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TABLE OF CONTENTS
What Is Mueller Temp-Plate? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Styles of Mueller Temp-Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Temp-Plate Designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Advantages of Mueller Temp-Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Size Selection of Mueller Temp-Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Type 9 Mueller Temp-Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Type 8 Mueller Temp-Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Type 7 Mueller Temp-Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Type 6 Mueller Temp-Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Type 5 Mueller Temp-Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Optional Features and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Materials, Metal Thicknesses, and Design Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Pressure Drop Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Metric Conversion Table - Glossary of Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Solving Heat Transfer Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Properties of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Overall Heat Transfer Coefficient U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
LMTD Nomograph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Vessel Surface Heat Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Properties of Saturated Refrigerants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Properties of Saturated Steam - Steam Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Heating Application Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Cooling Load vs. Water Flow and Refrigeration Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Positioning, Piping, and Trapping for Steam Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Cleaning, Maintenance, and Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Thermal Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Corrosion Resistance Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
The Problems of Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Product Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Immersion Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Clamp-On Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Jacketed Shell and Head Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
(Supplied for Use as an integral Part of the Vessel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Special Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Energy Conservation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Food Service Display Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
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Single-Embossed Surface
Inflated One Side Mueller Temp-Plate singleembossed heat transfer surface is an economical
type to utilize for interior tank walls, conveyor
beds, and when a flat side is required. The
single-embossed design uses two sheets of
material of different thicknesses and is available
in stainless steel, other alloys, and carbon steel;
in many material gauges and working pressures.
Dimpled Surface
Dimpled One Side Dimpled Mueller TempPlate construction is machine punched and
swaged prior to welding to increase the flow
area in the passages. It is available in stainless
steel, other alloys, and carbon steel; in many
material gauges and working pressures; and in
both MIG plug welding and resistance spot
welding processes.
Section showing gas metal arc welding (MIG) on a dimpled jacket-style Temp-Plate.
Also available with resistance spot welding.
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Other Alloys
Stainless Steel
Carbon Steel
HEAT TRANSFER AREAS (All styles in square feet. Larger sizes available.)
Nominal
Width in
Inches
18
23
29
35
47
59
71
83
95
107
119
131
143
155
167
179
191
12
3.1
3.9
5.0
6.0
8.1
10.1
12.2
14.2
16.3
18.4
20.4
22.5
24.5
26.6
28.7
30.7
32.8
7.9
10.0
24
36
48
Length in Inches
12.0
16.1
20.3
24.4
28.5
32.6
36.7
40.9
45.0
49.1
53.2
57.3
61.5
65.6
18.0
24.2
30.4
36.6
42.7
48.9
55.1
61.3
67.5
73.6
79.8
86.0
92.2
98.4
32.3
40.5
48.8
57.0
65.2
73.5
81.7
90.0
98.2
106.4
114.7
122.9
131.2
Nominal
Width in
Inches
Length in Inches
23
29
35
47
59
71
83
Temp-Plate Size
Pipe or Coupling Sizes*
12
12
15
10
25
32
38
44
51
Width
24
26
34
41
55
68
83
97
36
37
47
57
77
96
48
54
65
78
57
64
70
76
Width
/"
1"
3 4
/"
1"
3 4
3 4
1"
3 4
1"
3 4
11/2"
3 4
/"
11/2"
2"
1"
2"
/"
/"
Width
/"
1"
Up to 17"
Width
Heating Water
from 60F in One
Hour Using steam
Type 5 & 6
Supply
& Return
Note: Approximate weights (in pounds) based on No. 14 gauge; for No. 16
gauge multiply by .8; or for No. 12 gauge multiply by 1.4.
Temp.
PSI
