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HYDRAULIC

- HYDRAULIC SCHEMATIC DIAGRAMS


- HYDRAULIC COMPONENTS LOCATION
- HYDRAULIC CONTROL AND ADJUSTMENT
- HYDRAULIC COMPONENTS REMOVAL
- HYDRAULIC COMPONENTS REFIT

70

- HYDRAULIC SPECIFIC TOOLING

HYDRAULIC SCHEMATIC DIAGRAMS

page
MHT 10120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
MHT 7140 - 990. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
MHT 10160 - 10180 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

70

LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
MHT 10210 - 10225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

(20/02/2012)

70-02-M184EN

HYDRAULIC SCHEMATIC DIAGRAMS

70

70-02-M184EN

(20/02/2012)

HYDRAULIC SCHEMATIC DIAGRAMS

MHT 10120
LEGEND

Description

Position on the
diagram

Pressure accumulator

O18

C.1

Manifold 1

O35

C.2

Manifold 2

Q39

C.3

Manifold 3

Q41

CPD

Block and balancing valve

C17

CSD

Double block and balancing valve

C10

CSP

Pilot-operated relief valve

C7 / C13 / C16

D.

Directional control valve

I18

Solenoid valve

E.C.L.

Levelling check solenoid valve

E.F.S.

Parking brake solenoid valve

FA

Suction filter

C31
O13 / O14
A30
S4 / S5 / S32

FDAR

Rear axle disk brake

C24 / E24

FDAV

Front axle disk brake

C36 / E36

FR

Exhaust filter

S34

FS

Parking brake control cylinder

C35

I.D.

Power steering

E34

Manipulator

M18

MI

Hydrostatic motor

M34

MT

I.C. engine

M22

M.V.
P.

Fan motor
Pump

Q17
Q4 / Q6

P.A.

Optional connector

C11

PH

Hydrostatic pump

M23

Hydraulic fluid tank

Rd

Oil radiator

Q38

VC

Compensation cylinder

A19

Accumulators charge valve

Q8

V.C.I.

Slewing cut off valve

O15

VCLR

Slow-fast speed control cylinder

C33

V.C.A.

V.D.

Steering cylinder

V.F.

Brakes valve

VI

Slewing cylinder

V.I.

Inching valve

VL

Lift cylinder

V.L.*
VM
VSLR
VT

Levelling cylinder

S4

C41
A14 / A16

DE 135x95 C 510

I30
A8

DE 180x115 C 1540

M11

DE 140x65 C 170

Maximum pressure valve

O5
A26
A11

Y101

Forward movement solenoid valve

K26 / K27

Y102

Reversing solenoid valve

K24 / K25

Y103

1200rpm solenoid valve

O5

Y110

High speed solenoid valve

A27

Y111

Low speed solenoid valve

A27

Y114

RH levelling solenoid valve

O11

Y115

LH levelling solenoid valve

O13 / O14

Y116

Crab steering solenoid valve

C31

Y117

Four-wheel steering sol.valve

C33

Y125

Optional 2 proportional solenoid valve

(20/02/2012)

DE 105x75 C 1095

C24 / E36

Slow-fast speed control valve


Boom extension cylinder

Features (Optional)

70

Ref.

DE 105x80 C 3973

G10 / G11
70-02-M184EN

HYDRAULIC SCHEMATIC DIAGRAMS

Ref.

Description

Position on the
layout

Y126

Optional 1 proportional solenoid valve

E10 / E11

Y127

Retraction proportional solenoid valve

E12 / E13

Y142

Extension proportional solenoid valve

G12 / G13

Y146

Parking brake solenoid valve

A29 / A30

Y611

VRD proportional solenoid valve

Y633

VS solenoid valve

G17

Y955

VCI solenoid valve

M15

Features (Optional)

70

I6

70-02-M184EN

(20/02/2012)

HYDRAULIC SCHEMATIC DIAGRAMS

LAYOUT
1

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

VSLR
B A

VT

VI

VI

T P

VC

E.F.S.

1 2

Y146

Y111
Y110

VL

R1

CSPV1

CSD

V2

CSP

300 bar

V1

FDAR

C2
300 bar

C1

C2
300 bar

C1

VCLR

CSP

V2

V2

V2

V1

V.D.

V1

E
CPD

P.A.

V2

V1

300 bar
C2

C1

R2

FS

I.D.
220 bar

220 bar

LS

V.F.

FDAV

L
LS

SX

A1

A2

B1

B2

A3

Y126

A4

200 bar P

B4

Y127

a2

350 bar

)(

n 0.8

B3

V.D.

FDAR

T2

0,7 Lt
35 bar
R

300 bar

T1

FDAV
Y117

C2
300 bar

C2

Y116

C1

C1
300 bar

0,7 Lt
35 bar

a3

VS
)(

Y633

G
b3

b2

Y125

30bar
15L/min

Y142

VRD

200 bar

280 bar

300 bar

350 bar

)(

0.4 L/m

280 bar

I
Y611

0.8

2.0 0.8

a1

D.

2.0

0.8

2.0 0.8

a4

b1

V.I.

2.0

b4
b

1.5

Y102

a1

R T1
T

Y101

MB

PS

K
B

512 bar

MT

V.L.*

512 bar

V.C.I.
1.2

VM

X1

X2

MA

3 bar

175 bar

E.C.L.

Y114

Y115

C.1

Rd
P

PH

200 bar

X2

X1

MI

1.2
A

Y103

440 bar

0,7 LITRE
23 BAR

Y955

32 bar

V.C.A.

205 bar

C.2

M.V.

P.

C.3

3bar

FR
2bar

R FA FA
(20/02/2012)

FA

10 MICRONS

70-02-M184EN

70

pst

HYDRAULIC SCHEMATIC DIAGRAMS

MHT 7140 - 990

LEGEND
Ref.
A

Position on the
layout

Pressure accumulator

O18

C.1

Manifold 1

O35

C.2

Manifold 2

Q39

C.3

Manifold 3

Q41

CPD

Block and balancing valve

C16

CSD

Double block and balancing valve

C10

CSP

Pilot-operated relief valve

C7 / C13

D.

Directional control valve

I18

DC

Differential on gear

A31

Solenoid valve

E29

E.C.L.

Levelling check solenoid valve

O11

E.F.S.

