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PAPER 2003-195

PETROLEUM SOCIETY
CANADIAN INSTITUTE OF MINING, METALLURGY & PETROLEUM

Inflow Performance Methods for Evaluating


Downhole Water Sink Completions vs.
Conventional Wells in Oil Reservoirs With
Water Production Problems
O. Arslan, A.K. Wojtanowicz, C.D. White
Louisiana State University
This paper is to be presented at the Petroleum Societys Canadian International Petroleum Conference 2003, Calgary, Alberta,
Canada, June 10 12, 2003. Discussion of this paper is invited and may be presented at the meeting if filed in writing with the
technical program chairman prior to the conclusion of the meeting. This paper and any discussion filed will be considered for
publication in Petroleum Society journals. Publication rights are reserved. This is a pre-print and subject to correction.

ABSTRACT
A new method and software have been developed to
identify promising reservoir candidates for production
improvement using DWS technology. DWS employs dual
completion in wells affected by excessive water problem.
The bottom completion drains the water and keeps the
top completion open to oil inflow. The system has proven
to be effective by increasing oil rate, particularly when
the drained water not contaminated with oil can be
disposed off without further processing. Decision on
using DWS must be based upon pre-evaluation of
reservoir candidates through a theoretical comparison
of DWS and conventional well performances. Analytical
modeling, to date, would predict oil productivity
performance but has fallen short of precision in
forecasting conditions for clean (oil-free) water

drainage, because it cannot model distributed water


saturation around well.
New algorithms and an interface to a commercial
reservoir simulator have been written and used as a
numerical tool for DWS well performance analysis and
design. The tool captures hydrodynamic interaction
between the two completions of the well in terms of
pressure interference, water saturation (coning), and
producing water cut for any combination of top and
bottom production rates in presence of heterogeneities,
capillary forces, and relative permeabilities. It is used to
determine a cluster of inflow performance relationships
(IPR) for a DWS well to be compared with a single IPR
for the conventional well. It is shown that optimized
inflow conditions for maximum oil rate provide an
unbiased criterion for comparing performance of DWS

with conventional wells using a ratio of productivity


improvement (PIR).

decide on well completion schemes while describing an


optimization procedure for a producing DWS well.

The numerical tool has been also used to study


sensitivity of PIR to several parameters of reservoirs
with bottom drive: mobility ratio, vertical-to-horizontal
permeability ratio, oil-to-water zone thickness ratio,
drainage radius, capillary pressure, and limiting
pressure drawdown. Two of these six parameters mostly
determine superiority of DWS over conventional wells:
oil-to-water zone thickness ratio and limiting pressure
drawdown. Three parameters are insignificant and
could be eliminated from the correlation. The results are
combined in a regression formula to be used for ranking
DWS reservoir candidates. An example is demonstrated
using data from an oilfield with severe water problem.

NODAL ANALAYSIS FOR CONVENTIONAL AND


DWS WELLS
Nodal analysis seeks the highest oil or gas production
rate(5)(8)(9). The node at the bottom of a well couples the
tubing and inflow performance (Fig. 1). Valid solutions
require that the tubing and inflow curves intersect at the
flowing bottomhole pressure. Wells with low
bottomhole pressures may not have the natural flow of
oil or the operating rate is economically limited. In such
cases, a pump may be installed for attaining higher
production rates.
Nodal analysis for oil reservoirs with bottom water
drive should consider the critical rate due to the presence
of water cut for higher rates. Critical rate is usually small
for a profitable operation. In such cases, oil wells are
produced at higher rates where increasing water cut
values are observed (Fig. 2).

INTRODUCTION
Well optimization methods aim to maximize
hydrocarbon production from a well. For reservoirs,
underlain with water, the maximum water-free
production rate is defined as the critical flow rate. Water
affects the well productivity by decreasing oil mobility
and degrades the tubing performance by increasing the
hydrostatic gradient.

