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Installation Instructions
Dacia Logan / Dacia Sandero
Special
Gasoline
from Model Year 2006
Left-hand drive vehicle
WARNING!
Hazard warning:
Incorrect installation or repair of Webasto heating systems may cause a fire or result in the
emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as
a result.
Specialist company training, technical documentation, specialized tools and equipment are
required to install and repair Webasto heating and cooling systems.
NEVER attempt to install or repair Webasto heating or cooling systems if you have not successfully completed the company training and thereby acquired the required technical skills,
or if you do not have access to the required technical documentation, tools and equipment
needed to carry out correct installation and repairs.
ALWAYS follow all Webasto installation and repair instructions and observe all warnings.
Webasto does not accept any liability for defects and damage that are attributable to installation by untrained staff.
Ident. No.:1312496B_EN
Webasto AG
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Validity
Manufacturer
Dacia
Dacia
Model
Logan
Sandero
Type
SD
SD
EG-BE No./ABE
e2 * 2001/116 * 0314
e2 * 2001/116 * 0314
Engine type
K7J
K7M
K4M
Engine model
Gasoline
Gasoline
Gasoline
Output in kW
55
64
77
Displacement in cm
1390
1598
1598
Vehicle and engine types, equipment variants and national specifications not listed in these installation
instructions have not been tested. However, installation according to these installation instructions may
be possible.
The installation location of a digital timer and summer/winter switch should be confirmed with the end
customer before installation.
1312496B_EN
Description
Order No.:
Renault-specific heater unit delivery scope
See Renault price list
Installation kit for special Dacia Logan / Dacia Sandero Gas- 1312497B
oline
Heater Unit
Thermo Top E
Thermo Top C
Thermo Top P
The selection of the heater unit is based on the passenger compartment size of the vehicle and the
level of comfort required by the customer!
Foreword
These installation instructions apply to Dacia Logan / Dacia Sandero Gasoline vehicles - for validity,
see page 2 - from model year 2006 and later, assuming technical modifications to the vehicle do not
affect installation, any liability claims excluded. Depending on the vehicle version and equipment, modifications may be necessary during installation with respect to these installation instructions.
However, the stipulations in the "installation instructions" and "operating and maintenance instructions"
for the Thermo Top C/P/E must always be observed.
The corresponding rules of technology and any information from the vehicle manufacturer should be
observed during the installation work.
General Instructions
Installation should be carried out according to the general, standard rules of technology. Unless specified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring harnesses
using cable ties.
Sharp edges should be fitted with edge protectors (split-open plastic hose).
Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No.
111329).
Special Tools
- Torque wrench for 2.0 - 10 Nm
- Hose clamping pliers
- Metric thread-setter kit
1312496B_EN
Mechanical system
Electrical system
Coolant
Fuel
Exhaust gas
Combustion air
Special features are highlighted using the following symbols:
Specific risk of injury or fatal accidents.
Remove page 29 "Operating Instructions for End Customer" and add to the vehicle operating instructions.
1 Heater unit
Installation location
1
1312496B_EN
Digital timer
1 Digital timer
1 Summer/winter switch
1312496B_EN
Digital timer
1 Digital timer
1 Summer/winter switch
1312496B_EN
Webasto
Dacia
30
15
Wiring diagram
F3
HG
F39
X1
ge
4
rt 4
GM
sw 4
ge
4
86
87
85
30
87a
B1
GS
K3
WG
31
Webasto components
Vehicle components
HG
Heater unit TT-C/E
GM
Fan motor
6-pin heater unit connector GS
Fan switch
X1
F3
25 A fuse
WG
Resistor group
K3
Fan relay
B1
Connector B Pin 1
F39
Fuse 30A
2
3
Legend
Connecting fan-motor
5
1312496B_EN
10
1 Telestart bracket
2 Telestart
3 Original vehicle bolt
Installing
receiver
11
1 Antenna
Installing
antenna
12
1312496B_EN
Note:
The horns need not be converted on the
Dacia Sandero!
Removing
horns
4 Discard plug
5 Unclip connector
13
4
1
Installing
horns
14
Installing
horns
15
1312496B_EN
10
Laying on
bracket
130
16
Copying
hole pattern
17
Installing
rivet nut
18
1
1
Installing
bracket
1
1312496B_EN
19
11
Installing
heater unit
20
1 Ejot screw [2x]
Installing
heater unit
1312496B_EN
21
12
Coolant
routing diagram
1312496B_EN
= 20-27 mm dia.
13
Cutting
coolant
hoses to
length
X
1
1
1 Angle bracket
2 M6x20 bolt, flanged nut
3 Loosely install 48 mm dia. rubber-coated
p-clamp
Preparing
hose
bracket
22
Installing
hose
bracket
23
1312496B_EN
14
2 Cutting point
Cutting
point
24
Connecting heater
unit
25
26
1 Hose on engine outlet turned
Connecting engine
outlet
b
1312496B_EN
27
15
28
1312496B_EN
16
Coolant
routing diagram
1312496B_EN
= 20-27 mm dia.
17
Discard section X
Cutting
coolant
hoses to
length
1
1
1 Angle bracket
2 M6x20 bolt, flanged nut
3 Loosely install 48 mm dia. rubber-coated
p-clamp
Preparing
hose
bracket
29
Installing
hose
bracket
30
1312496B_EN
18
Cutting
point
31
Connecting hose A
on engine
outlet
32
Connection to
heater unit
33
1
1312496B_EN
34
19
Connection to
hose A
35
1312496B_EN
36
20
Fastening
muffler
1312496B_EN
37
21
Connection to
heater unit
38
Install fuel line with wiring harness of metering pump in corrugated tube 1, route to underbody and over cross member 2 to right-hand
side of vehicle.
Installing
lines
39
2
1
Routing on
underbody
40
1312496B_EN
22
Installing
metering
pump
41
2
1
1 Metering pump
2 Silent block, flanged nut [2x]
3 Rubber-coated pipe clamp
Installing
metering
pump
3
1
42
1 Fuel line
2 Wiring harness of metering pump, connector mounted
3 Hose section, 10 mm dia. clamp [2x]
Connecting to metering
pump
43
Removing
fuel
3
1312496B_EN
44
23
Installing
fuel standpipe
45
1
2
3
4
Connecting fuel
line
46
1312496B_EN
Connecting to metering
pump
47
24
Exhaust gas
1 Exhaust pipe
a = 400
2 Exhaust end section
b = 230
Discard section X
Preparing
exhaust
pipe
X
1 Angle bracket
2 M6x20 bolt, large diameter washer, original
vehicle hole, flanged nut
Installing
muffler
48
1 Muffler
2 M6x20 bolt, flanged nut
Installing
muffler
2
1
49
1 Exhaust pipe
2 Red (rt) rubber isolator
3 Hose clamp [2x]
Installing
exhaust
pipe
50
1312496B_EN
25
1
Installing
end section
51
1 Trim piece
2 42 mm dia. hole
Drilling
trim
52
Mounting
rubber isolator
1312496B_EN
53
26
1312496B_EN
Printed in Germany
01/2009
Printing: Steffen
100 mm
Scale 1:1
Compare the size of the printed version with dimension
lines.
Permitted tolerance a maximum of 2%.
Set the printer settings to no margin or minimize margins and 100% of the normal size.
100 mm
0
1312496B_EN
28
If the summer/winter switch option has been installed, this must be switched in accordance with the
time of year. The heater unit will then only switch on the vehicle fan to ventilate the vehicle interior in
the position Winter
heat and in the position Summer .
Before parking the vehicle, make the following settings:
Dacia Logan
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Dacia Sandero
1312496B_EN
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