Steering gear

Page 1 of 8

48-17

Steering gear
Steering gear without dampener (4-cyl.
engine), disassembling and assembling
CAUTION!
Do not attempt to weld or straighten the
steering gear components.
Notes:
Always replace self-locking nuts and bolts.
Only grease the rack with steering gear grease
Part No. AOF 063 000 04.
Hydraulic fluid: Part No. G 002 000
CAUTION!
Part numbers are listed here for reference only.
Always check with your Parts department for
the latest information.
1 - Tie rod end
Make sure dust caps are seated correctly
and not damaged

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11/20/2002

Steering gear

Page 2 of 8

48-18

2 - Nut
40 Nm (30 ft lb)
3 - Clamp
Always replace
4 - Boot
Check for damage
Can be replaced with steering gear
installed
Must not be twisted after adjusting rack
5 - Clamp
Always replace
Tighten using VAG1275
6 - Inner tie rod end
100 Nm (74 ft lb)
Grease joint using steering gear grease
A0F 063 000 04
7 - O-ring
Always replace
8 - Power steering gear
Grease rack using steering gear grease
A0F 063 000 04

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11/20/2002

Steering gear

Page 3 of 8

9 - Screw plug
13 Nm (10 ft lb)
For centering steering

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11/20/2002

Steering gear

Page 4 of 8

48-19

Steering gear with dampener (6-cyl.

engine), disassembling and assembling
CAUTION!
Do not attempt to weld or straighten the
steering gear components.
Notes:
Always replace self-locking nuts and bolts.
Only grease the rack with steering gear grease
Part No. AOF 063 000 04.
Hydraulic fluid: Part No. G 002 000
CAUTION!
Part numbers are listed here for reference only.
Always check with your Parts department for
the latest information.
1 - Tie rod end
Make sure dust caps are seated correctly
and not damaged

http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.SU01.48.4

11/20/2002

Steering gear

Page 5 of 8

48-20

2 - Nut
40 Nm (30 ft lb)
3 - Clamp
Always replace
4 - Boot
Check for damage
Can be replaced with steering gear
installed
Must not be twisted after adjusting rack
5 - Clamp
Always replace
Tighten using VAG1275
6 - O-ring
Always replace
7 - Inner tie rod end
100 Nm (74 ft lb)
Grease joint using steering gear grease
A0F 063 000 04
8 - Steering damper bracket
9 - O-ring
Always replace

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11/20/2002

Steering gear

Page 6 of 8

10 - Dished washer

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11/20/2002

Steering gear

Page 7 of 8

48-21

11 - Clamp
Always replace
Tighten using VAG1275
12 - Boot
Check for damage
Can be replaced with steering gear
installed
13 - Power steering gear
Grease rack using steering gear grease
A0F 063 000 04
14 - Nut
10 Nm (7 ft lb)
To loosen and tighten, counter hold on
steering damper piston rod hex
15 - Bushing
16 - Rubber bushing
Two part
17 - Steering damper
18 - Bolt
35 Nm (26 ft lb)
19 - Screw plug

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11/20/2002

Steering gear

Page 8 of 8

13 Nm (10 ft lb)
For centering steering

http://127.0.0.1:8080/audi/servlet/Display?action=Goto&type=repair&id=AUDI.B5.SU01.48.4

11/20/2002