HVAC Control Solution

HVAC & R machine control
solutions
Save up to 30% on your machine energy
consumption.
Your challenges
HVAC & R systems are at the very heart of comfort and energy
performance in buildings.
Your customers want HVAC & R

machines:
robust,
energy
efficient
easy to maintain
having an excellent
functionality/price ratio.
Schneider Electric - HVAC & R machine control solutions 11/2010
What can we do for you?

Reduce your machines time-to-
market by using ready-to-use

solutions
Increase machine performance
with a better control at full and partial
loads by integrating variable speed
drives, using energy efficient Application
Function Blocks and innovative
solutions
Gain a competitive advantage in each
stage of your machine and optimize
the global cost of your

machine
Save up to 50%
of design and
installation time
Save up to 30%
on your machine
energy
consumption.
Stay one step

ahead
How can you reduce

your HVAC machines
time-to-market?
With our HVAC & R control

solutions, save up to 50%
of design and installation time
Simply choose your HVAC & R control

solution according to your needs
Ready to
use control
solutions
Fully
customised
control solutions
No control
expertise required
Control
knowledge
Parametric logic controller*

+ main dedicated machines
control functionalities embedded
Generic programmable
logic controller + machine
program templates
Application programmable
logic controller + Application
Function blocks*
Quick commissioning: setting up &

programme modification directly
on the display, without PC
Ready to plug and start the
machine
Customisation possible (SoHVAC
software required)
For all types of HVAC & R

machines
Speeds up design:
machines program
templates ready to be
used or customised
Fully customization with
SoHVAC software
Speeds up design : pre

written application function
blocks ready to be used or
customised
Energy efficient control
Fully customization with
SoHVAC software
* Dedicated to chillers and AHU, others applications

will be soon available
> Programmable logic controllers overview
> Parametric & programmable logic controllers: common options & accessories overview
Quickly build your automation solution

with ready to use Tested, Validated, Documented architectures
Make design &

installation
easier & faster
Predetermined equipment lists

Tested: in all possible configurations for
proper function relative to performance
Validated: full functional compatibility of devices
Documented: a complete system user guide,
predefined CAD panel design and wiring diagrams
Speeds up
design,
commissioning,
installation &
troubleshooting
Simplify HVAC&R machine programming

& commissioning with SoHVAC
1 single software to program & commission all your
automation system
Logic Controllers Modicon M168 & remote displays, FB,
AFB & application machine programs, I/O, VSD,
communication networks
Reduce the complexity of your program design and

implementation times
Application & standard function blocks, machine program
templates, Tested, Validated & Documented Architectures
Compiler & debugger, hardware configuration tool
Simplify the management of your customised solutions

Simply modify, reuse or create your own function blocks or
machine application programs
BMS open & standard : BACnet IP/WEB, BACnet MS/TP,
Modbus TCP/WEB, LONWorks, KNX
Discover our solutions in a selection of

Air conditioning applications
Solution for small and

medium Chillers
Solution for AHU (Air

Handling unit)
- Ready-to-use solution
- Ready-to-use solution
No control expertise required: parametric

controllers are logic controllers with pre loaded
application programs.
No control expertise required: parametric

controllers are logic controllers with pre loaded
application programs.
- Customised performance solution
- Customised performance solution
Maximize Chillers energy efficient controls whilst

keeping flexibility and competitiveness
Integrated AHU controls whilst optimising energy

efficiency, flexibility and Openness
Solution for Air/Water Cooled Chillers

based on parametric logic controller
Architecture
Optimized HVAC/Air Cooled Chiller
Compact / Hardwired / Parametric logic
controller / Modicon M168
Based on:
> parametric logic controller with main
embedded functions
Main embedded
control functions
Manage up to 2 scroll
compressors
Support leaving water
temperature in heating or
cooling mode
Manage fans with phase cut
module
Control condensing
pressure with linear or
stepped condensation
Use 1,2 or no circulating
pumps
Enable double setpoint
Compensate dynamic
setpoint
Manage pump down
Provide built-in scheduler
with 2 programs per day .
No control
expertise required
Easy installation
Save 50 % in
design time and
installation time
Optimised costs
9
Solution for Air/Water Cooled Chillers

based on programmable logic controller
Architecture
Optimized HVAC/Air Cooled Chiller
Compact / Hardwired / Programmable
logic controller / Modicon M168
Related Application
Functions blocks
Water
temperature
control
Superheat
Advanced control
Based on:
> generic programmable logic controller with
small & medium chillers template programs
> or Application programmable logic controller
with Application function Blocks
Floating high
pressure
Advanced control
Fans
management
Compressors
management
Floating high
pressure control
with Variable
Speed Drive
Optimized costs
Save 50 % in
design time and
installation time
Performance &
flexibility
Innovation with
advanced control
functions for more
energy efficiency
10
Solution for AHU (Air Handling unit)

based on parametric logic controller
Architecture
Optimized HVAC/Air Handling unit
Logic controller / Modicon M168
Main embedded
control functions
No expertise in
automation
Based on:
> parametric logic controller with main
embedded functions
Heating, dampers and cooling

