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Materials Research Laboratory, Department of Chemistry, Jamia Millia Islamia (A Central University), New Delhi 110 025, India
Department of Pharmaceutical Chemistry, College of Pharmacy, Umm Al-Qura University, Makkah Al-Mukarramah, PO Box 715, Postal Code: 21955,
Saudi Arabia
c
Inorganic Materials Research Laboratory, Department of Chemistry, Jamia Millia Islamia,New Delhi 110 025, India
d
Department of Chemistry, Faculty of Science, Jazan University, P.O. Box 2097, Jazan, Saudi Arabia
e
Research CentreCollege of Science, King Saud University, P.O. Box 2455, Riyadh 11451, Saudi Arabia
b
a r t i c l e
i n f o
Article history:
Received 17 January 2015
Received in revised form 6 June 2015
Accepted 9 June 2015
Keywords:
Vegetable oils
Coatings
Environment friendly
High solids
Waterborne
Hyperbranched
UV curable
a b s t r a c t
The overarching goal worldwide for the scientic community is sustainable development today, for an
everlasting sustainable and green tomorrow. The strategy includes (i) harvesting renewable resources
instead of fossil fuels, (ii) using environment friendly routes, and (iii) engineering material degradation
pathways operating under reasonable time frames. The concept revolves around the focal point of Green
or Sustainable Chemistry. In the world of coatings, the idea has already made its debut in the form of
environment friendly technologies-low or no solvent, high solids, hyperbranched, water borne and UV
curable coatings, utilising monomers/polymers derived from renewable resources. Vegetable oils [VEGO]
constitute Mother Natures most abundant, cost-effective, non toxic, and biodegradable resource. They
have been traditionally used for several non-food applications mainly coatings since primitive times.
Today, the implementation of the modern technologies coupled with the full edged use of VEGO based
monomers or polymers in the eld as raw materials, is an excellent effort toward sustainable future
in the world of coatings globally. The review highlights some state-of-the art-modications of VEGO as
environment friendly-low or no solvent, high solids, hyperbranched, water borne and UV curable coatings.
The article provides a handy overall vision of VEGO based environment friendly coatings on a single
platform. These approaches can be well employed on those oils that are non-edible, non-medicinal and
are left unexplored, unutilised or underutilised to date, thus adding value to an unutilised or underutilised
sustainable resource.
2015 Elsevier B.V. All rights reserved.
Contents
1.
2.
3.
4.
5.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
VEGO and their chemical transformations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Low solvent or zero solvent coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
High solids [HS] coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Hyperbranched [HYP] coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Abbreviations: BMF, butylated melamine formaldehyde; CasO, castor oil; DGEBA, diglycidyl epoxy of bisphenol A; DMPA, dimethylol propionic acid; DPE, dipentaerythritol;
FAD, fatty amide diol; HS, high solids; HYP, hyperbranched; HBPA, HYP polyamine; HPU, HYP polyurethane; LinO, linseed oil; MFO, Mesua ferrea oil; MG, monoglycerides; MMT,
montmorillonite; MWCNT, multiwalled carbon nanotubes; NC, nanocomposites; HEFA, N,N-bis(2-hydroxyethyl)fatty amide; PAA, poly(amido amine); PANI, polyaniline;
PCD, poly(-caprolactone) diol; PEsterA, polyesteramide; PU, polyurethanes; RSO, rubberseed oil; SoyO, soybean oil; SunFO, sunower oil; TDI, toluene-2,4-diisocyanate;
TO, tung oil; UV, ultra violet; VEGO, vegetable oils; VOC, volatile organic compounds; VOMM, VO macro-monomer; WB, waterborne; WPU, waterborne polyurethane.
Corresponding author at: Materials Research Laboratory, Department of Chemistry, Jamia Millia Islamia (A Central University), New Delhi 110025, India.
Fax: +91 11 26981717/Department of Pharmaceutical Chemistry, College of Pharmacy, Umm Al-Qura University, Makkah Al-Mukarramah, PO Box 715, Postal Code: 21955,
Saudi Arabia.
E-mail address: eramsharmin@gmail.com (E. Sharmin).
http://dx.doi.org/10.1016/j.indcrop.2015.06.022
0926-6690/ 2015 Elsevier B.V. All rights reserved.
216
6.
7.
8.
WB coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Radiation curable coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Future perspectives and summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Appendix A.
