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Welding Inspection
General Theory Paper QWI-3
Name:
Multichoice marks:
Date:
Result:
30
x 100 =
145
X 25.4
X 145
0.707
Qu Paper BG-WI-1
R&TPO-rrr QWI3
Date: 05/01/04 issue
5
5. Which of the following NDT methods would not be effective on a butt weld
made from austenitic stainless steel?
a.
b.
c.
d.
Dye Penetrant
Radiography
Ultrasonic
Magnetic particle
Joules
Newtons
Mega Pascals
Watts
Bent test
Nick break test
Macro test
All of the above
Qu Paper BG-WI-1
R&TPO-rrr QWI3
Date: 05/01/04 issue
5
10. What is the term used to describe the ability of a material to be drawn into
wire without fracture?
a.
b.
c.
d.
Plasticity
Ductility
Elasticity
Malleability
Cellulose
Titanium dioxide
Calcium carbonate
asbestos
Qu Paper BG-WI-1
R&TPO-rrr QWI3
Date: 05/01/04 issue
5
16. Which electrodes are very susceptible to porosity in the deposited welds if
long arcs are employed?
a.
b.
c.
d.
Basic
Acidic
Rutile
cellulose
Qu Paper BG-WI-1
R&TPO-rrr QWI3
Date: 05/01/04 issue
5
20. Shrinkage that taken place in line (parallel) to the centre line of a weld is
termed:
a.
b.
c.
d.
Transverse
Longitudinal
Hoop
Bowing
21. Which of the following are applicable to dc electrode ve when using the
MMA welding process?
a. A broad heat affected zone, a reduction in hardness and a narrow deep
fast freezing weld pool.
b. A narrow heat affected zone, fast freezing weld pool, and good penetration
properties
c. Mechanically and metallurgical no different to d.c. electrode +ve
d. A wide shallow weld pool, flat welds profile and low hardness values
22. Which shielding gas would give the best results when aluminium with the
TIG/TAG welding process?
a.
b.
c.
d.
Nitrogen
Helium
Argon
co
23. The length of weld run deposited in a given time can be abbreviated to:
a.
b.
c.
d.
LOW
WDR
WDT
ROL
24. In the MMA welding process, which type of flux covering gives the deepest
penetration?
a.
b.
c.
d.
Rutile
Acidic
Cellulosic
Basic(electrode dc positive)
Qu Paper BG-WI-1
R&TPO-rrr QWI3
Date: 05/01/04 issue
5
BS EN 499
BS 639
AWS A5.5
AWS A5.1
Qu Paper BG-WI-1
R&TPO-rrr QWI3
Date: 05/01/04 issue
5
Qu Paper BG-WI-1
R&TPO-rrr QWI3
Date: 05/01/04 issue
5
31. Which electrode will deposit weld metal of the highest ductility E38 3 1Ni B 5
4 or E45 5 1Ni B 5 4?
Explain why:
32. What are the main ingredients in the flux of an MMA Rutile rod? Describe
typical applications rods:
33. What are the main ingredients in the flux of on MMA Cellulose rod? Describe
typical applications of Cellulose rods:
34. What are the main ingredients in the flux of an MMA Basic rod? Describe
typical applications of Basic rods:
35. What is the purpose of the gauge marks if they are applied to a test
specimen? What mechanical property does this measure?
Qu Paper BG-WI-1
R&TPO-rrr QWI3
Date: 05/01/04 issue
5
36. With the aid a diagram explain the stress / stain curve showing the key areas.
37. Name four aspects of safety that a welding inspector should monitor.
40. What is the of an MMA weld, which has been made using iron powder
electrodes?
Qu Paper BG-WI-1
R&TPO-rrr QWI3
Date: 05/01/04 issue
5
Qu Paper BG-WI-1