valve control
Supply and exhaust fan
control
Discharge air temperature
control with
summer-winter compensation
Humidification and
dehumidification control
Air static pressure control
Hot water heating or electrical
heating coil control
Chiller water cooling coil or
DX cooling control
Heat recovery heat exchanger
control.
Easy
installation
Save 50 % in
design time and
installation time
Optimized
costs
11
Solution for AHU (Air Handling unit)

based on programmable logic controller
Architecture
Optimized HVAC/Air Handling unit
Logic controller / Modicon M168
Related Application
Functions blocks
Drive
communication
control
AHU
temperature
control
Modularity and
flexibility
Save 50 % in
design time and
installation time
Energy efficiency
Plant mode control
Based on:
> generic programmable logic controller with
AHU template programs
> or Application programmable logic controller
with Application function Blocks
Openness Plug &

Play connectivity to
BMS protocols
12
How can you improve your

machines performance at
full and partial loads ?
Save up to 30% on your

machine energy consumption
13
Increase performance by reducing

Using AFB* oriented Energy
Efficiency. Some examples:
Floating high
pressure
with VSD
AHU
temperature
control
Water
temperature
control
Energy saving of
up to 10%
> Excellent
association drive
/ M168 controller
to modulate the
air flow
Reduced cooling
energy costs
> economizer
control function
> summer
compensation
function
Increase
machine Energy
efficiency due to
more accurate
water
temperature
control with less
overshoot
Plant mode
control
The night purge
function cools
down the
building
during
unoccupied
periods to
reduce cooling
energy needs
Application Function Blocks*
14
Increase performance by reducing

Using Variable
Speed Drive
solutions
For fan ventilation applications, solutions
based on Altivar drives can save up to
50% in energy consumption compared to
conventional motor starter and flow
regulation installations
-30%
Improved efficiency on a
central air handling unit for
the production plant. The
solution, based on 4 90 kW
Altivar drives, provided
30% energy savings and an
investment payback of 13
months.
TEMIC semiconductors in
France
15
Innovate with advanced control

solutions for more energy efficiency
We provide innovation on machine control with our
advanced controls algorithm based on predictive
control
Predictive control algorithm
Better performance than PID regulation, more stable
Better resistance to disturbance
Results in lower machine energy consumption
A thermal modelling tool

It is necessary to model the machine for the
implementation of predictive control
Modelling based on the physical characteristics of the
refrigeration components of the machine
Generation of parameters used in application function
blocks
Energy
efficient
machines
No control
expertise
required
16
Simply design green HVAC machine

with energy efficient Advanced Controls
Using advanced
some examples:
control Application function blocks. Discover
Superheat
Advanced
control
Energy savings up to 10% by reducing
the superheat setpoint value from 8 to 5C.
Stability & robustness of the function
enables a significant improvement of the
expansion valve control:
> Elimination of overshoots to reach SH
setpoint and therefore, the risks of
compressor breakdown
> Reduce compressors mechanical stress
Floating High
pressure
Advanced control
Energy saving up to 12% by:

> Combining variable speed drive and
contactors to modulate the air flow
> The progressive and stable control of
the floating high pressure.
> Improved accuracy and eliminating
overshoots to reach the high pressure
setpoint.
17
Easily integrate your machines into your

customer building management system
Our controller offer can be easily
integrated in Building
Management System (BMS)
through an optional
communication module.
Benefits for you (OEM):
Modicon M168 Bacnet certified
B.T.L (Bacnet Testing
Laboratories)
Insurance to fit with one of the
major building network
Late configuration by inserting
the communication module at the
latest stage in manufacturing
Benefits for your customers:

A full coherent system
Reduce OPEX by more energy
saving
Easiness of alarms and trend
display
One system to learn
18
Machine performance to building

performance
We propose a complete and coherent solution from simple stand-alone
control products up to global building management systems
Green
Make the connection of renewable energy
sources easy, reliable and cost-effective
Productive
Manage processes, make all the utilities of any
infrastructure more efficient
Efficient
Measure and control energy, automate, provide
relevant diagnosis
Reliable
Prevent power outages and energy quality
variances
Safe
Transform and distribute power safety
19
How can you develop

your business?
Keeps you one step

ahead & reduce your
machine costs
20
A complete customised solution with a

turnkey control panel
Engineering
expertise to optimise
codes & standards
compliance around the
World
- 15% of panel
Business systems
designed to reduce the
total cost of Ownership
Custom engineering
to provide the optimum
solution for the OEMs
specific needs
Custom control panel

Solutions
Custom wiring
harness
Drives & motors

Custom circuit
manufacturing
boards and/or
Custom motors to 2200kW
controller
Custom drives design
including liquid cooled
cost reduction.
Global optimized panel
solution standardized
by repetitive solution.
The solution brings a
good performance level
with an high reliability of
the machine, and an
easy maintenance.
Experienced by an important
OEM supplying global solutions
for HVAC applications
21
Maximise your business performance

with our co-engineers
Design an optimized automation solution for your
machine
With support from experienced Application Design
Engineers helping you optimise machine design &
control to create more added value.
Collaboration from design to commissioning