Parking brake solenoid valve

A28

FA
FDAR
FDAV

Suction filter

C22 / G22

Front axle disk brake

C34 / G34

Exhaust filter

FS

Parking brake control cylinder


Power steering

E32

Manipulator

M18

Brakes pump

A38

MI

Hydrostatic motor

M34

MT

I.C. engine

M22

Fan motor

Q16

Pump

Q4

P.A.

Optional connector

C11

PF

Brake pedal

A35

PH

Hydrostatic pump

M23

P.V.

Pump

Hydraulic fluid tank


Oil radiator

S.

Brakes liquid tank

C40

VC

Compensation cylinder

A18

Y115

LH levelling solenoid valve

O11

Y116

Crab steering solenoid valve

E29

Y117

Four-wheel steering sol.valve

E31

Y125

Optional 2 proportional solenoid valve

G10 / G11

Y126

Optional 1 proportional solenoid valve

E10 / E11

Y127

Retraction proportional solenoid valve

E12 / E13

Y142

Extension proportional solenoid valve

G12 / G13

Y146

Parking brake solenoid valve

Y611

VRD proportional solenoid valve

Y633

VS solenoid valve

G17

Y955

VCI solenoid valve

M15

Features (Optional)

A28
I6

S4
Q38

VCD

Differential block control valve

C31

V.C.I.

Slewing cut off valve

O15

VCLR

Slow-fast speed control cylinder

V.D.

Steering cylinder

E22 / E34

DE 145x85 C 890

C31

VI

Slewing cylinder

A14

V.I.

Inching valve

I30

VL

Lift cylinder

A8

VM

Maximum pressure valve

O5

Slow-fast speed control valve

A24

Boom extension cylinder

A11

Y101

Forward movement solenoid valve

K26 / K27

Y102

Reversing solenoid valve

K24 / K25

Y103

1200rpm solenoid valve

O5

Y110

High speed solenoid valve

A25

Y111

Low speed solenoid valve

A25

Y112

Differential block solenoid valve

A31

Y114

RH levelling solenoid valve

70-02-M184EN

Position on the
layout

Q9

Rd

VT

Description

C33 / E25

MC

VSLR

Ref.

S34

I.D.

Features (Optional)

S4 / S5 / S32

Rear axle disk brake

FR

M.V.

70

Description

DE 210x120 C 671

DE 180x120 C 1917

DE 110x85 C 4253

O8 / O9
(20/02/2012)

HYDRAULIC SCHEMATIC DIAGRAMS

LAYOUT
1

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

VSLR
B A

VI

CSP V1

C1
300 bar

C2
300 bar

V1

CSD

V2

C2

VC

DC

Y146

B A
T P

300 bar

C2
300 bar

C1

V2

V1

CSP

V2

CPD

V2

300 bar
C2

P.A.

C1

300 bar

PF

1 2

Y112

VCD

VCLR

FDAR
E

FS

E
LS

A1

A2

B1

Y126
350 bar

a2

)(

n 0.8

A3

B2

B3

A4

B4

LS1

a3

FS

220 bar

LS
200 bar

FDAV

Y633

0.4 L/m

G
b2

Y125

30bar
15L/min

b3

Y142

200 bar

280 bar
300 bar

VRD

350 bar

)(

220 bar

FDAV

V.D.

FDAR

VS
)(

I.D.

Y127

S.

V.D.

SX

MC

V1

Y116

C1

T P

Y117

VT

E.F.S.

1 2

Y111
Y110

VL

280 bar

I
Y611

0.8

2.0 0.8

a1
1.5

D.

2.0

0.8

b1

2.0 0.8

a4

V.I.

2.0

b4

a1

b
T

R T1

T2

Y102

Y101

MB

PS

K
B

512 bar

MT
512 bar

V.C.I.

VM

440 bar

PH

X1

X2

MA

X2

X1

MI

0,7 LITRE
23 BAR

Y955

32 bar

3 bar

175 bar

Y103

C.1

200 bar
B

Rd
L

M.V.

C.2

205 bar

C.3

3bar

P.V.

S
2bar

R FA FA
(20/02/2012)

FA

FR
10 MICRONS

70-02-M184EN

70

pst

HYDRAULIC SCHEMATIC DIAGRAMS

MHT 10160 - 10180

LEGEND
Ref.
A

Position on the
layout

Pressure accumulator

O18

C.1

Manifold 1

O35

C.2

Manifold 2

Q39

C.3

Manifold 3

Q41

CPD

Block and balancing valve

C16

CSD

Double block and balancing valve

C10

CSP

Pilot-operated relief valve

C7 / C13

D.

Directional control valve

I18

DC

Differential on gear

A31

Solenoid valve

E29

E.C.L.

Levelling check solenoid valve

O11

E.F.S.

Parking brake solenoid valve

A28

FA
FDAR
FDAV

Suction filter

C22 / G22

Front axle disk brake

C34 / G34

Exhaust filter

FS

Parking brake control cylinder


Power steering

E32

Manipulator

M18

Brakes pump

A38

MI

Hydrostatic motor

M34

MT

I.C. engine

M22

Fan motor

Q16

Pump

Q4

P.A.

Optional connector

C11

PF

Brake pedal

A35

PH

Hydrostatic pump

M23

P.V.

Pump

Hydraulic fluid tank


Oil radiator

S.

Brakes liquid tank

C40

VC

Compensation cylinder

A18

Differential block solenoid valve

A31

Y114

RH levelling solenoid valve

O8 / O9

Y115

LH levelling solenoid valve

O11

Y116

Crab steering solenoid valve

E29

Y117

Four-wheel steering sol.valve

E31

Y125

Optional 2 proportional solenoid valve

G10 / G11

Y126

Optional 1 proportional solenoid valve

E10 / E11

Y127

Retraction proportional solenoid valve

E12 / E13

Y142

Extension proportional solenoid valve

G12 / G13

Y146

Parking brake solenoid valve

Y611

VRD proportional solenoid valve

Y633

VS solenoid valve

G17

Y955

VCI solenoid valve

M15

A28
I6

S4

VCD

Differential block control valve

C31

Slewing cut off valve

O15

VCLR

Slow-fast speed control cylinder

V.D.