Increasing water cut degrades well productivity and


tubing performance (Fig. 3). The increased hydrostatic
head at higher water cuts reduces the well production
capacity in turn as shown for 0, 0.1,and 0.2 water cut
values. Producing water cut exceeds 20 percent even for
the production rate qo<100 bpd (Fig.2). The tubing
performance curves have higher slopes as inflowing
water cuts increase ,which will decrease the flow rate at
this node (Fig.3). The impact of water cut on tubing
performance is important to consider in DWS well
evaluations. IPR TPR intersection (optimal rate) is
smaller for the actual TPR with varying water cut values
than intersection defined by TPR curves generated for
various water cuts unless the inflow water cut is used.

Nodal analysis is commonly used in the oil industry


for well production optimization. Inflow performance
curves are generated either using analytical or empirical
models or employing reservoir simulators. Gilbert(1)
defined a relation between flow rate and pressure and
introduced inflow performance curves. Vogel(2)
presented an empirical method using a reservoir
simulator for solution-gas drive reservoirs. Wiggins,
Russel and Jennings(3) and Brown(4) present analytical
inflow curves for multiphase flow conditions. Brown
and Beggs(5) distinguished oil zone productivity index
and water zone productivity index.

The productivity index (PI) concept is not very useful


for wells with the water production, because the
production from the well includes water. Therefore,
productivity index to oil (PIo) is used as criteria:

Experimental and field cases showed that downhole


water sink (DWS) technology suppress production in oil
producing completions. (6)(7) Optimization of producing
rates for the two completions in a DWS well has not
been addressed. This work led to the analysis of DWS
wells using an inflow based approach for production
optimization. This approach would assist the engineer to

PI o =

qo
.....................................................(1)
( p R - p wf )

Equation (1) is the oil production per unit pressure


drop (bpd/psi). Oil productivity decreases for increasing
production rates because of the increasing water cut for a
conventional well (Fig.4).

top completion rate dominates inflow response, bottom


completion drains water from top completion and
reduces the water cut and required pressure drawdown
for a particular top rate; the bottom completion also
competes for available reservoir energy. These results
can be visualized by examining the pressure drawdown
as a function of the top and bottom rates (Fig. 6). The
top completion produces only oil where the surface is
planar (i.e., the inflow performance is approximately
linera). The oil productivity for DWS well depends on
the rates from both completions. The maximum PIo is
obtained if the bottom completion maintains the top
completion to zero water cut (Fig. 7). The maximum oil
productivity occurs along the boundary between the
planar, water-free region and the non-linear region in the
pressure drawdown plot (Figures 6 and 7). Several
observations can be made from figure 6:

DWS technology isolates two completions by a


packer. Top completion is in the oil zone for improved
oil production. The bottom completion is at or below the
water oil contact; it is used to produce water to improve
oil production at the top completion. The rates for the
two completions are adjusted to reduce or completely
eliminate water from the top completion while
producing water not contaminated with oil that can be
disposed off without further processing. Conventional
nodal analysis methods do not provide solutions for this
two-rate system.
New algorithms and an interface to a commercial
reservoir simulator(10) have been written and used as a
numerical tool for DWS well performance analysis and
design. This tool captures hydrodynamic interaction
between the two completions of the well in terms of
pressure interference, water saturation (coning), and
producing water cut for any combination of top and
bottom production rates in presence of heterogeneities,
capillary forces, and relative permeabilities. Tubing
performance models are included.
The numerical tool is used to determine a cluster of
inflow performance relationships (IPR) for a DWS well
to be compared with a single IPR for the conventional
well. Classical nodal analysis is extended to water sinks
by evaluating the pressure versus flow rate relationship
for the top completion for a range of bottom rates. The
diagnostic plots are the same as used previously. Inflow
curves for a conventional well (zero bottom rate) and
DWS well with 200, 500, and 800-bbl/day bottom rates
are shown together with their related tubing
performances including the varying inflow water cuts
(Fig. 5). By controlling water from the top completion,
DWS technology increases the maximum natural flow
rate, reduced the flowing water cut (Fig. 4) and produces
oil free water from the bottom completion.

For fixed top completion rate, if the bottom


completion rate is higher than optimal the oil
productivity is affected only moderately because
the well remains in the linear drawdown region.

