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Guide
Design and assembly
according to IEC 61439 / EN 61439
ENYSTAR Distribution Boards up to 250 A and
Mi Power Distribution Boards up to 630 A
Download at www.hensel-electric.de/61439
GUIDE
Design and assembly
in accordance with
IEC 61439 / EN 61439
ENYSTAR Distribution Boards up to 250 A and
Mi Power Distribution Boards up to 630 A
Basics
IEC 61439 / EN 61439
Mi Power Distribution
Boards
4-6
7
8
9
10
11
12
13
14
15
16-17
18
19
20-21
22
23
24
25
26
27
28-29
30-31
Step 4
Manufacturer's marking
32
Step 5
Declaration of EC conformity (check lists for the manufcturer of an assembly)
33
Documentation
34
w
www.hensel-electric.de/61439
Step 1
Collecting all the project data
Step 2
Assembly design and design verification
Step 3
Assembly / manufacture of the distribution board
Step 4
Manufacturer's marking
Step 5
Declaration of CE conformity (check lists)
HENSEL, as the system manufacturer, supports panel builders with this guide
to design and assemble safe low-voltage switchgear assemblies according to
IEC 61439 / EN 61439.
EU only
IEC/TR 61439-0
Planning guide for low-voltage switchgear assemblies
Construction
Constr
Con
struct
uction
ion si
site
te dis
distri
distributors
tribut
butors
ors
IEC/TS 61439-7
Cable
Cab
le Dis
Distri
Distribution
tribut
bution
ion Ca
Cabin
Cabinets
binets
ets
Busbar
Bus
bar di
distr
distributors
stribu
ibutor
tors
s
Distribut
Distributor
Distri
butor
or for ca
campi
camping,
mping,
ng, ma
marke
market
rkett
places, marinas and charging
stations for electric vehicles
Panel builder
Panel builder
Panel builder
System manufacturer, e.g. HENSEL
Responsible for:
Responsible for:
the
the
the
the
the
the
EU only
the
the
PORTAL|61439
All about design and assembly
according to IEC 61439 / EN 61439
With this portal, HENSEL supports you to implement the requirements of IEC 61439 / EN 61439 from the first step - collecting
all project data - via the design of standard-complying HENSEL
distribution board systems, up to the provision of the necessary
design verification and routine test verification.
Here you will find:
Checklists and forms
Technical data
ALL ABOUT
IEC 61439 /
EN 61439!
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14
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39
9
7
7
Step 1:
- Installation site
- Special requirements for
use in commercial and
industrial applications
BLACK BOX
ENYSTAR
Combinable enclosure
system, insulationenclosed, totally
insulated, IP 66,
for the assembly of
distribution boards
up to 250 A intended to
be operated by ordinary
persons (DBO) according
to IEC/EN61439-3
Mi Distributor
Combinable enclosure
system, insulationenclosed, totally
insulated, IP 65,
for the assembly of
power switchgear and
controlgear assemblies
(PSC) to 630 A
in accordance with
IEC/EN61439-2
1.3
Connection to the public
power supply system
1.4
Electrical circuits and consumers
Step 1:
w
www.hensel-electric.de/61439
Checklist to design switchgear assemblies
in accordance with IEC 61439 / EN 61439
Request/Offer
Client:
Date: _______________
Project:
Name:
Address:
Phone:
E-Mail:
in production area
- outdoors:
protected outdoors
unprotected outdoors
Depth: __________
wall-mounted oor-standing
Assembly type:
Degree of protection: IP 44 IP 54 IP 55
2. Operation
Installation
IP 65
IP _______________
by unskilled persons
Doors/lids:
Impedance uk (%): 4
Rated voltage
N
I
II
Protection class:
Incoming device:
6
__________
PE PEN
__________________________
Connection incoming:
from top
from bottom
from left
copper
aluminum
with terminal
conductor
single conductor
from right
_______________
Connection outgoing:
from top
from bottom
from left
from right
_______________
Equipped with:
Quantity
Comments
Consumer
Consumer
Consumer
Consumer
Consumer
Gustav Hensel GmbH & Co. KG Industrial Electrical Power Distribution Systems D 57368 Lennestadt Germany www.hensel-electric.de/61439
Step 1:
in production area
Outdoors:
protected outdoors
unprotected outdoors
Height: __________
Depth: __________
wall-mounted oor-standing
Type of business
Take into account special requirements for use in commercial and industrial applications, such as strong
mechanical and chemical stress on assembly material.
Room / ambient
temperature(C) according
toIEC 61439 / EN 61439
Installation indoors
Installation outdoors
- Protected outdoors
- Unprotected outdoors
Direct sunlight
The material has been tested for UV resistance.
UV-resistant according to IEC 61439-1 / EN 61439-1 paragraph 10.2.4.
If necessary, protect with additional measures against direct sunlight, for example with canopy
Temperature and humidity
Higher ambient temperatures, possibly due to direct sunlight have to be considered in the planning
stage.
IP degree of protection for protected or unprotected outdoor installation
Where appropriate, consider measures against occasional condensation forming as a result of
temperature variations, such as venting, heating, air-conditioning (also with unprotected installation).
Type of installation
Available sizes
Step 1:
2. Operation
Doors/lids:
Operation by
by unskilled person
IP XXB
Devices which must be operated by a qualied electrician only,
shall be installed behind separate doors or lids which can be
opened with a tool only.
Tool-operated areas for feeding-in, back-up fuse and outgoing
terminals.
Here, merely a qualied electrician must have access!
Electro-technical unskilled
person
Selection of equipment for
unskilled persons!
Only installation devices such as
series built-in equipment, fuses
up to 63A, circuit-breakers and
IT components permitted.
