Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Mladen Tomi , Predrag ivkovi , Mia Vuki , Velimir Stefanovi , Sadoon Ayed
Abstract
The goal of this paper is to establish the optimal operating regime of the observed perforated plate air/water
heat exchanger in a wide range of parameters. The experimental investigation was carried out in a package
of three perforated plates, which were placed in the experimental chamber and heated by hot water. A fan
with variable air volume flow was connected to the experimental chamber, so the air flow rates were varied
from 100 to 300 m3/h. The thermocouples were attached to the surface of the middle perforated plate in the
package along its upwind and downwind side, as well as at the inlet and outlet of the chamber and between
perforated plates. During each experiment, the readings of thermocouples were recorded alongside with air
and water volume flow and temperatures of water at the inlet and outlet of the chamber. In order to predict
the performance of the observed perforated plate heat exchanger, analysis was performed on the basis of
the experiment results and analytical relations.
Keywords: effectiveness, matrix heat exchanger, NTU, perforated plate
1. Introduction
One of the most important properties of heat exchangers, apart of having a high effectiveness is the need to
be very compact i.e., they must accommodate a large surface to volume ratio. This helps in controlling the
heat exchanger exposure to the surroundings by reducing the exposed surface area, which also means a
smaller heat inertia. This requirement is particularly important for small refrigerators operating at liquid helium
temperature. Several types of cryogenic heat exchangers have been reviewed by Dilevskaya [1].
The need for attaining high effectiveness and high-level of compactness together in one unit led to the
invention of perforated plate heat exchanger, or matrix heat exchangers (MHE) by McMation et al. [2]. Matrix
heat exchanger consists of a package of perforated plates with a multitude of flow passages aligned in the
direction of flow allowing high heat transfer in a proper design unit. These exchangers can have up to 6000
m2/m3 surface to volume ratio much higher than for typical shell-and-tube heat exchanger [3,4]. A schematic
of a MHE has been presented on in the Figure 1.
Later designs contained several new features [4,5,6,7]. Garwins has proposed cylindrical geometry which
permitted encasement of the entire assembly in a thin walled tube to eliminate gas leakage to the
surrounding. He has also proposed usage of springs at both ends to compensate differential contraction
between the heat exchanger core and support structure during a cooling process.
MHE were generally used for production of liquid gasses, while perforated plates found an application as
absorbers on solar collectors and fins for cooling of electronic equipment [8,9]. Although MHE does not
represent a novelty, still they are not widely adopted solution. In this paper, a specific design of MHE was
tested [10,11]. In order to predict its performance, along measurements and analytical analysis were carried
out.
A package of three plates, sized 740x145 mm, 2 mm thick, with square arranged perforations with diameter
of 2 mm, was tested in the experiment. The plate have been divided into two sections: the central section
through which water flows and peripheral sect
section,
ion, through which the air flows. Sections were separated by a
gasket (Figure 2). The package was placed in the channel of the experimental chamber, at which entrance
was a thrust fan. The schematic of the installation is presented on the Figure 3.
(1)
(2)
The heat transfer rate of the MHE was calculated as the average value of water and air heat transfer rates
=
+
.
2
(3)
From the eq. (1) and (2) the error of the heat rate for the water and air side is [13]
=
+
+
+
.
(4)
+
+
+
.
(5)
=
In the eq. 4 and 5 , , , represents deviations of the fluid density, volume flow rate, heat capacity
and temperature difference between inlet and outlet respectively, for water (indexed as w) and air (indexed
as L). The error parameters were derived from the accuracy of measuring equipment and fluid properties.
Table 1 Error parameters
Unit
Dimension
-3
kgm
-1
lh
-1
Error
5
1,5 (2,5%)
-1
Jkg K
0,1 (1,1%)
-3
kgm
0,01
mh
-1
Jkg K
0,10
3 -1
-1
15 (5%)
The difference between the control and measuring thermocouple on the perforated plate was up to
0,6, which is generally caused by the paste thermal resistance, while in the case of air temperature
measurements, the difference was 0,1 .
According to the data presented in the tab. 1 the estimated error of the heat flux rate for the water side is up
to 5,6% and for the air heat flux 4,1%, which is generally acceptable.
The Number of Transfer Units - NTU method is used to calculate the rate of heat transfer in heat
exchangers. NTU is commonly defined as
=
(6)
=
.
(7)
The unit
is the smaller from the product of mass flow rate and heat capacity of water and air -
and , while the unit represents log-mean temperature difference of water and air.
The thermal effectiveness of the heat exchanger is commonly defined as
=
,
(8)
where quantity is the maximum heat that could be transferred between the fluids
=
, , .
(9)
For any heat exchanger the effectiveness is in the function of NTU and
(Figure 5)
= (
,
)
(11)
= (, ).
