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School of Mechanical and Aerospace Engineering, Sunchon National University, Jeonnam 540-742, Korea
Department of Mechanical and Aerospace Engineering, University of Missouri, Columbia, MO 65211, USA
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 23 April 2011
Received in revised form
27 December 2011
Accepted 30 December 2011
Available online 17 January 2012
Laminar forced convection heat transfer of the Al2O3ewater nanouid in a pipe with a return bend is
analyzed by using a nite element method. The results show that the average Nusselt number increases
with increasing Reynolds number and Prandtl number, and the increment of specic heat in the
nanouid contributes to the heat transfer enhancement. The average Nusselt number in the return bend
appears higher than that in the inlet and outlet pipes due to the secondary ows. However, the pressure
drop in the pipe largely increases with the increment of nanoparticle volume concentration. The
empirical correlations for the average Nusselt numbers are obtained as functions of the Dean number
and the Prandtl number.
2012 Elsevier Masson SAS. All rights reserved.
Keywords:
Correlation equation
Finite element method
Heat transfer enhancement
Nanouid
Return bend
1. Introduction
Various industries in many countries have made great efforts to
reduce the greenhouse emissions that cause global warming. To
achieve this, the active endeavor to increase the energy efciency
has been made in industrial settings. The methods to improve the
efciency of heat exchangers can also be one of these many efforts.
In this connection, many researchers have been interested in the
geometry of the heat exchanger to get higher thermal efciency
[1e3]. Meanwhile, other research groups have been trying to
enhance the heat transfer in pipe systems by using nanouids. The
concept of the nanouids started from the fact that the thermal
conductivity of the uid containing suspended nanoparticles is
improved more than that of the conventional heat transfer uid [4].
Before the nanoparticles appeared, the researches on the uid and
heat transfer problems had been carried out with millimeter- or
micrometer-sized particles [5e7]. These particles were not put to
practical use because they may have brought about poor suspension stability, channel clogging, system abrasion and so on.
Xuan and Li [13] measured the convective heat transfer coefcient and the friction factor of the Cuewater nanouid in the
turbulent ow with the Reynolds numbers of 10,000e25,000. The
nanouid had the larger convective heat transfer coefcient than
the base uid at the same Reynolds number. However, the friction
factor of the nanouid was almost same as that of the pure water
because of the low volume fractions of 0.3e2.0%. Wen and Ding [14]
reported an experimental work on the convective heat transfer of
the gAl2O3ewater nanouid owing through a copper tube in the
laminar ow regime with the Reynolds numbers of 500e2100. The
nanoparticles enhanced the convective heat transfer with the
increment of the Reynolds number and the particle volume
concentration. They also concluded that the enhancement of the
convective heat transfer could not be solely attributed to the
improvement of the effective thermal conductivity.
Maga et al. [15] numerically studied the turbulent ow of
gAl2O3ewater and gAl2O3eethylene glycol nanouids inside the
single uniformly heated tube at the Reynolds numbers of 10,000
and 50,000. It showed that the gAl2O3eethylene glycol nanouid
offered a better heat transfer enhancement than the gAl2O3ewater
nanouid. However, the wall shear stress in the gAl2O3eethylene
glycol was higher than that in the gAl2O3ewater. Also, Maga
et al. [16] continued to perform the numerical simulations for the
laminar ow with the gAl2O3ewater nanouid at the Reynolds
numbers of 250, 500, and 1000 and with the gAl2O3eethylene
glycol at the Reynolds numbers of 6.31, 63.1, and 631, respectively. The tendencies of the convective heat transfer coefcient
and the wall shear stress were similar to the previous results.
Ding et al. [17] experimentally studied the heat transfer
behavior of the CNT(carbon nanotubes)-water nanouid owing
through a horizontal tube at the Reynolds numbers of 800e1200.
Over 350% of the maximum heat transfer enhancement was obtained in the weight concentration of 0.5% at the Reynolds number
of 800. It was proposed that the observed large enhancement
could be caused by the particle re-arrangement, reduction of
thermal boundary layer thickness, very high aspect ratio of CNT, as
well as the thermal conductivity. Chun et al. [18] gained the
convective heat transfer coefcient of nanouids made of several
alumina nanoparticles and transformer oil at the Reynolds
numbers of 100e450. One of the possible reasons for the heat
transfer enhancement was explained to be the high concentration
of the nanoparticles in the thermal boundary layer. He et al. [19]
carried out an experimental and numerical study on the ow
and heat transfer behaviors of the TNT(titanate nanotubes)-water
nanouid at the Reynolds number of 1700 and the CNT-water
nanouid at the Reynolds number of 800. The convective heat
transfer of the nanouids was simulated in a single-phase ow
mode with considering the nanouids as both Newtonian and
non-Newtonian uids. It was suggested that the non-Newtonian
characteristics of the nanouids inuence on the overall heat
transfer enhancement.