F
Type 8
Supply
& Return
Type 7 & 9
Supply Return
12"
29" 35" 47"
29"
35"
47"
24"
59"
71"
36"
95" 107" 119" 131" 143"
71"
83"
15
160
Btuh x 1,000
249
334
421
506
759
15
160
Gal. Water/Hr
298
400
505
607
15
160
Condensate #/Hr
263
353
446
535
803
15
180
Btuh x 1,000
93
224
300
378
455
682
796
15
180
Gal. Water/Hr
93
268
360
453
545
818
15
180
Condensate #/Hr
99
237
317
400
481
722
842
15
200
Btuh x 1,000
81
97
130 163
195
262
330
397
595
694
795
15
200
Gal. Water/Hr
70
84
111 195
234
314
396
476
714
832
15
200
Condensate #/Hr
86
206
277
349
420
630
735
841
25
160
Btuh x 1,000
282
378
477
573
25
160
Gal. Water/Hr
338
453
572
687
802 918 507 681 856 1031 1202 1377 1551 1726 1901 2072
25
160
Condensate #/Hr
302
405
510
613
25
180
Btuh x 1,000
257
345
435
523
785
25
180
Gal. Water/Hr
309
414
522
628
25
180
Condensate #/Hr
276
370
466
560
841
25
200
Btuh x 1,000
96
231
310
390
469
704
821
25
200
Gal. Water/Hr
82
99
277
371
468
563
844
25
200
Condensate #/Hr
247
332
418
503
754
50
160
Btuh x 1,000
341
458
577
694
811 927 512 688 865 1041 1214 1391 1567 1744 1920 2093
50
160
Gal. Water/Hr
409
549
692
832
972 1112 614 825 1037 1248 1456 1668 1879 2091 2302 2510
50
160
Condensate #/Hr
374
502
633
761
889 1017 561 755 948 1141 1332 1525 1718 1912 2105 2295
50
180
Btuh x 1,000
318
427
538
647
50
180
Gal. Water/Hr
381
512
645
775
906 1036 572 769 966 1163 1357 1554 1751 1948 2145 2339
50
180
Condensate #/Hr
349
468
590
709
828 947 523 703 884 1064 1241 1421 1601 1782 1962 2139
50
200
Btuh x 1,000
294
394
497
597
50
200
Gal. Water/Hr
352
472
595
716
836 956 528 710 892 1073 1252 1434 1616 1798 1980 2158
132 231
896
50
200
Condensate #/Hr
322
432
544
654
100
160
Btuh x 1,000
417
560
706
848
991 1133 626 841 1057 1272 1485 1700 1916 2131 2347 2559
100
160
Gal. Water/Hr
500
671
846 1017 1188 1359 750 1009 1267 1526 1780 2038 2297 2555 2814 3068
100
160
Condensate #/Hr
474
635
801
963 1125 1286 710 955 1200 1444 1685 1930 2174 2419 2664 2904
100
180
Btuh x 1,000
395
530
668
803
100
180
Gal. Water/Hr
474
636
801
963 1125 1287 711 955 1200 1445 1686 1930 2175 2420 2665 2905
100
180
Condensate #/Hr
448
602
759
912 1065 1218 673 904 1136 1368 1596 1827 2059 2291 2522 2750
100
200
Btuh x 1,000
372
499
629
756
100
200
Gal. Water/Hr
446
598
754
907 1059 1211 669 899 1129 1360 1586 1817 2047 2277 2508 2734
100
200
Condensate #/Hr
422
566
714
858 1002 1147 633 851 1069 1287 1502 1720 1938 2156 2374 2588
5.0
(u=155)
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6.0
938 1073 593 797 1001 1205 1406 1610 1814 2018 2222 2423
883 1010 558 750 942 1134 1323 1515 1707 1899 2091 2280
8.0 10.0 12.0 16.1 20.3 24.4 28.5 32.6 18.0 24.2 30.4 36.6 42.7 48.9 55.1 61.3 67.5 73.6
HOW TO ORDER
How to Order Mueller Temp-Plate Heat Transfer Surface
Specific Temp-Plate designs and options are indicated by a combination of numbers and letters. See the example
below for an analysis of these combinations. Be sure to include all of this information when ordering Temp-Plate.
Example:
Type
16/16
304 SS
36"
83"
Width (nominal)
Material Type
Material Gauges
(R) Right Hand or (L) Left Hand
Optional Design Letter
(D) Double or (S) Single Embossed
Basic Type Number
Finishes:
MATERIAL FINISHES
2B
No. 4 -
EP
Electropolished
WELD FINISHES
A1
SB
Sandblast
GB
Glassbead Blast
Double- or Single-Embossed
Temp-Plate Size
A Up to 17"
Supply
Return
1"
3/4"
1"
3/4"
11/2"
3/4"
2"
1"
B All Lengths
A 18" thru 25"
Note: Consult factory for connection
sizes if length B exceeds 143".
Return (MPT)
**
Supply (MPT)
3/4"
12"
Typ.
103/4"
Typ.
A
B
STANDARD DESIGN - TYPE 9D
Supply (MPT)
***
*
*
Return
(MPT)
9SCR
9DCR
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Double- or Single-Embossed
Type 8 Temp-Plate design may be used for steam,
refrigerants, or liquids. It is ideal if requirement is
for a high liquid flow rate with minimal pressure
drop. Inlet and outlet connections are identically
sized for versatility.
Temp-Plate Size
Supply
Return
1"
3/4"
1"
3/4"
11/2"
3/4"
2"
1"
A Up to 17"
B All Lengths
A 18" thru 25"
B Thru 47" Long
31/2"
Supply (MPT)
A
Return
(MPT)
*
8D
B
8SL
8SR
31/2"
*
*
Supply
(FPT)
Return
(MPT)
8DCR
8SCR
8DMR
8SMR
3/4"
Supply
(MPT)
Return
(MPT)
Double- or Single-Embossed
Type 7 Temp-Plate is designed for steam. Several
can be grouped in a bank with a common
manifold, or a single Temp-Plate can be piped in a
variety of ways.
Temp-Plate Size
Supply
Return
1"
3/4"
1"
3/4"
11/2"
3/4"
2"
1"
A Up to 17"
Note: Consult factory for connection
sizes if length B exceeds 143".
B All Lengths
A 18" thru 25"
B Thru 47" Long
A 18" thru 25"
B Over 47" Long
/"
Typ.
3 4
31/2"
Typ.
63/4"
Typ.
*
Supply
A
Return
(MPT)
*
7D
Return
(MPT)
Supply
(MPT)
31/2"
Supply (MPT)
Return (MPT)
*
A
7DCR
7SCR
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Double- or Single-Embossed
Type 6 Temp-Plate is arranged for serpentine flow.