For fixed top completion rate, if the bottom


completion rate is too low then oil productivity
decreases significantly because water coning
moves the well into the nonlinear drawdown
region.

In contrast, for fixed bottom completion rate the


effects of a too-low top completion rate will in
general be less than the effects of a too-high top
completion rate.

DWS well optimization imposes the estimation of


maximum oil production with minimum oil-free water
production at the bottom completion for a given pressure
drawdown.
MODEL SELECTION AND NUMERICAL
EXPERIMENTS
Candidate reservoir model selection can be based
upon the constant rate responses for an arbitrarily given
well geometry in a single well radial reservoir model.
The productivity improvement criterion is introduced to
compare conventional and DWS well performances for
feasible ranges of mobility ratio (M), vertical to

The inflow performance of the top completion of dualcompleted wells is complicated by interference with
bottom completion production rate (Fig. 6). Although

horizontal permeability ratio (kv/kh), oil-to-water zone


thickness ratio (ho/hw), drainage to well radius ratio
(re/rw), capillary transition zone to oil zone thickness
ratio h(pc)/ho, and maximum pressure drawdown to
reservoir pressure ratio (Dp/pR) (Table 1).

0.088

PI o DWS

..............................(7)

These 6 factors were considered at two different


values. The two level factorial has 26 = 64 cases. Each
case requires 212 matrix of rates (441 reservoir
simulations) to investigate the relevant ranges in top and
bottom rates treated as 2-factor 21-level design. In total
14,112 simulation runs were used to compute the inflow
performance of these systems. A special batch
management program was used to create, queue, and
analyze these models.

The mobility term has the strongest effect on the PIo


for a DWS well followed by the pressure drawdown
limit term. On the other hand, least sensitivity
coefficient is observed for the (re/rw) term, which is
unsurprising.
Dropping the effect of (re/rw) term, the same analysis
is conducted on a set of 35 = 243 cases (Table 3). Each
case further included the 212 matrix of rates (total of
35,721 runs). PIo relationship became;

Linearized error analysis (11) is used to find a relation


type with the best correlation coefficient (R2),
Y=Y(X1,X2, X3,., Xi) ................................................. (2)

PI o- DWS

Linearizing Y by writing its differential expansion:

dY =

Y
Y
Y
dX 1 +
dX 2 + ...... +
dX i .. (3)
X 1
X 2
X i

k
1.51 v
kh
=
h(pc
M 0.927
ho

0.068

0.037

ho

hw
.........(8)
0.0087
0.203
Dp
)

p
R

Defining the ratio of productivity improvement as;

Observing differential properties of natural logarithms


after some mathematical manipulation,

PIR = (PIo-DWS PIo-Con)/ PIo-Con................................................... (10)


And applying a similar regressional analysis for PIR,

d ln(Y ) = a1 d ln( X 1 ) + a 2 d ln( X 2 ) + ...... + a i d ln( X i ) ..(4)


where ais are sensitivity coefficients.

k
3.52M 0.048 v
kh
PIR =

The oil productivity index (PIo) is assumed to be a


function of the form,

r k
PI o = Cf 1 ( M ) f 2 e f 3 v
rw k h
f 5 ( h( Pc )/ ho )f 6 (Dp / p R )

0.0402

k h
1.344 v o
k h hw
=
0.0136
0.0179
0.203
h(pc )
Dp
0.949 re

M
pR
rw
ho

ho
f 4 *
hw .. .. (5)

0.069

h(pc

ho
0.536
ho

hw

0.017

Dp

pR

0.176

.....(11)

r
k
d ln(OPI ) = a1d ln(M ) + a2 d ln e + a3d ln v +
r
w
kh .. ... .(6)
h
a4 d ln o + a5d ln ( h(pc )/ ho )+ a6 d ln (Dp / pR )
hw

This unbiased regression formula using least squares


approach yielded a multiple correlation coefficient (R2)
of 0.962 for a wide range of reservoir parameters (Table
2). In all of the cases, DWS completions increased the
oil productivity index. For the 35 = 243 cases considered,
minimum increase was 63 percent and maximum was
457 percent improvements was observed. Productivity
improvement is very sensitive to oil to water zone
thickness ratio (ho/hw) and drawdown (Dp/pR) (Table 3).