Supplementary data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
1. Introduction
In the past two decades, research and development efforts have
undergone vast changes globally, due to the ever growing consumer expectations of good quality and performance coupled with
lower cost, escalating prices of petro-based chemicals due to the
fear of depleting stocks by the end of twenty rst century, concerns
related to energy consumption and environmental contamination
(improper waste management, greenhouse effect, health problems), regulations such as Clean Air Act Ammendment, 1990 and
rapid innovations. These challenges related to predictions, regulations and innovations have forced the coatings industry to change
its gears worldwide and resulted in the exploration and utilization
of sustainable alternatives to chemicals derived from petro-based
products (Lochab et al., 2014). The researchers in industry and
academia are actively engaged to explore and formulate new strategies to meet the mandatory limits through the tapping of our green
gold-the naturally available resources primarily:(i) to cut off the increasing raw material costs of the petro-based
products
(ii) to develop environmentally benign formulations
(iii) to expedite their post-service degradation
(iv) to add value to an otherwise waste material
As a consequence, some environmentally friendly or green
technologies have evolved, with special emphasis being laid on the
excessive utilization of renewable resources such as vegetable oils
[VEGO] and also reducing or eliminating the use of volatile organic
compounds [VOC]. Considering the vast amount spent on corrosion and its mitigation programs worldwide, we understand that
the proper utilization of our domestically abundant sustainable
resources such as VEGO thriving on our acres of agricultural lands
may prove as silver lining, in this regard (Balachandran et al., 2013;
Miller, 2014). This review article describes the recent advances
in the modications and applications of VEGO as environment
friendly protective coatings, role of VEGO based components in
governing the properties of these coatings, and further encourages
the application of these approaches on non-edible and nonmedicinal VEGO, adding value to a waste or unutilized sustainable
resource.
2. VEGO and their chemical transformations
VEGO constitute a broad class of sustainable resources rendering a plethora of value added functional materials. They comprise
one of the most important components of biomass. They are triesters of glycerol and fatty acids (saturated and unsaturated).
VEGO mainly consist of triglycerides as major (9398 wt%) and
diglycerides, monoglycerides and phosphoglycerides as minor
components. VEGO and their derivatives nd applications in coatings owing to their unique structural attributes and tendency to
form lms (depending upon their unsaturated portion). Considering their degree of unsaturation, described by their iodine value,
VEGO are classied as drying (iodine value > 130), semi-drying
(100 < iodine value < 130) and non-drying (iodine value < 100)as
in linseed oil [LinO], soybean oil [SoyO] and palm kernel oil,
respectively (Alam et al., 2014; Xia and Larock, 2010). Usually, drying or semi-drying oils are used in surface coatings. Non-drying
oils may also be utilized for the purpose by the incorporation
of suitable entities (e.g., hydroxyls) or modiers (vinyls, acrylics,
acrylic co-polymers) in oil backbone, through chemical reactions
to transform them as lm formers. In virgin oils, longer drying
times are required while the lms formed do not meet the desirable physico-mechanical and corrosion resistance performance.
Consequently, several chemical transformations are carried out
through the important functionalities and active sites of VEGO
such as hydroxyls, oxiranes, double bonds, allylic carbons, esters,
alpha carbon to the ester group and others. About 90% reactions
occur at carboxyl functionality while the rest involve unsaturation sites (Gunstone, 2001). Some of them have been exemplied
in Fig. 1. VEGO undergo glycerolysis reaction resulting in the formation of monoglycerides or diglycerides that are used as raw
materials in the production of alkyds. Amidation (base catalysed)
is carried out at carboxyl functionality, producing fatty amide
diols/polyols that serve as starting material for the development
of polyesteramides [PEsterA] and polyetheramides. Another much
explored important reaction is transesterication reaction also
occurring at carboxyl functionality. Epoxidation and hydroxylation
reactions occurring at double bonds of VEGO produce epoxies and
poyols, respectively. The former render strong thermosets when
cured by suitable curing agents such as amines, acids, amides,
while the latter yield polyester and polyurethane [PU] coatings
on treatment with acid/anhydride or isocyanates. Maleinization,
acrylation, vinylation, hydrohalogenation are few other examples
involving reactions at double bonds of VEGO (Ahmad et al., 2004;
Lligadas et al., 2013; Maisonneuve et al., 2013; Miao et al., 2014;
Montero de Espinosa and Meier, 2011; Mosiewicki and Aranguren,
2013).
The coatings obtained from fossil fuel derived petro-based
chemicals such as vinyls, acrylics, epoxies, PU, polyesters and
others, are often (i) costly, (ii) toxic, (iii) hazardous after use (nonbiodegradable), and (iv) may require ample of hazardous solvents
during processing and coating applications, thus causing environmental contamination and health hazards on exposure. VEGO
derivatives are generally devoid of these drawbacks bearing advantages of cost effectiveness, non-toxicity, biodegradability, requiring
no or low solvents due to their inherent uidity characteristic.
VEGO coatings are available for specic uses as antimicrobial,
biocompatible, biodegradable, corrosion protective, architectural,
decorative, electrical insulating, paper packaging, and self-healing
coatings. However, due to long aliphatic hydrophoebic chains, they
are often low on mechanical strength, lack toughness and are water
insoluble (Bordes et al., 2009; Lligadas et al., 2010). Thus to further augment the performance of VEGO coatings, and to compete
with their petro-based counterparts, several innovative and stateof-the-art modications have been accomplished in the eld.
3. Low solvent or zero solvent coatings
VEGO chains are exible due to the the presence of long aliphatic
fatty acid chains. VEGO derivatives generally serve as solvents or
reactive diluents in coatings, often in combination with commercial
resins, and themselves participate in chemical reactions occurring
217
218
Fig. 2. Synthesis of PEsterA from VEGO (in the absence and presence of solvent).
219
220
221
222
Table 1
Environment friendly nanocomposite coatings from VEGO.