It is designed for increased velocities resulting in
accelerated heat transfer when using hot or cold
water, hot oil, flooded refrigerants, etc.
Double-Embossed
Supply & Return
Temp-Plate Size
A Thru 25"
Single-Embossed
Supply & Return
3/4"
1/2"
1"
3/4"
B All Lengths
A 26" thru 47"
B All Lengths
Note: Consult factory for connection sizes if length B exceeds 143".
31/2"
Typ.
B
63/4"
3/4"
Typ.
Optional
*
Supply
(MPT)
elbow
Return (MPT)
A
Return
(MPT)
elbow
Supply (MPT)
*
6D
6SL
6SR
STANDARD DESIGN - TYPE 6D (AS SHOWN BOTH VIEWS)
OPTIONAL DESIGNS - TYPE 6SR OR 6SL (FITTINGS DEPICTED CORRECTLY IN END VIEWS ONLY)
Return (MPT)
Return (FPT)
*
*
*
*
6DCR 6SCR
31/2"
6DKR
Supply (MPT)
Return (MPT)
Supply
(MPT)
*
6DG
31/2"
10
6SKR
Supply (MPT)
Double- or Single-Embossed
Type 5 Temp-Plate is designed mainly for use
inside tanks for heating or cooling with various
liquid heat transfer media. The serpentine flow
pattern effects rapid heat transfer.
Temp-Plate Size
A Thru 25"
B All Lengths
A 26" thru 47"
1"
B All Lengths
Supply (MPT)
*
Return (MPT)
/ " Typ.
3 4
12"
93/4" Typ.
5D
B
STANDARD DESIGN - TYPE 5D
Return (FPT)
*
*
Supply
(FPT)
5DCR
5SCR
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11
Hangers
Hangers provide an inexpensive means of mounting
Mueller Temp-Plate inside tanks. They maintain correct
spacing between tank walls and the Temp-Plate.
Bent by
customer
to suit lip
of tank
24"
(increased
length is
available)
16 gauge strap
11/4"
14 gauge
hanger
bracket
14 gauge
reinforcement
for large
Temp-Plates
8" or 18"
8" for 12-22"
wide sections
Handle
23/4"
13/8"
1 16"
Inner wall
of tank
1 2"
13/4"
1 2"
16" Diameter
Tank lug
Mounting lug
1"
Clamp-on style
Temp-Plate
section
(ref.)
1"
134"
1"
1"
Factory applied heat transfer mastic
(or by others)
Wall or head of vessel
12
Gauges (MM)
304, 316
20 on 20 (.902 on .902)
Non-ASME
170
(See Note 1)
ASME
304, 316
18 on 18 (1.22 on 1.22)
240
140
304, 316
16 on 16 (1.51 on 1.51)
450
190
304, 316
14 on 14 ( 1.91 on 1.91)
500
210
304, 316
12 on 12 (2.67 on 2.67)
1,000
400
14 on 14 (1.91 on 1.91)
633
273
12 on 12 (2.67 on 2.67)
665
290
Titanium, Grade 1
20 on 20 (.902 on .902)
175
(See Note 1)
Titanium, Grade 1
16 on 16 (1.51 on 1.51)
245
(See Note 5)
Gauges (MM)
Non-ASME
ASME
304, 316
20 on 14 (.902 on 1.91)
170
(See Note 1)
304, 316
20 on 12 (.902 on 2.67)
170
(See Note 1)
304, 316
18 on 12 (1.22 on 2.67)
400
185
304, 316
18 on 10 (1.22 on 3.43)
400
185
304, 316
18 on 7 (1.22 on 4.94)
400
185
DIMPLED TYPE
Maximum Operating Pressure
PSIG @ 400F (See Note 4)
Materials
Gauges (MM)
Non-ASME
304, 316
16 on 10 (1.51 on 3.43)
304, 316
325
1356
304, 316
325
1356
304, 316
14 on 10 ( 1.91 on 3.43)
400
142
304, 316
400
250
300
180
300
180
275
ASME
1426
Notes:
1. ASME code requires a minimum of 18-gauge metal thicknesses for resistance-welded designs.
2. Standard circuiting is shown on pages 7-11. Special circuits are available.
3. 1" is the maximum thickness for the heavier side of roll-formed Temp-Plate (single embossed) and dished Temp-Plate heads (single embossed).
4. Higher operating pressures are available. Contact Paul Mueller Company.
5. Contact Paul Mueller Company for ASME availability and pressures.
6. Resistance welded.
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13
2.0
LEGEND
.080 Inches of Pillow
.109 Inches of Pillow
.122 Inches of Pillow
1.5
1.0
0.5
15
10
25
20
30
35
1.5
1.0
*Water pressure drop data for
double-embossed Temp-Plate:
1
1
24 ga on 12 ga, 1 /2" X 1 /2" spot spacing
0.5
0
2
10
1.4
1.2
1.0
0.8
0.6
0.4
0.2
10
15
20
25
30
Note: The pressure drop curves shown are for information only. For specific data to meet your requirements, consult Paul Mueller Company.
