PROCESSDESIGNCALCULATIONSFOR1.

0MLDCAPACITYSEWAGEPUMPINGSTATION(SPS)

DESIGNPARAMETERS:
AverageFlow(Qav)

1.00 MLD

41.7 m3/hr

0.012 m3/sec

PeakFlow(Qpk)

3.00 MLD

125 m3/hr

0.035 m3/sec

PeakFlowFactor=(Qpk/Qav)

3.00

INLETCHAMBER:
UnittobedesignedforPeakFlow

3.00 MLD

125.0 m3/hr

0.035 m3/sec

andtobecheckedforAverageFlow

1.00 MLD

41.7 m3/hr

0.012 m3/sec

CapacityofStillingChamber

Volumerequired

=
=

0.035 x30
1.04 m3

ProvidingSWD

0.60 m

LengthProvided

1.60 m

WidthProvided

1.20 m

ProvidingFreeboard

0.50 m

VolumeProvided

1.15 m3
OK
1600 Long

600 SWD

ProvideStillingChamberof

30 seconpeakflow

1200 wide

COARSESCREENCHANNELS:
No.ofunitstobeprovided

2 Nos.

(1MechanicalW+1MechanicalS)

UnittobedesignedforPk.Flow

3.00 MLD

125.0 m3/hr

0.035 m3/sec

andtobecheckedforAvg.Flow

1.00 MLD

41.6667 m3/hr

0.012 m3/sec

MechanicalScreenChannel

PROCESSDESIGNCALCULATIONSFOR1.0MLDCAPACITYSEWAGEPUMPINGSTATION(SPS)
ATPALI,RAJASTHAN

Astherewillbeonestream,
DesignFlowatPeakCondn

0.035
1

3
m /sec

0.035 m3/sec

DesignFlowatAvg.Condn

0.012
1

m /sec

0.012 m3/sec

0.035 m2

0.02315 m2

0.042 m2

VelocitythruScreenChannelfor:
Qpk =
Qavg =

1.0 m/s
0.5 m/s

Areaofscreenchannelreqd.forQpk

0.035
1

m /sec
m/s

Areaofscreenchannelreqd.forQavg

0.012
0.5

m /sec
m/s

Considering50mmopeningand10mmthicknessofbars,
Grossarearequired

0.035 x60
50

Assumingwidthofchannelas

600 mm

Widthofsideframeoneachside

0 mm

Totalwidthofchannel

600 mm

Liquiddepthinscreen

69 mm

Heightofdeadplate

500 mm

Totaldepthofscreen

600 mm

Angleofinclinationwithhorizontol

45 Deg

ProvidelengthofScreenChamberas

6.00 m

Providefreeboardas

300 mm

Say

100 mm

Say

600 mm

onupstreamside

PROCESSDESIGNCALCULATIONSFOR1.0MLDCAPACITYSEWAGEPUMPINGSTATION(SPS)
ATPALI,RAJASTHAN

ProvideScreenChannelof

600 wide

600 SWD

CheckforHeadlossinscreen
Headlossthruscreenundercleanconditions
HL=0.0729(V12V22)
Netareaavailablethruscreen

Velocitythruscreenatpeakflow(V1)

0.6 x0.1x50
x60
2

= 0.050

= 0.035
0.050

m/s

0.694 m/s

0.035
0.6 x0.6

0.096 m/s

0.034 m

Velocitythruscreenatpeakflow(V1)

1.389 m/s

Approachvelocityatpeakflow(V2)

0.035
0.60 x0.6

0.096 m/s

0.140 m

Approachvelocityatpeakflow(V2)

Headloss(HL)

34.48 mm

140 mm

Headlossthruscreenunderhalfclogged
conditions
HL=0.0729(V12V22)

Headloss(HL)