Devices operated
Doors / covers
Step 1:
Impedance uk (%): 4
_______________
PE PEN
from left
from right
_______________
in VAC a.c., Hz
Grid system
Rated current
Short-circuit resistance
Overvoltage
12
Page 22
Page 20-21
Step 1:
from bottom
from left
from right
_______________
Quan-
tity
Comments
Consumer
Consumer
Consumer
Consumer
Consumer
Incoming cable
connection
Equipping
Type of protective device
Current
Power
Type (ohmic, inductive or capacitive
load) cos
Page 23
Page 24
Page 25
Page 26
13
Step 2:
Request/Offer
Client:
05.03.2015
Date: _______________
Project:
Name:
Address:
Phone:
E-Mail:
info@ brands-metalworkingshop.de
X in production area
- outdoors:
protected outdoors
unprotected outdoors
1500
1400
Width: __________
Height: __________
500
Depth: __________
X wall-mounted oor-standing
Assembly type:
Degree of protection: IP 44 IP 54
X IP 55
2. Operation
IP 65
IP _______________
by unskilled persons
X
Doors/lids:
Impedance uk (%): 4
230/400
_______________
50 Hz
X V a.c. V d.c. _____
Rated voltage
N
X
I
II
X
Protection class:
6
__________
400
Rated current (A): _______
PE
PEN
X
Circuit
breaker
__
________________________
Incoming device:
Connection incoming:
from top
X from bottom
from left
X copper
aluminum
X with terminal
conductor
single conductor
from right
_______________
4x150/70
cross section (mm): _______________
X from bottom
from left
from right
_______________
Equipped with:
Quantity
Comments
Consumer
MCCB
200 A
Machine I
Consumer
MCCB
128 A
Machine II
Consumer
MCCB
128 A
Internal fuse
Consumer
RCBO
63 A
Consumer
14
MCB
12 A
Gustav Hensel GmbH & Co. KG Industrial Electrical Power Distribution Systems D 57368 Lennestadt Germany www.hensel-electric.de/61439
D
Download
editable checklist:
www.hensel-electric.de/61439
w
14
I>
-Q3
160A
I>
-Q4
100A
I>
-F5
63/0,03A
-F5.1
B16A
-F6
B16A
-F7
B16A
-K6
Controller
-K7 heating
L,N,PE
A2
L,N,PE
12x
L,N,PE
L,N,PE
L1-L3,N,PE
L1-L3,N,PE
L1-L3,N,PE
A1
-F5.12
B16A
Ne
eue
Te
echn
ec
nologien
n
Mi Distribution Board
HRC fuse boxes with fuse switch disconnectors
with fuse switch disconnectors in accordance with IEC 60 947-3
Mi Distribution Board
HRC fuse boxes with fuse switch disconnectors
with fuse switch disconnectors in accordance with IEC 60 947-3
Mi 6266
3
2 Wall 2
3
300
170
300
DK
Cable
Mi
Mi 6267
3
2 Wall 2
3
Rated voltage
Rated current of a circuit
Number of circuits
Rated short-time withstand
current
330
Un = 690 V a.c.
Inc = 128 A
2
ICW = 21 kA / 1 s
with fuse links utilisation
category gG/gL
5
L1-L3, N, PE: 10 mm
60 mm
terminal 6.0 Nm
600
300
170
Un = 690 V a.c.
Inc = 128 A
2
ICW = 15 kA / 1 s
with fuse links utilisation
category gG/gL
5
L1-L3: 10 mm
N, PE: 5 mm
60 mm
terminal 6.0 Nm
Mi 6427
5
2 Wall 3
5
300
Terminals
Rated voltage
Rated current of a circuit
Number of circuits
Rated short-time withstand
current
Busbar system - polarity
Busbar thickness
Centreline spacing of busbars
Tightening torque for terminal
170
N
PE
Terminals
Terminals
Un = 690 V a.c.
Inc = 128 A
2
ICW = 15 kA / 1 s
with fuse links utilisation
category gG/gL
5
L1-L3, N: 10 mm
PE: 5 mm
60 mm
terminal 6.0 Nm
5
2 Wall 3
5
Terminals
Rated voltage
Rated current of a circuit
Number of circuits
Rated short-time withstand
current
Mi 6426
Neue
Technologie
ie
en
n
-Q2
250A
D
DK
I>
Mi
-Q1
400A
Selection of
products for
the electrical
functions.
300
600
170
N
300
PE
Un = 690 V a.c.
Inc = 128 A
2
ICW = 15 kA / 1 s
with fuse links utilisation
category gG/gL
5
L1-L3, N: 10 mm
PE: 5 mm
60 mm
terminal 6.0 Nm
331
15
Step 2:
rated current
rated current
Mi Distribution Board
HRC fuse boxes with fuse switch disconnectors
mounting plate
or on
disconnect
with fuse switch disconnectors in accordance
IEC 60
947-3
Fuse switchwith
NH 2
NH 00C
Mi 6266
Mi 5...
NH 1
NH 2
Mi 5...
NH 3
Mi 5...
Mi 5...