14
35
40
45
Length
Area
Volume
Weight
Pressure
Power
Energy
To Convert
Into
Multiply By
Feet
Meters
0.3048
Inches
Millimeters
25.40
Meters
Feet
3.281
Millimeters
Inches
0.03937
Square Feet
Square Meters
0.09290
Square Meters
Square Feet
10.76
Gallons
Hectoliters
0.03785
Gallons
Liters
3.785
Hectoliters
Gallons
26.42
Liters
Gallons
0.2642
0.002205
Grams
Pounds
Kilograms
Pounds
2.205
Pounds
Grams
453.6
Pounds
Kilograms
0.4536
Atmospheres
Pounds/Square Inch
14.70
Bars
Pounds/Square Inch
14.50
Pascal
Pounds/Square Inch
0.000145
Pounds/Square Inch
Pascal
6894.0
Pounds/Square Inch
Atmospheres
0.06804
Pounds/Square Inch
Bars
0.0649
Btuh
Watts
0.2931
Horsepower
Watts
745.7
Watts
Btuh
3.4129
Watts
Horsepower
0.001341
Btuh
Kilocalories
0.2520
Kilocalories
BTU
3.968
F = 9 C + 32
5
C = 5 (F - 32)
9
Temperature Conversion
GLOSSARY OF SYMBOLS
k
Wall thermal conductivity, Btu per (hr) (sq ft) (F per ft)
x2
Wall thickness, ft
t.d.
t
t1
t2
Tm
(GTD) Greatest temperature between product and medium for heating or cooling, F
(LTD) Least temperature between product and medium for heating or cooling, F
t1
Higher temperature, F
t2
Lower temperature, F
Area, sq ft
Overall heat transfer coefficient, Btu per (hr) (sq ft) (F)
cp
sp. gr.
ho
hi
Btuh
www.hxrx.com
15
1
1/ho + x2/k + 1/hi
or
U=
1
Summation of
resistance to heat flow
Film (ho)
2.
3.
Film (hi)
Tm = t1 t2
In
t1
t2
but for simplicity, the Tm (see page 21) can be used
for Temp-Plate, and by interpolation reasonable
accuracy can be obtained.
4.
Solve equation A =
Q
U x (
Tm)
W x cp x t.d.
HRS x U x (
Tm)
16
3.
qt = qp + qw
www.hxrx.com
4.
17
Example 3:
18
Due to the relatively high thermal resistance at the interface of the Temp-Plate and tank wall, low U factors are
expected. Assuming that a heat transfer mastic is used to
obtain better contact, then select U of 30 Btuh/F/sq ft.
2.
3.
4.
A =
qt
=
U x (
Tm)
110,262 = 41.8 sq ft
60 x 44
PROPERTIES OF MATERIAL
Specific Heat*
Name of Material
Acetic Acid
State
(Btu/Lb/F)
Density
Lb/Cu Ft
(Lb/Gal)
8.82
Liquid
.52
66
Gas
.24
.08
Alcohol - Ethyl
Liquid
.55
Aluminum
Solid
.23
Asphalt
Solid
.4
80
Liquid
.74
74.0
9.89
Brine 21%
Liquid
.81
72
9.63
Copper
Solid
.095
557
Cork
Solid
.49
15
Creosote
Liquid
.35
75
10.03
Dowtherm A
Liquid
.63
62
8.29
Dowtherm C
Liquid
.50 Avg.
69
9.22
Ethylene Glycol
Liquid
.58
70
9.36
Fuel Oil
Liquid
.40
60
8.02
Liquid
.9
68
9.09
Gasoline
Liquid
.5
38
5.08
Glass
Solid
.18 Avg.
175 Avg.
Hydrochloric Acid, 8 BE
Liquid
.75
66
8.82
Honey
Liquid
.35
Liquid
.8
71
9.49
Ice
Solid
.49
56
Iron
Solid
.1
445
Solid
.16
.3
Solid
.27
13
Cork
Solid
.49
15
Kerosene
Liquid
.5
51
Lard
Solid
.64
58
Lead
Solid
.03
710
Maple Syrup
Liquid
.49
Milk
Liquid
.93
64
8.6
Nitric Acid
Liquid
.76
66
8.82
Air
Magnesia
Oil:
170
10.70
6.82
Fuel (Bunker C)
Liquid
.40
59
7.89
Transformer, Medium
Liquid
.42
57
7.62
Cotton Seed
Liquid
.47
59
7.89
Linseed
Liquid
.44
58
7.75
Olive
Liquid
.47
57
7.62
Machine
Liquid
.40
58
7.75
Solid
.28 Avg.