Recruited directly from the industries they serve,
ADE*s collaborate with you from design to
programming, as well as in the commissioning of
turnkey installations.
With this approach, reduce Cost, Time to Market and
Prototype phase because of all architectures and all
AFBs are Tested, Validated & Documented by our
team in term of performances and interoperability of products.
* Application Design Engineers
Fully customized
solution making
your design unique
Designing
innovative new
machines
Improving
machine
performance
Increasing your
competitiveness
22
Services & support throughout the

complete machine life cycle
Make your HVAC & R machines
stand out right from the start
> Innovation and competitiveness
right from the start
> Speed up concept to design
> Custom control panel Solutions
(dimension)
Optimise your control

panel
> Gain in time & cost with
fully customized & turnkey
control panel
Worldwide customer
assistance & post sales
support
> Maximize machine continuity
of operation
> Optimize on-site intervention
costs
> Generate profit while keeping
end user Customer satisfied
Develop your sales

> Shorter delivery times of your machines
due to reduced development time,
> Develop new machines more quickly due
to our HVAC machine control solutions
> Sell your machines all over the world, our
equipment is compliant with all
international standards.
OEM specific
services and
support at every
step of your
machine life cycle
Improve your end

user customer
satisfaction by
maximising his
investment
23
Make the
most of
your energy
24
Programmable Logic Controllers overview
Programmable
Logic controllers
Without display
With display
Number of inputs/outputs
Without BMS
expansion
23
Commissioning
Controllers programming with SOHVAC software
Controllers programming with SOHVAC software

Configuration from integrated graphic display
7
5 (0 - 5 V ratio, 0 - 10 V, 0 - 20 mA, 4 - 20 mA
7
5 (0 - 5 V ratio, 0 - 10 V, 0 - 20 mA, 4 - 20 mA
NTC, Pt1000, PTC)
NTC, Pt1000, PTC)
Analogue
8
2 (0 - 10 V, 0 - 20 mA, 4 - 20 mA)
8
2 (0 - 10 V, 0 - 20 mA, 4 - 20 mA)
Dedicated
Embedded
Slave Modbus serial link via a direct connection to embedded RJ45 port
Slave/Master Modbus serial link on embedded RJ45 port
Optional
Integrated
24 V AC/DC
No
Yes (optional)
Number
of
inputs
Discrete
Number
of
outputs
Discrete
Communication
Analogue
Supply voltage
Display
Remote
With BMS expansion
BACnet MS/TP or BACnet IP with

external communication modules
(integrated in controller)
No
Yes (optional)
Without BMS expansion
24 V AC/DC
Yes
Yes (optional)
With BMS expansion
BACnet MS/TP or BACnet IP with external

communication modules (integrated in
controller)
Yes
Yes (optional)
25
Common options & accessories
Options & accessories

I/O expansions
17 I/O
Communication
options
BACnet MS/TP
BACnet IP
Remote graphic
display
with 6 buttons
touch screen with
6 buttons
Application-specific
I/O expansion
modules
Single Fan driver
Electronic expansion
valve driver
Programming cable
Connect the
controller to SoHVAC
for application
programming
Temperature &
pressure sensors
Schneider Electric or
partner offers
26

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HVAC & R machine control

Your customers want HVAC & R

Schneider Electric - HVAC & R machine control solutions 11/2010

What can we do for you?

market by using ready-to-use

the global cost of your

Stay one step

How can you reduce

With our HVAC & R control

Simply choose your HVAC & R control

Parametric logic controller*

Quick commissioning: setting up &

For all types of HVAC & R

Speeds up design : pre

* Dedicated to chillers and AHU, others applications

> Programmable logic controllers overview

Quickly build your automation solution

Make design &

Predetermined equipment lists

Simplify HVAC&R machine programming

Reduce the complexity of your program design and

Compiler & debugger, hardware configuration tool

Simplify the management of your customised solutions

Discover our solutions in a selection of

Solution for small and

Solution for AHU (Air

No control expertise required: parametric

No control expertise required: parametric

- Customised performance solution

- Customised performance solution

Maximize Chillers energy efficient controls whilst

Integrated AHU controls whilst optimising energy

Schneider Electric - HVAC & R machine control solutions 11/2010

Solution for Air/Water Cooled Chillers

Solution for Air/Water Cooled Chillers

Solution for AHU (Air Handling unit)

Heating, dampers and cooling

Solution for AHU (Air Handling unit)

Plant mode control

Openness Plug &

How can you improve your

Save up to 30% on your

Increase performance by reducing

Efficiency. Some examples:

Schneider Electric - HVAC & R machine control solutions 11/2010

Increase performance by reducing

Schneider Electric - HVAC & R machine control solutions 11/2010

Innovate with advanced control

A thermal modelling tool

Simply design green HVAC machine

control Application function blocks. Discover

Energy saving up to 12% by:

Easily integrate your machines into your

Benefits for your customers:

Machine performance to building

Schneider Electric - HVAC & R machine control solutions 11/2010

How can you develop

Keeps you one step

A complete customised solution with a

Custom control panel

Drives & motors

Schneider Electric - HVAC & R machine control solutions 11/2010

Maximise your business performance

Collaboration from design to commissioning