COLLECTINGTANK

6000 Long

PROCESSDESIGNCALCULATIONSFOR1.0MLDCAPACITYSEWAGEPUMPINGSTATION(SPS)
ATPALI,RAJASTHAN

UnittobedesignedforPeakFlow

CapacityofCollectingTank

Volumerequired

=
=

0.035 x20
41.67 m3

ProvidingSWD

2.00 m

Diameterrequired

5.15 m

DiameterProvided

5.20 m

VolumeProvided

42.47 m3
OK

ProvideCollectingTankofsize

3.00 MLD

125.0 m3/hr

20 minutesonpeakflow

5200 dia

x 60

2000 SWD

PumpingMachineryinCollectingTank
Typeofpumps

= Nonclogsewagesubmersible

TotalFlow

125 m3/hr

Diaofpumpingmain(aspertender)

250 mm

LengthofpipefromSPStomanhole

500 m

FrictionalLosses

2.0 m

StaticHead

9.0 m

OtherMiscellaneousLosses@20%

2.2 m

Terminalheadrequired

1.0 m

TotalHeadrequired

14.2 m

Numberofpumps,fordischarge0.86MLD

Say

0.035 m3/sec

16 m

2 Dischargeperpump=

9.95 LPS

0.035 m3/sec

PROCESSDESIGNCALCULATIONSFOR1.0MLDCAPACITYSEWAGEPUMPINGSTATION(SPS)
ATPALI,RAJASTHAN

HPrequiredbyPump

= 9.95x16/0.7/75
=
3.03 HP
Say

Numberofpumps,fordischarge0.43MLD

HPrequiredbyPump

= 4.98x/0.7/75
=
1.52 HP

3.3 HP

2 Dischargeperpump=

Say

1.7 HP

4.98 LPS

PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN

DESIGNPARAMETERS:
AverageFlow(Qav)
=
15.00 MLD
=
625.0 m3/hr =
0.174 m3/sec
PeakFlowFactor=(Qpk/Qav)

2.25

PeakFlow(Qpk)

33.75 MLD

BiologicalOxygenDemand(BOD5)

300 mg/l

ChemicalOxygenDemand(COD)

650 mg/l

TotalSuspendedSolids(TSS)

600 mg/l

FecalColiform

= 1x104

TotalKjeldahlNitrogen(TKNasN)

55 mg/l

TotalPhosphorous(TP)

6 mg/l

1406.25 m3/hr

0.391 m3/sec

QUALITYOFINLETWASTE:

MPN/100ml

OUTLETSTANDARDSREQD.:
BiologicalOxygenDemand(BOD5)

= <10

mg/l

ChemicalOxygenDemand(COD)

= <100

mg/l

TotalSuspendedSolids(TSS)

= <10

mg/l

FecalColiform

= <230

MPN/100ml

TotalNitrogen(asN)

= <10

mg/l

TotalPhosphorous(TP)

= <1

mg/l

INLETCHAMBER:
UnittobedesignedforPeakFlow

33.75 MLD

1406.3 m3/hr

0.391 m3/sec

andtobecheckedforAverageFlow

15.00 MLD

625.0 m3/hr

0.174 m3/sec

CapacityofStillingChamber

Volumerequired

=
=

30 seconpeakflow
0.391 x30
11.72 m3

PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN

ProvidingSWD
=
1.00 m
LengthProvided

4.00 m

WidthProvided

3.00 m

ProvidingFreeboard

0.50 m

VolumeProvided

12.00 m3
OK

ProvideStillingChamberof

3000 wide

4000 Long

1000 SWD

COARSESCREENCHANNELS:
No.ofunitstobeprovided

2 Nos.

(1mechanicalW+1MechnaicalS)