Paraffin
Solid
.62
56 Avg.
Liquid
93
65.5
8.80
Refrigerant 113
Liquid
.21
98
13.10
Seawater
Liquid
.94
64.3
8.57
Liquid
.91
68.5
9.16
Sugar Solution
Liquid
.3
104
13.90
Liquid
.65
104
10.25
Steel
Solid
.12
487
Steel, Stainless
Solid
.12
501
Sulphur
Solid
.20
125
Turpentine
Liquid
.41
54
Tar, Coal
Solid
.40
75
Water
Liquid
1.0
62.4
8.34
Wine
Liquid
.9
64
8.56
Zinc
Solid
.10
440
Oleo Margarine
7.22
*Specific heat of water is one Btu per pound per degree Fahrenheit.
www.hxrx.com
19
Product
Cooling
Agitated
Not Agitated
Agitated
Watery Solution
30-85
105-135
25-80
100-130
15-50
60-100
10-30
40-80
4-9
10-30
25-65
85-105
Watery Solution
30-55
60-110
10-30
30-70
1-8
6-18
15-22
35-45
Medium Oil
5-35
25-80
Tar
5-12
15-20
100-225
120-300
30-60
70-120
Medium Oil
8-40
35-95
Tar
10-30
45-65
Glycol
Watery Solution
Steam
Watery Solution
Direct Expansion
Refrigerant (R-12,
R-22, ammonia)
Not Agitated
Medium Oil
Watery Solution in Very Large Tank,
Temp-Plate Integral with Side Wall
Viscous Solution
8-15
25-45
Most Fluids
(excluding gas)
Air or Gas
1-3
3-7
1-3
3-7
Without
Heat Transfer
Mastic
With
Heat Transfer
Mastic
Without
Heat Transfer
Mastic
With
Heat Transfer
Mastic
Clamp-On Temp-Plate
with Most Fluids
(excluding gas)*
Watery Solution
10-25
20-35
5-15
15-25
Viscous Solution
5-10
10-20
2-6
5-10
Air or Gas
1-3
1-3
1-3
1-3
* Recommended for maintaining temperature only. If used for moderate heat up or cool down, use 50% of U value shown and consult Paul Mueller Company.
We recommend use of heat transfer mastic applied approximately 1/8" thick between clamp-on and wall of tank.
20
LMTD NOMOGRAPH
LOGARITHMIC MEAN TEMPERATURE DIFFERENCE NOMOGRAPH
300
250
400
200
300
400
250
350
300
150
200
250
100
90
150
200
80
70
100
90
80
70
60
50
40
30
100
90
60
80
50
70
60
50
40
30
20
150
40
30
20
10
9
20
8
7
10
9
10
t1
GTD
6
LMTD
4
t2
LTD
To find LMTD (Logarithmic Mean Temperature Difference), lay straight edge from greater temperature difference (left scale) to lesser temperature difference (right scale) and
read LMTD on center scale.
www.hxrx.com
21
0
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
190
240
340
440
No Insulation
1" Insulation
2" Insulation
0
33
50
70
90
110
135
160
180
210
235
260
290
320
350
380
0
8
12
15
19
23
27
31
34
38
42
46
50
53
57
61
0
4
6
8
10
12
14
17
18
21
23
25
27
29
31
33
Water Surface
Oil Surface
130
230
330
470
615
820
1,040
1,310
1,615
2,000
2,450
3,000
3,590
100
130
160
200
240
270
300
340
370
410
450
490
530
570
690
860
1,360
1,870
R-134a
-50
-45
-40
-35
-30
-28
-26
-24
-22
-20
-18
-16
-14
-12
-10
-8
-6
-4
-2
-0
2
4
6
8
10
12
14
16
18
20
22
-45.6
-42.8
-40.0
-37.2
-34.4
-33.3
-32.2
-31.1
-30.0
-28.9
-27.8
-26.7
-25.6
-24.4
-23.3
-22.2
21.1
-20.0
-18.9
-17.8
-16.7
-15.6
-14.4
-13.3
-12.2
-11.1
-10.0
-8.9
-7.8
-6.7
-5.6
18.6*
16.7*
14.7*
12.3*
9.7*
8.6*
7.4*
6.2*
4.9*
3.6*
2.2*
0.7*
0.4
1.2
2.0
2.8
3.7
4.6
5.5
6.5
7.5
8.6
9.7
10.8
12.0
13.2
14.4
15.7
17.1
18.4
19.9
22
R-22
6.0*
2.6*
0.6
2.7
5.0
6.0
7.0
8.1
9.2
10.3
11.5
12.7
13.9
15.2
16.6
18.0
19.4
20.9
22.5
24.1
25.7
27.4
29.2
31.0
32.9
34.9
36.9
39.0
41.1
43.3
45.5
PSIG
R-717
(Ammonia)
14.3*
11.7*
8.7*
5.4*
1.6*
0.0
0.8
1.7
2.6
3.6
4.6
5.6
6.7
7.9
9.0
10.3
11.6
12.9
14.3
15.7
17.2
18.8
20.4
22.1
23.8
25.6
27.5
29.4
31.4
33.5
35.7
F
24
26
28
30
32
34
36
38
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
C
-4.4
-3.3
-2.2
-1.1
0
1.1
2.2
3.3
4.4
7.2
10.0
12.8
15.6
18.3
21.1
23.9
26.7
29.4
32.2
35.0
37.8
40.6
43.3
46.1
48.9
51.7
54.4
57.2
