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ELECTRICAL SPECIFICATIONS
Table of Contents
6. Standard Controls Equipment
6.1 Control System
6.2 Human Machine interface (HMI)
6.3 Local and distributed I/O
6.4 Distributed I/O Networks
6.5 Marquees or Display Units
6.6 ID System
6.7 Electrical Motors
6.8 DC Power Supplies
6.9 General Servo control
6.10 CNCs
6.11 Variable Frequency Drives (VFDs)
6.12 Soft-Start Units
6.13 Programming Software
6.14 Acceptable Manufacturers
6.15 Robots
6.16 Vision Systems
7. Standard Controls Equipment Implementation
7.1 Panel Mounting
7.2 PLC Spare Space
7.3 Control System Wiring
7.4 Control System Documentation
7.5 Programmable Controller Design
7.6 OEM Computer and Peripheral Equipment
7.7 HMI Software Configuration
7.8 Control and electrical enclosures
8. Motores John Deere modifications to NFPA-79 Standards
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1. Electrical systems and equipment shall conform to the specifications and their
modifications, as outlined below. These specifications shall become a part of the
vendor's proposal or quotation.
Appropriate Motores John Deere (MJD)
representatives must approve any change or deviation from these standards,
Deviation Request form must be filled out in order to communicate whether there is
a specification, regulation or request, in the RFQ that the supplier is not able to fulfill,
make commitment for, or comply with.
1.1.
1.2.
1.3.
Occupational Safety and Health Act, 29CFR Part 1910, Subpart S, latest
revision.
1.4.
1.5.
2. Exceptions
2.1.
2.2.
2.3.
Deviations: Deviations from this standard shall have the approval of the
MJD representative in writing. Any waivers granted shall apply only to the
order in question and shall not be considered as permanent.
3. In areas where these standards overlap, the more stringent shall take precedence.
4. It is not the intent of these standards to cover all items or details of design and
construction or to unduly limit the bidder's design or responsibility to furnish
complete and satisfactory equipment adequately powered to safely perform the
work. Throughout these specifications, suppliers for various components and/or
pieces of equipment are indicated.
5. These should be construed as MJD suppliers, in their desire to reduce spare part
inventory and maintenance know-how; it is also intended to establish a quality level
against which proposed alternatives may be compared. Alternate component and
equipment items must be listed in the quotation and will be given full consideration
providing that they be judged by MJD as equal and are in the interest of MJD.
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6.1.1.2.
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6.2.
The following HMI systems are authorized for local or remote use in
control systems in MJD:
6.2.1. Unrestricted use
6.2.1.1.
6.2.1.2.
The following HMI software systems are authorized for local, remote or
distributed use in control systems in MJD.
6.2.2. Recommended use.
6.2.2.1.
6.2.2.2.
6.3.
6.3.2. For distributed I/O the following families of products can be use:
6.3.2.1.
6.3.2.2.
6.3.2.3.
6.3.2.4.
6.3.2.5.
6.3.2.6.
6.3.2.7.
6.3.2.8.
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6.4.
6.5.
DeviceNet Network.
ASI Network.
Profibus DP Network.
Ethernet I/P Network.
6.6.
ID Systems
6.6.1. Unrestricted use
6.6.1.1.
6.6.1.2.
6.6.1.3.
6.6.1.4.
6.7.
Electrical Motors
6.7.1. Operation Voltages
All electrical motors must be 480 VAC, 3 phases, any deviation
to this standard must be approved by MJD.
6.7.2. The following electrical motors can be use in applications in
MJD. All electrical motors must comply with NEMA Premium
Efficiency.
6.7.3.1.
6.7.3.2.
6.7.3.3.
6.7.3.4.
Baldor (Reliance)
US Motors
ABB
SEW Eurodrive
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Overcurrent protection.
All electrical motors must be protected by using
thermomagnetic overcurrent protection according with
NEC standards.
DC Power Supplies
The following switched power supplies will be used in control systems
designs, they must have multirange VAC input up to 500VAC.
All power supplies AC inputs and DC outputs must be protected by
magnetic breakers.