Steering cylinder

E22 / E34

DE 145x85 C 890

C31

VI

Slewing cylinder

A14

V.I.

Inching valve

I30

VL

Lift cylinder

DE 210x120 C 671

A8

DE 180x120 C 1917

V.L.*1

Levelling cylinder 1

M8 / M9

DE 160x80 C 70

V.L.*2

Levelling cylinder 2

M12

DE 160x80 C 70

Maximum pressure valve

O5

Slow-fast speed control valve

A24

Boom extension cylinder

A11

Y101

Forward movement solenoid valve

K26 / K27

Y102

Reversing solenoid valve

K24 / K25

Y103

1200rpm solenoid valve

O5

Y110

High speed solenoid valve

A25

Y111

Low speed solenoid valve

A25

70-02-M184EN

Y112

Features (Optional)

Q38

V.C.I.

VT

Position on the
layout

Q9

Rd

VSLR

Description

C33 / E25

MC

VM

Ref.

S34

I.D.

Features (Optional)

S4 / S5 / S32

Rear axle disk brake

FR

M.V.

70

Description

DE 110x85 C 4253

(20/02/2012)

HYDRAULIC SCHEMATIC DIAGRAMS

LAYOUT
1

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

VSLR
B A
T P

VC

DC

Y146

Y111
Y110

VI

B A
T P

CSP V1

C1
300 bar

C2
300 bar

300 bar

V1

CSD

V2

C2
C2
300 bar

C1

V2

V1

CSP

V2

CPD

V2

300 bar
C2

P.A.

PF

1 2

Y112

VCD

C1

VCLR

FDAR
E

A1

A2

B1

A3

B2

Y126

A4

B4

FS

220 bar

LS

FDAR

VS

220 bar

200 bar

)(

)(

FDAV

Y633

0.4 L/m

V.D.

a3

I.D.

LS1

Y127

a2

350 bar

)(

n 0.8

B3

FDAV
FS

E
LS

S.

300 bar

V.D.

SX

V1

Y116

C1

MC

Y117

VT

E.F.S.

1 2

VL

G
b2

b3

Y125

30bar
15L/min

Y142

200 bar

VRD

300 bar

350 bar

280 bar

280 bar

I
Y611

0.8

2.0 0.8

a1

D.

2.0

0.8

b1

2.0 0.8

a4

V.I.

2.0

b4

1.5

Y102

a1

R T1
T

Y101

T2

MB

PS

K
B

512 bar

M
M

512 bar

V.L.*2

V.L.*1

V.C.I.
VM

1.2

Y103
200 bar

A
1.2

32 bar

440 bar

PH

X1

X2

MA

3 bar

175 bar

C.1

Y115

Rd
P

E.C.L.

Y114

X2

X1

MI

0,7 LITRE
23 BAR

Y955

MT

M.V.

C.2

205 bar

C.3

3bar

P.V.

FR
2bar

R FA FA
(20/02/2012)

FA

10 MICRONS

70-02-M184EN

70

pst

10

HYDRAULIC SCHEMATIC DIAGRAMS

MHT 10210 - 10225


LEGEND
Ref.

Position on the
layout

Features (Optional)

Ref.

Description

Position on the
layout

C38 / E8 / O18

Y111

Low speed solenoid valve

A25

C.1

Manifold 1

O35

Y112

Differential block solenoid valve

A31

C.2

Manifold 2

Q39

Y114

RH levelling solenoid valve

O10 / O11

C.3

Manifold 3

Q41

Y115

LH levelling solenoid valve

O13

CPD

Block and balancing valve

C16

Y116

Crab steering solenoid valve

E29

CSD

Double block and balancing valve

C11

Y117

Four-wheel steering sol.valve

E31

CSP

Pilot-operated relief valve

C7 / C10 / C14

Y125

Optional 2 proportional solenoid valve

G10 / G11

D.

Directional control valve

I18

Y126

Optional 1 proportional solenoid valve

E10 / E11

DC

Differential on gear

A31

Y127

Retraction proportional solenoid valve

E12 / E13

Solenoid valve

E29

Y142

Extension proportional solenoid valve

G12 / G13

O12 / O13

Y146

Parking brake solenoid valve

A28

Y611

VRD proportional solenoid valve

Pressure accumulator

E.C.L.

Levelling check solenoid valve

E.F.S.

Parking brake solenoid valve

FA
FDAR
FDAV

Y633

VS solenoid valve

G17

C22 / G22

Y955

VCI solenoid valve

M16

Front axle disk brake

C34 / G34
S34

FS

Parking brake control cylinder

I.D.

Power steering

E32

C33 / E25

Manipulator

M18

MC

Brakes pump

A38

MI

Hydrostatic motor

M34

MT

I.C. engine

M22

Fan motor

Q17

Pump

Q4

P
P.A.

Optional connector

C11

PF

Brake pedal

A35

PH

Hydrostatic pump

M23

P.V.

Pump

Q7

Hydraulic fluid tank

Rd

Oil radiator

S.

Brakes liquid tank

E40

VC

Compensation cylinder

A18

S4
Q38

V.C.A.

Accumulators charge valve

M9

VCD

Differential block control valve

C31

V.C.I.

Slewing cut off valve

O16

VCLR

Slow-fast speed control cylinder

C31

V.D.

Steering cylinder

E22 / E34

VI

Slewing cylinder

A15

V.I.

Inching valve

VL

Lift cylinder

DE 145x85 C 890

DE 210x120 C 671

I30
A8 / A9

DE 180x120 C 1917

V.L.*1

Levelling cylinder 1

M10

DE 160x80 C 70

V.L.*2

Levelling cylinder 2

M13 / M14

DE 160x80 C 70

VM
VSLR
VT

Maximum pressure valve

O5

Slow-fast speed control valve

A24

Boom extension cylinder

A12

Y101

Forward movement solenoid valve

K26 / K27

Y102

Reversing solenoid valve

K24 / K25

Y103

1200rpm solenoid valve

O5

Y110

High speed solenoid valve

A25

70-02-M184EN

I6

S4 / S5 / S32

Exhaust filter

Features (Optional)

A28

Rear axle disk brake

Suction filter

FR

M.V.

