Construction Guidelines

& Compatible Products

CAD READY DETAILED DRAWINGS AVAILABLE ON DISK
Visit our web site for current projects and news
www.ReddiForm.com

Construction Guidelines
& Structural Notes

Reddi Form is in compliance with the following organizations:

International Residential Code
Florida Product Approval #4117
The Department of Housing and Urban Development (HUD)
Federal Housing Authority (FHA)
Oregon Department of Energy
Approved for use in Ireland
Prescriptive Code for ICFS
ARPAE Approved PR.
The following techniques are helpful when building with the Reddi Form system. Personal
experience and/or field conditions may result in variances of these techniques. However, building
codes and standard construction practices must always be followed. THESE ARE CONSTRUCTION RECOMMENDATIONS - NOT DESIGN SPECIFICATIONS.
It is highly recommended that a licensed architect or engineer provide design plans and specifications for approval by the proper authorities local to the project.

CFC
Reddi Form
is CFC-free

ri

ir

on

en

Env

dly

ergy Savin
En

m e n a ll y F
t

Weve chosen to manufacture Reddi Form with Modified Expanded

Polystyrene (EPS) foam because of its fire performance, structural
performance, and environmental advantages. Modified EPS
contains no formaldahydes or toxic chemicals, and uses fewer
resources to manufacture than other insulation products. EPS
provides you with superior thermal performance to better insulate
your buildings, and no harmful CFCs have ever been used to
manufacture it.
You can now recycle your job site scrap through a network of
manufacturers, reprocessors, and retailers across the country. EPS
is a valuable resource than can be remanufactured into foam
packaging or made into an amazing array of polystyrene products
from office supplies to video cassette cartridges.

Recycle job site scrap.

Youll be helping us to protect the environment.

PS
Copyright 1997 by Reddi Form Incorporated. All rights reserved. The information and illustrations in this publication are the property
of Reddi Form Inc. and may not be used or reproduced in any way or means without the express written consent of Reddi Form Inc.

Table of Contents
FACTS ABOUT Reddi Form EXPANDED POLYSTYRENE (EPS)......................................1
THE FLEXIBILITY OF Reddi Form ....................................................................................2
SECTION 1 - BASIC MATERIALS AND TOOLS NEEDED.....................................................3
SECTION 2 - DESCRIPTION OF BASIC COMPONENTS......................................................4
FORMS........................................................................................................................................................................4
PLASTIC FASTENING STRIPS......................................................................................................................................4
REINFORCEMENT.......................................................................................................................................................4
CONCRETE.................................................................................................................................................................8

SECTION 3 - BASIC INSTALLATION (GETTING STARTED)................................................9

FOOTINGS..................................................................................................................................................................9
LAYOUT.....................................................................................................................................................................10

SECTION 4 - ERECTING THE WALL..................................................................................14

REINFORCEMENT.....................................................................................................................................................14
BRACING...................................................................................................................................................................15
OPENINGS................................................................................................................................................................18
TYPICAL DOOR AND WINDOW LENTEL.................................................................................................................20
ESTIMATING MATERIAL REQUIREMENTS...............................................................................................................21
FINAL CHECK AND POURING NOTES.....................................................................................................................21
FINAL CHECK...........................................................................................................................................................25
NOTES ON BACKFILLING........................................................................................................................................25

SECTION 5 - FASTENING TO THE Reddi Form WALL...................................................26

FLOORS, WALLS & ROOFS........................................................................................................................................26
FINISHES...................................................................................................................................................................28
PLUMBING, ELECTRICAL AND DRYWALL................................................................................................................30
MOLDING.................................................................................................................................................................30

SECTION 6 - MISCELLANEOUS DETAILS..........................................................................32

ARCHITECTURAL SPECIFICATIONS.........................................................................................................................60
Reddi Form LENGTH CONVERSION CHART.........................................................................................................64
A NOTE OF ENERGY SAVINGS.................................................................................................................................75

SECTION 7 - A PARTIAL LIST OF PRODUCTS COMPATIBLE

WITH THE Reddi Form WALL SYSTEM........................................................................79
ILLUSTRATIONS:
FIGURE 1 - Description of Reddi Form Forms............................................................................................................5
FIGURE 2 - The Pilaster Block.....................................................................................................................................6
FIGURE 3 - Reddi Form Plastic Nailing Strips.............................................................................................................7
FIGURE 4 - Reddi Form No-Tie and Standard Rebar Chairs........................................................................................7
FIGURE 5 - Basic Components of the Reddi Form System.........................................................................................8
FIGURE 6 - Footings and Layout Courses.................................................................................................................9
FIGURE 6A - Jump Footings.......................................................................................................................................10
FIGURE 7 - Starting and Overlapping Corner Pattern..............................................................................................11
FIGURE 8 - Example of Staggered Pattern................................................................................................................11
FIGURE 9 - Angle Cuts...............................................................................................................................................13

Reddi Form, Inc.

Construction Guidelines

ILLUSTRATIONS (continued):
FIGURE 10 - Plastic Nailing Strip...............................................................................................................................13
FIGURE 11 - Placement of the Reddi Form No-Tie Rebar Chairs.............................................................................14
FIGURE 12 - Olylog Screw.........................................................................................................................................15
FIGURE 13 - Bracing Methods..................................................................................................................................16
FIGURE 14 - Using a Horizontal Kicker....................................................................................................................17
FIGURE 15 - Reddi Form Wall Brace and Scaffold.....................................................................................................17
FIGURE 16 - Openings and Header Construction....................................................................................................19
FIGURE 17 - Typical Lentel Cross Sections................................................................................................................20
FIGURE 19 - Beginning the Concrete Pour...............................................................................................................23
FIGURE 20 - Correcting a Blowout or Bulge............................................................................................................25
FIGURE 21 - Sill Plate Showing Different Bearing Situations...................................................................................27
FIGURE 22 - Installation of Joists Using Anchor Bolts..............................................................................................28
FIGURE 23 - Electrical and Plumbing.......................................................................................................................31

MISCELLANEOUS DETAILS: CAD READY DETAILED DRAWINGS AVAILABLE ON DISK

Reddi Form Piling Support...............................................................................................................................CAD, F1
Shingles or Siding Exterior Slab on Grade with Trench Footing and Stem Wall..............................................CAD, F2
Wood or Shingle Exterior Monolithic Slab Reddi Form Wall Junction............................................................CAD, F3
Brick Veneer with Reddi Form Block...............................................................................................................CAD, F4
Brick Exterior and Reddi Form Wall Junction..................................................................................................CAD, F5
Brick Exterior Slab on Grade with Trench Footing and Wall Junction............................................................CAD, F6
Basement and Wall Footing Detail...................................................................................................................CAD, F7
Monolithic Slab with Reddi Form Wall.............................................................................................................CAD, F8
Slab on Grade with Trench Footing and Stem Wall..........................................................................................CAD, F9
Wood or Shingle Exterior Wall Top Plate with Wood Framing and Typical Eave Overhang..............................CAD, R1
Brick Exterior Wall Top Plate with Wood Framing and Typical Eave Overhang.................................................CAD, R2
Exterior Finish System Wall Top Plate with Wood Framing and Typical Eave Overhang...................................CAD, R3
Flat Roof Construction with Open Web Steel Joist.........................................................................................CAD, R4
Wood Siding Exterior Floor and Foundation Wall Junction with Wood Framing...........................................CAD,W2
Brick Exterior Floor and Foundation Wall Junction with Wood Framing.......................................................CAD,W3
Brick Exterior Floor and Wall Junction with Wood Floor Joist.......................................................................CAD,W4
Brick Exterior Floor and Wall Junction with Open Web Steel Joist................................................................CAD,W5
Brick Exterior Floor and Wall Junction with Precast Concrete Floor.............................................................CAD,W6
Exterior Finish System Floor and Wall Junction with Wood Framing and Exterior Finish.............................CAD,W7
Exterior Finish System Floor and Wall Junction with Open Web Steel Joist..................................................CAD,W8
Exterior Finish System Floor and Wall Junction with Precast Concrete Floor...............................................CAD,W9
Typical Door and Window Lentel Details.......................................................................................................CAD, SU1
Typical Door and Window Lentel Details.......................................................................................................CAD, SU2
Installation of Joists Using Anchor Bolts.........................................................................................................CAD, D1
Head, Jamb, and Sill Detail with Brick Veneer.................................................................................................CAD, D2
Head, Jamb, and Sill Detail with Exterior Finish..............................................................................................CAD, D3
Typical Pilaster Construction...........................................................................................................................Page 61

FACTS ABOUT Reddi Form

EXPANDED POLYSTYRENE (EPS):
EPS is manufactured from expandable polystyrene beads containing a hydrocarbon blowing agent
and a flame-retardant additive. It is a closed cell, lightweight, resilient, foamed plastic composed of
hydrogen and carbon atoms. There are two common types of polystyrene foam, extruded polystyrene, XEPS (popularly known by its Dow trademark, Styrofoam) and expanded polystyrene (EPS).
Both expanded polystyrene and extruded polystyrene are used extensively as thermal insulation in
industrial, commercial and residential construction.
During the processing of EPS, steam heat softens the beads and causes the blowing agent to expand
to produce moisture-resistant multi-cellular particles which increase in size up to 40 times their
original volume.
Following a period of stabilization, during which time the beads lose their moisture, the blowing
agent condenses out and air diffuses into their cellular structure, the pre-expanded beads are molded into Reddi Form blocks. Tolerances of molded EPS .05% per foot.
The benefits of EPS thermal insulation products are: its lightweight, has stable long term thermal
resistance, no R-value loss over time,* and cost effectiveness when compared to other rigid board
insulations on the basis of R-value.

Is EPS a water, vapor or air barrier?

EPS is considered water resistant and vapor permeable and at the density and thickness of Reddi
Form blocks, the material acts as both a vapor retarder and an air barrier. This characteristic essentially moves the dew point to the exterior side of the concrete wall, minimizing interior humidity
in the summer, and at the same time eliminates air infiltration in all seasons which is recognized as
a major cause of R-value loss in fiberglass insulation.
Since houses built with Reddi Form are extremely airtight, the use of an air exchanger or
heat recovery ventilation system is recommended.
Is EPS foam toxic?
EPS is an inert, non-biodegradable organic plastic foam which will not rot and is highly resistant to
mildew. According to National Bureau of Standards Combustion Tests, data collected from seven
labs concluded that under the worst case fire scenario, fumes from EPS are no more toxic than those
from wood (Douglas Fir).
*

1985 Study conducted by Structural Research, Inc. for NRCA, MRCA, and SPI.

Is EPS Flammable?
The requirements of all the major code organizations for foam plastics is that they have a flame
spread of not more than 75 and a smoke development rating of not more than 450. The foam used
in Reddi Form has a flame spread rating of 15 and a smoke development rating of 125 based on
ASTME84-87 tests, well below the code requirements.
Ignition/Temperatures of Various Products

Self Ignition Temperature

Paper
Pine
White Oak
Modified E.P.S.