6.8.1. Sola Hevi/Duty
6.8.2. Siemens
6.8.3. Acopian
6.9.
6.10. CNCs
6.10.1. Use Fanuc, and under written MJD permission in case of use
other equipment brand, Siemens is the second option.
6.10.1.1 Fanuc Series 30i/31i/32i Model A or B
6.10.1.2 Siemens 840D SL, Di, DiS
6.11. Variable Frequency Drives (VFDs)
Variable Frequency Drives (VFDs) will be Allen Bradley products as
follows:
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Non-VFD motors will use Allen Bradley SMC Flex soft starter
with 24 VDC control option and Devicenet adapter (optional).
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6.15.2
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6.16
Vision Systems
6.16.1 Only Cognex systems must be implemented on machining
or assembly equipments.
a. Cognex In-Sight 5110 ID Reader (*)
7. Standard Implementation
MJD equipments must be designed to operate using 24 VDC for all control
signals, the use of 120 VAC for this purpose is restricted and must be
approved by MJD Maintenace Engineering.
7.1.
Panel Mounting
7.1.1. The maximum height of any controls or electrical panels will be 5
feet (1.5 meters) above the finished floor. When the electrical
panel including a panel view or a HMI the height could be 7 feed
(2.1 meters) and must have written authorization from MJD
Maintenance engineering.
7.2.
7.3.
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7.3.1.2.
7.3.1.3.
7.3.1.3.
7.3.2.2.
7.3.3.2.
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7.3.3.3.
7.3.3.4.
7.3.3.5
7.4.
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7.4.3. Equipment that requires multiple sheets must have an index sheet
for all of the drawings in the print set. The index must give the file
name of the drawing and what is documented on the sheet.
7.4.4. Panel Drawings
7.4.4.1.
Panel Interconnections.
7.5.2.2.
7.5.2.3.
7.5.2.4.
7.5.2.5.
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7.5.3.2.
7.5.3.3.
7.5.3.4.
7.5.4.2.
7.5.4.3.
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Items
Relays - General Use
- Master
- Automatic
Electronically
Energized
- Manual (HAND)
- Latch
- Unlatch
- Timers
Overloads
Motor Starters
Reversing Motor Starters
Plugs
with Multiple Poles
Solenoids
Limit Switches
Pressure Switches
7.6.
Examples
CR, CR1, CR2
CRM
CRA
CRE
CRH
CRL1, CRL2
CRU1, CRU2
TR1, TR2
OL, OL1, OL3
M1, M2,
MF1 (Forward)
MR1 (Reverse)
PL1, PL2
PL1/4, PL2/6
SOL1, SOL2
LS1, LS2
PS1, PS2
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7.8
7.7.3.1
Data upload
7.7.3.2
7.7.3.3
7.7.3.4
NOTE: The following changes, additions, deletions, revisions, etc. to NFPA79 are for purposes of conformance to obsolete JIC and current John Deere
standards. The combination of this NFPA-79 standard and the following
modifications shall be considered together as one binding standard.
8.1 Add to 1-1 (a): Modifications to this standard shall also support:
-- Uninterrupted production.
-- Long life of the equipment.
-- Ease and low cost of maintenance.
8.2 Add 2-1 (d): Approvals and Final Drawings:
8.2.1 Approvals: Approval shall be obtained before electrical components
are installed on the industrial equipment.
After preliminary
approval, any deviations made by the equipment builder shall have
the approval (MJD) Electrical Engineering in writing before changes
are made.
8.3 The following approval drawings and data are to be submitted for approval:
8.3.1 Wiring and elementary diagrams (schematics)
8.3.2 Sequence of operation.
8.3.3 Bill of Material (showing original manufactured part number).
8.3.4 Panel and control station layouts.
8.3.5 Interconnection diagrams.
8.3.6 Electrical layout drawings showing the relative location of electrical
panels and electrical devices on the equipment.
8.3.7 Recommended spare parts list(showing original manufactured part
number). When the equipment supplier furnishes packaged
systems from other suppliers in conjunction with his equipment, the
equipment supplier shall furnish all electrical diagrams and
maintenance instructions for the packaged systems.