UnittobedesignedforPk.Flow

33.75 MLD

1406.3 m3/hr

0.391 m3/sec

andtobecheckedforAvg.Flow

15.00 MLD

625 m3/hr

0.174 m3/sec

MechnicalScreenChannel

Astherewillbeonestream,
DesignFlowatPeakCondn

0.391
1

m3/sec

0.391 m3/sec

DesignFlowatAvg.Condn

0.174
1

m3/sec

0.174 m3/sec

VelocitythruScreenChannelfor:
Qpk =
Qavg =

1.0 m/s
0.5 m/s

Areaofscreenchannelreqd.forQpk

0.391
1

m3/sec
m/s

0.391 m2

Areaofscreenchannelreqd.forQavg

0.174
0.5

m3/sec
m/s

0.34722 m2

0.469 m2

Considering50mmopeningand10mmthicknessofbars,
Grossarearequired

0.391 x60
50

Assumingwidthofchannelas

1000 mm

PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN

Widthofsideframeoneachside

0 mm

Totalwidthofchannel

1000 mm

Liquiddepthinscreen

469 mm

Heightofdeadplate

500 mm

Totaldepthofscreen

970 mm

Angleofinclinationwithhorizontol

45 Deg

ProvidelengthofScreenChamberas

7.00 m

Providefreeboardas

500 mm

ProvideScreenChannelof

Say

470 mm

Say

1000 mm

onupstreamside

1000 wide

1000 SWD

61.39 mm

CheckforHeadlossinscreen
Headlossthruscreenundercleanconditions
HL=0.0729(V12V22)
Netareaavailablethruscreen

Velocitythruscreenatpeakflow(V1)

Approachvelocityatpeakflow(V2)

Headloss(HL)
Headlossthruscreenunderhalfclogged
conditions
HL=0.0729(V12V22)

1 x0.47x50
x60

= 0.392

m2

= 0.391
0.392

m/s

0.997 m/s

0.391
1 x1

0.391 m/s

0.061 m

7000 Long

PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN

Velocitythruscreenatpeakflow(V1)
=
1.995 m/s
Approachvelocityatpeakflow(V2)

0.391
1.00 x1

0.391 m/s

0.279 m

279 mm

UnittobedesignedforPeakFlow

33.75 MLD

1406.3 m3/hr

CapacityofCollectingTank

Volumerequired

=
=

0.391 x20
468.75 m3

ProvidingSWD

2.50 m

Diameterrequired

15.45 m

DiameterProvided

16.00 m

VolumeProvided

502.65 m3
OK

Headloss(HL)

COLLECTINGTANK

ProvideCollectingTankofsize

20 minutesonpeakflow

16000 dia

x 60

2500 SWD

PumpingMachineryinCollectingTank
Typeofpumps

= Nonclogsewagesubmersible

TotalFlow

1406.25 m3/hr

Numberofworkingpumps

Numberofstandbypumps

Dischargeperpump

703.125 m3/hr

11719 LPM

11.5 m

StaticHead

195.3 LPS

0.391 m3/sec

PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN

MiscLosses@20%
=
2.3 m
RequiredHeadofPump

13.8 m

TakeHeadofpump

15.0 m

Numberofpumps,fordischarge15MLD

BHPrequiredbyPump

= 173.61x15/0.7/75
=
49.6 BHP
Say

2 Dischargeperpump=

Numberofpumps,fordischarge7.5MLD

BHPrequiredbyPump

= 86.81x15/0.7/75
=
24.8 BHP
Say

173.61 LPS

54.6 BHP

2 Dischargeperpump=

86.81 LPS

27.3 BHP

STILLINGCHAMBER:
UnittobedesignedforPeakFlow

33.75 MLD

1406.3 m3/hr

0.391 m3/sec

andtobecheckedforAverageFlow

15.00 MLD

625.0 m3/hr

0.174 m3/sec

CapacityofStillingChamber

Volumerequired

=
=

0.391 x30
11.72 m3

ProvidingSWD

2.00 m

LengthProvided

3.00 m

WidthProvided

2.00 m

ProvidingFreeboard

0.50 m

VolumeProvided

12.00 m3
OK
3000 Long

2000 SWD

ProvideStillingChamberof

30 seconpeakflow

2000 wide

FINESCREENCHANNELS:
No.ofunitstobeprovided

2 Nos.

33.75 MLD

(1MechanicalW+1MechanicalS)