70

Description

DE 110x85 C 4235

(20/02/2012)

HYDRAULIC SCHEMATIC DIAGRAMS

11

LAYOUT
1

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

VSLR
B A
T P

VI

VC

DC

Y146

Y111
Y110

B A

V2

V1

300 bar

V1

CSP

CSP

V1

CSD

V2

C2
300 bar

C1

V2

V1

CPD

V2

CSP

V2

300 bar
C2

P.A.

PF

1 2

VCD

C2

300 bar

300 bar

C1
300 bar

C2

1.4 Lt
Pa 20 bar

V1

300 bar
C1

VCLR

FDAR
V.D.

Y116

C1

C2

Y112

T P
C1

MC

FDAV
FS

Y117

VT

E.F.S.

1 2

VL

VL

S.

0,7 LITRE
23 BAR

A
SX

LS

A1

A2

B1

B2

A3

Y126

A4

FS
VS

220 bar

220 bar

LS

FDAR

200 bar

)(

G
b2

b3

Y142

280 bar

280 bar

VRD

300 bar

350 bar

Y125

30bar
15L/min

200 bar

)(

FDAV

Y633

0.4 L/m

V.D.

a3

I.D.

LS1

B4

Y127

a2

350 bar

)(

n 0.8

B3

280 bar

I
Y611

0.8

2.0 0.8

a1

D.

2.0

0.8

2.0 0.8

a4

b1

V.I.

2.0

b4
b

1.5

Y102

a1

R T1
T

Y101

MB

PS

K
B

512 bar

M
M

512 bar

V.L.*2

V.L.*1
V.C.A.

V.C.I.

VM

A
1.2

Y103

1.2

440 bar

M
X2

X1

MI

PH

X1

X2

MA

3 bar

175 bar

C.1

E.C.L.

Y114

200 bar

32 bar

0,7 LITRE
23 BAR

Y955

MT

Y115

Rd
B

P
Q

205 bar

C.2

M.V.

C.3

3bar

P.V.

FR
2bar

R FA FA
(20/02/2012)

10 MICRONS

FA

10 MICRONS

70-02-M184EN

70

pst

HYDRAULIC SCHEMATIC DIAGRAMS

70

12

70-02-M184EN

(20/02/2012)

HYDRAULIC COMPONENTS LOCATION

page
COMMON HYDRAULIC COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
COMMON HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
MHT 10120 HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

70

MHT 7140 - 990 - 10160 - 10180 - 10210 - 10225 HYDRAULIC COMPONENTS . . . . . . 6

(28/07/2012)

70-03-M184EN

HYDRAULIC COMPONENTS LOCATION

POSITION OF THE HYDRAULIC COMPONENTS


Ref.

70

Description
Pressure accumulator

C.1

Manifold 1

C.2

Manifold 2

C.3

Manifold 3

CPD

Block and balancing valve

CSD

Double block and balancing valve

CSP

Pilot-operated relief valve

D.

Directional control valve

FA

Suction filter

FDAR

Rear axle disk brake

FDAV

Front axle disk brake

FR

Exhaust filter

FS

Parking brake control cylinder

Manipulator

MC

Brakes pump

MI

Hydrostatic motor

PH

Hydrostatic pump

PF

Brake pedal

R.a.

Air/water radiator

R.o.

Oil radiator

S.

Brakes oil tank

VC

Compensation cylinder

VI

Slewing cylinder

VL

Lift cylinder

V.L.

Levelling cylinder

VT

Boom extension cylinder

70-03-M184EN

(28/07/2012)

HYDRAULIC COMPONENTS LOCATION

COMMON HYDRAULIC COMPONENTS


V.L.

Only for MHT 10120

VI

VI

M
CSP
C.1

VT
CSP
D.

70

Only for MHT 10120

V.L.
V.L.
CSP
CSD

VC
CSP

CPD
VL

VL
(28/07/2012)

Only for
MHT 10210 and 10225
70-03-M184EN

HYDRAULIC COMPONENTS LOCATION

COMMON HYDRAULIC COMPONENTS

R.o.

R.a.

70

C.2

C.3
FR
FA

70-03-M184EN

(28/07/2012)

HYDRAULIC COMPONENTS LOCATION

MHT 10120 HYDRAULIC COMPONENTS

MC

PF

70

FDAR

PH
MI

FDAV

(28/07/2012)

70-03-M184EN

HYDRAULIC COMPONENTS LOCATION

MHT 7140 - 990 - 10160 - 10180 - 10210 - 10225 HYDRAULIC COMPONENTS


PH
MI

S
MC
PF

70

FDAV

FDAR
70-03-M184EN

(28/07/2012)

HYDRAULIC CONTROL AND ADJUSTMENT

page
CHECKING PRESSURE VALUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
RELIEF VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
BOOM MOVEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
COMPENSATION EXCLUSION CIRCUIT VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SLEWING CYLINDER BLOCK VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
LEVELLING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DIRECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

70

CHECKING THE HYDRAULIC PRESSURE OF THE LS CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . 6


CHECKING AND SETTING THE STANDBY PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CHECKING THE ANTI-STALL VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

(14/03/2012)

70-04-M184EN

HYDRAULIC CONTROL AND ADJUSTMENT

CHECKING PRESSURE VALUES


To check the pressures, use a pressure gauge with minimum scale 400 bar.
The oil temperature must be about 60, the I.C. engine must be at the maximum rpm for all the checks.
If the pressure is 200 bar, first of all, check the anti-block valve alongside the pump (LH side).
Check the consistency of the values measured with the data shown on the hydraulic layouts:
70 - 02 HYDRAULIC SYSTEM LAYOUTS

Remove the protective cap of the pressure test (Ref. 2) fitted


on the side of the directional control valve (Ref. 1).
In vehicles 7140 - 990 - 10160 - 10180 - 10210 - 10225 access
the directional control valve from the vehicle area under the
boom.

For type 10120 vehicles, access the pressure test connector


(Ref. 2) through hole (Ref. 3) on the LH side of the truck frame.
3

70

Connect a pressure gauge to the pressure test connector (Ref. 2)


by means of the flexible tube provided for the purpose (Ref. 4).