S.No.
Type
Modiers
Properties
References
1.
MMT nanoclay
2.
3.
MWCNT
4.
5.
f-RGO
6.
Organoclay
7.
MMT nanoclay
8.
TiO2 nanoparticles
6. WB coatings
The term WB is applied to those coating systems that primarily use water as the solvent or sometimes upto 80% water
with small amount of other solvents such as glycol ethers.
They are classied as: watersoluble/waterreducible (solutions),
waterdispersible/colloidal (dispersions) and emulsions (latex)
paints. The physical properties and performances of each type
mentioned above depend upon the choice of the resin. Generally,
hydrophilic groups are inserted in oil chains that yield the polymer water dispersible. The polymer derivatives commonly used
are vinyls, two-component acrylics, epoxies, polyesters, styrenebutadiene, amine-solubilized, carboxyl-terminated alkyd and PU.
Interest in WB materials arises due to their non-polluting, easy
to handle, quick drying, economic and environmentally friendly
nature (Athawale and Nimbalkar, 2011; Dara et al., 2009; Gndz
et al., 2002, 2004; Shah and Ahmad, 2012). The synthesis of WB
coatings is a challenging task due to hydrophoebic nature of VEGO
triglyceride chains.
WB alkyds based on non or semi-drying VEGO generally do not
show good drying tendency at room temperature. Consequently,
driers are added to achieve drying of coatings. However, in most
of the cases, proper drying and good performance is achieved only
by baking the coatings at elevated temperatures. Aigbodion et al.
223
224
with organic base to obtain aqueous dispersions. The phosphorylated polyols obtained were used as a component in WB coatings
with superior corrosion resistance performance (Guo et al., 2006).
WPU and waterborne polyesteramide [WPEsterA] are prepared
with VEGO based diol/polyol, chain extenders such as dimethylol
propionic acid, N-methyl diethanolamine, a diisocyanate, phthalic
anhydride, and an amine for further neutralization (Gurunathan
et al., 2015; Ren et al., 2015; Zafar et al., 2015). WPU coatings have
shown good storage ability, low cost, and potential biodegradability
(Ni et al., 2010). Another approach involve macro or miniemulsion
polymerization of acrylic monomers in presence of VEGO polymers (Hu et al. 2015; Lu and Larock, 2007, 2008, 2010; Wang and
Jones, 2000; Akbarinezhad et al., 2009; Quintero et al., 2006). To
further improve the performance WB nanocomposites have also
been developed (Table 1).
225
Wu et al., 1999; Zou and Soucek, 2004, 2005). Similarly, radiation curable HYP resin based on epoxy functional fatty acids was
reported by Johansson and coworkers (Samuelsson et al., 2004).
Acrylated LSO coatings have shown good exibility and adhesion
on metal substrates (Thames et al., 1996). Thiolene UV curable
coatings have been prepared by Rawlins et al. (Black and Rawlins,
2009). The alcoholysis of tobacco seed oil in combination with polyhydroxyl compounds gave polyols. PU from the resulting polyols
were further reacted with hydroxyethyl methacrylate to produce
UV urethane acrylate coatings with excellent performance (Patel
et al., 2008). The inuence of cashew nut shell oil, epoxidized SoyO,
CasO, and dioctyl phthalate on the photocrosslinking kinetics of UV
curable mixtures containing an o-cresol novolac epoxy resin, a biscycloaliphatic diepoxide monomer, and a triarylsulfonium salt as a
cationic photoinitiator has been studied by Hien et al. (2011). They
have also carried out the cationic photopolymerization of a mixture
of epoxy resin modied by TO in the presence of a triarylsulfonium
salt after 1.2 s of exposure under a light intensity of 250 mW/cm2
and storage in the dark for a few hours. UV cured coatings containing the optimum amount of the VEGO or VEGO epoxy showed
the best performance. These may nd applications as adhesives
as well as decorative and protective coatings (Hien et al., 2011).
Decker et al. (2001) have studied the cationic photocrosslinking
of DGEBA resin with epoxidized SoyO. In their investigation, they
found that the formulation with an optimum content of the components proceeded substantially with faster curing than that of the
neat DGEBA.
UV cured HYP coatings showed good mechanical and thermal
properties; the former were more dependent on the degree of acrylation than molar mass (Dzunuzovic et al., 2006). Chen et al. have
reported the coating performance of acrylated epoxidized SoyO
based UV curable coating material prepared by the inclusion of
acrylated sucrose and commercial HYP acrylates. The coatings containing both the modiers showed good performance; those with
HYP acrylates showed good hardness, adhesion, solvent resistance
and glass transition temperature, while the ones with acrylated
sucrose exhibited improved toughness, but reduced water resistivity and thermal stability of the coatings (Chen et al., 2011; Wu
et al., 2011). Acrylated SoyO epoxy based UV curable coatings,
with biobased gallic acid cross linking agent have shown highly
improved coating properties in terms of pencil hardness, wear
resistance and adhesion (Ma et al., 2014). Recently, to further augment the performance, UV curable nanocomposites have also been
developed as antimicrobial coatings (Table 1).
226
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