60.0
62.8
65.6
R-134a
R-22
R-717
(AMMONIA)
21.4
22.9
24.5
26.1
27.8
29.5
31.3
33.1
35.0
40.0
45.4
51.2
57.4
64.1
71.1
75.7
86.7
95.2
104.3
114.0
124.1
135.0
146.4
158.4
171.1
184.5
198.7
213.5
229.2
245.6
262.8
47.9
50.2
52.7
55.2
57.8
60.5
63.3
66.1
69.0
77.0
84.7
93.2
102.5
112.0
122.5
133.8
145.0
158.0
170.1
184.8
197.9
213.1
228.7
246.0
262.6
280.5
298.8
317.9
338.0
359.6
384.3
37.9
40.2
42.6
45.0
47.6
50.2
52.9
55.7
58.6
66.3
74.5
83.4
92.9
103.1
114.1
125.8
138.3
151.7
165.9
181.1
197.2
214.2
232.3
251.5
271.7
293.1
315.0
335.0
365.0
390.0
420.0
Temperature
F
Latent Heat of
Evaporation
Btu/lb
Specific Volume
cu ft/lb
212.0
213.03
216.32
219.44
222.41
225.24
227.96
230.57
233.07
235.49
237.82
240.07
250.33
259.28
267.25
274.44
281.01
287.07
292.71
297.97
307.60
316.25
324.12
331.36
338.07
353.02
366.48
377.51
387.89
406.11
180.07
181.11
184.42
187.56
190.56
193.42
196.16
198.79
201.33
203.78
206.14
208.42
218.82
227.91
236.03
243.36
250.09
256.30
262.09
267.50
277.43
286.39
294.56
302.10
309.11
324.82
339.05
350.79
361.91
381.60
970.3
969.7
967.6
965.5
963.6
961.9
960.1
958.4
956.8
955.2
953.7
952.1
945.3
939.2
933.7
928.6
924.0
919.6
915.5
911.6
904.5
897.8
891.7
886.0
880.6
868.2
856.6
846.8
837.4
820.1
1,150.4
1,150.8
1,152.0
1,153.1
1,154.2
1,155.3
1,156.3
1,157.2
1,158.1
1,159.0
1,159.8
1,160.6
1,164.1
1,167.1
1,169.7
1,172.0
1,174.1
1,175.9
1,177.6
1,179.1
1,181.9
1,184.2
1,186.2
1,188.1
1,189.7
1,193.0
1,195.7
1,197.6
1,199.3
1,201.7
26.80
26.29
24.75
23.39
22.17
21.08
20.089
19.192
18.375
17.627
16.938
16.303
13.746
11.898
10.498
9.401
8.515
7.787
7.175
6.655
5.816
5.168
4.652
4.232
3.882
3.220
2.736
2.404
2.134
1.7422
0.0
0.3
1.3
2.3
3.3
4.3
5.3
6.3
7.3
8.3
9.3
10.3
15.3
20.3
25.3
30.3
35.3
40.3
45.3
50.3
60.3
70.3
80.3
90.3
100.3
125.3
151.3
175.3
200.3
250.3
STEAM REQUIREMENTS
Steam Required (lbs/hour)
Steam Pressure
15 psig
60 psig
100 psig
Total Load
Btuh
100
200
500
750
1,000
1,500
2,000
2,500
3,000
4,000
5,000
6,000
7,000
8,000
9,000
10,000
Steam in lbs/hr =
.105
.212
.529
.794
1.05
1.59
2.12
2.65
3.17
4.23
5.29
6.35
7.41
8.47
9.52
10.57
.111
.221
.553
.830
1.11
1.66
2.21
2.77
3.32
4.42
5.53
6.64
7.74
8.85
9.96
11.06
.113
.225
.563
.845
1.13
1.69
2.25
2.82
3.38
4.50
5.63
6.76
7.88
9.01
10.14
11.27
Total Load
Btuh
15,000
20,000
25,000
30,000
40,000
50,000
75,000
100,000
250,000
500,000
750,000
1,000,000
1,250,000
1,500,000
1,750,000
2,000,000
16.58
22.14
27.65
33.18
44.25
55.31
82.96
110.66
276.56
553.09
829.64
1,106.19
1,382.74
1,659.29
1,935.84
2,212.39
16.88
22.54
28.16
33.79
45.05
56.31
84.47
112.75
281.68
563.07
844.63
1,126.13
1,407.66
1,689.10
1,970.72
2,252.25
total load
(1) boiler hp = 34.5 lbs steam/hr
latent heat of steam
www.hxrx.com
23
100F
125
100
125F
75
150F
50
175F
200F
25
50
200
150
100
Saturated Steam Pressure (psig)
250
Example:
Problem How many square feet of Temp-Plate are required to heat the water in a 3' wide x 9' long x 21/2' deep
tank from 60F to 150F in two hours using 100 psig saturated steam? Plates are immersed and in a vertical position
without mechanical agitation.
Solution Volume of tank equals 3' x 9' x 2' (to liquid level) = 54 cubic feet. 54 cu. ft. x 7.48 (gal/cu ft) = 404 gallons
of water. Using above chart, start at 100 psig on bottom scale; read up to 150F curve and moving to left, read 47 gal.
heated per sq ft. Therefore, 404 47 = 8.6 sq ft (total water contact surface) required for one hour. Divide 8.6 by 2 to
give surface required for two hours.