70-04-M184EN

(14/03/2012)

HYDRAULIC CONTROL AND ADJUSTMENT

10

LS

pst

5
9

Pressure check

Value

Adjustment

Relief valve

350 bar

Ref. 5

Anti-shock valve on extension cylinder rod side

300 bar

Ref. 6

Anti-shock valve on slewing cylinder rod side

350 bar

Ref. 7

Anti-shock valve on slewing cylinder rod bottom plate side

200 bar

Ref. 8

Optional

280 bar

Ref. 9 and 10

RELIEF VALVE
Check the pressure value of the relief valve bringing the boom all the way down; if the pressure is not
set at the correct value (350 bar), adjust the screw (Ref. 5) on the valve.
BOOM MOVEMENTS
Check the pressure values of the various movements of the boom, bringing the cylinders concerned to
the limit stop and act on the valves concerned to adjust them (see Table).

(14/03/2012)

70-04-M184EN

70

HYDRAULIC CONTROL AND ADJUSTMENT

MHT 10120
11

12

MHT 7140 - 990


- 10160 - 10180 10210 - 10225

11

COMPENSATION EXCLUSION CIRCUIT VALVE


The correct values of the compensation cylinder pressures
must be:
Rod side anti-shock valve = 350 bar
Bottom plate side anti-shock valve = 200 bar
In optimum value conditions, the adjuster screw (Ref. 11) on the
bottom plate side must project by about 7mm and the adjuster
screw (Ref. 12) on the rod side must project by about 6 mm.
If the values are not correct, act as follows:
Slacken screws (Ref. 11 and 12) completely
Raise the boom all the way and act on the slewing movement
Bring the boom all the way down and act on the slewing
movement; repeat these operations 3 or 4 times to remove
air, if any, from the compensation circuit
Retighten the adjuster screw (Ref. 11) until it projects by
about 7 mm.
Retighten the adjuster screw (Ref. 12) until it projects by
about 6 mm.

12

SLEWING CYLINDER BLOCK VALVE

70

In case the slewing movement start is delayed or is slowed, act


on the control air regulator valve (Ref. 13) of the slewing cylinder,
always leaving a minimum valve opening pressure of 80 bar.

13

13

MHT 10120

13

MHT 7140 - 990 - 10160


- 10180 - 10210 - 10225
70-04-M184EN

(14/03/2012)

HYDRAULIC CONTROL AND ADJUSTMENT

LEVELLING
Check the levelling pressure by means of the pressure test
connector (Ref. 14) positioned on the pump and act on valve
(Ref. 15) to adjust the pressure.
Check the levelling until the cylinder limit stop is reached; the
value must be 205 bar.

14

15

After adjusting the relief valve pressure to the correct value


(350 bar), check the pressure of the power steering (Ref. 16), by
means of the same pressure test connector and, if necessary,
act on valve (Ref. 17) to bring the value to 190 bar.

16

17

(14/03/2012)

70-04-M184EN

70

DIRECTION

HYDRAULIC CONTROL AND ADJUSTMENT


CHECKING THE HYDRAULIC PRESSURE OF THE LS CIRCUIT
Check the hydraulic oil level.
Dismantle the housing of the valves unit (Ref. 18) behind
the vehicle.
Bring the oil to the operating temperature (50) by performing
hydraulic movements.
Note: Below 1200 min-1 the valves unit pressure does not exceed
200 bar.

18

CHECKING AND SETTING THE STANDBY PRESSURE


(To make the connection also adjust the FR regulator)
Connect the 0-600 bar digital pressure gauge to the pressure
test connector (Ref. 2).
Insert the rev counter.
With the engine running at minimum speed and without
making any movement, read the pressure value on the
pressure gauge.
Standby pressure: 30 bar 3.
If the pressure is not correct, turn the FR adjuster screw (Ref.
19) on the main pump. Tighten the screw to increase the
pressure, slacken it to reduce the pressure.
Note: If the pressure cannot be adjusted by means of this
operation, refer to the indications on page 2

70

19

Using the rev counter, check the minimum engine speed:


850 min-1.
Adjust, if necessary.
CHECKING THE ANTI-STALL VALVE
A - With the I.C. engine running at minimum speed, press the
manipulator button (accessories circuit).
- Progressively increase the engine rpm.
- Note down the number of rotations at which the pressure
changes from 200 to 350 bar (approx. 1200 100 min-1).
B - With the I.C. engine running at maximum speed, press the
manipulator button (accessories circuit).
- Progressively reduce the I.C. engine rpm.
- Note down the number of rotations at which the pressure
changes from 350 to 200 bar (approx. 1200 100 min-1).

20

70-04-M184EN

Note: The anti-stall valve (Ref. 20) does not work correctly in
the following cases:
The main pressure remains at 200 bar.
The main pressure remains at 350 bar (engine stop at minimum).
Pressure unstable.
(14/03/2012)

HYDRAULIC COMPONENTS REMOVAL

page
PREPARATION AND SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
DISMANTLING THE DIRECTIONAL CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . .3
DISASSEMBLING THE CYLINDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
DISASSEMBLING THE COMPENSATION CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DISASSEMBLING THE LIFT CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
DISASSEMBLING THE EXTENSION CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

70

REMOVING THE SLEWING CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

(23/02/2012)

70-06-M184EN

HYDRAULIC COMPONENTS REMOVAL

DISMANTLING THE CYLINDERS AND DIRECTIONAL CONTROL VALVE

70

Only for MHT 10120

Only for
MHT 10210 and 10225

PREPARATION AND SAFETY INSTRUCTIONS

Position the truck on a level surface.


Raise the boom and set it in safety condition.
Discharge the pressure from the hydraulic system.
Deactivate the ignition key and disconnect the negative pole from the battery.

Specific tools:
- Crane for lifting (5000 kg. minimum).

70-06-M184EN

(23/02/2012)

HYDRAULIC COMPONENTS REMOVAL

DISMANTLING THE DIRECTIONAL CONTROL


VALVE
Slacken the screws (Ref. 1) and remove the upper collar (Ref. 2).
1
2

Slacken the screws (Ref. 3) and remove the bottom collar (Ref. 4).
The metal tubes (Ref. 5) can thus be removed to make it easy
to remove the directional control valve.

Mark all the pipes and connections with a marker pen, before
disassembling, to ensure correct positioning in the reassembly
phase.

Remove all the hydraulic pipes from the directional control


valve (Ref. 6).
6

(23/02/2012)

Plug all the pipes and connectors to prevent impurities


from contaminating the hydraulic circuit.