300
170
300
Mi
FP 5211, FP 5213
Mi 7454, FP 5312
Un = 690 V a.c.Mi 7455,
Inc = 128 A Mi 7445, Mi 7846
2
Mi 7665, Mi 7865, Mi 7866
NH 2
5
2 Wall 3
5
ICW = 15 kA / 1 s
with fuse links utilisation
category gG/gL
5
L1-L3: 10 mm
N, PE: 5 mm
60 mm
terminal 6.0 Nm
125 A
4,6 W
160 A
160 A
160 A
NH 2
DII
DII
D02
D02
5,9 W
5,9 W
5,9 W
250 A
8,6 W
400 A
15,0 W
25 A
0,4
MiWDistribution
25 A
W
0,4
Technical
63 A
W
3,3
Power
Boards
Details
Dissipation of Empty Boxes
3,3 W
63 A
2,0 W
Temperature rise63(-)
boards
A with Mi-Distribution
by power dissipation of electrical
devices
2,0 W
63 A
2,0 W
63 A
63 A
External enclosures
Rated
current of
busbars
Size
5
2
3,5 W
Power
dissipation
of busbars at
rated current
3
5
250 A
600
170
N
42,7 W/m
400 A
63,8 W/m
630 A
102,3 W/m
300
300
170
18,6 W
NH 1
D02
Terminals
300
7,3 W
400 A
NH 00
D02
7,3 W
18,6 W
NH 00
DIII
4,6 W
400 A
NH 00
DIII
4,6 W
250 A
NH 00C
6
FP 3226, FP 3426
8 24, Mi 8125,
M 8124,
Mi 6642, Mi
Mi 6436, Mi 6465, Mi 6632,
Mi 6226, Mi 6265, Mi 6426,
Mi 8835
Mi 8824, Mi 8825, Mi 8834,
Mi 6644
170
for incoming cables: 25-70 mm, Cu, round conductors
Mi 6437, Mi6006466, Mi 6634,
N
Mi 6227, Mi 6266, Mi 6427,
Connection of wiring strip Mi VS 100/160/250/400
Mi 6467, Mi 6636, Mi 6646
Mi 6267, Mi 6428, Mi 6438,
Terminals for outgoing cables: 4-35 mm, Cu, round
Mi 6228,
conductors
per PE and N terminal: 2 x 4-35 mm, Cu, round Mi
conductors
PE
6478, Mi 6479
N conductor with the same current carrying capacity as the phase
Mi 6476, Mi 6477
conductors
Rated voltage
Rated current of a circuit
Number of circuits
Rated short-time withstand
current
Busbar system - polarity
Busbar thickness
Centreline spacing of busbars
Central enclosures
Tightening torque for terminal
PE
terminal 6.0 Nm
701
Un = 690 V a.c.
Inc = 128 A
2
ICW = 15 kA / 1 s
with fuse links utilisation
category gG/gL
5
Note!
L1-L3, N: 10 mm
The maximally permissible operating temperature inside the enclosures (Jimax) is determined by:
PE: 5 mm
1st Maximally permissible ambient temperature of the installed electrical devices (please consider data of the equipment manufacturers)
Terminals for incoming cables: 25-70 mm, Cu, round
conductors
60 mm
2nd Category temperature of the internal wiring and the inserted cables
terminal 6.0 Nm
Connection of wiring strip Mi VS 100/160/250/400
Mi 6427
3rd Temperatur resistance of the enclosure materials and the cable entries etc.
Terminals
LES
Un = 690 V a.c.
Inc = 128 A
2
ICW = 21 kA / 1 s
700
with fuse links utilisation
category gG/gL
5
L1-L3, N, PE: 10 mm
60 mm
terminal 6.0 Nm
7,3 W
2 x fuse switch disconnector
160 A,
HRC 00, 3-pole
Rated current of busbars 250 A
NH 2
Mi 6427
3
2 Wall 2
3
Mi 7836
Terminals
Rated voltage
Rated current of a circuit
Number of circuits
Rated short-time withstand
current
ar
ar
bar
b
sba
busbar
n bus
on
o
orr o
to
ctor
cto
c
ec
ne
conn
sc
sconne
Fuse switch disconnect
4
Mi 7434
4,7 W
Mi 6426250 A
Mi 7432
5
FP 5325
Mi 6477
ICW = 15 kA / 1 s
Changeover switch
with fuse links utilisation
category gG/gLMi 7481
5
Mi 7882
L1-L3, N: 10 mm
PE: 5 mm Circuit-breaker
60 mm
Mi 7431
terminal 6.0 Nm FP 5216
Mi 6267
Mi 6476
2,6 W
NH 1
4,6 W
Mi
4,7
160 A
250 A
NH 1
Cable
Mi
Mi
250 A
160 A
NH 00
LES
Mi Distribution Board
HRC fuse boxes with
fuse switch disconnectors
1,7 W
Mi 6475
125 A
with fuse
switch disconnectors
in accordance with IEC 60 947-3
W
160 A
NH 00
connections from
the top, changeable
to bottom connections
Mi Distribution
Boards
busbar
Screw-type fuses on
7
427
3427
with cover
Mi 3423, Mi 34
Technical Details
Mi 3426, Mi 3226, Mi 3221,
Lid fasteners for tool operation
Mi 3225, Mi 3220, Mi 3425,
Power Dissipation of Empty
Boxes
Mi 3428
Mi 3227, Mi 3222, Mi 3424,
Rated voltage
Un = 690 V a.c.
Mi 3264, Mi 3261, Mi 3464
3263, Mi 3260, Mi 3463,
Mi A
- Temperature
rise
( ) with
Mi-Distribution boards
Rated
current
of a circuit
Inc = 128
3465
Mi
3262,
by powerNumber
dissipation
of electrical devices
of circuits
2 Mi 3265, Mi
Rated voltage
Rated current of a circuit
Number of circuits
Rated short-time withstand
current
7,0 W
Terminals
Terminals
Lid
4,4 W
400 A
Mi
NH 00
3
2 Wall 2
3
4,2 W
250 A
160 A
NH 00
300
Neue
Technologien
NH 1
160 A
Neue
u
Technologi
T
o ien
plate
Power
dissipation
of the installation device
per pole at
Rated
current of
installation
device
Size of fuse
link
Power
dissipation
of the installation device
per pole at
DK
Rated
current of
installation
device
Mi
Neue
Technologien
Size of
fuse link
Installation devices
mounted in products
Installation devices
mounted in products
Neue
Technologien
Techical Data
Mounting Plate
Installation Device on
Power Dissipation
Techical Data
on Mounting Plate
Installation Devices
Power Dissipation
N
e.g. 55 C
imax
25 C
- = -Lmax - -U = 55 C - 25 C = 30 K
Enclosure size 3 (540 x 270 x 163 mm)
Inc
5
Number of
5
circuits
5 ICW
336
Technical Data
PV = 53 W
PV = 45 W
PV = 48 W
Extermal enclosure:
Un = 690 V a.c.