24
10
100
.1
200
.2
.1
500
.5
.25
.17
.75
.38
.25
.5
.3
.25
.75
750
Refrigeration
Capacity
(any refrigerant)
Tons
.008
.017
.042
.063
1,000
.083
1,500
1.5
.5
.4
.3
2,000
.7
.5
.4
.166
2,500
2.5
1.3
.8
.63
.5
.208
3,000
1.5
4,000
1.4
5,000
2.5
1.7
1.3
.416
6,000
1.5
1.2
.500
7,000
3.5
2.4
1.8
1.4
.583
8,000
2.7
1.6
.667
.75
.125
.6
.250
.8
.333
9,000
10,000
10
15,000
15
20,000
20
10
25,000
25
12.5
30,000
30
15
10
40,000
40
20
13.3
50,000
50
25
16.7
12.5
10
4.167
75,000
75
37.5
25
18.8
15
6.250
100,000
100
50
33.4
25
20
8.333
250,000
250
125
83.4
62.5
50
20.833
500,000
500
250
166.7
125
100
41.667
750,000
750
375
250
188
160
62.500
1,000,000
1,000
500
333.3
250
200
83.333
1,250,000
1,250
625
416
313
250
104.167
1,500,000
1,500
750
500
375
300
125.000
1,750,000
1,750
875
583
438
350
145.833
2,000,000
2,000
1,000
666.6
500
400
166.667
Water in gpm =
total load
60 x 8.34 x T.R.*
4.5
2.3
1.8
.750
3.4
2.5
.833
7.5
Tons =
3.8
1.250
6.7
1.667
8.4
6.3
2.083
7.5
2.500
3.333
10
Btuh
12,000
www.hxrx.com
25
c.
Swing
check
valve
Slope
Return
a.
Dirt pocket
Return
26
YES Return
Steam line
NO
Return
5 lbs
Vacuum breaker
/2 lb per foot
6 ft
Swing check valve
3 lbs
Reprinted with the permission of Yarway Corporation from their Industrial Steam Trapping Course.
www.hxrx.com
27
28
1. PRIOR TO REPAIR:
Remove any contamination that might be present in
the defect area. There are various solvents and/or
mechanical means (grinding, brushings, etc.) that are
effective in removing this foreign matter. After initial
area cleaning, the defect itself needs to be removed to
assure that good sound metal is present. Once good
metal is reached, proceed with the weld repairs.
c.
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29
THERMAL EXPANSION
Thermal Expansion
Allowance must be made for thermal expansion when
Temp-Plate, used as a heating surface, is fastened to
rigid supports which expand at a slower rate than the
Temp-Plate. Depending on the type of installation,
-260F
-50F
500F
0.000042
0.000070
0.000077
0.000086
0.000098
0.000067
0.000098
0.000102
0.000113
0.000119
0.000070
0.000090
0.000101
0.000077
0.000096
0.000104
Nickel 200
0.000070
0.000096
0.000108
0.000073
0.000094
0.000101
30
THERMAL EXPANSION
Corrosion Resistance Table
This table shows the resistance of a number of materials
to the more common chemicals. Many factors influence
the resistance of materials to various solutions. Factors
which must be given consideration for service in
corrosive environments are: temperature, concentration,
aeration, influence of recirculation, solids in suspension,
velocity, frequency of use, and equipment design.
The influence of contaminants is probably the most
important from a commercial standpoint. Few corrosive
solutions will be free of all contaminants. The majority of
these contaminants have no influence on corrosion, but
those that do generally affect the conditions greatly.
The corrosion data for all grades except Alloy 20 is
reprinted from Corrosion Data Survey, 1974 Edition,
published by the National Association of Corrosion
Engineers. The corrosion rates for Alloy 20 represent a
composite of the NACE Corrosion Data Survey and more
current data developed in CarTechs Corrosion
Laboratory.
Your process may require a specific material type for
proper corrosion protection. Contact a consulting
metallurgist for a recommendation.
www.hxrx.com
Code
Corrosion rate less than 0.002" per year
Corrosion rate less than 0.020" per year
Corrosion rate from 0.020" to 0.050" per year
Corrosion rate greater than 0.050" per year
350 662
20
40
60
80
100
20
40
60
80
100
300
250 482
212
175 347
150
125 257
100 212
75 167
50
25
C
77
F
31
*Hastelloy B and Hastelloy C are registered trademarks of Cabot Corporation. **Monel is a registered trademark of International Nickel Company.
