DCS Master PP-5000 I/O Test System

Data sheet

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DCS Master PP-5000 I/O Test System

Data sheet

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Introduction

Features
IN / OUT module test for Siemens
Report of test result of module diagnose
Report of historical test result

Benefits
Test procedure guide by each module
Identification of module info by Barcode
Precise diagnostic IN / OUT test by sequence
Easy One-Clink diagnose

Applicable Modules

P-5000 Series
DIM351 : Digital Input Module
DOM351 : Digital Output Module
AIM351 : Analog Input Module(8Channel)
AIM352 : Analog Input Module(16Channel)
AOM351 : Analog Output Module(4Channel)
AOM352 : Analog Output Module(8Channel)
RTD351 : RTD(Resistance thermometer bulb) temperature module
TCM351 : TCM(Thermocouple) Module

P-3000 Series
DIM351 : Digital Input Module
DOM351 : Digital Output Module
AIM351 : Analog Input Module(8Channel)
AIM352 : Analog Input Module(16Channel)
AOM351 : Analog Output Module(4Channel)
AOM352 : Analog Output Module(8Channel)
RTD351 : RTD(Resistance thermometer bulb) temperature module
TCM351 : TCM(Thermocouple) Module

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DCS Master PP-5000 I/O Test System

Data sheet

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Configuration

Sub Rack of Module Test

for P-5000 series

Sub Rack of Module Test

for P-3000 series

Main Power

Front view of module Tester

for LSIS system
P-5000 Test System HMI Software

Screen
S
off module
d l selection
l ti & T
Testt resultlt
Screen of setting HMI software (communication, User define, storage path, etc)
Screen of setting test condition for testing modules (By channel, module type)

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DCS Master PP-5000 I/O Test System

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Configuration

TEST I/O

TEST-IF

MCPU

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DCS Master PP-5000 I/O Test System

Data sheet

MCPUSpecification
/ TCPU

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1

CPU
VME
CPU

ADDRESS MODIFIER
ADDRESS BUS
DATA BUS
CPU
Memory

Device Wan Ethernet

&
O/S
UART
RTC
JTAG
O/S

Status LED

Exterior PCB size

PCB material
FRONT PANEL
others Monitor port
Temperature of
operation
Humidity of operation

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29h/2Dh(SHORT STANDARD/SUPERVISORY I/O

A1~A23
D0~D15(D0~D7)
INTEL IXP425, 533MHz XScale Core
32Mbytes Flash Memory
128Mbytes SDRAM Memory
512Kbytes NVRAM
Three Independent 10/100M Ethernet interfaces
Ten UART Serial Interfaces
- Four Full-speed RS232 Interface RJ45(Front)
- Four Full-speed RS232 Interface P2 Connector(Rear)
- Two Console & Serial Port(Front)
Integrated NV SRAM,
SRAM Real-Time
Real Time Clock
One JTAG Debug interface
Embedded Linux
RUN(green)

when CPU is working

BUS(yellow)

when VME BUS ACCESS

ERR(red)

when WDT error occurs

STAT1

Board status LED1

STAT2

Board status LED2

STAT3
Board status LED3
233.35(H) X 160(D)
Glass epoxy, 6layer 1.6T
4HP(20mm)
One Standard UART console Port, RJ45
0 ~ +60
0 ~ 80%RH, non condensed

DCS Master PP-5000 I/O Test System

Data sheet

MCPUBlock
/ TCPU
Diagram

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1

CPU

STATUS
LED
VME BUS(P1)

232 DRIVER

CONSOLE &
RS-232

VME BUFFER
V

VME INTERFACE

CPLD

ETHERNET
X3

ETHERNET
DRIVER

CONFIG
S/W

RTL8139
IXP425

JTAG

UART
8 CHANNEL

FLASH X 2

RS
RS-232
(P2)

COMPORT
P
X4
232 DRIVER

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SDRAM X 4

RTC &
NVRAM

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Software

1. Basic screen
I/O module
d l checker
h k off MASTER
MASTER-P5000
P5000 iis ttestt equipment
i
t th
thatt tests
t t 9 kinds
ki d off I/O
modules such as DIM-351, DOM-351, AIM-351, AIM-352, AOM-351, AOM-352, RTD-351,
TCM-351 consisting of DCS named MASTER-P5000.
The benefits of I/O module checker of MASTER-P5000 increase correctness of module
test, increase of stability by removing malfunctions during operation at early stage and
save test time by automatic test function.
Module