128
2Example:
8 A Computation of tthe operating temperature inside the enclosure (- )
Inncc = 12
25 C
Ambient temperature of the enclosure(s)
(- ):
nc
2Rated power dissipation of the
30 W
he installed electrical equipment (P ):
up s
inside the enclosures
ur in accordance with diagram over:
kkA
A/1
ICW = 15 Heating
Enclosure size 3 (540 x 270 x 163 mm) single enclosure:
'- = 17 K; - = with fus
se linkss utilis
sation
n
fuse
utilisation
Enclosure size 3 (540 x 270
'- = 20 K; - = 0 x 163 mm) central enclosure:
cate
category
egoryEnclosure
g
gG/gL
G/g
gsize
L 3 (540 x 270
'- = 19 K; - = 70 x 163 mm) external enclosure:
5
L1-L3, N: 10 mm
PE: 5 mm
60 mm
terminal 6.0 Nm
i
+ - = 25 C + 17 K = 42 C
+ - = 25 C + 20 K = 45 C
+ - = 25 C + 19 K = 44 C
337
Rated
current of a circuit,
of circuits and
Rated short-time withstand current.
Number
Dimensional
Types
From now on, all values are taken into account in the products
needed by the electrician for the rating of a switchgear assembly
according to IEC 61439 / EN 61439:
331
Types
330
T chnical Data
Tec
HENSEL website
te with the package of
services for electricians:
ctricians:
Everything for planning
anning according to
IEC 61439 / EN 61439 ONLINE for download!
HENSEL
WEBSITE
www.hensel-electric.de
Main
Catalogue
HENSEL
website
ENYGUIDE
Calculation tool
power dissipation
Step 2:
VERIFICATION
provided by HENSEL
Standards section
10.2
- Resistance to corrosion
10.2.2
10.2.3
10.2.3.1
10.2.3.2
10.2.4
- Lifting
10.2.5
- Mechanical impact
10.2.6
- Marking
10.2.7
10.3
18
Technische Information
Konformittserklrung
Mi-Verteiler
Technische Information
Konformittserklrung
ENYSTAR
Erklrung
Erklrung
der EG-Konformitt
Declaration of EC-Conformity
der EG-Konformitt
Declaration of EC-Conformity
Typ / Type:
Mi-Verteiler
Mi-Distributor
Typ / type: Mi ....
Typ / Type:
ENYSTAR
Typ / type: FP ....
Hersteller:
Manufacturer.
Hersteller:
Manufacturer
Beschreibung:
Description:
Beschreibung:
Description:
Niederspannungs-Schaltgertekombination PSC
Low-voltage switchgear and controlgear assemblies PSC
auf das sich diese Erklrung bezieht, stimmt mit folgenden Normen oder normativen Dokumenten berein:
to which this declaration relates is in conformity with the following standard(s) or normative document(s):
auf das sich diese Erklrung bezieht, stimmt mit folgenden Normen oder normativen Dokumenten berein:
to which this declaration relates is in conformity with the following standard(s) or normative document(s):
Norm / Standard:
Norm / Standard:
DIN EN 61439-3
IEC 61439-3
EN 61439-3
This Declaration of Conformity is suitable to the European Standard EN 17050-1 General requirements for suppliers declaration of conformity. The company Gustav Hensel GmbH & Co. KG is member of ALPHA at VDE. The declaration is world-wide valid as the manufacturers
declaration of compliance with the requirements of the a.m. national and international standards.
Jahr der Anbringung der
CE-Kennzeichnung:
2013
Year of affixing CE-Marking
31.03.2015
DIN EN 61439-2
IEC 61439-2
EN 61439-2
Niederspannungs-Richtlinie 2006/95/EG
Low voltage directive 2006/95/EC
Diese Konformittserklrung entspricht der Europischen Norm EN 17050-1 Allgemeine Anforderungen fr Konformittserklrungen von
Anbietern. Das Unternehmen Gustav Hensel GmbH & Co. KG ist Mitglied von ALPHA im VDE. Diese Erklrung gilt weltweit als Erklrung
des Herstellers zur bereinstimmung mit den oben genannten internationalen und nationalen Normen.
Ausstellungsdatum:
Date of issue:
Nr./No. K 2010b
Das Produkt,
The product
Das Produkt,
The product
O. Gutzeit
- Technische Geschftsleitung - Technical Managing Director -
O. Gutzeit
- Technische Geschftsleitung - Technical Managing Director -
2012
31.03.2015
H
HENSEL
declarations of conformity for download:
www.hensel-electric.de/61439
w
Standards section
10.4
by routine testing
10.5
by routine testing
10.5.2
10.6
by routine testing
10.7
by routine testing
10.8
by routine testing
Dielectric properties
- Power-frequency withstand voltage
- Impulse withstand voltage
10.9
10.9.2
10.9.3
by routine testing
10.10
by calculating
during design process
10.11
by calculating
during design process
10.12
by calculating
during design process
Mechanical operation
10.13
by routine testing
Sheet 1
Testing performed:
Type of
No. test- Content of routine test
ing*
IEC 61439
Section
11.2
O.K.
S/P
11.3
O.K.
S/P
11.4
O.K.
11.5
O.K.
S/P
11.6
O.K.
11.7
O.K.
Mechanical operation
(actuating elements, lockings)
11.8
O.K.
Dielectric properties
11.9
Wiring, operational
performance and function
Test engineer
V a.c.
Insulation resistance
/V
11.10
S - Visual inspection
P - Testing with mechanical or electrical test equipment
Installer: .............................................................................
W. Hess
Date: .................................................................................
09.07.2013
R
Routine
test report for download as editable checklist:
www.hensel-electric.de/61439
w
19
Step 2:
Example:
IK"
Transformer
UN = 400 VAC
Step 1:
Determining the transformer power and
determining the value IK"
The IK" can be determined by reading table 1.
Transformer
Sr = 250 kVA
UN = 400 VAC
IN = 360A
see table 1
IK" = 9.025kA
see table 1
Table 1:
Excerpt from HENSEL main catalogue
Rated
power of
the transformer
Sr
in kVA
144
3.610
2.406
160
230
5.776
3.850
250
360
9.025
6.015
315
455
11.375
7.583
400
578
14.450
9.630
100
20
Installation device
in HENSEL distribution boards
Short-circuit
withstand capacity
ICW =15kA / 1s
ICU = 50kA
ICC = 50kA
400A
250A
Icp ICW
Icp ICW
M
MDB
SDB
Step 2:
Step 3:
ICW or ICU
ICU = 50kA *
Icw = 15kA / 1s *
Ics = Icu = 8 kA / 690 V a.c.