8.4
The amount of timing required to submit this (and all other) documentation
Is specified in Section O of this specification.
8.5
8.6
8.8
8.9
8.10
8.11
8.12
8.13
8.14
8.15
8.17
8.18
8.19
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8.21
8.22
Add to 6-1:
Fuses for power and control shall be dual element types having a
minimum interrupting capacity of 100,000 amperes at rated voltage.
Fuses shall meet the performance standards outlined in NEMA Standard
FU-1, Low Voltage Fuses. Fuse dimensions shall conform to those listed
for NEMA Class H.
Exception: The interrupting capacity requirement does not apply to fuses
in the control circuit below the main control circuit protective device(s).
Examples are those used for protection of individual solenoids and small
subassemblies.
8.23
8.24
8.26
Add to 6-7:
In addition, motors shall be protected against stalled conditions by the use
of a separate protective device, which is responsible to motor current.
8.27
8.28
8.29
Delete 6-13.
8.30
8.31
Add to 7-11:
The circuit shall be protected from under voltage and return to the neutral
mode upon power failure, thus requiring the operator to re-select the
manual or automatic mode. Pilot lights shall be used to indicate manual
and automatic modes to the operator.
8.32
Add 7-18:
Plugging Circuits: Plugging switches or zero speed switches, used to
control the application or removal of power in order that moving parts may
be slowed down, stopped, or reversed, shall be provided with features
incorporated in the control circuit to (1) prevent the re-application of power
after the completion of the plugging operation, and (2) prevent the
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Add 7-19:
Movement Initiation by Limit Switches: Control circuits shall be designed
so that when the equipment is in its home, or end of cycle, position,
movement of any part of the equipment can be initiated by limit switches
only if all of the following conditions are met:
8.33.1 The control is set for automatic operation.
8.33.2 The control is of the holding circuit type and is energized.
8.33.3 The condition of the automatic operation is indicated by pilot lights.
8.33.4 On slides using position in controls like CNC axis or Transfer line
axis you should add an overtravel limit switch normally closed on both
sides of the slide. These switches will turn off the power to the drive on
that sensing.
8.33.5 The position on all slides using encoders in the motors must have
linear encoder to double check heads position.
8.34
Add 7-20:
Anti-repeat Operation: On equipment where continuous consecutive
cycles of operation of the equipment are not a normal or a desired
operation, the circuit shall be arranged so that such operation cannot be
obtained by the use of any button or control means available to the
equipment operator. Specifically, continuous consecutive cycles shall not
result even though the cycle start button(s) is held continuously in the start
position. Timers shall not be used in anti-repeat circuits.
8.35
Add 7-21:
Changing from Rapid Traverse to Feed: Hydraulically actuated heads
shall not require an energizing operation to change from rapid traverse to
feed rate.
8.36
Add 7-22:
One Station for Motor Starting: There shall be only one station effective at
any time for starting all motors consecutively. However, multiple stop
stations may be used.
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8.37
Add 7-23:
Overspeed Protection for DC Motors: Shunt and compound-wound DC
motors shall be equipped with overspeed, or field-loss protection, to
prevent excessive motor speed.
8.38
Add 7-24:
Rotary Cam Limit Switches used as Sequence Control: Rotary cam
switches shall not be used as sequence controls on equipment unless the
position of the equipment component or the location of the material in
process is indicated by separate controls, such as limit switches, which
are interlocked with the rotary cam switch.
Exception: This requirement does not apply to presses.
8.39
Add 7-25:
Control of Valves: Electrically controlled (solenoid) hydraulic and
pneumatic valves shall be applied in such a manner that, in the event of
power failure, there will be no hazard or damage to the equipment.
8.39.1 Workpiece clamping applications. The clamping solenoid valve
shall remain energized throughout the working cycle and until the
unclamp solenoid is energized.
Example: Clamps actuated by hydraulic or pneumatic means and
controlled by two-position, double-solenoid-operated four-way valves.