230
207
210
491

445
406
410
915

Source: Fire Prevention handbook, 17th Edition

The chart illustrates both Pine and White Oak ignite at a much lower temperatures than
modified E.P.S.
Important: Code requires a 15 minute thermal barrier to be attached to all foam in
living areas.

The Flexibility of Reddi Form:

Reddi Form was designed to be the least expensive and the most versatile ICF on the market.
Some reasons for this...
1.

The weight of the 6 (150mm) core block is 50lbs (22.5 kg) per square foot including concrete
and steel. This makes it ideal for curtain walls in high rise construction. It can reduce the dead
weight design on beams and columns. This is also an advantage when designing in seismic
areas.

2.

High retaining walls can be designed as Free Standard Tolerance by reducing the need for large
footings. It also can be severed to rocky areas there by reducing the need for extra blasting.

3.

Ideal for theaters and areas where sound reduction is necessary. (52 stc)

4.

Circles, Curves,Arches, and Brickshelves are very easily done onsite with Reddi Form.

SECTION 1
BASIC MATERIALS AND TOOLS NEEDED
Reddi Form Hot Wire Cutter
or Handsaw
Reddi Form Dispensing Gun
Cordless Drill
Key Hole Saw
Chalk Line + Dry Line
Rebar Bender Cutter
Scaffolding
Scaffold Planks

Reddi Form Hot Wire Cutter or Handsaw

Step Ladder
Tape Measure
4 Level (1,219mm)
Level Transit
Snap Ties and Hair Pins
Hammer
Sharpie Marking Pens
Reddi-Foam and Dispensing Gun

SECTION 2
DESCRIPTION OF BASIC COMPONENTS
FORMS COME IN THREE SIZES
The 5 (127mm) Reddi Form stay-in-place forms are 8 (203mm wide) x 48 (1,219mm)
long x 12 (305mm) high with six vertical 5 (127mm) cores (mostly used in Carribian &
African markets). Not available in U.S.
The 6 (152mm) Reddi Form stay-in-place forms are 9-5/8 (245mm) wide x 48 (1,219mm)
long x 12 (305mm) high, with five vertical 6 (152mm) cores.
The 8 (203mm) Reddi Form stay-in-place forms are 12 (305mm) wide x 48 (1,219mm)
long x 12 (305mm) high with four vertical 8 (203mm) cores.
The forms come in four basic shapes: a Standard form; a Corner form, a Closed End form (FIGURE 1); and a Pilaster form (FIGURE 2). All forms are reversible (side-to-side and top-to-bottom)
and interlock without regard to direction. Therefore, the corner form can be used for right and
left hand corners. The corner form becomes a tee form by cutting a core depression into the
closed side of the form (FIGURE 1). The design of the interlocking teeth assures that the vertical cores align whether running in a straight line or at 90angles. Lines on the forms between
cores indicate cutting locations.
PLASTIC FASTENING STRIPS
A plastic fastening strip (FIGURE 3), which is not an integral part of the Reddi Form system is
available. This strip is inserted into the top and bottom of adjacent rows of blocks and forms a
continuous horizontal line between rows to which any material can be screwed or nailed. The
horizontal placement provides for easy location of the strip at any point, reducing cutting and
waste. They are designed to be used on every third course.
The plastic fastening strip is designed to be used in combination with Reddi Form or EPS compatible adhesives to fasten furring strips or drywall to the Reddi Form system. In other systems,
the ties which hold the forms together, whether plastic or metal also serve as fastening surfaces.
The ties are set vertically and are an integral part of those systems. This placement makes
locating the fastening surface more difficult and can result in increased cutting and waste.
SEE SECTION FIVE for more details. (1/8 x 11/4 / 3 x 32mm masonite as an alternative.)
REINFORCEMENT
Refer to the Structural Chart on page 65 in Section 6 Miscellaneous Details for the proper
amount and placement of reinforcing rods. An engineer who is familiar with conditions local
to the construction project should check any design to assure its adequacy. Rebar must be placed

within ACI tolerances. It is strongly recommended that rebar be placed using Reddi Form Rebar
Chairs and/or No-Tie Rebar Chairs. These practical rebar chairs are designed to eliminate tying,
ensuring better placement of the steel (FIGURE 4). The structural chart used in this
manual refers to walls using the rebar chair. The design of the chairs gives maximum
structural efficiency to the Reddi Form wall.

FIGURE 1

Description of Reddi Form Forms

6 (152mm) core

A.) Horizontal Core Depressions

Standard Form

B.) Connecting Webs

E.

C.) Interlocking Teeth

F.

D.) Cut Lines between cells

E.
D.
B.
C.
A.

E.) Vertical Cores

48

F.) To create a Tee form using a corner (1,21

9m
form, cut a coe depression in the
m)
location indicated.

Corner Form

D.

E.

A.

Pilaster Form

E.
B.

12 (305mm)

C.
D.
D.
9

Closed End Form

A.

m)
m
45
(2

5/8

FIGURE 2

The Pilaster Block

A Versatile Tool Used in

Construction of Your Reddi Form
Walls

Pilaster Form

The Pilaster Form can be used as a full form, or cut and used in
sections of 3 blocks, 2 blocks, or 1 block.
It can be used to build pilasters simply.
A.

B.

With the appropriate areas cut out

of the Pilaster Form, it can be
used as a:
B.
A.) Standard Form
B.) Corner or Tee Form
C.) Closed End Form
Simply cut out the foam where
you need to tie it into your
wall system.

A.
B.
C.

CONCRETE
Standard applications require a minimum 3,000 PSI (20 MPa) mix concrete. It is recommended that it be poured at a 4 (100mm) to 6 (150mm) slump, with a maximum aggregate size of
1/2(13mm); pea gravel works best, if available. Placement of the concrete is most easily accomplished using a small concrete line pump with a 2 (50mm) to 2 1/2 (65mm) hose. However
it can also be placed by hand, bucket, or easiest way is a concrete boom truck.
(All the basic system components are shown and described in FIGURE 5.)

FIGURE 5

Basic Components of the

Reddi Form System

B.

A.
A.) The Reddi Form Forms
B.) Horizontal and Vertical Reinforcement
1.) Reddi Form Rebar Chairs - No-Tie
2.) Corner Reinforcing, 2 (600mm) per leg
3.) Wall double matt of B3 steel

B3.

D.

B1.

B2. B1.

C.

C.) Concrete Columns

and Beams
Created using
the system

D.) Plastic Strips

B.

SECTION 3
BASIC INSTALLATION
(GETTING STARTED)
DESIGN NOTE: The Reddi Form building system is manufactured in a 8 (230mm) module for
5 (127mm) core and 9 5/8 (245mm) module for the 6 (152mm) core, and 12 (304mm) module for the 8core. The Length Conversion Chart on page 66 in Section 6 Miscellaneous
Details will be of great importance if you decide to design and build with Reddi Form. If your
structure is already designed and cannot be converted to Reddi Form modules, dont worry, any
length wall can be built. This will require some cutting of the forms at odd modules.
FOOTINGS (FIGURE 6)
1) Footings should be, level and not less than 16 (406mm) wide for 5 (127mm) and 6
(152mm) core block and 20 (508mm) for 8(203mm) core block. The footings can
be keyed or rebar may be pinned or cast in place. If for any reason footings are not
level, foam blocks can easily be scribed and cut, or use foam shims and fill the gaps
with spray foam to level the first course.
2) After footings are poured and, a layout and building lines are established, start your
first course.
Important: Take extra time to pour and level the footings to a 1/4 (6mm) +/-.
This will save you many hours later.
3) After the footing is poured and set,a layout is marked as in any standard construction project.
FIGURE 6

Footings and Layout Courses

A.) Footings, should be a minimum of 16 (406mm)
wide for 5 (127mm) core and 6 (152mm) core
block and 20 (508mm) for the 8 (203mm)
core block.
B.) 1 x 2 (25 x 50mm) U-Channel to hold block in
proper position.
C.) Rebar to pin footing into wall. Be sure to
comply with engineering specs for length
and placement.
Preferred Method
D.) Blocks can be glued using
a Reddi Form-Foam.
As an alternative
to wood or metal.
U channel.

A.
B.

C.
D.

FIGURE 6A
Tall wall (full basement)
914mm
3-0

Short wall (garage stemwall)

1,219mm
914mm
4 max.
3-0
span

102mm
4 rebar
dowel takes
on load
1,524mm
5 max.
change in
elevation
Discontinued footing

Jump Footings
Discontinuous footings work fine for concrete walls, which can be reinforced to
take the loads. A typical situation where
a garage stemwall abuts a main basement
wall can be handled by reinforcing the
short section of wall that spans the opening with two #4 (13mm) bars at the top
and the bottom, extending 3 (914mm)
into each adjoining section of wall above
the footing. This solution is limited to a 4
(1,219mm) maximum span and a 5
(1,524mm) maximum change in elevation. I
the walls are at right angles, the rear has
to be bent accordingly.

LAYOUT
1)

To achieve the best results, layout a complete first course of forms starting at the
corners and working toward the center of the walls, then follow with a second
course to complete layout courses.

2A) 5 (127mm) and 6 (152mm) Core. Second course is started at the corners.
(See Fig. 7.) A corner block is cut at the cell line as pictured between the third
and fourth cells. This starts the over lapping pattern. This pattern or bond keeps
the walls straight. Start each corner in this fashion and proceed to the center of
the wall.
2B) 8 (203mm) Core. Again second course is started at the corners. The corner
block is cut. at the cell line between the third and fourth cell.
2C) Note. The third course is the same as the first course and the fourth is the same
as the second. This creates the bond. Continue in this fashion until the wall is to
the correct height.
3)

Where the forms meet in the center of the wall, they should butt loosely. Cut forms
as needed with a hand saw or hot wire cutter.There should only be one cut per side.
As courses are built, align the joints using short pieces of the plastic nailing strip to
keep the wall in line.

Note: Only after the wall is fully erected, braced, and plumb, do you foam in
the butt joints.
4)

Once the first two courses are completed simply foam the forms on your building
line to the footing using eps compatible foam.

Note: There are other ways to hold block on building line (U channel or 2x4s)
but foaming is faster, easier, and cheaper; providing the best way.

FIGURE 7

Starting an Overlapping
Corner Pattern
(6 core shown)

FIGURE 8

Starting an Overlapping
Corner Pattern
(8 core shown)

10

A Helpful Hint on Maintaining Straight and Plumb Walls

At the center of the wall where the cuts occur, mark these cuts with a magic
marker. These cuts should remain the same length for the entire height of the
wall if not then the wall will be out of plumb.