(12)
or
and
represents the heat capacity rate of
and
(higher from the product of mass flow rate and
heat capacity - and ,)
=
(10)
According to Venkatarathnam the equation for conventional counter flow heat exchanger could be also
applied to MHE [14]
=
1 exp (
1
)
.
1
exp (
1
)
(13)
.
(14)
The results have been presented on the Figure 6 as the product UA in the function of air flow. During
measurements, it was noted that the volume flow rate of heating fluid - water does not have significant
3
influence on the heat transfer in the range of varied parameters (0,03-0,06) m /h.
varied parameters for observed MHE was achieved in the case of lower water flow - 0,03 m /h (Figure 9).
3
m /h. Although the effectiveness of MHE is the same as in the case of shell
shell-and-tube
tube heat exchangers, their
high compactness is what makes them very suitable for the usage.
4. Conclusions
In this paper results of perforated plate heat exchanger measurements have been presented.
presented For the
analysis of results, effectivenes-NTU
NTU relationship was used. The correlation for the NTU from the
experiments was compared with the equation from the literature. On the basis of results and NTUNTU
effectiveness relation, the analysis
sis have been performed. It could be concluded that in terms of NTU and
effectiveness there is not a difference between MHE and shell and tube heat exchangers, but in terms of
compactness of heat exchanger MHE have the advantage.
adv
Acknowledgment
This paper is a part of the research done within the project III 42008 supported by Ministry of Education,
Science, and Technological Development of the Republic of Serbia.
References
[1] A. Dilevskaya, Micro Cryogenic Heat Exchangers, Mashinostrenie, Moscow, 1978
[2] H. O. McMahon et al.,, A Perforated Plate Heat Exchanger, Trans ASME
ASME, 72 (1950) 623-632
623
[3] K. Krishnakumar, G. Venkataratham
Venkataratham,, Transient Testing of Perforated Plate Matrix Heat Exchangers,
Cryogenics, 43(2) (2003) 101-109
[4] G. Venkataratham, S. Sarangi, Matrix Heat Exchangers and their Application in Cryogenic System,
Cryogenics, 30(11) (1990) 907-918
918
[5] R. L. Garwin, U.S. Pat. 3,228,460 A (1966), IBM.
[6] M. A. Tomi, Numerical
umerical study of perforated plate convective heat transfer, Thermal science
science, 18(3) (2014)
949-956
[7] R. K. Shah, D. P. Sekuli,, Fundamentals of Heat Exchanger Design, John Wiley & Sons, Inc. New
Jersey, 2003, p. 973.
[8] C. F. Kutscher, An investigation of heat transfer for air flow through low porosity perforated plates,
Thesis, University of Colorado at Boulder, 1992.
[9] R. A. Remirez, Experimental and numerical study of the thermal and hydraulical effect of EMC screen in
radiobase station, Thesis, Royal institute of technology, Stokholm, 2006.
[10] B. R. Babi, G.B. Pat. 2353783B (2001), Invention and Innovation
[11] M. Vuki, P. ivkovi, Technical report 612-22-144/12, University of Ni - Faculty of Mechanical
Engineering, 2012.
[12] J. G. Paeng, H. K. Kim, Y. H. Yoon, Experimental measurement and numerical computation of the air
side convective heat transfer coefficients in plate fin-tube heat exchangers, Journal of Mechanical
Science and Technology, 23,(2009) 536-543
th
[13] . P. Holman, Experimental methods for engineering - 8 edition, McGraw-Hill, New York, 2012.
[14] G.Venkatarathnam, Effectiveness-NTU relationship in perforated plate matrix heat exchangers,
Cryogenics, 36 (1996) 235-241
Mladen Tomi , Predrag ivkovi , Mia Vuki , Velimir Stefanovi , Sadoon Ayed
Saetak
Cilj ovog rada je da se utvrdi optimalni radni reim posmatranog razmenjivaa toplote vazduh/voda u opsegu
variranih parametara. Eksperimentalno istraivanje je sprovedeno nad paketom od tri perforirane ploe,
grejanih toplom vodom i smetenih u kanalu eksperimentalne komore. Ventilator sa podesivim protokom
vazduha je povezan sa eksperimentalnom komorom, pri emu je protoka vazduha je variran u opsegu od
3
100 do 300 m /h. Termoparovi su bili postavljeni po povrini srednje ploe u paketu du njene uzvodne i
nizvodne strane, kao i na ulazu i izlazu iz komore i izmeu perforiranih ploa. Tokom svakog eksperimenta
beleena su njihova oitavanja, kao i protoci i temperature vazduha i vode na ulazu i izlazu iz komore. Na
osnovu rezultata merenja performansi posmatranog razmenjivaa i analitikih izraza, izvrena je analiza
rezultata.
Kljune rei: efikasnost, razmenjivai toplote, NTU, perforirane ploe