8.39.2 Indexing applications.
Example 1: Hydraulic-indexing mechanisms controlled by threeposition, spring-center, double-solenoid-operated four-way valves.
Example 2: Pneumatic indexing mechanisms controlled by two singlesolenoid, spring-offset, three-way valves; or a two- or three-position
four-way valve.
8.40
Add 7-26:
Factory regulations prohibit machine operators from using disconnect
switch, except in case of emergency; therefore, all operations including
timing motors, solenoids, etc., which run continuously during operation,
must be started and stopped by use of a magnetic master control relay, or
equivalent, rather than using the disconnect switch.
8.41
Revise 7-17:
Two-Hand Operations: Two push buttons shall be provided for each
operator for protection against pinch points or other movement hazards
and shall include all of the following:
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Add 7-27:
Circuit Design and Interlocking: Where improper sequencing may create a
hazard or cause damage to the equipment or work in process, protective
interlocks shall be provided. Their interlocks shall give protection against
both:
8.42.1 Failure of one or more devices to function properly.
8.42.2 Improper sequencing in manual or automatic operation.
For set-up purposes, manual means, preferably by push buttons, shall be
provided to perform individual functions. Direct operation of solenoid
valve with rods or tools is not considered "manual means."
8.43
Add 7-28:
Multiple Start Stations: Where more than one cycle-start station is
provided, all start buttons shall be concurrently depressed to initiate the
cycle and released between successive operations, unless interlocking is
provided to require either (1) the use of one station at a time, or (2) the
initiation of the cycle by depressing buttons in a specified sequence.
8.44
8.45
Add 8-5:
Control device external to the control enclosure, such as limit switches,
push buttons, selector switches, valve solenoid enclosure and pressure
switches, shall be oil tight, heavy-duty type. Watertight (NEMA 4)
enclosures shall be used where the machines are exposed to coolant,
soluble oil, water, weather, or similar wet environment.
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8.46
Add 8-6:
Panel mounted control devices shall be front-mounted, connected, and
wired.
Exception: This does not apply to such direct current and large alternating
current equipment not commercially available for front connection.
8.47
Add 8-7:
Screw-type terminals with captive saddle straps or equivalent means of
retaining stranded conductors shall be provided on control devices.
Exception: This requirement does not apply to devices mounted external
to the control enclosure and normally equipped with leads, such as valve
solenoid and clutches.
8.48
Add 8-8:
Control devices and coils shall be marked in accordance with published
pertinent standards or with the maker's name or trademark, ordering
number, and applicable descriptive electrical specifications such as
voltage and frequency.
Exception: Where the device is too small to identify, the information shall
be shown on the diagram or stock list.
8.49
Add 8-9:
Electrically energized devices located external to the control enclosure,
such as clutches, solenoids. Other coil-operated devices, precision and
other small devices used for control shall be enclosed and include an oiltight enclosure for conduit termination and connection purposes. Coils
shall have leads, which extend a minimum of 4 inches with pressure
connectors. Connections shall be bolted and taped.
8.50
Add 8-10:
Solenoids used for actuating valves, brakes, and other mechanisms shall
have a continuous duty rating.
8.51
Add 8-11:
Additional transformer capacity of 25 percent above requirements, but not
less than 100 volt-amperes nor more than 1000 volt-amperes, shall be
furnished.
Exception: This requirement does not apply to control transformers used
in combination motor starters.
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8.52
Add 8-12:
Relays shall have a complete set of contacts (e.g., a four-pole block shall
have all contacts furnished).
8.53
Add 8-13:
The following devices shall not be used:
8.53.1 Stepping switches
8.53.2 Push selector switches for start-stop operations
8.53.3 Latch relays, except for memory indication
8.53.4 Relays with overlapping contacts
8.53.5 Neutral position switches
8.54
Add 8-14:
Group Starting of Motors: The starting of motors shall be in sequence so
that a group of motors started simultaneously will not exceed an
aggregate of 60 hp.
8.55
8.56
8.57
8.58
Where wireway and conduit are disconnected for shipment, such openings
shall be sealed prior to shipment.