Ics = Icu = 36 kA / 415 V a.c.*
Busbars 400A
MCCB 250A
MDB
*see table 2
ICW
ICU = 50kA *
Icw = 15kA / 1s *
Ics = Icu = 8 kA / 690 V a.c.
Ics = Icu = 36 kA / 415 V a.c.*
Busbar 250A
MCCB 160A
SDB
*see table 2
Step 2:
Example
Determination of the rated current of the switchgear assembly InA:
Rated current of MCCB
= 400A
thereof 80%: (400A x 0.8)
= 320A
Rated current of the switchgear assembly:
InA = 320A
InA
Transformer ratings
Rated voltage UN
230/400 V
Short-circuit
voltage UK
400/690 V
4%
6%
4%
6%
Rated power SN
Rated
current IN
Rated current IN
(kVA)
(A)
(A)
(A)
(A)
(A)
72
1805
42
1042
100
144
3610
2406
84
2084
1392
160
230
5776
3850
133
3325
2230
200
280
7220
4860
168
4168
2784
250
360
9025
6015
210
5220
3560
315
455
11375
7583
263
6650
4380
400
578
14450
9630
336
8336
5568
500
722
18050
12030
420
10440
7120
630
910
22750
15166
526
13300
8760
(A)
50
IN =
SN
3xUN
IK =
IN
UK(%)
100
Step 2:
Example:
MCCB
23
Step 2:
Inc x
InA
ENYSTAR distribution
board
IEC 61439-3 / EN 61439-3
2-3
0.9
0.8
4-5
0.8
0.7
6-9
0.7
0.6
10 or more
0.6
0.5
24
Example
Operating current: 180 A
Example
Number outgoing circuits: 3
Assumed load factor: 0.9
Inc = 200A
200A x 0.9 = 180A
Step 2:
After entering the data for installed device, busbar system and
used enclosures, the calculation tool automatically determines the
installed and dissipated power and, where appropriate, the RDF.
The result is the difference of installed and dissipated power
dissipation. It can be positive or negative.
With a positive difference, the permissible temperature rise of
the assembly is veried.
In case of a negative difference, there is a risk of overheating.
This can be prevented by selecting larger or additional enclosures
and thus the dissipated power dissipation is increased.
A further possibility is the reduction of the installed power
dissipation.
Since the number of installed device cannot be reduced,
a computational reduction of the power dissipation can be
performed by applying the rated diversity factor (RDF).
Online
via internet
O
www.hensel-electric.de/61439
w
25
Step 2:
With
Formula 1:
Formula 2:
RDF = IB
Inc
RDF =
"The rated diversity factor is the per unit value of the rated current, assigned
by the assembly manufacturer, to which outgoing circuits of an assembly can
With
RDF =
RDF = 180A
200A
= 0.9
RDF = 0.9
O
Online
via internet
www.hensel-electric.de/61439
w
The ONLINE calculation tool
from HENSEL provides the
design verication of permissible
temperature rise in a safe, fast
and easy way. The tool automatically calculates the installed and
dissipated power dissipation and,
where appropriate, the RDF.
The tool provides the design
verication of permissible
temperature rise according to
IEC 61439-1 / EN 61439-1
Section 10.10 as a PDF le.
26
Example:
Result from the calculation table is 0.9.
RDF = 0.9
Step 2:
1. Type / temperature
(Installation and ambient
conditions)
2. Installed power
dissipation of the
installed equipment
(Connection to the public
power supply system)
3. Installed power
dissipation of the busbars
(circuits and consumers)
4. Dissipated power
dissipation of the
enclosures
-Q1
400A
6. Determination of RDF:
The calculation tool
determines the RDF.
Guide 61439
Step 3:
Assembly instruction
ENYSTAR
System design
Positioning of enclosures
Assembly of enclosures
according to layout
186
Extension frame
for extending installation depths
by 50 mm with hand operation
50
ENYSTAR
Assembly
Enclosure depth
with hand operation
213
236
Operation
Clear separation of the
operation areas for unskilled
persons and access/operation areas for skilled persons
(electricians).
Locking
Hand
Download at www.hensel-electric.de/61439
Standard
ENYSTAR
Assembly
Closing Plates, Flanges, Cable Insert
Closing walls via closing
plates
Insert closing plates into
openings of outer walls of the
distribution board and x them
with enclosure connectors.
ENYSTAR
Assembly
Cable inserts, Box Fin
ENYSTAR
Wiring
Terminals
ENYSTAR
Wiring
Direct connection of
conductors to busbars
Capacity of terminals for direct
busbar connection see Hensel
Catalogue.
ENYSTAR
Accessories
Width
Terminals for direct busbar connections for cables and laminated wiring strip
Hint: For observance of insulation resistance clearances of 10 mm are necessary between different potentials
and of 15 mm between conductive metal parts.
Type
Cable crosssection
Type of
conductor
11 mm
Wiring strip
Tightening
torque
Cu
Cu
6 Nm
Right:
First bend forward wiring
strip by 180 and then
90 to the side.
PE
N
L1
L2
L3
PE
N
L1
L2
L3
PE
N
L1
L2
L3
4 Nm
PE
N
L1
L2
L3
PE
N
L1
L2
L3
PE
N
L1
L2
L3
... x 5 mm
... x 5 mm
PE
N
L1
L2
L3
PE
N
L1
L2
L3
34 mm
100 A: Mi VS 100
160 A: Mi VS 160
PE
N
L1
L2
L3
PE
N
L1
L2
L3
21 mm
1,5-16 mm2
4-35 mm2
PE
N
L1
L2
L3
1
2
3
For busbars
16 mm
KS 16 F
KS 35 F
34 mm
KS 70 F
10-70 mm2
Cu
100 A: Mi VS 100
160 A: Mi VS 160
... x 5 mm
10 Nm
KS 150 F
35-150 mm2
Cu/Alu*
250 A: Mi VS 250
12 x 5 mm /
12 x 10 mm
12 Nm
KS 240/12
35-240 mm2
Cu/Alu*
12 x 5 mm /
12 x 10 mm
40 Nm
or connection module
AM RK 150 to busbar.