MechanicalScreenChannel
UnittobedesignedforPk.Flow

1406.3 m3/hr

0.391 m3/sec

PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN

andtobecheckedforAvg.Flow

15.00 MLD

625 m3/hr

0.174 m3/sec

7000 Long

Astherewillbeonestream,
DesignFlowatPeakCondn

0.391
1

m3/sec

0.391 m3/sec

DesignFlowatAvg.Condn

0.174
1

m3/sec

0.174 m3/sec

VelocitythruScreenChannelfor:
Qpk =
Qavg =

1.0 m/s
0.3 m/s

Areaofscreenchannelreqd.forQpk

0.391
1

m3/sec
m/s

0.391 m2

Areaofscreenchannelreqd.forQavg

0.174
0.3

m3/sec
m/s

0.5787 m2

0.868 m2

Considering6mmopeningand3mmthicknessofbars,
Grossarearequired

0.579 x9
6

Assumingwidthofchannelas

1100 mm

Widthofsideframeoneachside

150 mm

Totalwidthofchannel

1400 mm

Liquiddepthinscreen

789 mm

Heightofdeadplate

50 mm

Totaldepthofscreen

850 mm

Angleofinclinationwithhorizontol

40 Deg

ProvidelengthofScreenChamberas

7.00 m

Providefreeboardas

300 mm

ProvideScreenChannelof
CheckforHeadlossinscreen

1400 wide

800 mm

850 mm

onupstreamside
x

850 SWD

PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN

Headlossthruscreenundercleanconditions
HL=0.0729(V12V22)
Netareaavailablethruscreen

Velocitythruscreenatpeakflow(V1)

1.1 x0.8x6
x9

= 0.587

m2

= 0.391
0.587

m/s

0.666 m/s

0.391
1.4 x0.85

0.328 m/s

0.024 m

Velocitythruscreenatpeakflow(V1)

1.332 m/s

Approachvelocityatpeakflow(V2)

0.391
1.40 x0.85

0.328 m/s

0.121 m

Approachvelocityatpeakflow(V2)

Headloss(HL)

24.46 mm

121 mm

Headlossthruscreenunderhalfclogged
conditions
HL=0.0729(V12V22)

Headloss(HL)

GRITREMOVALUNIT:
No.ofunitstobeprovided

2 Nos.

UnittobedesignedforPk.Flow

33.75 MLD

SurfaceOverflowRate

(1MechanicalW+1MechanicalS)

MechanicalGritChamber
=

959 m3/day/m2

1406.3 m3/hr

0.391 m3/sec

PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN

PlanArearequired
=
35.19 m2
Lengthrequired

6m

Widthprovided

6m

AreaProvided

36 m2

HRTatpeakFlow

1 min

VolumeRequired

SWDRequired

Say
VelocitythruGritChannel

Say

6m

OK

23.44 m3
0.65111 m
0.7 m

ProvideMechanicalGritChambersof

0.09 m/sec
6000 wide

6000 Long

SBRREACTORS:
CalculationsforSBRReactorsshallbeprovidedbythetechnologyprovider.
CHLORINECONTACTTANK:
Volumeofsewagetreated

DesignretentiontimeinCCT

30 min

VolumeofChlorinationtank

625 x30
60

15.00 MLD

312.50 m3

ProvidingSWD

3.0 m

DiaProvided

11.6 m

Volumeprovided

ProvidingFreeboard

ProvideChlorineContactTankofsize
CHLORINATOR:

625.0 m3/hr

317.05 m3

OK

0.5 m
11600 dia

3000 SWD

700

SWD

PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN

Treatedsewageflowrate
=
625 m3/hr
Designchlorinedosage(forchlorinator
capacityonly)

5 ppm

Numberofchlorinators

1 nos.Working+

Chlorinedosagerate

625 x5
1 x1000

3.13 Kg/hr

Chlorinatorcapacityoffered

3.5 Kg/hr

NumberofStandbychlorinators

1 nos.

Totalnumberofchlorinators

2 nos.