5) Angle cuts of any degree can be easily made using Reddi-Forms hot wire cutter.
Using the plastic nailing strip cut small lengths bend them to the angle, place in the
groove provided. Once the wall is erected plumb it up, support it, and glue the angle
together, then add duct tape as shown in figure 9.
Example: 30 degree angle
Set the cutter at 15 degrees, cut the block, then the piece thats left
is flipped over and you have your 30 degree angle. Any angle is
possible and the waste factor is zero.
It is important that the entire layout be checked for compliance with the plan
dimensions and is square.
6) When erecting basement walls with fire place, ash dumps leave basement side open.
This can be blocked in later by the fire place contractor. It allows the ash dump to
be paraged to prevent the foam from melting, also allows for better placement of
thimbles.

7) Do not cut the connecting webs under any circumstances.

Foot Note: Do not foam any forms until the wall has been plumbed and
braced. Foaming prior will prevent correct alignment.

11

Any Angle
Possible

Apply
Reddi-Foam

FIGURE 9

Duct Tape
Other than 90

Angle Cuts

FIGURE 10

Plastic Nailing Strip

Plastic Strip is 1/8 (3mm) thick
and anchors itself into slot
cut into blocks.

Slot is cut
for entire length
of blocks.
Slot is
3/4 (19mm)
Deep

Top View

End View

12

FIGURE 11

Placement of the
Reddi Form No-Tie
Rebar Chairs

SECTION 4
ERECTING THE
WALL

Typical 8 (2,438mm) wall

After the footings and layout courses are

completed, the remainder of the wall is erected
by simply snapping the forms into position.
Continue the overlap patterns established in
the layout courses over the remaining courses
of the wall. Follow these important guidelines
regarding reinforcement, bracing, openings,
concrete pouring, etc.

REINFORCEMENT

7
(2,134mm)

Be sure to keep in mind the placement of

horizontal rebar while erecting the wall. The
required rebar placement is shown in
Structural Chart on page 65 in Section 6
Miscellaneous Details. Use of Reddi Form
Rebar Chairs will greatly simplify the task of
placing rods. To use the rebar chairs, simply
stick them into the top of the forms every 3
(914mm) to 4 (1,219mm) O.C. in the required
courses. The chairs are most easily located
between cells in the depression provided. The
use of the chairs is the recommended method
of rod placement and helps add to the structural stability of the wall by more exactly controlling the rebar placement.

4
(1,219mm)

The vertical rebar should also be placed according to engineering specifications.

1
(305mm)

13

Vertical rebar placed and maintained in position before pouring, facilitates steel in place code
inspections prior to pour. The REDDI-FORM No-Tie Rebar Chairs are to place rebar in the desired
position (FIGURE 11). In most cases, #3 bar every course horizontally and #4 bar vertically is
sufficient for walls below grade. (See Structural Chart page 64)
Consult with your building inspector prior to starting any job to familiarize yourself with the
proper procedure for obtaining any code required inspections.

BRACING
Bracing should start once you have erected 4 or 5 courses of block, or sooner if in a high wind
area. Bracing should be at intervals of 9 (2.7M) to 10 (3M). A standard 2x4 (50 x 100mm)
can be attached to either side of the wall and secured with a 9 short tail snap tie near the top
of the wall.
Refer to (FIGURE 13, 14 and 15).
Another way to fasten 2 x 4 (50 x 100mm) or metal bracing to wall is use a log home screw as
manufactured by Olympic Manufacturing at 800-633-3800. They come in various lengths for different wall thickness.

FIGURE 12
OLYLOG Screw

OLYLOG Screws
Olympic Manufacturing
800-633-3800
or call your local dealer

14

FIGURE 13

Bracing Methods
A.) Footing
B.) Vertical 2 x 4 (50 x
100mm) braces,
nailed to wood shoes.
C.) 2 x 4 (50 x 100mm)
Kicker
D.) Stake or fasten into
solid surface.

A.

OLYLOG Screws
D.

A.

Olympic Manufacturing
800-633-3800

B.
C.
Foam block to footing
on building lIne.

15

FIGURE 14

Using a Horizontal Kicker

A.) Drill Holes for snap ties in center of
foam core so the ties can be
removed and used over and over
There are several bracing/scaffolding systems available commercially, here are a few:
1)

Amazing Brace
www.lakeland-multitrade.com
905-372-7413

2)

Panel jack
www.reechcraft.com
888-600-6160

3)

Sea Systems
www.sea-sys.com
505-538-2671

4)

Giraffe
www.giraffebracing.com
888-849-0375

FIGURE 15

Reddi Form Wall Brace and Scaffold

Reddi Form Wall Brace and Scaffold
2 x 4 x 10

Can be made from aluminum or light steel

angle iron and foot scaffold can
be made adjustable.

3/4 Plywood
2 x 4 Block

Use Snap Tie and

Threaded Rod.
Top View

#5
Rebar

Snap Tie

Add Turn-buckle to
make adjustments.
Joice Angle Clip

3/4
Pipe
Footing

16

Set Screw

FIGURE 15 shows possible scaffolding detail, which can be easily made and used to support the
walls as well as provide a foot scaffold for pouring the walls.
This is the minimum recommended bracing. Bracing can be adjusted or
added as conditions require. It must be adequate to safely support the
wall under all conditions. (This would be especially true in high winds.)

OPENINGS
Openings of any kind are easily achieved with the REDDI-FORM system. The 5 (127mm) form
2 x 8 (50 x 203mm) for the sides and head. For the 6 (152mm) use 2 x 10 (50 x 254mm)
material and for the 8 (203mm) 2 x 12 (50 x 305mm). In all cases the material should be treated lumber or covered with plastic or tarpaper on the concrete side. Build your frame using (figure 16) as a guideline.Another less expensive way is to use 3/4 (19mm) plywood.When using
plywood make sure to add temporary bracing to keep frames plumb and square. The frame is
placed in position as the wall is erected and the forms cut to the frame as the coursing continues.To anchor the entire frame into the concrete 1/2 (13mm) anchor bolts or 40D galvanized
spikes (pole barn spikes) are set prior to pouring. If using anchor bolts be sure to countersink
the nut and washers so that it does not encroach into the opening.You may also leave the loss
and fasten with power-actuated nails or tapcons after the pour.
1. Plastic bucks which stay in place are now available (see section 7). A frame of 1 x 3s
(25x75mm) should be fastened to the outer edges of both sides of the frame to add support
and help keep the frame centered in the wall (FIGURE 16). The outer-frame can then be fastened to the plastic fastening strip to temporarily hold it in place- by V-Buck at 888-578-2825.
2. Curved windows are easy with Reddi-Form since there is no metal or plastic ties. Simply cut
through entire block at the desired radius, insert a piece of masonite in the cut and use the
cut form to reinforce till concrete is poured.
3. A 2x6 (50x150mm) can be let into the foam between the webs and glued in. This will eliminate some material costs.
4. Simply glue rigid foam to the rough opening and temporarily brace. After pour remove ridge
foam and fasten directly to concrete. Call major window and door manufactures that offer a
masonry clip to fasten to concrete.
On large openings, concrete should not be placed completely on one side of the
opening before placing on the other side. Rather, both sides should be filled uniformly,
negating the force of the wet concrete. Be sure to place bracing so that it can oppose the forces
of the wet concrete. Placement of header reinforcement is shown as item F in FIGURE 16. A
header of wood or steel may also be used if desired. This requires forming an adequate bearing
pocket on both sides of the opening. Any header design should be checked by an engineer.
Final Note: If you are inexperienced in pouring, the last
course or two, must be glued using a Reddi-Form or EPS compatible
adhesive or a hand-held foam gun. This will eliminate any possibility of
the forms floating.

17

FIGURE 16

Openings and Header Construction

A.) 2 x 10 s (50 x 254mm) framed as the rough opening
B.) 2 - 2 x 4 s (50 x 100mm) used for sill
C.) Slot in sill used to fill below opening and allows
for visual check of concrete.
F.

D.) Opening fashioned around the installed frame

E.) 1 x 3 s (25 x 75mm) fashioned around outside of frame
F.) Rebar, must be 4 feet longer
than the width of opening, placed
in the center depression of the
rebar chairs.
E.
B.
C.

Notes:
It is also possible to use wolmanized
plywood which is easy to cut, is
straighter and not cupped.

D.

It is important to remember that

there will be a need for additional
bracing in the opening.

A.

This detail form 6 core adjust lumberto suit different core sizes.

18

FIGURE 17

A/B.

Creating A Brick Shelf

C.

C.

C.

A) Take a block and make a

diagonal cut through
thelength of the block.
B) This will give you two
equal pieces.
C) Glue piece onto existing
wall at any height.
D) Cut a hole in the vertical
cores of each cell to
allow the flow of concrete into the shelf.

D.

FIGURE 18

Creating Arched Windows

B.

A) Create wooden buck to the height of the window.

B) Cut the block using the curves & radius directions.
C) Place the cut radius part flat on the buck and insert a
piece of 1/4 masonite into the cut. This will stop the flow
of concrete and create a perfect radius.
D) Once poured, remove cut pice and discard.

C.

19

FIGURE 19

A.

Creating Curves and Radius

A) Take a block and make nearly full cuts along the dell parting lines - do not cut all the way through.
B) Bend the cut block apart to meet the desired radius.
C) Use the fasting strip on both sides of the block to hold
the shape.
D) Once the radius is complete and braced, fill the gap areas
with foam.
E) After the wall has been poured and set, use a rasp to
refine the curve.
D.

C.

B.

FIGURE 19

Creating T-Walls Anywhere

A) Determine t-wall placement.
B) Using center blocks align against wall, checking angle with
square.
C) Cut and bend 12 pieces of fasting strip to hold section in
place.
D) Cut holes into perpendicular wall to allow for flow of concrete.
Note: T-walls can be made anywhere along the wall and to
any height.

