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Cocoa processing is described in the simplified diagram below. The various production steps
and critical control points are then discussed.
A. Bean Blending
On the basis of the analysis of the individual bean lots, an optimal blend is prepared. In this way,
fluctuating characteristics can be reduced or evened out before the beans are further
processed. An alternate approach is to process specific lots of beans and blend the resulting
cocoa liquors.
1.1 Cleaning, breaking and winnowing
The actual production process starts with the following three steps: cleaning, breaking, and
winnowing. Their objective is to obtain clean, broken, de-shelled kernels (nibs). The beans are
sieved, foreign matter is removed and the clean beans are then broken to loosen the shells from
the nibs. After the breaking step, the product is sieved into a number of fractions to reach