AM RK 150
forms
s
ti nal short
ation
rna
In
Intern
International
(rig
r (rigid)
L1-L3, N:
35-150 mm Cu
PE: 10-70 mm Cu
250 A: Mi VS 250
160 A: Mi VS 160
12 x 5 mm
PE
N
L1
L2
L3
PE
N
L1
L2
L3
144 mm
-L3, N
E
of types of conductors
s (stranded)
sector-type
conductors
sol (solid)
sector-type
conductors
round
conductors
SE (sector,r
solid)
RM (round
stranded)
round
conductors
12.0 Nm
L1-L3, N
10.0 Nm PE
RE (round
single)
Wiring Strip
Strip at the connection point by
a suitable length.
PE
N
L1
L2
L3
f (exible)
exible
conductors
SM (sector,
stranded)
Wiring strip
* Prior to connection, aluminium conductors must be prepared according to the appropriate technical recommendations, see technical information Aluminium conductors.
xx-xx
Cable glands
Insert cable gland into the
appropriate knockout and
fasten with lock nut.
Box n
provides an easier wiring
across two boxes.
Wiring strip
Mi VS ...
Connection of wiring strip
Mi VS ... with terminal for
direct busbar connection
KS ...
12
13
A
Assembly
instruction ENYSTAR for download:
www.hensel-electric.de/61439
w
Mi SA 1210
Connection of cables to
devices with at contact
M 10 with terminal for direct
connection DA 185
28
Wiring
26
27
Assembly instruction
Assembly
lid hinges, wall openings,
assembly of enclosures,
anges, cable entry, cable
insertion, extension frame,
box n
Mounting
wall mounting, oor-standing,
measures against condensation
forming, canopy
Device installation
mounting plate, DIN rails, PE
and N terminals, protection
against access to hazardous
parts/covers
Wiring
busbar systems, connecting
terminals, wiring, bending
wiring strips, feed-in terminals,
FIXCONNECT plug-in
terminals, connection of
aluminum conductors
Mi Distribution Boards
Wiring
Terminals
Mi-Verteiler
Zubehr
Mi-Verteiler
Zubehr
DK
Mi-Sicherungsgehuse Diazed/Neozed
Mi-NH-Sicherungsgehuse, Sicherungs
elemente und Sicherungslasttrennschalter
Hinweis: Zur Einhaltung der Isolationsfestigkeit sind zwischen unterschiedlichen Potentialen 10 mm und zu inaktiven, leitfhigen
Metallteilen 15 mm Luftstrecke einzuhalten.
NH00
fr Sammelschienen
Anzugsdrehmoment
Breite
... x 5 mm
4 Nm
11 mm
1,5-16 mm2
Cu
... x 10 mm
4 Nm
4-35 mm2
Cu
100 A: Mi VS 100
160 A: Mi VS 160
... x 5 mm
6 Nm
Leiterquerschnitt
Leiterart
1,5-16 mm2
Cu
NH00
250 A
400 A
N: 12x10
L1-L3: 20x10
PE: 12x5
1)
1)
100 A: Mi VS 100
160 A: Mi VS 160
... x 10 mm
6 Nm
16 mm
1)
100 A: Mi VS 100
160 A: Mi VS 160
... x 5 mm
10 Nm
21 mm
1)
L1
L2
L3
NH00
10-70 mm2
Cu
100 A: Mi VS 100
160 A: Mi VS 160
... x 10 mm
10 Nm
21 mm
25-120 mm2
Cu
250 A: Mi VS 250
400 A: Mi VS 400
... x 5 mm
20 Nm
25 mm
1)
L1
L2
L3
NH00
1)
NH00
PE
1)
N
L1
L2
L3
N
L1
L2
L3
PE
NH00
NH00
PE
N
L1
L2
L3
N
L1
L2
L3
PE
NH00
1)
NH00
NH00
25-120 mm2
Cu
250 A: Mi VS 250
400 A: Mi VS 400
... x 10 mm
20 Nm
25 mm
12 x 5 mm /
12 x 10 mm
40 Nm
34 mm
1)
NH00
L1
L2
L3
N
L1
L2
L3
PE
PE
NH00
N
L1
L2
L3
PE
PE
NH00
Right:
Covering of cable entry with
cable entry cover
KS 150
35-150 mm
KS 185
95-185 mm2
630 A: Mi VS 630
12 x 5 mm /
12 x 10 mm
20 Nm
34 mm
Cu/Alu*
Cu
20 x 10 mm /
25 x 10 mm /
30 x 10 mm
30 Nm
38 mm
20 x 10 mm /
25 x 10 mm /
30 x 10 mm
30 Nm
38 mm
20 x 10 mm /
25 x 10 mm /
30 x 10 mm
30 Nm
38 mm
KS 240 V
630 A: Mi VS 630
N
L1
L2
L3
PE
1)
NH00
N
L1
L2
L3
PE
KS 300
120-300 mm2
Cu/Alu*
* Aluminiumleiter mssen vor dem Anschlieen entsprechend den einschlgigen technischen Empfehlungen vorbereitet
werden, siehe technische Information Aluminiumleiter.