32
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33
34
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FOOTNOTES CORROSIVES
1 Poison
2 Toxic
3 Explosive
4 Flammable
5 Ingestion poison
6 Inhalant poison
7 Attacks skin
8 Irritant
9 Vapor harmful
10 Ignites organics
11 Fuming liquid
12 Hygroscopic
13 Liberates HCl in water
14 Narcotic
15 Volatile
16 Hazardous under
pressure
17 Ignites combustibles
18 Fire Hazard
19 Explosive over 70%
20 Ignites in moist air at
30C
21 Exothermic in water
22 Dust explodes
23 Explosive dust
24 Exothermic with water
FOOTNOTES DATA SQUARES
1 No water
2 No air, oxygen
3 Low air, oxygen
4 Pits
5 Stress cracks
6 Stress corrosion
7 Discolors
8 Crevice attack
9 Intergranular attack
10 No chlorides
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12
13
14
15
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17
18
19
20
21
22
23
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27
28
29
30
31
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40
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48
49
50
May discolor
May catalyze
May pit
May stress crack
Transgranular attack
Vapor
Aerated
Catalyzes
Static
Agitated
7 pH
<7 pH
>7 pH
No HCl, H2SO4, NaCl
No ferric chloride
0.1% acetic acid
Also sludge
No iron salts
No sulfuric acid
Explosive
With H2SO4
With steam
No sulfur
No stress
No ammonia
300 psi
Stress relieved
No HCl, Cu, Fe ions
No Cu, Ni ions
Over 70% air
20-70% air, 530 psi
With sulfur <340C
= x
<10 mg/1
No H2SO4
<60 psi
No sulfides
<20% zinc
Trace HCl
pH 2 to 3.5
Annealed, immersed
51
52
53
54
>2.25% Mo
Erratic
With NaCl
With NaCl, HCl,
H2O2
55 No Fe, Cl
56 With +0.05-1%
H3PO4 or H2SO4
57 +SO2 or HCOOH
58 <RC 22, 60,000
59 Annealed
60 No cold work
61 No H2S
62 Permeable to H2
63 Unsulfated
64 With or without steam
65 240 psi
66 Cold worked
67 >80% copper
68 >20% sulfuric, bal.
nitric acid
69 No Mo; low C
70 Red fuming
71 Pits in chlorides
72 Over 400C
73 Steam and air
74 75-100% concentration
75 Low NaCl
76 With HCl
77 <17% zinc
78 <0.23%, 200 psi
79 300 psi
80 No SO3
81 No NaCl
82 High pressure
83 75-120 psi
84 No sodium sulfite
85 + ammonia
86 Avoid hydroxides
87 Saturated
37
2.
3.
38
Types of Corrosion
Some of the types of corrosion that may be encountered
in the use of stainless steels are:
Intergranular corrosion
Galvanic corrosion
Concentration cell corrosion
General corrosion
Pitting corrosion
Stress corrosion cracking
An understanding of the types of corrosion and how they
occur can prevent expensive equipment failures if they
are considered when equipment is designed and
construction materials specified.
Stainless steels are inherently corrosion resistant because
of their ability to form a protective coating on their
surfaces. This protective coating is commonly called a
passive film. Corrosion theory does not agree as to
whether this passive film is an absorbed layer of oxygen
or an invisible oxide coating. When the passive film is
penetrated, corrosive attack develops at a point on the
surface.
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39
40
3.
4.
5.
6.
Importance of Passivating
1.
2.
3.
4.
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41
PRODUCT APPLICATIONS
Mueller Temp-Plate heat transfer surface,
which provides for efficient heating or
cooling of a product, is used by the
following industries:
Aerospace
Aircraft
Aluminum
Appliance
Automotive
Beverage
Chemical
Cosmetic
Dairy
Engineering Firms
Film
Food Processing
Glass
Ice-making
Laundries
Meat Packing
Metal Finishing
Nuclear Power
Pharmaceutical
Plating
Steel
Sugar
Textile
University Laboratories
Utilities
Inflated Temp-Plate bank assembly for heat recovery from hot gas.
42
PRODUCT APPLICATIONS
Temp-Plate heat transfer surface has multiple applications in industries. Paul Mueller Company manufactures TempPlate in a great variety of styles, sizes, and materials for a multitude of purposes. For example:
Banks of Temp-Plate for: cooling coffee extract, cooling quench
oil, cooling waste water while heating make-up water, cooling
water for fish hatcheries, heating a citys water supply with boiler
condenser water, heating lard, separating moisture from crude oil
Circular flat sections for inside bottoms of processing tanks
Clamp-on sections for shells, cones, and heads
Cooling cone for aerospace program
Cooling shell sections for field-erected brewery fermenting tanks
Cryogenic shrouds for mirror fusion energy
Drying shelves for textiles and pharmaceuticals
Inflated Temp-Plate troughs for poultry industry.
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43
IMMERSION SECTIONS
Single Plates
Baffles
Bank
Assemblies
44
CLAMP-ON SECTIONS
Pipe Clamp-Ons
Clamp-Ons
Shell Clamp-Ons
Cone Heads
Head Clamp-On
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45
46
Jacketed Head
Jacketed Trough
Jacketed Cylinders
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47
SPECIAL APPLICATIONS
Hopper
Special
Pans
Food Cooker
Heat Shields
48
SPECIAL APPLICATIONS
Calandria
Flat Clamp-Ons
Insertion Heaters
Heat Recovery
Bank Assembly
Cooling Shrouds
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49
ENERGY CONSERVATION
Energy Bank
Falling Film
Cryogenic Vaporizer
50
Lazy Susan
Display Unit
Two-Level Salad
Display Unit
Continuous
Cooker Shell
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NOTES
NOTES
Visit our
Web site at
www.hxrx.com!
All products, specifications, and features listed herein are
representative of the final product and are intended as reference
only. We reserve the right to make alterations without notice.
TP-108-15