For the other reservoir and well parameters (Table 2),


the following PIo relationship for a DWS well is found:

Tawila field(12) in Yemen is reported to have oil


production with water cut. Using the productivity

A linear form of this equation is

improvement formula (Eq. 11), a productivity


improvement of 4.2 is estimated that is very promising
for the application of DWS technology.

kv

vertical permeability

mobility ratio

PIo

productivity index to oil

CONCLUSIONS

PIR

ratio of productivity improvement

Simulation assisted production optimization


incorporates models of complex fluid flow phenomena
of water coning, capillary pressure, relative
permeabilities for dual completed wells. Inflow-based
optimization for DWS wells considers variations in the
water cut response as bottom and top completion rates
vary. Water control significantly affects both inflow and
tubing performance.

pR

average reservoir pressure

pwf

flowing bottomhole pressure

qo

oil Rate

re

drainage radius

rw

well radius

Xi

ith predictor

response

pressure drawdown

Oil productivity index is sensitive to mobility ratio


and the operating pressure drawdown. On the other
hand, the drainage radius is observed to be the least
influencing parameter. The maximum PIo is achieved for
the top and bottom rates where coning or reverse coning
is least.

REFERENCES
1. Gilbert, W.E.: Flowing and Gas Lift Well Performance,
API Drilling and Production Practice, 1954, Dallas, Texas,
126-157

Productivity improvement provides a screening tool


to select candidate reservoirs for the application of DWS
technology. DWS wells yield productivity gains for all
the cases analyzed. DWS well completion is most
effective in reservoirs with relatively thick water zones
producing with high-pressure drawdowns.

2. Vogel, J.V.: Inflow Performance Relationship for


SolutionGas Drive Wells, Journal of Petroleum
Technology, (Feb. 1966)
3. Wiggins, M.L., Russel, J.L., and Jennings, J.W., Analytical
Inflow Performance Relationships for Three Phase Flow,
paper SPE 24055 presented at 1992 Western Regional
Meeting, California, April, 273-282.

ACKNOWLEGEMENTS
This study is part of an LSU research program
Downhole Water Sink Technology Initiative (DWSTI)
funded by Joint Industry Project (JIP) for the application
and development of the Downhole Water Sink
Technology for water control in petroleum wells.
Authors would like to express appreciation to the
DWSTI JIP for supporting this study

4. Brown, K.E., James, F.L, Nodal Systems Analaysis of Oil


and Gas Wells, Journal of Petroleum Technology, (Oct.
1985).
5. Brown, K.E., The Technology of Artificial Lift Methods,
pp. 61-66, PennWell Publishing Co., Tulsa, OK, 1977.
6. Shirman, E.I. and Wojtanowicz, A.K., Water Coning
Reversal Using Downhole Water Sink- Theory and
Experimental Study, SPE 38792, PROC. 72th Annula
Technical Conference and Exhibition of SPE, San Antonio,
Texas, October 5-8, 1997.

NOMENCLATURE
ai

sensitivity coefficient

ho

oil zone thickness

hw

water zone thickness

h(pc)

capillary transition zone thickness

kh

horizntal permeability

7. Inikori, S.O., Wojtanowicz, A.K., and Siddiq, S.S., Water


Control in Oil Wells with Downhole Oil-Free Water
Drainage and Disposal, SPE 77559, SPE Annual Technical
Conference and Exhibition, San Antonio, TX, Sep 29 Oct
2 2002.

8. Economides, M.J., Hill, A.D., Economides, C.E.,


Petroleum Production Systems, Prentice Hall, Upper
Saddle River, NJ, 1994.

11. Jensen, J.L., Lake, L.W., Corbett, P.W.M., Goggin, D.J.,


Statistics for Petroleum Engineers and Geoscientists,
Elsevier, Amsterdam, 2003.