C
D

20

TYPICAL DOOR AND WINDOW LENTEL

A minimum of two No. 5 Grade 60 reinforcing bars are to be provided around all window and
door openings. Powers Steel and Wire Inc. offers: a steel lentel design complete with structural
design for loads. Adapts easily to Reddi Form contact. Powers Steel LENTEL can be contacted
at 4118 E. Elmwood St., Phoenix,AZ. 85040 Phone 602-437-1160 Fax 602-437-5409

FIGURE 20

Typical Lentel Cross Sections

Type 1

Reddi Form
Full Block

Reddi Form
Fastening
Strips

Anchor bolt or
galv. spikes

Reddi Form
Half Block with
webs cut out

Type 2

P. T. 2 x 10 (50 x
250mm) or
wolmanized plywood

2 x 12 ( 50 x
304mm) x length
Extruded foam
board

Vertical Rebar

Rebar Chair

2 x 4 (50 x 100mm)
Waler

Reddi Form
Half Block

Type 3

Plastic Pipe section

with Reddi-Foam.
After tie remove

Temporary
1 x 3 (25 x 75mm)
bracing

Type 4

21

ESTIMATING MATERIAL REQUIREMENTS

Reddi Form Block Required
Calculate the total square footage (square mm) of the walls, excluding the large openings, and
then divide by 4 (.371795 mm). This is the total number of blocks required. For the number of
90 corner blocks, count the number of corners, multiply by the height (in feet). This gives the
number of corner blocks required. For metric, count the number of corners times the height
of the wall and divide by 305mm.This gives you the number of corner blocks. In either case,
subtract that number from the total number of blocks required. Since the blocks have no top
or bottom, and are non-directional , the waste factor is approximately 2% or less.
Steel Below Grade
Each 6 (152mm) core block requires 4 (1,219mm) of horizontal rebar and 5 (1,524mm) of
vertical rebar. Each 8 (203mm) core block requires 4 (1,219mm) horizontal rebar and 4
(1,219mm) of vertical rebar. Do not forget to add for overlapsapproximately 2%. Overlaps
(splices) are 40 diameter of steel in use (example#4 bar is 1/2 (13mm) x 40 diameters equal
20 (520mm).This is the length of the overlap.
Estimating Concrete Required
5 (127mm) core block
Every 92 sq. ft. of wall surface = 1 yard of concrete.
Every 6.54 sq. meters of wall surface = 1 cubic meter of concrete.
6 (152mm) core block
Every 80 sq. ft. of wall surface = 1 yard of concrete.
Every 5.69 sq. meters of wall surface = 1 cubic meter of concrete.
8 (203mm) core block
Every 52 sq. ft. of wall surface = 1 yard of concrete.
Every 3.70 sq. meters of wall surface = 1 cubic meter of concrete.
In all cases, always add an extra 1 yard or one cubic centimeter of concrete to your estimate
for the pump.
Minimum Concrete Specifications:
Minimum 3,000 PSI (20 Mpa) in 28 days, aggregate must be 1/2(13mm) max.Pea Gravel.
works best.
The mix should be Six Bag with standard sand and aggregate proportions.
Slump 4 (100mm) to 6 (150mm).

22

FINAL CHECK AND POURING NOTES

After the wall is completely erected, and all openings are in place, the wall should be checked
for plumb, level, and squareness. Make any necessary adjustments. Now is the time to foam
in gaps and openings. When this is completed the wall is ready to be poured. The concrete
may be placed by any desired method. A pump is the recommended method. It is the easiest
and least time consuming. However, it may be placed by bucket, by hand or directly from the
chute of the truck. When pumping, a 2 (50mm) or 2-1/2(65mm) hose is best. Use of larger
hoses cuts down on mobility and productivity unless the hose is controlled or suspended from
a boom. If a boom pump is used, the pump rate should be carefully monitored and a double
elbow attached to the end of the hosethis is a must, it will greatly reduce the force of the
falling concrete and keep you free from the spattering concrete.The use of a rolling scaffold, or
scaffolding the entire job can speed things up. The use of the scaffolding such as that pictured
in FIGURE 15 will aid in pouring as well as in the proper bracing of the wall.
If you are going to continue upward with subsequent pours, be sure to cover the
interlocking teeth on both sides of the form to keep the interlock free of stray concrete (with Duct Tape or U Channel). Dont forget rebar overlapping for next pour
per ACI code.

Hints for Successful Pouring

When beginning the pour, use the same accepted pouring practices as for conventionally
formed walls. The pouring should be controlled and carefully monitored.
1) Use the connecting web on the top course of the wall to ease the flow of concrete
into the cells. Hitting the web first creates a downward force on the forms and
reduces the force imposed on the wall be letting the concrete gently flow into the
lower cores.

23

FIGURE 21

Beginning the Concrete Pour

Start concrete pours at or near the corner (do not start pour near
openings) and run hose back and forth until the concrete is at the top.
Continue around, completely filling the forms. Let the concrete fall on
foam webs to further reduce pressures. When using boom pumps use a
double elbow at the hose end.
Web

Start pour in
corner cell.

boom pump with

double elbow

When Pouring 10 (3M) height the form will compress slightly due to the
immense weight of the concrete. 5 (125mm) & 6 (150mm). This is
more prevalent in the 8 (200mm) core block. Allow for this movement
in your final measurements.

24

3) Floating (lifting of formwork from footings) may occur if the slump is too high or if the
pumping is too fast near the top of the wall. To avoid these problems, it is recommended
that you glue last course.The pouring begins near a corner (do not start pour near openings) and run hose back and forth until the concrete is at the top. Then continue around,
completely filling the forms until the pour is complete (fig. 19). By pouring in this manner
you will remove extra pressures on the form (concrete is flowing rather than dropping). It
will also solidify the form work to the footing and allow the rest of the form work to relax.
Pour the rest of the walls out from this corner, filling each cavity as you proceed along the
wall. Pouring in this fashion does the following:
a) Continues to settle the concrete along the angle created in the initial corner because of
the webbed openings in the formwork;
b) Keeps the cells clean in front of the concrete to allow a visual check of the flowing
concrete (it is possible to see to the footing or to a previously poured wall in the
Reddi Form wall);
c) Prevents upward pressure from lifting the forms up by flowing the concrete through the
cells instead of dropping it (plopping) directly to the bottom.
d) With the two cell overlap it will also force the wall straight.

4) Consolidation of concrete can be accomplished by internal vibration, external vibration, or

hand rodding. Although, internal vibration has typically been used, it is difficult to
accomplish within the forms due to the amount of steel within the cells and the narrow
width of the cells. Experience has shown that internal vibration will tend to hang up on the
steel and the rebar chairs. You can use conventional concrete vibrators, by simply
placing them on the vertical steel rods, which will vibrate the rod, and consolidate the
concrete. Other methods include a large plate vibratory sander, a reciprocating saw
without a blade or a simple block of wood and a hammer. Any and all of these methods
work quite well to meet A.C.I. requirements for consolidation. When concrete slump is low,
a small pencil vibrator used while pouring will prevent voids. New smaller internal
vibrators are now available which are designed for ICFs.
5) If forms are handled properly, blowouts should not occur. If there is a blowout in a
Reddi Form wall, the wall will stay intact (unlike conventionally formed walls) but an
opening will be created that can easily be fixed (FIGURE 20). First, remove the piece of wall
that has blown out, clean the concrete spill around the area and replace the blown out
piece. Use two pieces of lumber secured through the wall by lengths of tie wire to keep
the piece in place. Repour the blown out area. Remove the lumber after the concrete is
set. Note: Concrete losses due to this type of blowout are minimal. We stress you
will not lose the entire wall and can continue your pour without delay. This is
due to the design of the forms.

25

FIGURE 22

Correcting a Blowout or Bulge

A.) Area of form that has

been damaged, this
should be removed
if possible then cleaned
and replaced.

B.

B.) Scrap wood should

work fine as support
for the weakened area.
C.) Simply fasten together
with the olylog screw.

C.
A.

FINAL CHECK
When the wall is completely poured, and the concrete is still wet, check the wall again for
straightness, plumb, and level. There is still a little time to readjust if necessary. This should
be done using extreme care.

NOTES ON BACKFILLING
Walls should not be back filled until the first floor is in place.
When the concrete is in foam form it stays greener longer
and will deflect the wall. Follow the ACI and local building code
requirements for backfilling.
IRC code section 404.1.7
Backfill shall not be placed against the wall until the wall has sufficient strength and has been
anchored to the floor above, or has been sufficeintly braced to prevent damage by the backfill.
Exception: Bracing is not required for walls supporting less than 4 feet (1219mm) of unbalanced backfill.

26

SECTION 5
FASTENING TO THE Reddi Form WALL
FLOORS, WALLS & ROOFS
Attaching walls, floors, or roofs to the Reddi Form wall is quite simple but requires some
advanced planning. There are many possibilities. The one you select will depend upon your
particular method of building. The following guidelines outline just a few of the methods.
1) Floors can be attached using many conventional methods or a few that have been
developed for the Reddi Form system.
a) If using the Reddi Form system for foundation walls only, joists may be supported
on top of the wall using a conventional sill plate. For 6 (150mm) core, a 2 x 10
(50mm x 250mm) is the recommended size of the sill plate. For 8 (200mm) core,
a 2 x 12 (50mm x 300mm) is the recommended size of the sill plate. (FIGURE
21).Another advantage of the leave-in-place system is that all the sill plates can be
cut and drilled prior to filling the walls. When the walls are filled and while the concrete is still wet, the sills can be placed on top of the walls and the anchor bolts set.
The following day you can tighten the bolts and start framing. Since the concrete
will shrink slightly by tightening the bolts into the concrete, you will create a sill
seal into the foam, elimination the need for sill sealing material.
b) When continuing upward with the form for additional stories, a ledger is directly
attached to the form. Before affixing the ledger board, drill holes in the foam
approximately 5 (125mm) in diameter corresponding to the center of every
other cavity cell. It is best to stagger the holes rather than placing them in a
straight line. Temporarily support the ledger strip with 2 x 4 s (50mm x
100mm). Pre-drill holes in the ledger corresponding to the center of the holes
cut in the foam and set in anchor bolts so they protrude into the core of the
block. When the concrete is poured, it flows against the ledger giving the bolt
the needed support. To support the ledger during the pour, secure through the
entire foam core using bolts, 9 (225mm) short-tail snap ties, or tie wire
approximately every 8 or 10 (2.7M to 3M) along the ledger. Ensure the ledger
is secured tight enough to the form to prevent leakage of the con crete. When
the concrete is set, remove the supports from the foam core and tighten the
anchor bolts as needed (FIGURE 22). There are now plastic cups which hold the
bolts and ledger can be added later. They are called anchor tunnel For more detail
cal 1-888-205-7655
c) There are new metal hangers developed for the ICF industry. See Simpson
Strong-Tie at 1 800 999-5099 #1 Method.

27

FIGURE 23

Sill Plate Showing Different Bearing Situations

A.) Sill Plate, fastened with
anchor bolts as required.
B.) Standard Lumber Joists

E.

B.

D.

A.

C.

C.) Truss Joists or Trusses (be sure to follow mfrs installation methods).
D.) Roof Trusses, or Standard Roof Framing
E.) Anchor bolt

2)

Walls of dissimilar construction are easily attached to Reddi Form walls by simply
fastening the material into the concrete structure of the Reddi Form wall. The
concrete is located behind the horizontal joints between courses; this is the
centerline of the concrete beams.
These attachments can also be made by providing anchor bolts in the necessary
location before the wall is poured. If you know where the walls will intersect, this
is usually the easier solution.

2A) In the case of a block wall punch some holes in the courses and let concrete flow
into them. Solid concrete walls drill dowels.
3)

Roofs are attached much the same way as conventional floors. A sill plate is placed
on top of the wall then trusses or conventional framing of almost any kind can be
easily attached (FIGURE 21). If there are gable ends on any of the roofs, these can
also be easily constructed with Reddi Form. Simply stack the forms, strike lines to
indicate the desired gable pitch, and cut the forms along those lines. Be cautious of
the angle on construction such as this --- there may be some further bracing required
to hold the concrete in such a configuration.

