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BAB I
PENDAHULUAN
I.1
UMUM
CHAPTER I
PREFACE
I.1
DATA LAUNCHING
SPAN A1-A2 :
GENERAL
Launching Girder is an alternative method
for placing girder on the bridge that
located and having difficult condition that
makes it impossible using ordinary heavy
lifting equipment such as mobile crane.
This method is very suitable for Special
condition such as bridge crossing river,
sea, valley or ordinary bridge with heavy
traffic underneath.
For the launching girder works, we need
enough area and good planning to do the
erection steel of launching girder and
casting yard for the concreting girder
works.
The sequence of work is really important
to ensure that the work is performed
smoothly.
This Method Statement describes the
sequence of work including the
requirement of supporting equipment.
I.2.
LAUNCHING DATA
SPAN A1-A2 :
As/Mt-LgMesuji/Agt-09
Page 1
I.3
I.4
1.
I.5
I.3
EQUIPMENT TO BE USED
I.4.
IMPORTANT
LAUNCHING
PROJECT
1.
I.5
FLOWCHART OF WORKS
As/Mt-LgMesuji/Agt-09
NOTE
WORK FOR
FOR
THIS
Page 2
BAB II
PEKERJAAN ERECTION STEEL
LAUNCHING GIRDER
II.1
Tower Leg
CHAPTER II
ERECTION STEEL OF LAUNCHING
GIRDER WORKS
II.1
4 MG &
Tower Leg
Tower Leg is used as main support of Main
Girder and each tower leg shall be placed in
accordance with Plan Drawing.
If the Tower Leg directly on
concrete surface (usually on the top
of pierhead), then the installation is
using insert plate on concrte pad
weld to tower leg also starter bar
weld to tower leg. If the tower leg
is on the existing ground (behind
area of abutment) then we have to
make
reinforced
concrete
foundation first at planned height.
If the width of abutment or pier is
smaller than the width of the gantry,
then we have to add the size of the
abutment or pier by :
Additional width of reinforced
concrete abutment/pier during the
construction of abutment and pier.
II.2
As/Mt-LgMesuji/Agt-09
Page 4
II.2.2.
II.2.2.
II.2.3.
II.2.3
II.2.4.
Demikian
juga
dalam
urutan
pelaksanaan pada sisi II di sebelah sisi
I (9.5 meter dari posisi I) dimana
sistem maupun metode pelaksanaannya
tetap sama dengan yang pertama.
Pada pekerjaan penyambungan dengan
baut dan splice plate digunakan kunci
impact electric ( impact wrench ).
Kunci ini mampu mengencangkan baut
sesuai dengan kebutuhan .
Untuk lebih amannya sambungan ini
pada saat pelaksanaan diawasi
Supervisor dan Safety Officer dan
dibuatkan Check List Pengencangan
Baut (Check List for Bolt Tightening
Tension)
yang
diinspeksi
dan
ditandatangani bersama.
II.2.4.
II.3.
Gantry Girder
Pemasangan
Gantry
Girder
dapat
dilaksanakan apabila pekerjaan peluncuran
truss launching girder pada posisi I dan
posisi II sudah selesai pada kedua sisinya.
Sebelum Gantry Girder dipasang dicek dulu
elevasi dan posisinya sesuai dengan
kebutuhan dan disain.
Dengan menggunakan Service Crane
Gantry Girder yang sudah disambung sesuai
lebar yang diperlukan dipasang dikedua
As/Mt-LgMesuji/Agt-09
II.3
Gantry Girder
The installation of gantry girder can be
performed if the girder launching truss is
already placed at position I and position II
completely on both sides.
Before the installation the gantry girder is
checked for elevation and position as per
requirement and design.
Using service crane the gantry girder (with
its accessories) which already connected is
installed above the girder launching truss
Page 5
( 2 units).
This Gantry girder will moved forward and
back in accordance with girder launching
requirement.
The installation Gantry Girder I and Gantry
Girder II can be performed after the
launching works at position I II is
completed with the same procedure.
II.4.
II.4.1.
Hoisting Frame
II.4.1.
Hoisting Frame
Lifting Hoist
Lifting Hoist berfungsi untuk mengangkat
maupun menurunkan girder yang diangkat
dengan menggunakan Chain Block ataupun
Hydraulic Jack.
Lifting Hoist ini mempunyai mata yang
terbuat dari plat tebal 19 mm sebagai
tempat
pin
untuk
menyangkutkan
rantai/sling maupun strand yang akan
dihubungkan ke lifting hook yang terdapat
pada girder.
As/Mt-LgMesuji/Agt-09
Lifting Hoist
Lifting Hoist is used to lift or lower the
girder which lifted using chain block or
Hydraulic Jack.
This Lifting Hoist has a part which made of
19 mm thick steel plate which is used as a
pin to lift the chain/sling or strand which
shall be connected to the lifting hook
available on the girder
Page 6
BAB III
PEKERJAAN PELUNCURAN CONCRETE
GIRDER
III.1
Area
CHAPTER III
SLIDING CONCRETE GIRDER WORKS
III.1.
III.3.
III.2.
III.3.
As/Mt-LgMesuji/Agt-09
Yard
Preparation
of
Casting
Connecting Beam Area
Page 7
Tenaga Listrik
III.5.
Listrik
sangat
diperlukan
dalam
pelaksanaan pekerjaan ini dan total
kebutuhan listrik sekitar 160 KW sehingga
diperkirakan untuk cadangan lainnya
disediakan GenSet sekitar 175 200 KVA.
Tenaga listrik yang sudah disediakan pada
panel utama akan didistribusikan ke panel
pembantu yang
ditempatkan masingmasing sebagai berikut :
Electric Power
Electricity is very important for this type of
work. With the total power of 160 KW
gives a total requirement of Genset Power
approx. 175 200 KVA.
Electric Power which already provided in
the main panel shall be distributed to the
supporting panel as follows:
III.5.1.
III.5.1.
III.5.2.
III.5.2.
As/Mt-LgMesuji/Agt-09
Page 8
III.6.
III.6.
Pelaksanaan
pembongkaran
alat-alat
launching girder merupakan kebalikan dari
erection dimana material maupun alat
paling atas yang ditempatkan di atas gantry
girder terlebih dahulu diturunkan satu
persatu dibantu oleh service crane.
III.7
III.7.2.
As/Mt-LgMesuji/Agt-09
Girder
Launching
Safety Precautions
Safety during erection, launching activity
and dismantling is highly important to be
noticed.
Therefore, necessary Personal Protective
Equipment (PPE) shall be provided all in
accordance with the risk of the work and
site condition.
Type of PPE in relation to the work
condition are as follows:
of
Dismantling
Equipment
III.7.2.
Hand gloves
Welding protector
For activity perform on the Gantry, shall be
prepared platform to prevent that the
hydraulic pump seat is more secured/safe
and railing also prepared for activities of
manpower on the platform.
Page 9
III.7.3.
III.7.3.
III.7.4.
III.7.4.
As/Mt-LgMesuji/Agt-09
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