Description

DIM-351

32 Ch 24V Digital Input

DIM-351

DC 24V input test

DOM-351

32 Ch Relay Output

DOM-351

Relay output test

AIM-351

8 Ch Analog Input

AIM-352

16 Ch Analog Input

AOM-351

4 Ch Analog Output

AIM 351
AIM-351

AOM-352

8 Ch Analog Output

1~5V voltage input test

4~20mA current input
test(2wire)
4~20mA current input
test(4wire)
2wire voltage 24V check

RTD-351

12 Ch RTD Input
AIM-352

1~5V voltage input test

4~0mA current input
test(4wire)

AOM-351

1~5V voltage output test

44~20mA
20mA current output test

AOM-352

1~5V voltage output test

4~20mA current output test

RTD-351

PT100 RTD input test

200~ 800

TCM-351

TC Type E input test

TC Type T input test
TC Type J input test

-250~1000
-250~ 400
-200~1200

DIM-351 / DOM-351
AIM-351 / AOM-351
AIM-352 / AOM-352

TCM-351

16 Ch TC INPUT

Remark

Module

Description

Test module & test type of MASTER-P5000 I/O module checker

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Remark

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The following shows start page of HMI of module checker and its explanation

Main page of MASTER-P5000 I/O module checker

: Various setting and search and buttons for test procedure.
: Display area when click button.
: Display area for system info including initial state, user info, present time,
network status.

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DCS Master PP-5000 I/O Test System

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2. Setting system general

HMI of MASTER-P5000 I/O module checker is able to set network info, user info,
position
iti off test
t t data,
d t communication
i ti frame
f
and
d retransmission
t
i i cycle
l and
d th
these iinfo
f are
saved at separate file and reuse it when HNI restart
[settingrefer to below fig ]

Setting
g page
p g for system
y
general
g

: Register socket No and IP address of MCPU.

retry of connection by clicking [connection retry] button.
: System user area in which administrator add, delete and change user at once.
: Position of saving test data of module
module.
: Set retry period by second when communication error or MCPU error is occurred

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DCS Master PP-5000 I/O Test System

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3. Setting test condition

MASTER P5000 I/O module
MASTER-P5000
d l checker
h k iis able
bl tto ttestt DIM
DIM-351,
351 DOM
DOM-351,
351 AIM
AIM-351/352,
351/352
AOM-351/352, RTD-351, TCM-351 modules.
it set test condition of each channel by clicking [test info DB] button
[test info DBrefer to below fig]

Setting page of Channel test condition

: Display of start value, end value, test procedure and test condition by Channel
: Display of selected type on channel list
: Type test condition displayed at . After keying, changed test condition is applied by
click [modif
[modify]] b
button.
tton
: Initialize test condition of all channels or specific channel.

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DCS Master PP-5000 I/O Test System

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Software

4. Test procedure
HMI of MASTER-P5000 I/O module checker is able to set test type
yp for each channel
and save module info having test result then reload it when retest it.
User can select test channel freely and ease to retest it when error is occurred at
specific channel.
By using barcode reader, it is ease to manage test module and increased convenience
for user typing
[ test modulerefer to blew fig ]

Module test page

: Register test module and select channel type
: Channel selection area, user selects it randomly
: Display of test result and printing area. Possible to check out following info.
- Modules normal / abnormal status
- Channels normal / abnormal status
- Display of detailed data of Channel
- printing test report

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Data sheet

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Software
During test procedure, Channel under testing is blinking in area, Channel status is
display in area with normal or abnormal status.
detailed data is displayed in area by selecting a channel displayed in area

Display and detailed data during test procedure

Judgment is displayed on the below screen after module test is finished and test data are
saved in system and user can use it again in future.

Judgment page of test module

As well,
well it is possible to pint out test report
report. There are two types of test report.
report Module
test report shows all channels with judgment and channel test report shows detailed data
for each channel.

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