runde Leiter
sektorfrmige Leiter
s (stranded) = mehrdrhtig
runde Leiter
sektorfrmige Leiter
L1
L2
L3
630 A
N: 12x10
L1-L3: 20x10
PE: 12x5
N: 25x10
L1-L3: 30x10
PE: 12x10
PE
N
L1
L2
L3
N
L1
L2
L3
N
L1
L2
L3
PE
PE
N
L1
L2
L3
f (exible) = exibel
mit gasdicht verpresster
Aderendhlse
L1
L2
L3
N
L1
L2
L3
PE
PE
N
L1
L2
L3
N
L1
L2
L3
PE
N
L1
L2
L3
PE
PE
N
L1
L2
L3
PE
PE
PE
PE
L1
L2
L3
N
L1
L2
L3
L1
L2
L3
N
L1
L2
L3
L1
L2
L3
N
L1
L2
L3
346
N
L1
L2
L3
PE
PE
NH00
1)
L1
L2
L3
N
L1
L2
L3
1)
L1
L2
L3
PE
NH00
PE
PE
KS 120 Z
N
L1
L2
L3
PE
N
L1
L2
L3
NH00
L1
L2
L3
400 A
PE
NH00
PE
NH00
N: 12x5
L1-L3: 12x10
PE: 12x5
N
N
L1
L2
L3
NH00
250 A
PE
NH00
1)
L1
L2
L3
PE
1)
630 A
N: 25x10
L1-L3: 30x10
PE: 12x10
NH00
L1
L2
L3
PE
1)
1)
1)
400 A
N: 12x10
L1-L3: 20x10
PE: 12x5
N
PE
1)
PE
KS 70 Z
250 A
N: 12x5
L1-L3: 12x10
PE: 12x5
N
L1
L2
L3
PE
N
L1
L2
L3
L1
L2
L3
N
PE
Cu
Cu
N: 25x10
L1-L3: 30x10
PE: 12x10
PE
PE
1)
4-35 mm2
10-70 mm2
KS 120 F
630 A
N: 12x5
L1-L3: 12x10
PE: 12x5
11 mm
16 mm
KS 35 Z
KS 70 F
KS 240/12
Mi-Sammelschienengehuse
NH00
NH00
Verdrahtungsband
KS 16 Z
KS 35 F
Typ
KS 16 F
KV
Cable entry
Close knockouts/openings
for the cable entry according to the specied degree of
protection.
DK
Direct connection of
conductors to busbars
KV
Connections of cables
Connect cables strain-relieved
and pressure-relieved.
Mi
Mi Distribution Boards
Assembly
Flanges, Cable Entry
Mi Distribution Boards
Assembly
Wall Opening, Assembly of enclosures
Assembly of Mi distribution
boards according to assembly draft
Mi
Download at www.hensel-electric.de/61439
347
Flanges
Attach anges by means of
4 wedge links and 1 clamp
to the box wall.
Wiring
Assignment of terminals for
direct busbar connection to
cross sections and enclosures
with electrical functions.
For the assembly of the enclosures, the appropriate openings of the wedge joints are
knocked out as well.
Assembly of boxes
Cable entry
Wiring strip
Mi VS ...
Connection of wiring strip
Mi VS ... with terminal for
direct busbar connection
KS ...
Cable glands
Insert cable gland into the
appropriate knockout and
fasten with lock nut.
Connection of cables to
devices with at contact
M 10 with terminal for direct
connection DA 240.
11
10
21
29
Step 3:
Verications
which the PANEL BUILDER is required to perform himself
Standards section
10.4
by routine testing
10.5
by routine testing
10.5.2
10.6
by routine testing
10.7
by routine testing
10.8
by routine testing
Dielectric properties
- Power-frequency withstand voltage
- Impulse withstand voltage
10.9
10.9.2
10.9.3
by routine testing
10.10
by calculating
during design process
10.11
by calculating
during design process
10.12
by calculating
during design process
Mechanical operation
10.13
by routine testing
Sheet 1
The panel builder must enclose the report for the routine verication
(routine test report) (Sheet 1) with the documentation of his selfassembled distribution board.
Project: .....................................................................................
Workshop: ...................................................................
Testing performed:
Type of
No. test- Content of routine test
ing*
IEC 61439
Section
11.2
S/P
11.3
S/P
11.4
11.5
S/P
11.6
11.7
Mechanical operation
(actuating elements, lockings)
11.8
Dielectric properties
11.9
Wiring, operational
performance and function
Test engineer
V a.c.
Insulation resistance
/V
11.10
S - Visual inspection
P - Testing with mechanical or electrical test equipment
Installer: .............................................................................
Date: .................................................................................
Date: .......................................................................
30
R
Routine
test report for download as editable checklist:
www.hensel-electric.de/61439
w
The manufacturer must specify measures that must be implemented to maintain the designated degree of protection.
Check that seals and covers have been installed according to the
manufacturer's instructions.
8. Dielectric properties
31
Step 4:
Marking
The company / panel builder that is responsible for the ready-foruse switchgear assembly is considered the manufacturer
(IEC 61439-1 / EN 61439-1).
Upon completion and assessment of the switchgear assembly
by means of a routine verication, a manufacturer's label must be
afxed.
It must be legible when the system is connected.
Manufacturer's marking
Example
Installation note:
System manufacturer
Complete
label.
Affix
98 01 994
Manufacturer:
M
f
Elektro Meister
Musterstrae 123
58764 Musterhausen
20130815
IEC 61439 DIN EN 61439 -
Date
01/15
32
Step 5:
Declaration of EC conformity
EU only
Sheet 2
Company:
Declaration of Conformity
Declaration of EC conformity
Sheet 3
Stamp
Stamp
Order:
Project:
Type:
1. Technical documentation
Scope of Low Voltage Directive LVD 2014/35 EU
to which this declaration releates is in conformity with and is manufactured according to the following
standard(s).
(Important Contents: Name and address of the original manufacturer and type designation, applicable
The designated product corresponds to the requirements of the following European directives:
Scope of Electromagnetic Compatibility (EMC) Directive 2004/108/EC
Supplementing the technical documentation by the manufacturer documents for all electronic equipment
and devices that include electronic (Assembly and Installation Instructions).
Declaration of conformity of the equipment manufacturer, that conrms the compliance of the product with
the requirements of the EMC Directive. A note in the accompanying documents must be kept equal and
accordingly.