28

FIGURE 24

Installation of Joists Using Anchor Bolts

A.) 5 (125mm) holes cut into
blocks
B.) Place bolts into Ledger Strip

C.) Support Ledger Strip using 2

x 4 s (50mm x 100mm) and
use Ledger Strip to stop
concrete by fastening to
foam with wire or snap ties.

A.

B.

C.

D.

D.) Wooden Ledger strip shown

bearing directly onto concrete. Use anchor bolts
according to engineer specs.
E.) Joists or Trusses bearing on
ledger by using joist hangers.
F.) Simpson ICFLC Best
Solution
1-800-999-5099

E.

FINISHES
The Reddi Form walls are superior in construction and can be finished in any way desired.
Electrical and plumbing can also be installed with ease. This section outlines only a few of the
recommended methods for finishing. If using any methods or products that you are unsure
of, test them in an inconspicuous area or on an extra form. This will give you a chance to
check for qualities such as color, bond, or destruction of the EPS foam. Some materials are
incompatible with the EPS foam used for the manufacture of the forms. The most volatile and
destructive of these is petroleum based coatings. Test all materials that you are unsure of on a
piece of scrap foam. Observe this over several days. A partial list of compatible finishes is
included with this manual. See Section 7 List of Compatible Products.
The ENTIRE wall below grade must be WATERPROOFED, not dampproofed,
using a system compatible with foam. The wall itself WILL NOT stop water
from entering the foundation.

29

The system used can be any of those on the enclosed list or one of your choosing. Fully adhered
waterproofing membrane systems compatible with foam work very well and are among the
least expensive. Be sure to follow the manufacturers recommended methods for installation.
Above grade finishes range from real brick to assorted stucco finishes. There are many
different stucco products manufactured specifically for use with EPS. A few of these products
are included in Section 7 List of Compatible Products. These stuccoes must be applied using
the recommended method of the manufacturer. Because Reddi-Foam is an all foam product several manufacturers of EPS systems offer warranties on Reddi Form.
Conventional siding or sidewall treatment is best accomplished by using wood or metal furring
strips. These can easily be screwed or nailed to the Reddi Form plastic fastening strips and
adhered to the block using Reddi Form or EPS compatible adhesives. Because the fastening
strips are located horizontally, you can set your own centers and reduce waste.
Another way to fasten the furring strips to the foam is to install them the next day into the green
concrete using concrete nails: However, this will be more difficult to do after several days. In
this case there are air actuated tools maid expressly for this purpose. Please contact
Reddi Form at 1-800-334-4303 for more information.
The use of furring strips on exterior walls serves two functions:
1) It creates an air space which increased the R-value and permits air to circulate thus
preventing a buildup of moisture which is critical when wood siding is used. In fact, most
manufacturers of wood siding now recommend that an air space be left behind the siding.
2) It permits aluminum and vinyl siding to expand and contract easily.
The following is an excerpt from an article in the October 1996 Journal of Light Construction...
Siding applied directly over rigid insulation sheathing has a history of failures. The consensus
seems to be that rigid-foam sheathing is so impermeable that moisture absorbed by the siding
(from direct rainfall or splash back at horizontal surfaces) cannot be buffered by temporary
absorption in the underlying wood framing elements. The rigid insulation also prevents the wall
framing from absorbing any of the heat generated by exposure to direct sun.
Depending on the action of the rain, sun, and temperature, the siding cups as moisture is driven
back and forth through the siding. In this case, the peeling of the latex stain indicates that a
solid-color stain was used. The surface film of stain lifts off the siding when underlying moisture
tries to escape by migrating through the surface of the siding.
Inward cupping results when the interior surface of the siding is drier than the exterior surface,
and the back of any siding exposed to direct sun will often be baked dry when the foam
sheathing blocks heat transfer to the underlying framing. The siding should be installed over
furring strips, creating what is called a rain screen cladding system. The resulting air space
allows both heat and moisture to dissipate.
This buffering effect can be increased by venting the air space at top and bottom.

30

PLUMBING, ELECTRICAL AND DRYWALL

Piping to be brought in with a diameter greater than 3 (75 mm) should be placed prior to pouring or provide a sleeve to allow placement after pouring. Piping with a diameter of 3 (75 mm)
or less can be brought in by drilling through the form web after the pour has been completed.
For interior piping with a diameter greater than 2 (50 mm), place in forms before pouring.
After pouring, electrical and other plumbing is easily installed in the Reddi Form walls with the
use of a hot wire cutter or router and some common hand tools. First, locate all boxes and fixture locations. Boxes are easily attached with adhesive or power fasteners to the concrete structure of the wall after the foam has been cut away. After the boxes are in place, a small
channel can be cut into the foam with the hot wire cutter or router. The wires or pipes are then
located in the channels and inserted into the boxes or fixtures (FIGURE 23). Be sure to follow
all local electrical and plumbing codes when carrying out this task.
The interior can now be finished by gluing and screwing drywall directly to the foam using the
Reddi Form plastic fastening strip. Remember, the plastic fastening strip is horizontal
and is easily found. Using the plastic fastening strip will save time and eliminate
waste, hence, reducing costs. For this step, it is good to keep in mind that most codes
require that Foamed Plastic be covered with a 15-minute thermal barrier in all spaces
including attics and basements. Be sure to check with local codes in regards to this. A
15-minute thermal barrier can be 1/2 (13mm) drywall, or equivalent. Use the material most
suitable to the location in which it is being used. Depending on the area of the country, several other alternatives are available. Plaster of Paris, will adhere directly to the foam and make an
outstanding finish. Stuccoes, can also be used and will adhere directly to the foam.
To fasten sheet rock to the foam, apply adhesive foam to the back side of the sheetrock, place the
sheetrock against the foam, and temporarily fasten the sheetrock to the plastic fastening strips
until the glue sets. This reduces spackling time and the unsightly nail pops. Another way to fasten sheet rock: Spray on a watered down spackling compound to the foam wall. Then simply set
the sheet in the wet compound. Use a heavy thread plastic screw. See picture, to hold sheet until
spackle sets. Then remove and use over again. This method has been used in New York City for
many years in which they fasten sheet rock to concrete without furring strips.
Since the plastic strip is horizontal, if you install the sheet rock vertically instead of
horizontally, this will totally eliminate Butt Joints which are difficult to spackle. This also
reduces the waste of sheet rock because there is no need to look for or cut to the nailing
flanges. The strips are only required every third course.

MOLDING
With the proper planning base molding can be fastened to the Reddi Form system. Two
suggested methods are as follows:

31

1) Attach a strip of this plastic or light gauge metal directly to the foam using
adhesive and/or screws where the molding will be placed. Attach the
sheetrock/drywall to the foam covering the plastic or metal. The molding can be
screwed to the plastic or metal behind the sheetrock/drywall using small head
finishing screws or nailed to the plastic with nail rings.
2) A better method is to glue and screw a 1/2 (13mm) thick rip of plywood
slightly smaller in height than the base molding, directly to the foam, prior to
installing the sheetrock/drywall. Stand the sheetrock/drywall on the rip and
glue and screw it to the foam above the rip. Nail the molding to the rip at the
base of the sheetrock/dry wall. Since the molding is higher than the rip it will
cover the joint between the rip and the sheetrock/drywall. A similar technique
can be used to attach built-up crown moldings.

FIGURE 25

Electrical and Plumbing

A.) Use a hot wire cutter, router,

a chainsaw with a depth
gauge or common hand tools
to cut away foam.

A.

B.) Small channels can be cut

for wires or pipes.

B.

Note: Be sure to follow all local electrical and

plumbing codes during this procedure.

32

SECTION 6
MISCELLANEOUS DETAILS

The following drawings are not to be altered for use on plans without the
supervision of a licensed structural engineer or architect. These drawings are
the sole property of Reddi Form, Inc. They are not to be reproduced by other
than professional architects or engineers in any form without the express
written consent of Reddi- Form, Inc.

33

46

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

69

57

Pilaster Blocks

Typical Pilaster Construction

DETAIL SCALE: 1 1/2 = 1 - 0

61
58

ARCHITECTURAL SPECIFICATIONS
MANUFACTURER:
Reddi Form Incorporated, 10 Park Place, Suite 5B, Butler, NJ 07405
Phone: (973) 283-0055, (800) 334-4303 Fax: (973) 283-9505

SECTION 03100
STAY-IN-PLACE INSULATED CONCRETE FORMING SYSTEM
PART 1 --- GENERAL
Reddi Form refers to one component of an entire wall construction system.

1.01 SECTION INCLUDES

A. Reddi Form insulated wall forms for concrete.
B. Reinforcing.
C. Concrete.
1.02 RELATED SECTIONS
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.

Section 03200:
Section 03250:
Section 03300:
Section 03370:
Section 06050:
Section 06100:
Section 07100:
Section 07200:
Section 07240:
Section 07480:

Concrete Reinforcement.
Concrete Accessories.
Cast-In Place Concrete.
Concrete Curing.
Fasteners and Adhesives.
Rough Carpentry.
Waterproofing.
Insulation.
EIFS.
Exterior Wall Assemblies.

1.03 REFERENCES
A.
B.
C.
D.
E.
F.
G.
H.
I.

ASTM C-236
ASTM E-84
ASTM C-203
ASTM C-273
ASTM D-1621
ASTM C-303
ASTM C-272
ASTM E-96
ASTM E-336

-------------------------------------

Steady State Thermal Transmission by means of a Hot Box.

Flame Spread and Smoke Developed.
Flexure Strength.
Sheer Strength.
Compressive Strength.
Density.
Water Absorption.
Water Vapor Permeability.
Measurement of Airborne sound insulation in buildings.

59

2.02 MATERIALS
A. Reddi Form is manufactured using 100% Modified Expanded Polystyrene
from one of the following manufacturers: NOVA Chemicals, BASF, or,
Huntsman Chemical. All of the raw materials used shall meet or exceed the
following guidelines:
Property

Test

Maximum Thickness
Density
Color
Maximum Recommended
use Temperature
R-value
Flame Spread
Smoke Developed
Tensile Strength
Water Absorption % by Volume
Water Vapor Permeability (Perm-In)
Sound

Result
3.6 inches (90mm)
1.8 pcf
White

165 degrees F
ASTM C-236
ASTM E-84
ASTM E-84
MIL-P-19644
ASTM C-272
ASTM E-96
ASTM E-336

20
<25
<450
50 psi minimum
<2%
2.0-5.0
52 STC

B. For a complete list of accepted compatible materials refer to the

manufacturers Construction Guidelines. Any material may be used with
Reddi Form upon obtaining notice of compatibility from the Manufacturer.

2.03 SOURCE QUALITY CONTROL

A. Test Reddi Form at the time of manufacture in accordance with ETL
Laboratories Report and Procedural Guide for complying with ETL
classification in-plant labeling, and follow-up requirements for leave-in-place
formwork for concrete Report No. 513149. ETL Laboratories, Inc., Industrial
Park, Cortland, New York 13045

PART 3 EXECUTION
3.01 INSTALLATION
A. The installation procedures are too expensive to list in this section, refer to the
manufacturers Construction Guidelines: for all installation procedures. For
additional or added installation information the manufacturer can be
contacted directly for consultation as to the uses of its products.

