrotest

Is this a Heat Exchanger

User Defined Hydro. Press. (Used if > 0)

User defined MAWP