Consumptionofchlorinegas

75 kg/day

No.ofChlorineTonnersprovided

1 nosstandby

2250 kg/month

3 Nos

COMMONTREATEDEFFLUENTCHAMBER:
Treatedsewageflowrate

625.0 m3/hr

Designretentiontimeineffuentchamber

30 min

Volumeoftreatedeffuentchamber

625 x30
60

ProvidingSWD

3.0 m

DiaProvided

11.6 m

Volumeprovided

ProvidingFreeboard

ProvideEffuentTreatedChamberofsize

317.05 m3

312.50 m3

OK

0.5 m
11600 dia

PumpingMachineryinEffuentChamber
Typeofpumps

= CentrifugalPump

DecantFlow

1250.0 m3/hr

3000 SWD

PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN

Numberofworkingpumps

Numberofstandbypumps

Dischargeperpump

625 m3/hr

10417 LPM

StaticHead

27.2 m

MiscLosses@20%

5.44

RequiredHeadofPump

32.64

ProvideHeadofpump

HPrequiredforthepump

= 173.6x33x0.746
75x0.7

173.6 LPS

Say

96.5 HP

33.0 m

87.7 BHP

TotalSludgeasperCTECHcalculations

4763 kg/day

SludgeConsistency

DensityofSludge

VolumeofSludge

=
=

SLUDGECALCULATIONS:

0.80%
1050 kg/m3
4763x
100
567.0 m3/day

0.8/

24.0

SLUDGESUMP(SLUDGEHOLDINGTANK):
HydraulicRetentionTimeofTank

6 hours

Quantityofsludgeproducedinaday

Volumerequired

=
=

567.0
x6
141.80 m3

ProvidingSWD

2.50 m

ProvideDia

8.50 m

567.0 m3/day

1050

PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN

VolumeProvided
=
141.86 m3
OK
ProvidingFreeboard

ProvideSludgeHoldingTankofSize

0.5 m
8500 Dia

2500

SLUDGESUMPAIRBLOWER:
141.80 m3

VolumeofSludgeSump

Designairagitation

No.ofworkingblowers

1 No

No.ofstandbyblowers

1 No

Requiredcapacityofblowers

141.8
x1.2
170.2 Nm3/hr

CapacityofBlowersoffered

180 Nm3/hr

HPofairblowerrequired

5.2 HP

1.20 Nm3/hr/m3

CENTRIFUGE&CENTRIFUGEFEEDPUMPS:
567.0 m3/day

Sludgeproducedperday

MaxNumberofhoursofoperation

Sludgeflowrate

47.25 m3/hrs

No.ofworkingcentrifugeconsidered

1 no.

No.ofstandbycentrifugeconsidered

1 no.

Capacityofcentrifugerequired

47.25
1

47.25 m3/hrs

Capacityofcentrifugeoffered

50 m3/hrs

HPofcentrifugedrive

15 HP

12 hoursperday

1.0

SWD

PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN

ActualWorkinghoursofcentrifuge
=
11.34 hrs/day
12 hrs/day
OK
<
50 m3/hrs

Capacityofcentrifugefeedpumpsoffered

No.ofworkingpumps

1 no.

No.ofstandbypumps

1 no.

StaticHead

HPrequiredforthepump

= 13.89x20x0.746
75x0.4

13.89 LPS

20 m

6.9 BHP

Quantityofsludgetobedewateredinaday

4763 Kg/day

ConsideringPolymerdose

Quantityofpolyrequired

4763 x2
1000

Quantityofpolyrequired

9.526 Kg/day

Consideringstrengthofpolysolution

0.10%

Volumeofpolyelectrolytesolution

9.526
0.10% x1000

Volumeofpolyelectrolytesolution

9.526 m3

Consideringnos.oftanks

Volumeofeachdosingtank

4.76 m3

ConsideringSWDoftank

1.5 m

Length/Widthprovided

1.8 m

ProvidingFreeboard

0.3 m

ProvidePolymerdosingtanksof

Say

7.6 HP

POLYELECTROLYTEDOSINGSYSTEM:

2 Kg/Tonofdrysludge

2 nos

1800 wide

1800 Long

1500 SWD

PROCESSDESIGNCALCULATIONSFOR15.0MLDCAPACITYSEWAGETREATMENTPLANT(STP)
BASEDONSEQUENTIALBATCHREACTOR(SBR)TECHNOLOGYATPALI,RAJASTHAN

Workinghoursofcentrifuge

11.34 hrs

ReqdcapacityofPolydosingpumps

9.526 x1000
11.34 x1

840.01 Lph

Capacityofpolydosingpumpsoffered

850 LPH

No.ofworkingpumpsforeachtank

1 no.