70-06-M184EN

70

HYDRAULIC COMPONENTS REMOVAL


Mark all the electrical connections with a marker pen, before
disassembling, to ensure correct positioning in the reassembly
phase.

Remove the electrical connections from the directional control


valve (Ref. 6).

70

Remove the collar (Ref. 7), positioned on the outside of the truck
frame, after slackening the screws (Ref. 8).
7

Disconnect the metal tube (Ref. 9) from the union (Ref. 10)
connected to the directional control valve.

10

70-06-M184EN

(23/02/2012)

HYDRAULIC COMPONENTS REMOVAL

Remove the connector (Ref. 10) from the directional control valve.

10

Slacken the screws (Ref. 11) which block the directional control
valve (Ref. 6) on the truck frame.
6

Remove the directional control valve (Ref. 6) from the vehicle


using ropes and an overhead crane.
(Rif. 6) dalla macchina.
6

(23/02/2012)

70-06-M184EN

70

11

HYDRAULIC COMPONENTS REMOVAL

DISASSEMBLING THE CYLINDERS


DISASSEMBLING THE COMPENSATION CYLINDER

Remove the tubes (Ref. 1 and 2) on the compensation cylinder


(Ref. 3).

Plug all the pipes and connectors to prevent impurities


from contaminating the hydraulic circuit.

Slacken the screw (Ref. 4) and nut (Ref. 5) to release the top
pin (Ref. 7).

4
5

70

Secure the compensation cylinder (Ref. 3) by means of the rope


(Ref. 6) connected to an overhead crane.

Remove the top pin (Ref. 7) which secures the compensation


cylinder (Ref. 3) to the boom.

70-06-M184EN

(23/02/2012)

HYDRAULIC COMPONENTS REMOVAL

Using an overhead crane, lower the compensation cylinder (Ref.


3) until it comes to rest at the base of the truck frame.

Remove the grease nipple tube (Ref. 8) from the base of the
compensation cylinder (Ref. 3).

Slacken the screw (Ref. 9) and nut (Ref. 10) to release the bottom
pin (Ref. 11).

10

Remove the bottom pin (Ref. 11) which blocks the compensation
cylinder (Ref. 3) to the truck frame.
11

(23/02/2012)

70-06-M184EN

70

HYDRAULIC COMPONENTS REMOVAL


With the help of an overhead crane, remove the compensation
cylinder (Ref.3) from the vehicle.

DISASSEMBLING THE LIFT CYLINDER


Place the boom (Ref. 1) on a supporting column
(Ref. 2) that can hold the weight.

70

Remove the grease nipple tube (Ref. 8) on the base of the lift
cylinder (Ref. 4).

Slacken the screw (Ref. 5) and nut (Ref. 6) to release the bottom
pin (Ref. 7).

70-06-M184EN

(23/02/2012)

HYDRAULIC COMPONENTS REMOVAL

Remove the bottom pin (Ref. 7) which blocks the lifting cylinder
(Ref. 4) to the boom.
Note: It may be necessary to remove the wheel or steer it before
switching off the engine.

Slacken the screw (Ref. 8) and nut (Ref. 9) to release the top
pin (Ref. 10).
8

Secure the lift cylinder (Ref. 4) to an overhead crane and using


an extractor, remove the top pin (Ref. 10).

10

Place the lift cylinder (Ref. 4) on the truck frame.

(23/02/2012)

70-06-M184EN

70

10

HYDRAULIC COMPONENTS REMOVAL


Remove the unions (Ref. 1) from the lift cylinder valve (Ref. 12).

Plug all the pipes and connectors to prevent impurities


from contaminating the hydraulic circuit.

12

11

Remove the lift cylinder (Ref. 4) from the vehicle with the help
of an overhead crane.

70

FOR MHT 10210 AND 10225 ONLY

10

14
13

Vehicles MHT 10210 and 10225 are equipped with two lift
cylinders; the procedure for dismantling the grease nipples (Ref.
3) and bottom pin (Ref. 7) are the same as that described above.
Slacken the screw (Ref. 8) and nut (Ref. 9) to release the top
pin (Ref. 10).
Secure the first lift cylinder (Ref. 13) to an overhead crane and
using an extractor, remove the top pin (Ref. 10) half way.
Place the first lift cylinder (Ref. 13) on the truck frame.
Secure the second lift cylinder (Ref. 14) to an overhead crane
and remove the top pin (Ref. 10) completely.
Place the second lift cylinder (Ref. 14) on the truck frame.
With the help of an overhead crane, remove the lift cylinders
(Ref. 13 and 14) one at a time.

70-06-M184EN

(23/02/2012)

HYDRAULIC COMPONENTS REMOVAL

11

DISASSEMBLING THE EXTENSION CYLINDER


Remove the Seeger ring (Ref. 1) from the front hinge pin (Ref.
2) of the extension cylinder.
1

Remove the front hinge pin (Ref. 2).

Raise the boom until the rear hinge pin (Ref. 3) is aligned and
accessible through the hole (Ref. 4) on the truck frame.

Remove the Seeger ring (Ref. 5) and remove the rear pin (Ref. 3).

(23/02/2012)

70-06-M184EN

70

12

HYDRAULIC COMPONENTS REMOVAL


Remove the unions (Ref. 6) from the extension cylinder valve
(Ref. 7).

Plug all the pipes and connectors to prevent impurities


from contaminating the hydraulic circuit.

Remove the extension cylinder (Ref. 10) from the vehicle with
the help of an overhead crane.

70

REMOVING THE SLEWING CYLINDER


Slacken the screws (Ref. 1) and remove the guard (Ref. 2) from
the head of the boom.

Unscrew the nut (Ref. 3).

70-06-M184EN

(23/02/2012)

HYDRAULIC COMPONENTS REMOVAL

13

Remove the screw (Ref. 4).

Unscrew the ring nut (Ref. 5) to release the pin (Ref. 6) which
blocks the slewing cylinder (Ref. 7) rod on the quick-release
coupling (Ref. 8).

6
5

Place the quick-release coupling (Ref. 8) on a pallet truck (Ref.


9) and remove the pin (Ref. 6).

Remove the unions (Ref. 10) from the slewing cylinder valve
(Ref. 11).
11

Plug all the pipes and connectors to prevent impurities


from contaminating the hydraulic circuit.