60

1.05 SUBMITTALS
A. Submit shop drawings and product data under provisions of Section [01300.]
[01340.]
B. Submit most recent version of manufactures text titled Construction
Guidelines: which contains specific installation instructions, and other
important information needed for construction.

1.06 DELIVERY, STORAGE, AND HANDLING

Reddi Form is manufactured out of 100% expanded polystyrene (EPS). EPS has good
resistance to acids, bases, salts and alcohol-based products, and poor resistance to fuel
oils, solvents, keytones, esters and oil based chemicals. Where insects are a problem,
protect Reddi Form with HDPE film.
A. Deliver to job site in original manufactures wrapping clearly marked to
identify contents.
B. When stored outdoors for extended periods protect product from direct
sunlight.

61

MINIMUM VERTICAL WALL REINFORCEMENT FOR

6-INCH AND 8-INCH CORES
REDDI-FORM BASEMENT WALLS
1,2,3,4,5,6

Minimum Vertical Reinforcement

Max.
Wall
Height
(feet)

Maximum
Unbalanced
Backfill
Height7
(feet)

4
5
8
6
7
4
9

5
6
7
8
4

5
10
6
7
8

For SI: 1 foot=0.3048m;

Maximum
Equivalent
Fluid Density
30 pcf

Maximum
Equivalent
45 pcf

Maximum
Equivalent Fluid
Density
60 pcf

Minimum Wall Thickness (inches)

6

#4 @ 48

N/R

N/R

N/R

#4 @ 24;
#5 @ 36

#3 @ 9-1/2;
#4 @ 9-1/2
#5 @ 19
#4 @ 9-1/2;
#5 @ 9-1/2

N/R

#3 @ 9;
#4 @ 19;
#5 @ 19
#4 @ 9-1/2;
#5 @ 9-1/2
#4 @ 9-1/2;
#5 @ 9-1/2;

#3 @ 9-1/2;
#4 @ 19;
#5 @ 28-3/4
#3 @ 12;
#4 @ 12

#4 @ 12;
#5 @ 24

#4 @ 9-1/2;
#5 @ 9-1/2
#4 @ 9-1/2;
#5 @ 9-1/2

#4 @ 12;
#5 @ 24
#4 @ 12;
#5 @ 12

#4 @ 9-1/2;
#5 @ 9-1/2
#4 @ 9-1/2;
#5 @ 9-1/2

#4 @ 12;
#5 @ 12
#5 @ 12;
#6 @ 12

#3 @ 9-1/2;
#4 @ 19;
#5 @ 28-3/4
#4 @ 9-1/2;
#5 @ 9-1/2

N/R

#3 @ 9-1/2;
#4 @ 9-1/2;
#5 @ 9-1/2
#4 @ 9-1/2;
#5 @ 9-1/2

N/R

#4 @ 48
#3 @ 9-1/2;
#4 @ 9-1/2
#5 @ 19
#4 @ 9-1/2;
#5 @ 9-1/2
#4 @ 9-1/2;
or #5 @ 9-1/2
#4 @ 9-1/2;
or #5 @ 9-1/2
#4 @ 48

#4 @ 24;
#5 @ 36
#4 @ 12
#5 @ 12;
#6 @24
N/R
N/R

#3 @ 9-1/2;
#4 @ 9-1/2

#4 @ 24;
#4 @ 9-1/2
#5 @ 24
#4 @ 12;
#4 @ 9-1/2;
#5 @ 24 or #5 @ 9-1/2
#4 @ 12; #4 @ 9-1/2;
#5 @ 12 or #5 @ 9-1/2
N/R
#3 @ 9-1/2;
#4 @ 9-1/2;
#5 @ 19 ;
#4 @ 9-1/2;
#5 @ 9-1/2

#4 @ 9-1/2;
#5 @ 9-1/2
#4 @ 9-1/2;
#5 @ 9-1/2
#4 @ 9-1/2
#5 @ 9-1/2

#4 @ 12;
#5 @ 24
#4 @ 12;
#5 @12
#4 @ 12;
#5 @ 12

1 inch=25.4mm;

#5 @ 9-1/2
#5 @ 9-1/2
#5 @ 9-1/2

#4 @ 12;
#5 @ 24
#4 @ 12;
#5 @ 12
#5 @ 12;
#6 @ 12
#5 @ 12;
#6 @ 12
#4 @ 24
#5 @ 24;
#6 @ 36
#3 @ 12;
#4 @ 24;
#5 @ 24;
#6 @ 36
#4 @ 12;
#5 @ 12
#5 @ 12;
#6 @ 12
#6 @ 12

#4 @ 9-1/2
#4 @ 9-1/2;
or #5 @ 9-1/2
#4 @ 9-1/2;
or #5 @ 9-1/2
#3 @ 9-1/2;
#4 @ 9-1/2
#4 @ 9-1/2

#5 @ 9-1/2
#5 @ 9-1/2
#5 @ 9-1/2

#4 @ 12;
#5 @ 24
#4 @ 12;
#5 @ 12
#5 @ 12;
#6 @ 12
Design
Required
#3 @ 12;
#4 @ 12;
#5 @ 24
#4 @ 12;
#5 @ 24
#5 @ 12;
#6 @ 12
#6 @ 12
Design
Required

1pcf=16.0179 kg/m3

1
Table values are based on reinforcing bars with a minimum yield strength of 40,000 psi (276 MPa) and concrete with a minimum specified
compressive strength of 2,500 psi (17.2 MPa).
2
Spacing of rebar shall be permitted to be increased by 12 inches (305 mm) when reinforcing steel with a minimum yield strength of
60,000 psi (414 MPa) is used. Reinforcement, when required, shall not be less than one #4 bar at 48 inches (1.2 m) on center.

N/R indicates no reinforcement is required.

Deflection criterion is L/240, where L in the height of the basement wall in inches.
5
Interpolation shall not be permitted.
6
Walls shall be laterally supported at the top before backfilling.
3
4

62

MINIMUM VERTICAL WALL REINFORCEMENT

6-INCH AND 8-INCH CORES
1,2,3
FOR REDDI-FORM ABOVE-GRADE WALLS
4

Design
Wind
Pressure
(Table 4.1)
(psf)

Maximum
Wall
Height
Per Story
(feet)

Minimum Vertical Reinforcement

Supporting Roof or NonLoad Bearing Wall
and Roof

20
30

10
8
40

9
10
8

50

9
10
8

60

9
10
8

70

9
10
8

80

9
10

For SI:1 foot = 0.3048 m;

Supporting ICF Second

Story and Light-Frame
Roof

Minimum Wall Thickness (inches)

6

8
9
10
8
9

Supporting LightFrame Second Story

#4 @ 48
#4 @ 48
#4 @ 48
#4 @ 48
#4 @ 48
#4 @ 28-3/4;
#5 @ 48
#4 @ 28-3/4;
#5 @ 48
#4 @ 28-3/4;
#5 @ 48
#4 @ 19-1/4;
#5 @ 28-3/4
#4 @ 28-3/4;
#5 @ 48
#4 @ 19-1/4;
#5 @ 28-3/4
Design
Required
#4 @ 19-1/4;
#5 @ 28-3/4
#4 @ 19-1/4;
#5 @ 28-3/4
Design
Required
#4 @ 19-1/4;
#5 @ 28-3/4
Design
Required
Design
Required
#4 @ 9-5/8;
#5 @ 19-1/4
Design
Required
Design
Required

8
#4
#4
#4
#4
#4
#4

@
@
@
@
@
@

6
48
48
48
48
48
48

#4 @ 48
#4 @ 48
#4 @ 36;
#5 @ 48
#4 @ 48
#4 @ 36;
#5 @ 48
#4 @ 36;
#5 @ 48
#4 @ 48
#4 @ 36;
#5 @ 48
#4 @ 24;
#5 @ 36
#4 @ 36;
#5 @ 48
#4 @ 24;
#5 @ 36
#4 @ 12;
#5 @ 36
#4 @ 24;
#5 @ 48
#4 @ 24;
#5 @ 36
#4 @ 12;
#5 @ 24

8
@
@
@
@
@
@

#4 @ 48
#4 @ 48
#4 @ 48
#4 @ 48
#4 @ 48
#4 @ 28-3/4;
#5 @ 48
#4 @ 48

#4
#4
#4
#4
#4
#4

48
48
48
48
48
48

#4 @ 28-3/4;
#5 @ 48
#4 @ 19-1/4;
#5 @ 28-3/4
#4 @ 28-3/4;
#5 @ 48
#4 @ 19-1/4;
#5 @ 28-3/4
Design
Required
#4 @ 19-1/4;
#5 @ 28-3/4
Design
Required
Design
Required
#4 @ 19-1/4;
#5 @ 28-3/4
Design
Required
Design
Required
#4 @ 9-5/8;
#5 @ 19-1/4
Design
Required
Design
Required

#4 @ 48

#4 @ 48

#4 @ 48
#4 @ 48
#4 @ 48
#4 @ 36;
#5 @ 48
#4 @ 48
#4 @ 36;
#5 @ 48
#4 @ 24;
#5 @ 36
#4 @ 36;
#5 @ 48
#4 @ 24;
#5 @ 48
#4 @ 24;
#5 @ 36
#4 @ 24;
#5 @ 48
#4 @ 24;
#5 @ 36
#4 @ 12;
#5 @ 24

#4 @ 48
#4 @ 48
#4 @ 48
#4 @ 48
#4 @ 48
#4 @ 28-3/4;
#5 @ 48
#4 @ 48

#4
#4
#4
#4
#4
#4

@
@
@
@
@
@

48
48
48
48
48
48

#4 @ 28-3/4;
#5 @ 48
#4 @ 19-1/4;
#5 @ 28-3/4
#4 @ 28-3/4;
#5 @ 48
#4 @ 19-1/4;
#5 @ 48
Design
Required
#4 @ 19-1/4;
#5 @ 48
Design
Required
Design
Required
#4 @ 19-1/4;
#5 @ 28-3/4
Design
Required
Design
Required
#4 @ 9-5/8;
#5 @ 19-1/4
Design
Required
Design
Required

#4 @ 48

#4 @ 48

#4 @ 48
#4 @ 48
#4 @ 48
#4 @ 36;
#5 @ 48
#4 @ 48
#4 @ 36;
#5 @ 48
#4 @ 24;
#5 @ 48
#4 @ 38
#4 @ 24;
#5 @ 48
#4 @ 24;
#5 @ 36
#4 @ 36;
#5 @ 48
#4 @ 24;
#5 @ 36
#4 @ 12;
#5 @ 24

1 inch = 25.4 mm;1 mph = km/hr

This table is based on reinforcing bars with a minimum yield strength of 40,000 psi (276 MPa) and concrete with a minimum specified compressive strength of 2,500 psi (17.2 MPa).
2
Deflection criterion is L/240, where L is the height of the wall story in inches.
3
Interpolation shall not be permitted.
4

Reinforcement spacing shall be permitted to be increased by 12 inches (305 mm) when reinforcing steel with a minimum yield
strength of 60,000 psi (414 MPa) is used or #4 reinforcing bars shall be permitted to be substituted for #5 bars when reinforcing steel
with a minimum yield strength of 60,000 psi (414 MPa) is used with the same spacing. Reinforcement shall not be less than one #4
bar at 48 inches (1.2 m) on center.