9. Beggs, H.D., Production Optimization Using Nodal


Analysis, Oil and Gas Consultants International INC.,
Tulsa, Oklahoma, 1991.

12. Beattie, C.I., Mills, B.R., and Mayo, V.A., Development


Drilling of the Tawila Field, Yemen, Based on ThreeDimensional Reservoir modeling and Simulation, SPE
49272, SPE Annual Technical Conference and Exhibition,
New Orleans, Louisiana, 27 30 September 1998.

10. GeoQuest, Schlumberger, ECLIPSE Reference Manual


2001A(2001)

M, lw/lo
6
2

kv/kh
0.6
0.2

ho/hw
0.5
2.5

re/rw
3490
1745

h(Pc)/ho
0
0.4

DP/Pr
0.05
0.083

TABLE 1. Reservoir Parameters for Experimental Design -I

M, lw/lo

kv/kh

ho/hw

H(Pc)/ho

DP/Pr

6
4
2

0.8
0.4
0.1

2.5
1
0.5

0
0.2
0.4

0.0500
0.1333
0.1667

TABLE 2. Reservoir Parameters for Experimental Design - II

PIRavg

kv/kh

kv/kh

ho/hw

ho/hw

h(Pc)/ho

h(Pc)/ho

DP/Pr

M+

2.150

2.48

-7.19

-40.67

36.45

16.73

-15.38

10.53

-19.77

M-

2.035

4.07

-7.39

-41.25

45.57

12.16

-15.28

5.11

-8.52

DP/Pr

2.190

-43.37

44.96

13.80

-15.15

5.52

-10.99

1.942

-37.93

34.69

13.31

-12.72

10.01

-16.77

1.238

3.23

-7.17

7.01

-10.89

2.965

17.04

-16.61

7.95

-12.87

kv/kh

kv/kh

ho/hw

ho/hw

2.408

5.30

-9.39

1.792

23.63

-0.64

h(Pc)/ho

h(Pc)/ho

+ and - indicates the maximum and minimum values of factors considered in this study (Table 2). The values
indicate the percent change against each experiment from its mean (PIRavg column) calculated for each row. Larger
absolute values indicate larger effects.
TABLE 3. Productivity Improvement Ratios and % Response Change against Its Predictors

FIGURE 1. Inflow and Tubing Performance

6000

Varying WC
WC= 0.2

Pwf, psi

5800

IPR
WC= 0.1

5600

WC= 0

5400

5200

5000

FIGURE 2. Critical Rate and Producing Water Cut

300

Rate, bpd 600

FIGURE 3. IPR versus various water cut TPRs

1.6

1.4

OPI, bpd/psi

0.6

0.8
0.4

0.6
0.4

Water Cut, fraction

0.8
1.2

0.2
0.2
0

0
0

200

900

400

600

800

Top Rate, bpd

FIGURE 4. Oil productivity index (PIo) and water cut responses for a conventional well

6400
Tubing Performance
Curve

qbot=0 bpd

6200

qbot=200 bpd

6000

qbot=500 bpd
qbot=800 bpd

5600

5400
Inflow Perf.

Tubing Perf. WaterCut

0
200
500
800

5200

5000
0

100

200

0
200
500
800
300

Increasing
WC

0.258
0.173
0.061
0.006

400

500

600

700

800

900

Top Completion Rate, bpd

FIGURE 5. IPR-based analysis for the top completion in a DWS well

800-1000
600-800
400-600
200-400

1000

0-200

800

90

600

75
0

60
45

400

,b

15

0
2000 1600 1200 800

to

30

200

pd

400

Pressure
Drawdown, psia

Pwf, psi

5800

Qbot, bpd
FIGURE 6. Pressure drawdown at top completion pressure response

2.4

1.2-1.8

1.8

0.6-1.2
0-0.6

1.2

top

FIGURE 7. Top completion oil productivity index response

10

y
da
/
l
bb

60

Qbot, bbl/day

45

500

30

1000

1500

2000

15

75

0.6

90

OPI, bpd/psi

1.8-2.4

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