10

(23/02/2012)

70-06-M184EN

70

14

HYDRAULIC COMPONENTS REMOVAL


Fit an eyebolt (Ref. 12) or a chain to the top of the slewing cylinder
(Ref. 7) through the slot present on the top of the boom head.

12

Slacken the screw (Ref. 13) and its nut to release the top pin
(Ref. 14) of the slewing cylinder.

13

14

70

Remove the top pin (Ref. 14) which blocks the slewing cylinder
on the boom head.

14

With the help of an overhead crane (Ref. 15), lower the cylinder
until it comes out of the boom head.

15

70-06-M184EN

(23/02/2012)

HYDRAULIC COMPONENTS REMOVAL

15

Remove the slewing cylinder (Ref. 7) from the vehicle.

16

(23/02/2012)

17

The MHT 10120 vehicle is equipped with two slewing cylinders;


the procedure for removing the quick-release coupling (Ref.
8) and the pin (Ref. 6) which blocks the rods of the slewing
cylinders to the quick-release coupling is the same as that
described above.
Slacken the screw (Ref. 13) and its nut to release the top pin
(Ref. 14) of the slewing cylinders.
Secure the first slewing cylinder (Ref. 16) to an overhead crane,
remove the top pin (Ref. 14) half way and rest the cylinder (Ref.
16) on the ground.
Secure the second slewing cylinder (Ref. 17) to an overhead
crane, remove the top pin (Ref. 14) completely and rest the
cylinder (Ref. 17) on the ground.

70-06-M184EN

70

FOR MHT 10120 ONLY

HYDRAULIC COMPONENTS REMOVAL

70

16

70-06-M184EN

(23/02/2012)

HYDRAULIC COMPONENTS REFIT

page
PREPARATION AND SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
REASSEMBLING THE CYLINDERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
REASSEMBLING THE SLEWING CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
REASSEMBLING THE EXTENSION CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
REASSEMBLING THE LIFT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
REASSEMBLING THE COMPENSATION CYLINDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

70

REASSEMBLING THE DIRECTIONAL CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . .12

(23/03/2012)

70-07-M184EN

HYDRAULIC COMPONENTS REFIT

REASSEMBLING THE CYLINDERS AND DIRECTIONAL CONTROL VALVE

70

Only for MHT 10120

Only for
MHT 10210 and 10225

PREPARATION AND SAFETY INSTRUCTIONS

Position the truck on a level surface.


Raise the boom and set it in safety condition.
Discharge the pressure from the hydraulic system.
Deactivate the ignition key and disconnect the negative pole from the battery.

Specific tools:
- Crane for lifting (5000 kg. minimum).

70-07-M184EN

(23/03/2012)

HYDRAULIC COMPONENTS REFIT

REASSEMBLING THE CYLINDERS


REASSEMBLING THE SLEWING CYLINDER
1

Insert the chain of the overhead crane (Ref. 1) in the slot on the
top of the boom and fix the chain to the head of the slewing
cylinder
(Ref. 2) or to an eyebolt fitted on the cylinder.

With the help of an overhead crane lift the slewing cylinder


(Ref. 2) at the top of the boom.

Insert the upper hinge pin (Ref. 3) to block the slewing cylinder
to the boom.
3

Fit the screw (Ref. 4) and its nut to block the top pin (Ref. 3) of
the slewing cylinder.

(23/03/2012)

70-07-M184EN

70

HYDRAULIC COMPONENTS REFIT


Reconnect the hydraulic tubes (Ref. 5) on the slewing cylinder
valve (Ref. 6), taking care to position these correctly, according
to the markings made during the disassembly.
6

Use a pallet truck (Ref. 7) to bring the quick-release coupling


(Ref. 8) to its position on the boom.
Insert the hinge pin (Ref. 9) of the quick-release coupling on
the boom.

Insert the pin (Ref. 11) and screw the nut (Ref. 10) on the quickrelease coupling (Ref. 8).

70

11
10

Fit the screw (Ref. 12).

12

70-07-M184EN

(23/03/2012)

HYDRAULIC COMPONENTS REFIT

Screw the nut (Ref. 13).

13

Fit the guard (Ref. 14) by means of the screws (Ref. 15).

15

14

17

FOR MHT 10120 ONLY


The MHT 10120 vehicle is equipped with two slewing cylinders.
Using an overhead crane lift the first slewing cylinder (Ref. 16)
at the top of the boom, insert the top pin (Ref. 3) half way to
block the cylinder (Ref. 16).
Using an overhead crane lift the first slewing cylinder (Ref. 17)
at the top of the boom, insert the top pin (Ref. 3) completely
to block the cylinder (Ref. 17).
The procedure for refitting the quick-release coupling (Ref. 8)
and pin (Ref. 11) which blocks the rods of the slewing cylinders to
the quick-release coupling is the same as that described above.

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16

HYDRAULIC COMPONENTS REFIT


REASSEMBLING THE EXTENSION CYLINDER
Using an overhead crane reposition the extension cylinder
(Ref. 1) on the vehicle.

Reconnect the hydraulic tubes (Ref. 2) on the extension cylinder


valve (Ref. 3), taking care to position these correctly, according
to the markings made during the disassembly.

70

Raise the boom until the hole (Ref. 5) for the rear hinge pin is
visible through the hole (Ref. 4) on the truck frame.

Refit the hinge pin (Ref. 6) and block by means of the Seeger
ring (Ref. 7).
7

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HYDRAULIC COMPONENTS REFIT

Insert the front hinge pin (Ref. 8).

Refit the Seeger ring (Ref. 9) on the front hinge pin (Ref. 8) of
the extension cylinder.

Reposition the lift cylinder (Ref. 1) on the vehicle with the help
of an overhead crane.

Reconnect the hydraulic tubes (Ref. 2) on the lift cylinder valve


(Ref. 3), taking care to position these correctly, according to the
markings made during the disassembly.

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REASSEMBLING THE LIFT CYLINDER

HYDRAULIC COMPONENTS REFIT


Using an overhead crane raise the lift cylinder
(Ref. 1) until the hole on the cylinder rod is aligned with that
on the boom.

Insert the hinge pin (Ref. 4) of the lift cylinder (Ref. 1) on the
boom.