63

DESIGN WIND PRESSURE FOR USE WITH MINIMUM VERTICAL

WALL REINFORCEMENT TABLES FOR ABOVE GRADE WALLS 1
Wind
Speed
(mph)
85
90
100
110
120
130
140
150
For SI:1 psf = 0.0479kN/m2;

Design
Enclosed2
Exposure3
B
C
18
24
20
27
24
34
29
41
35
48
41
56
47
65
54
75

Wind Pressure (psf)

Partially Enclosed2
Exposure3
D
B
C
D
29
23
31
37
32
25
35
41
39
31
43
51
48
38
52
61
57
45
62
73
4
66
53
73
85
4
4
77
61
84
99
4
4
4
88
70
96
114

1mph = 1.6093 km/hr

This table is based on ASCE 7-98 components and cladding wind pressures using a mean
roof
height of 35 ft (10.7 m) and a tributary area of 10 ft2 (0.9 m2).
2
Enclosure Classifications: Used for the purpose of determining internal wind pressure. Buildings are classified as
partially enclosed or enclosed as defined in ASCE 7 [4].
3
Exposure Categories: Reflects the effect of the ground surface roughness on wind loads in
accordance with ASCE 7 [4]. Exposure Category B includes urban and suburban areas, or other
terrain with numerous closely spaced obstructions having the size of single-family dwellings or larger.
Exposure Category C includes open terrain with scattered obstructions having heights generally less than 30 ft (9.1
m) and shorelines in hurricane prone regions. Exposure D includes open exposure to large bodies of water in
non-hurricane-prone
regions.
4
For wind pressures greater than 80 psf (3.8 kN/m2), design is required in accordance with
accepted practice and approved manufacturer guidelines.

MINIMUM VERTICAL WALL REINFORCEMENT

FOR
1,2,3,4,5,6
REDDI-FORM CRAWLSPACE WALLS
WALL
THICKNESS
(inches)
6
8
For SI:

1 foot = 0.3048 m;

MAXIMUM
EQUIVALENT
FLUID DENSITY
30 pcf

MINIMUM VERTICAL REINFORCEMENT

MAXIMUM
MAXIMUM
EQUIVALENT
EQUIVALENT FLUID
FLUID DENSITY
DENSITY
45 pcf
60 pcf

#3 @ 19-1/4
#4 @ 48
N/R

#3 @ 19-1/4
#4 @ 48
N/R

1 inch = 25.4 mm;

# 3 @ 9-5/8;
#4 @ 24; #5 @ 36
N/R

1 pcf = 16.0179 kg/m3

Table values are based on reinforcing bars with a minimum yield strength of 40,000 psi (276 MPa) and concrete with a minimum
specified compressive strength of 2,500 psi (17.2 MPa).
2
N/R indicates no vertical wall reinforcement is required.
3
Spacing of rebar shall be permitted to be multiplied by 1.5 when reinforcing steel with a minimum yield straight of 60,000
psi
(414 MPa) is used. Reinforcement, when required, shall not be less than one #4 bar at 48 inches (1.2 m) on center.
4
Applicable only to crawlspace walls 5 feet (1.5 m) or less in height with a maximum unbalanced backfill height of 4 feet
(1.2m).
5
Interpolation shall not be permitted.
6
Walls shall be laterally supported at the top before backfilling.

64

Minimum Horizontal Wall Reinforcement

Reddi-Form 6 and 8 core

Reddi-Form wall
type

Reddi-Form 6
(150mm) and 8
(200mm) core

Maximum
Height of
wall story

Location of Horizontal Reinforcement

8 (2.4)

One No.4 bar within 12 inches (305 mm) of the top of the
wall story and one No. 4 bar near mid-height of the wall
story.

9 (2.7)

One No.4 bar within 12 inches (305 mm) of the top

of the wall story and one No. 4 bar near third points
in the wall story.

10 (3.0)

One No. 4 bar within 12 inches (305mm) of the top of the

wall story and on No. 4 bar near third points in the wall
story.

ASTM Standard Reinforcement Bars

Bar Size
Designation

Pounds
Per Foot

Diameter
Inches

#3

.376

.375

.11

1.178

#4

.668

.500

.20

1.571

#5

1.043

.625

.31

1.963

#6

1.502

.750

.44

2.356

#7

2.044

.875

.60

2.749

#8

2.670

1.000

.79

3.142

65

Cross Sec.
Area Sq.. In.

Perimeter
Inches

Maximum Allowance Clear Spans for

Reddi-Form Lintels in Load-Bearing Walls 1,2,3,4,5,6,7,8
(No. 4 Bottom Bar Size)

Minimum
Lintel
Thickness, T9
(inches)

Maximum Clear Span (feet-inches)

Minimum
Lintel
Depth, D
(inches)

Supporting
Supporting
Supporting ICF
Light-Frame Roof
Light-Frame Second
Second Story And
Only
Story And Roof
Light-Frame Roof10
Maximum Ground Snow Load (psf)
30
70
30
70
30
70
3-7
2-10
2-5
2-0
2-0
D/R
9-10
8-1
7-6
6-7
6-11
6-2

12
24

Maximum Allowance Clear Spans for

Reddi-Form Lintels in Load-Bearing Walls 1,2,3,4,5,6,7,8
(No. 5 Bottom Bar Size)
Minimum
Lintel
Thickness, T9
(inches)

Supporting
Supporting
Supporting ICF
Light-Frame Roof
Light-Frame Second
Second Story And
Only
Story And Roof
Light-Frame Roof10
Maximum Ground Snow Load (psf)
30
70
30
70
30
70
3-7
2-10
2-5
1-10
2-0
D/R
12-2
10-0
9-3
8-3
8-7
7-8

12
24

6
For SI:

Maximum Clear Span (feet-inches)

Minimum
Lintel
Depth, D
(inches)

1 foot=25.4mm;

1psf=0.0479 kN/m2;

1 foot=0.3 m

Table values are based on concrete with a minimum specified compressive strength of 2,500 psi (17.2 MPa), reinforcing steel with a minimum
yield strength of 40,000 psi (276 MPa), and a building width (floor and roof clear span) of 32 feet (9.8m): D/R indicates design required.
2
Stirups are not required for 12 in (304.8 mm) deep screen grid lintels. Stirups shall be required at a maximum spacing of 12 inches (304.8 mm)
on center for 24 in (609.6 mm) deep screen-grid lintels.
3
Deflection criterion is L/240, where L is the clear span of the lintel in inches.
4
Linear interpolation is permitted between ground snow loads and between lintel depths.
5
Spans located in shaded cells shall be permitted to be multiplied by 1.2 when reinforcing steel with a minimum yield strength of 60,000 psi
(414 MPa) is used.
6
Spans shall be permitted to be multiplied by 1.05 for a building width (floor and roof clear span) of 28 feet (8.5 m).
7
Spans shall be permitted to be multiplied by 1.10 for a building width (floor and roof clear span) of 24 feet (7.3 m).
8
Lintel thickness corresponds to the nominal screen-grid ICF wall thickness. For actual wall thickness, refer to section 2.0.
9
Supported ICF Wall dead load is 53 psf (2.5kPa).
1 0Flat ICF lintels may be used in lieu of screen-grid lintels.
1

1.5 in. Min.

2.5 in. Max.

(a) Single Form

1.5 in. Min.

2.5 in. Max.

(b) Double Form

T

Horizontal Concrete
Core (Hidden)
No. 4 Bar Lintel
Reinforcement

Horizontal Concrete
Core (Hidden)
D

Minimum No.3 Stirrup

as Required

No. 4 Bar Lintel

Reinforcement

d
Insulating Form

Vertical Concrete Core

Vertical Concrete Core

Insulating Form
1.5 in. Min.
2.5 in. Max.

1.5 in. Min.

2.5 in. Max.

Horizontal Lintel
Reinforcement as Required

66

Horizontal Lintel
Reinforcement as Required

Maximum Allowance Clear Spans for Flat Lintels/Design Without

Stirrups in Load-Bearing Walls 1,2,3,4,5,6,7
(No. 4 or No.5 Bottom Bar Size)
Minimum
Lintel
Thickness, T9
(inches)

6
8

Minimum
Lintel
Depth, D
(inches)

12
24
12
24

Maximum Clear Span (feet-inches)

Supporting
Supporting
Supporting ICF
Light-Frame Roof
Light-Frame Second
Second Story And
Only
Story And Roof
Light-Frame Roof10
Maximum Ground Snow Load (psf)
30
70
30
70
30
70
4-8
4-4
4-3
3-11
3-10
3-7
9-8
7-11
7-4
6-6
6-7
6-1
5-9
4-5
4-4
4-0
3-10
3-7
9-6
7-11
7-4
6-6
6-7
6-0

1
Spans located in shaded cells shall be permitted to be multiplied by 1.05 when concrete with a minimum compressive strength of 3,000 psi
(20.7 MPa) is used or by 1.1 when concrete with a minimum compressive strength of 4,000 psi (27.6 MPa) is used.
2
Supported ICF wall dead load varies based on wall thickness using 150 psf (2403kg/m3) concrete density.