8.59
8.60
Add to 9-5:
Exception 1: In no case shall the depth of the enclosure be less than 8
inches.
Exception 2: When the panel area of floor-mounted enclosure exceeds
3,600 square inches, the minimum depth shall be 12 inches.
8.61
8.62
8.63
8.64
8.65
8.66
8.67
Revise 9-9:
The interior of enclosure and back panel shall be finished in white enamel
or lacquer; the interior of the doors shall be orange enamel or lacquer.
8.69
8.70
8.71
8.72
8.73
8.74
8.75
8.77
8.78
8.79
8.80
8.81
8.82
8.83
8.84
8.85
Add 11-9:
Multiple Station Equipment:
8.85.1 Pilot lights shall be furnished to show the position of mechanical
components, such as clamps, transfers, transfer fingers and
locators, and the functions shown in Table 11-1.
8.85.2 Pilot lights shall be located at the main control station and arranged
in accordance with the sequence of operations.
8.85.3 Push buttons shall be provided at the operator's main control
station to provide complete manual operation in accordance with
the sequence of operation.
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8.87
8.88
8.89
8.90
8.91
8.92
8.93
8.94
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8.95
8.96
8.97
8.98
8.99
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8.103.2
Doors: Door sealing gaskets shall be at least 1/8-inch thick
and shall be held firmly in place by a continuous metal retainer in
addition to the adhesive.
8.103.3
Covers: Cover sealing gaskets shall be at least 1/16-inch
thick and shall be held firmly and permanently in place.
8.104 Add 15-3 (i):
Where conduit terminates in a threadless opening, a lock nut shall be
provided both inside and outside the enclosure, and the conduit end shall
be equipped with an insulating bushing. A suitable oil-tight means (such
as oil-resistant synthetic rubber O-ring and a metal cup) shall be provided
between the outside lock nut and opening. When the conduit enters the
opening through a conduit connector, the shoulder of the connector may
service as the outside lock nut. The O-ring assembly or an equivalent
sealing device shall also be furnished when a lock nut is used as a jam nut
on connectors fitted to threaded hubs.
8.105 Revise 15-4:
Intermediate Metal Conduit: Intermediate (steel) conduit shall be permitted
and shall be installed in conformance with the provisions of Sections 15-3
(b) through (i).
8.106 Revise 15-8 (d):
Where wireway is furnished in sections, the joints between shall fit tightly
and gasketed in conformance to 15-1 (d).
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-------
Horsepower
Voltage
Phase
Frequency
Speed
Maximum temperature rise in continuous service
Enclosure type
Frame
Bearings
-- Type of bearings
-- Manufacturer's bearing numbers
-- Type of lube fitting
-- AFBMA Rating Life (B-10 Basis)
NEMA design code letter
Thermal damage curve for motors 100 hp and larger
Motor-load acceleration-time curve for motors 100 hp and larger
Manufacturer
Conductor material
NEMA nominal and guaranteed efficiency ratings
Full load power factor rating
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Special insulation
8.121.2
8.121.3
Special torque
8.121.4
Special balance
8.121.5
Special lubrication
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C-42
Induction
Motor HP
Rating
Min
Wire
Size
Min
Conduit
Size
Design B
3600
1800
RPM
or
1200
RPM
10
15
20
25
30
40
50
60
75
100
125
150
200
12
12
12
12
10
10
8
8
6
6
4
2
1
3/4
3/4
3/4
3/4
1
1
1-1/4
1-1/4
1-1/2
1-1/2
1-1/2
1-1/2
2
3
4
4
5
5
5
5
10
15
15
20
25
35
3
4
5
5
5
10
10
10
15
20
25
30
40
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Design C
900
1800
RPM
or
1200
RPM
Design D
900
1200
RPM RPM
5
5
5
5
10
10
15
15
20
35
35
45
50
5
5
5
10
10
10
15
20
20
25
30
50
50
5
5
5
5
5
10
10
15
15
20
35
35
45
5
5
5
7-1/2
10
12-1/2
15
17-1/2
22-1/2
30
37-1/2
45
60
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LAST CHANGES
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