70

Fit the screw (Ref. 5) and the nut (Ref. 6) to block the top pin
(Ref. 4).
5
6

Insert the bottom pin (Ref. 7) to hinge the lift cylinder (Ref. 1)
to the boom.

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HYDRAULIC COMPONENTS REFIT

Fit the screw (Ref. 8) and the nut (Ref. 9) to block the bottom
pin (Ref. 7).

Refit the grease nipple tube (Ref. 8) on the base of the lift
cylinder (Ref. 1).

Remove the supporting column (Ref. 11) which supported the


boom (Ref. 12).

12

11

FOR MHT 10210 AND 10225 ONLY


Vehicles MHT 10210 and 10225 are equipped with two lift
cylinders.
Using an overhead crane, reposition the first lift cylinder (Ref.
13) on the vehicle, insert the top pin (Ref. 4) half way to block
the cylinder (Ref. 13).
Using an overhead crane, reposition the second lift cylinder
(Ref. 14) on the vehicle, insert the top pin (Ref. 4) completely
to block the cylinder (Ref. 14).
The procedure for refitting the hydraulic tubes (Ref. 2), the
bottom pin (Ref. 7) and grease nipple (Ref. 10) are the same as
that described above.

15
13

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16
14

Fit the screw (Ref. 15) and the nut (Ref. 16) to block the top pin
(Ref. 4).

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70

10

10

HYDRAULIC COMPONENTS REFIT


REASSEMBLING THE COMPENSATION CYLINDER
With the help of an overhead crane, reposition the compensation
cylinder (Ref. 1) on the vehicle.

Insert the pin (Ref. 2) to hinge the compensation cylinder (Ref.


1) to the truck frame.

70

Fit the screw (Ref. 3) and the nut (Ref. 4) to block the pin (Ref. 2).

Refit the grease nipple tube (Ref. 5) on the base of the


compensation cylinder (Ref. 1).

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HYDRAULIC COMPONENTS REFIT

11

Using an overhead crane lift the compensation cylinder


(Ref. 1) until the hole on the cylinder rod is aligned with that
on the boom.

Insert the pin (Ref. 6) to hinge the compensation cylinder (Ref.


1) to the boom.

70

Fit the screw (Ref. 7) and the nut (Ref. 8) to block the pin (Ref. 6).

8
7

Reconnect the hydraulic tubes (Ref. 9 and 10) on the compensation


cylinder (Ref. 1), taking care to position these correctly, according
to the markings made during the disassembly.

10
9

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HYDRAULIC COMPONENTS REFIT

REASSEMBLING THE DIRECTIONAL CONTROL


VALVE
Reposition the directional control valve on the vehicle using
ropes and an overhead crane.
(Rif. 1) sulla macchina.

Block the directional control valve (Ref. 1) on the truck frame


by means of the screws (Ref. 2).

70

Refit the union (Ref. 3) on the directional control valve from the
outer part of the truck frame.

Refit the metal tube (Ref.4) on the union (Ref. 3).


3

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HYDRAULIC COMPONENTS REFIT

13

Refit the collar (Ref. 5), positioned on the outside of the truck
frame, tightening the screws (Ref. 6).

Reconnect the electrical connections on the directional control


valve (Ref. 1), taking care to position these correctly, according
to the markings made in the disassembly step.

Reconnect all the hydraulic pipes on the directional control valve


(Ref. 1), taking care to reposition them correctly, by following
the markings made in the disassembly phase.
1

Secure the metal tubes (Ref. 7) to the truck frame by fitting the
bottom collar (Ref. 8) and screws (Ref. 9).

9
7

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14

HYDRAULIC COMPONENTS REFIT


Refit the upper collar (Ref. 10) by means of the screws (Ref. 11).

11

70

10

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HYDRAULIC SPECIFIC TOOLING

page
PRESSURE GAUGES STANDARD BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
DIGITAL PRESSURE GAUGE BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
FUNCTIONS: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

70

SAFETY BLOCK FOR LIFT PISTON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

(20/02/2013)

70-09-M184EN

HYDRAULIC SPECIFIC TOOLING

PRESSURE GAUGES STANDARD BOX

The box contains all the components necessary for measuring


the pressures on all Manitou products.

70

Pressure gauges standard box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549671


Consisting of:
1
2
3
4
5
6
7
8

70-09-M184EN

1 1/9 bar Pressure gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549882


1 0/40 bar Pressure gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549883
2 0/60 bar Pressure gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549884
1 0/400 bar Pressure gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549885
2 0/600 bar Pressure gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549886
4 standard hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549887
2 hoses for Maniscopic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549888
7 Pressure gauge connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549889

(20/02/2013)

HYDRAULIC SPECIFIC TOOLING

DIGITAL PRESSURE GAUGE BOX


FUNCTIONS:

Pressure gauge Function: the display makes all the following


options possible:
Input temperature and pressure at +/- 2C
Input minimum and maximum pressure P1 (700 bar in
Class 0.1)
Output minimum and maximum pressure P2 (700 bar in
Class 0.1)
Differential pressure dP=P1-P
Hold Function: the user can put the display on hold at any
moment to be able to take down notes.
Unit Function: the user can change the unit of measurement
(bar, PSI, kPa, mCe) at any moment.
Tare Function: allows zero offset.
Leaks test function: makes if possible to measure pressure
variations in a predefined time.

Zero Function: the zero setting is done on 2 sensors.

Digital Pressure gauge Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 662187


Consisting of:
1
2
3
4

(20/02/2013)

1 Digital pressure gauge Mano dP HP 700 bar


1 Hose for measurement DN2 1215/1620, L = 1.5m, 630 bar
2 Hoses for measurement DN2 1620/1620, L = 1.5m, 630 bar
2 Adaptors for Pressure gauge 1620

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Save Function: up to a maximum of 16000 values can be saved.


The sampling frequency can be set.

HYDRAULIC SPECIFIC TOOLING

SAFETY BLOCK FOR LIFT PISTON

Used for setting the raised boom in safety


condition.
Prevents accidental falling of the boom in case
of depressurization of the system.

70

Safety block for MHT 990 - 7140 - 10120 - 10160 - 10180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 909390
Safety block for MHT 10210 - 10225. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 909398

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