(Afxing of CE marking*):
(Date)
*) Afx visibly in combination with the manufacturers marking on the low-voltage assembly or distribution board,
With this declaration of conformity the manufacturer ensures conformity with the mentioned directives and standards.
(place/date of issue)
CE marking
The laws for the safety of electrical equipment stipulate that
a conformity assessment procedure has to be performed for
assemblies as well. It is to prove that the assembly complies with
the applicable regulations and conforms to the respectively valid
safety standards.
This declaration of conformity complies with DIN EN 17050-1 "General Criteria for Suppliers Declaration of Conformity".
Afx CE marking
Manufacturer:
Elektro Meister
Musterstrae 123
58764 Musterhausen
Order
20130815
IEC 61439 DIN EN 61439 -
Date
01/15
w
www.hensel-electric.de/61439
33
Step 5:
Documentation
Documentation of an assembly
Verication required
See also
Wiring diagram/circuit diagram using the determined values InA, InC, RDF, and Icw
Page 27
Page 27
Page 18
Page 30
Page 33
Page 33
3~400/230V - 25
HSS-L1
L1
HSS-L2
L2
HSS-L3
L3
N
2.8/ L1
2.8/ L2
2.8/ L3
2.8/ N
2
-F5.12
B16A
2
-F5.11
B16A
2
-F5.10
B16A
2
-F5.9
B16A
-F5.8
B16A
-F5.7
B16A
2.8/ 1L1
2.8/ 1L2
2.8/ 1L3
2.8
2.8// 1N
Declaration of EC conformity
Sheet 3
PE
2.8
2.8// PE
-X10 7
2,5mm
NT PE
NT PE
NT PE
10 NT PE
11 NT PE
12 NT PE
Stamp
Electro-Strom
Musterstrae 123
Electro STROM
58765 Musterhausen
Bezeichnung
I nc :
RDF :
Datum
Bearb.
Gepr.
nderung
Datum
Name
Stand
Steckdosen
-X10 Reserve
7 NT PE
Steckdosen
S
Reserve
12,8 A
0,6
12,8
A
1
0,6
0
12,8 A
0,6
2,5mm
Kunde Name 1
07.02.2014
Kunde Name 2
K.Schuppert
Kunde Strasse
Sachbearbeiter
Kunde Wohnort
Wohno
11.02.2014 Urspr.
12,8 A
0,6
Steckdosen
I nc :
RDF :
Ers. f.
Datum
12,8Ers.Ad.
0,6
Bearb.
07.02.2014
K.Schuppert
Gepr.
Sachbearbeiter
Stand
11.02.2014
S
1
0
Reserve
Reserve
12,8 A
0,6
12,8 A
0,6
= N01
Endkunde Name 1
Endkunde Name 2
Endkunde Strasse
Endkunde Wohnort
Verteilerbezeichnung
+ F01
Schaltplan
Projekt-Nr.
Datenaufnahme Be
to which this declaration releates is in conformity with and is manufactured according to the following
standard(s).
Kunde Name
Kunde Name 2
Kunde Strasse
Kunde Wohno
Urspr.
Elektro-Strom
08.01.2015
(Afxing of CE marking*):
(Date)
*) Afx visibly in combination with the manufacturers marking on the low-voltage assembly or distribution board,
if necessary, readable after opening the door.
Musterhausen, 08.01.2015
Electro-Strom
With this declaration of conformity the manufacturer ensures conformity with the mentioned directives and standards.
This declaration of conformity complies with DIN EN 17050-1 "General Criteria for Suppliers Declaration of Conformity".
Technische Information
Konformittserklrung
Mi-Verteiler
Erklrung
der EG-Konformitt
Declaration of EC-Conformity
Nr./No. K 2010b
Das Produkt,
The product
Typ / Type:
Mi-Verteiler
Mi-Distributor
Typ / type: Mi ....
Hersteller:
Manufacturer
Beschreibung:
Description:
Niederspannungs-Schaltgertekombination PSC
Low-voltage switchgear and controlgear assemblies PSC
Norm / Standard:
DIN EN 61439-2
IEC 61439-2
EN 61439-2
EU only
Stamp
Order:
Electro STROM
Project:
Type:
6359
1. Technical documentation
X
Scope of Low Voltage Directive LVD 2014/35 EU
27 01 045
Project: .....................................................................................
Workshop: ...................................................................
Supplementing the technical documentation by the manufacturer documents for all electronic equipment
X
Type of
No. test- Content of routine test
ing*
IEC 61439
Section
11.2
O.K.
S/P
11.3
O.K.
S/P
11.4
O.K.
11.5
O.K.
S/P
11.6
O.K.
11.7
O.K.
Mechanical operation
(actuating elements, lockings)
11.8
O.K.
Dielectric properties
11.9
Wiring, operational
performance and function
W. Hess
Date: .................................................................................
Musterhausen, 08.01.2015
(place/date of issue)
Electro-Strom
(name and signature or equivalent marking of authorized person)
V a.c.
Insulation resistance
/V
11.10
S - Visual inspection
Installer: .............................................................................
the requirements of the EMC Directive. A note in the accompanying documents must be kept equal and
accordingly.
Test engineer
09.07.2013
34
Declaration of conformity of the equipment manufacturer, that conrms the compliance of the product with
Testing performed:
O. Gutzeit
- Technische Geschftsleitung - Technical Managing Director -
(Important Contents: Name and address of the original manufacturer and type designation, applicable
standard. Description of the product)
Sheet 1
2012
31.03.2015
Sheet 2
auf das sich diese Erklrung bezieht, stimmt mit folgenden Normen oder normativen Dokumenten berein:
to which this declaration relates is in conformity with the following standard(s) or normative document(s):
EU only
EU only
35
Altenhundem
Gustav-HENSEL-Strae 6
D-57368 Lennestadt
Germany
P.O. Box 1461
D-57344 Lennestadt, Germany
Phone: +49 (0)27 23/6 09-0
Fax:
+49 (0)27 23/6 00 52
E-Mail: info@hensel-electric.de
www.hensel-electric.de
98 17 1000 06.15/1/11
made in GERMANY
since 1931