Maximum Allowance Clear Spans for Flat Lintels/Design With

Stirrups in Load-Bearing Walls 1,2,3,4,5,6,7
(No. 4 Bottom Bar Size)
Minimum
Lintel
Thickness, T9
(inches)

6
8

Minimum
Lintel
Depth, D
(inches)

12
24
12
24

Maximum Clear Span (feet-inches)

Supporting
Supporting
Supporting ICF
Light-Frame Roof
Light-Frame Second
Second Story And
Only
Story And Roof
Light-Frame Roof10
Maximum Ground Snow Load (psf)
30
70
30
70
30
70
6-8
5-5
5-0
4-5
4-6
4-1
9-8
8-0
7-5
6-7
6-8
6-0
6-7
5-5
5-0
4-5
4-6
4-1
9-6
7-11
7-4
6-6
6-7
6-0

1Table values are based on concrete with a minimum specified compressive strength of 2,500 psi (17.2 MPa), reinforcing steel with a minimum
yield strength of 40,000 psi (276 MPa), and a building width (floor and roof clear span) of 32 feet (9.8m).
2Deflection criterion is L/240, where L is the clear span of the linteI in inches.
3Linear interpolation is permitted between ground snow loads and between lintel depths.
4Lintel depth, D, is permitted to include the available height of ICF wall Iocated directly above the lintel, provided that the increased lintel depth
spans entire Length of the lintel.
5Spans located in shaded cells shall be permitted to be multiplied by 1.2 when reinforcing steel with a minimum yield strength of 60,000 psi
(4 14 MPa) is used.
6Spans shall be permitted to be multiplied by 1.05 for a building width (floor and roof clear span) of 28 feet (8.5 m).
7Spans shall be permitted to be multiplied by 1.1 for a building width (floor and roof clear span) of 24 feet or less (7.3 m).
8Supported ICF wall dead load is 69 psf (33 kPa)
T
1-1/2 (38 mm) Minimum
2-1/2 (64 mm) Maximum

No. 4 Bar Lintel Reinforcement

Minimum No.3 Stirrup as Required
D

Insulating Form

1-1/2 (38 mm) Minimum

2-1/2 (64 mm) Maximum

Horizontal Lintel
Reinforcement as Required

67

Reddi-Form Length Conversion Chart for 6 core

# CORES

LENGTH

LENGTH
METERS

# CORES

LENGTH

LENGTH
METERS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

0-9.6
1-7.2
2-4.8
3-2.4
4-0
4-9.6
5-7.2
6-4.8
7-2.4
8-0
8-9.6
9-7.2
10-4.8
11-2.4
12-0
12-9.6
13-7.2
14-4.8
15-2.4
16-0
16-9.6
17-7.2
18-4.8
19-2.4
20-0
20-9.6
21-7.2
22-4.8
23-2.4
24-0
24-9.6
25-7.2
26-4.8
27-2.4
28-0

.244
.488
.732
.975
1.219
1.463
1.707
1.951
2.195
2.438
2.682
2.926
3.170
3.414
3.658
3.901
4.145
4.389
4.633
4.877
5.121
5.364
5.608
5.852
6.096
6.340
6.584
6.828
7.071
7.315
7.559
7.803
8.047
8.291
8.534

36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

28-9.6
29-7.2
30-4.8
31-2.4
32-0
32-9.6
33-7.2
34-4.8
35-2.4
36-0
36-9.6
37-7.2
38-4.8
39-2.4
40-0
40-9.6
41-7.2
42-4.8
43-2.4
44-0
44-9.6
45-7.2
46-4.8
47-2.4
48-0
48-9.6
49-7.2
50-4.8
51-2.4
52-0
52-9.6
53-7.2
54-4.8
55-2.4
56-0

8.778
9.022
9.266
9.510
9.754
9.997
10.241
10.485
10.729
10.973
11.217
11.460
11.704
11.948
12.192
12.436
12.680
12.924
13.167
13.411
13.655
13.899
14.143
14.387
14.630
14.874
15.118
15.362
15.606
15.850
16.093
16.337
16.581
16.825
17.069

If this chart is used to locate centers of cells for rebar, remember to start first bar a 4,8 and 9.6 thereafter.
Bold characters define multiples of uncut forms.
Maximum tolerance of this chart is + 1/4.
One form = 9 5/8 Wide X 12 Tall X 48 Long = .244 M. Wide X .305 M. Tall X 1.22 M. Long.

68

Engineered Brick Shelf

69

ICFLC

ICFLC-W
(For Wood Ledger)

Typical Wood Ledger Installation with

ICFLC and ICFLC-W
(Minimum Spruce-Pine-Fir ledger

ICFLC-W

ICFLC
Installation Side View

ICFLC Installation Top View - Spacing

ICFLC w/ ICFLC-W Spacing to Replace Anchor Bolts
1

/2 diameter bolts at

12 o.c. 24 o.c. 36 o.c

/8 diameter bolts at

48 o.c 12 o.c.

2- /8 diameter bolts at
12 o.c. 24 o.c. 36 o.c

24 o.c. 36 o.c 48 o.c.

/4 diameter bolts at

48 o.c 12 o.c.

24 o.c. 36 o.c 48 o.c.

1. Maximum capacity is 2235 Ibs. Allowable load is based an a safety factor of 3

2. No load duration increase is allowed.
3. Use 6-D3 screws (provided).

Requires 3 screws at
each location.
Follow Table for
on center spacing.

Typical Wood Ledger lnstallation with ICFLC

(Minimum 16 gauge steel ledger)
lCFLC Spacing to Replace Anchor Bolts
Ledger
(Gauge)

16(0.060)
14(0.075)

/2 diameter bolts at

12 o.c.
1-3
1

24 o.c.
2-6
2

/8 diameter bolts at

12 o.c.
1
0-9

24 o.c.
2
1-6

1. Maximum allowable load for ICFLC is 2235 Ibs. Allowable load is based an a safety factor of 3
2. No load duration increase is allowed.
1
3 4
3. Use three /4-14 x / , #3 drill point screws (not provided).
Minimum screw shear capacity is 750 lbs.
4. Minimum tensile strength (Fu) of steel ledger is 60 ksi.

70

71

SECTION 7: A PARTIAL LIST OF

PRODUCTS COMPATIBLE WITH THE
Reddi Form WALL SYSTEM
The following list of products is included for convenience only. It in no way endorses or
recommends one product over others. This is not a comprehensive list. If there are any
products or companies that would enhance this list, we will add them with each successive
printing. Having ones name or product on this list does not constitute individual companies
approval or warranties. Please check with the companies before using products for warranty
and use information relative to application on the Reddi Form wall system.
Waterproofing Systems
(Membrane Type)

POLYKEN Technologies
690 Canton Street
Westwood, MA 02090
(800) 248-7659

Chase Corp. / Royston Laboratories Div.

128 First Street (Blawnox)
Pittsburgh, PA 15238
(412) 828-1500
(800) 245-3209

PROTECTO WRAP Waterproofing

Membranes
Protecto Wrap Company
2255 S. Delaware Street
Denver, CO 80223
(303) 777-3001
(800) 759-9727

Pacific Polymers
12271 Monarch Street
Garden Grove, CA 92641
(714) 898-0025

WR Grace, Inc.
Eastern Region Sales Office
2133 85th Street
North Bergen, NJ 07047
(201) 869-5220
(800) 862-7327

PARASEAL Dual Membrane

Waterproofing
Mameco/Paramount
4475 175th Street
Cleveland, OH 44128
(800) 658-5500

WR Meadows, Inc.
P.O. Box 543
Elgin, IL 60121
(708) 683-4500

POLYGUARD Waterproofing Membranes

Polyguard Products, Inc.
P.O. Box 755
Ennis,TX 75119
(214) 875-8421
(800) 541-4994

VOLCLAY
American Colloid Co.
1500 W. Shore Drive
Arlington Heights, IL 60004
(708) 392-4600
(708) 506-6195 Fax

POLYKEN Technologies
690 Canton Street
Westwood, MA 02090
(800) 248-7659

72

Waterproofing Systems
(Stucco Type)
Retro-Tek
3865 Hoepker Road
Madison,WI 53704
(800) 225-9001
THORO Foundation Coating
Thoro Systems Products
7800 N.W. 38th Street
Miami, FL 33166
(800) 327-1570
Waterproofing Systems
(Spray-On Type)
RPC, Inc. Rub-R-Wall
1135 West Portage Trail Ext.
Akron, OH 44313
Tuff-N-Dri
800 Irving Wick Drive
P.O. Box 2155
Heath, OH 43056
(800) 876-5624
Drainage Systems
ENKADRIAN
Subsurface Drainage Matting
Type 9010 to 10 depth,
Type 9020 to 30 depth
American Enka Company
Enka, NC 28728
(704) 667-7713
GEOTECH Insulated Drainage Board /
GEOTECH Insulated Drainage Panel
Foam Products, Inc.
900A 77th Avenue
Oakland, CA 94621
(415) 569-9681
MIRADRAIN Prefabricated Drainage
Structure, Styles 3000, 4000, 6000 & 9000
Mirafi, Inc.
P.O. Box 240967
Charlotte, NC 28224
(800) 438-1855

NICOLON Mirafi
3500 Parkway Lane
Suite 500
Norcross, GA 30092
(800) 685-9990 ext. 382
Exterior Coating Systems
DRYVIT Systems, Inc.
One Energy Way
P.O. Box 1014
West Warwick, RI 02893
(401) 822-4100
(800) 566-7752
Grail Coat
73 Aurora Ave
Ponce Inlet, FL 32127
877-472-4528
Finestone Coatings
3000 W. Beecher Drive
Adrian, MI 49221
(800) 545-6555
Parex Inc.
P.O. Box 189
1870 Stone Mt.-Lithonia Rd.
Redan, GA 30074
770-482-7872
Website: www.parex.com
Perma Crete
501 Metroplex Drive
Suite 115
Nashville,TN 37211
(615) 331-9200
(615) 834-1335 Fax
(800) 60 PERMA
RUB-R-WALL
(800) 860-7721
California Stucco
85 Zabrinskie Street
Hackensack, NJ 07601
(201) 342-0878

73

Lentel Systems

PLASTER GLAS Stucco System

Barret Industries
Route 3, Box 211B1
San Antonio,TX 78218

Powers Steel & Wire

4118 E. Elmwood St.
Phoenix,AZ 85040
Ph. 602-437-1160
Fax. 602-437-5409

POWERWALL Fiber Reinforced Stucco

System
Powerwall Corporation
2701 East Camelback Road, No. 450
Pheonix,AZ 85016
Rekto-Tek
3865 Hoepker Road
Madison,WI 53704
(800) 225-9001
This company will give a standard 5-year
warranty for its product used on the
Reddi Form Wall system.

Stone and Brick Veneers

Cultured Stone
P.O. Box 270
Napa, CA 94559
Inside CA - (800) 445-9877
Outside CA - (800) 225-7462
U.S. Brick System
P.O. Box 907
Owosso, MI 48867
(800) 447-7440

Silpro
2 New England Way
Ayer, MA 01432
(800) 343-1501
STO Exterior Wall Finish and
Insulation System
STO Industries, Inc.
P.O. Box 219
Quality Lane
Rutland,VT 05701
(800) 851-5533

Footing Forming Drainage System

Form-A-Drain
Certain Teed Corp.
750 E. Swedesford Road
Valley Forge, PA 19482
(610) 341-6950
Tools

SYNERGY Exterior Wall Finish and

Insulating System
Synergy Methods, Inc.
1367 Elmwood Avenue
Cranston, RI 02910

For hot wire tools, air nailer --- contact:

Reddi Form, Inc.
(800) 334-4303
Demand Products
1055 Nine North Drive
Alpharetta, GA 30004
1-800-325-7540
Fax: 888-534-8383

Weatherall Co., Inc.

106 Industrial Way
Charlestown, IN 47111
(812) 256-3378
(800) 367-7068
(812) 256-2344 Fax

Wind Lock
1-877-468-5643- toll free
Email: sale@hotknife.com
Web: www.hotknife.com

Vinyl Technologies Inc.

U Bock
P.O. Box 4238
Logan, Utah 84325
1-888-578-2852
Fax: 435-750-6948
Email: uti@uBock.com
www.uBuck.com

74

75