Sommers and Yerkes [20] studied the convective heat transfer
and the system-level effect of the Al2O3epropanol nanouid at the
Reynolds numbers of 500e3000. The change of viscosity was found
to be nonlinear and increased sharply with particles loading. The
heat transfer performance data were generally commensurate with
the baseline data. However, it concluded that the use of the
Al2O3epropanol nanouid for the heat transfer enhancement was
difcult to be justied because the nano-abrasion may have been
occurred in the loop if the nanouid was used for a long period of
time. Alammar and Hu [21] performed the numerical analysis to
examine the laminar ow and the heat transfer characteristics of
eight single-phase nanouids. It was found that the oxide-based
nanouids offered the least heat transfer enhancement when
compared with the elements-based nanouids.
91
As mentioned above, the heat transfer characteristics of nanouids have been investigated mainly in a straight pipe with relatively high Reynolds numbers. However, most of heat exchange
systems consist of straight pipes and return bends. Therefore, it is
necessary to study the heat transfer enhancement in the pipes
including the return bend. In this context, there have been limited
works relevant to only a single curved tube with nanouids.
Akbarinia and Behzadmehr [22] investigated the effects of buoyancy force, centrifugal force, and nanoparticle volume concentration on Al2O3ewater nanouid ows in a horizontal curved tube
only at the Reynolds numbers of 300, 600, and 900 and the Grashof
numbers of 8000, 300,000, and 640,000. The buoyancy force was
mainly focused in this investigation with regard to the centrifugal
force. The results showed that the buoyancy force had a negative
effect on the Nusselt number. Akbarinia [23] continued to analyze
the nanouid ow and the heat transfer behavior along the curved
pipe at the Grashof numbers of 1000e146,600. Akbarinia and Laur
[24] reported the results of the laminar mixed convective heat
transfer in a circular curved tube by using the two phase mixture
model and the control volume technique at the Reynolds number of
648 and the Grashof number of 5740.
The objective of the present study is to analyze the hydrodynamic and thermal characteristics of the Al2O3ewater nanouid in
the pipes including a return bend with relatively low Reynolds
numbers, which are similar to the pipe shape in a heat exchanger
system. The reason why the numerical investigation is conducted at
relatively low Reynolds is that the effects of the heat transfer in the
return bend advance more noticeably in this range than those in the
inlet pipe and the outlet pipe. The FEM (nite element method) has
been used in solving the governing equations for the uid and
thermal ows. To gure out the heat transfer behaviors of the
nanouid, the average Nusselt numbers will be calculated with the
nanoparticle volume concentrations of 0.0, 2.5, 5.0, 7.5, and 10.0%
and the Reynolds numbers of 10, 25, 50, 75, and 100. The velocity
and temperature distributions will be obtained to understand the
role of the return bend, and the pressure drop will be considered to
realize the effect of the nanouid viscosity. In addition, the correlations which can be applied to the heat transfer analysis of the heat
exchanger system will be provided in the inlet pipe, the return
bend, and the outlet pipe, respectively.
2. Numerical analysis
2.1. Governing equations
The nanouid consists of Al2O3 and water, and the nanoparticles
(Al2O3) are assumed to be well dispersed within the base uid
(water). Furthermore, the nanouid can be regarded and analyzed
as a single-phase uid because the nanoparticles are ultrane and
they can be uidized easily [25]. Also, the motions of the nanoparticles can be neglected and the thermal equilibrium state can be
assumed to be predominant [16,22]. Therefore, the following
general conservation equations can be used to compute the ow
and thermal elds with the effective physical properties of the
nanouid.
vuk
0
vxk
(1)
vuj
vuj
vp
1 v2 u j
uk
vxj Re vx2i
vt
vxk
(2)
vT
vT
1 v2 T
uk
vt
vxk
Pe vx2j
(3)
92
the momentum equation (2). After the Taylor series expansion, the
Galerkin method, and the Greens theorem are applied to these
terms, the discretized equation comes out as shown in equation (4).
Here, the rst term on the left-hand side is approximated by
a diagonal form and the integrations are calculated by the Gaussian
quadrature.
Nj ucj dU
Nj uoj dU Dt
Dt2
Nj uoj
Nj uoi uok
vuoj
vxi
vuoj
vxk
dU
n k dG
(4)
In the stage of the viscous prediction, the rst term on the lefthand side and the second viscous term on the right-hand side are
used in the momentum equation (2). The discretized equation is
obtained by using the Galerkin method and the Greens theorem,
expressed in equation (5)
Z
U
Nj uvj dU
Nj ucj dU
Dt
Re
Z
U
vNj vuj
Dt
dU
Re
vxi vxi
Z
Nj
G
vuoj
vxi
ni dG
(5)
Z
U
vNj vpn
1
dU
Dt
vxj vxj
Z
Nj
U
vuvj
vxj
dU
Z
Nj
G
vpn
n dG
vxj j
(6)
Nj unj dU
Nj uvj dU Dt
Nj
U
vpn
dU
vxj
(7)
NT c dU
NT o dU Dt
Dt
2
Nunk
U
Nuni unk
G
vT o
dU
vxk
vT o
n dG
vxi k
(8)
In the stage of the diffusive prediction, the rst term on the lefthand side and the thermal diffusive term on the right-hand side of
the energy equation (3) are considered to calculate the nal
temperature values. When the Taylor series expansion, the Galerkin
method, and the Greens theorem are also applied to this equation,
the discretized equation is obtained as:
NT n dU
NT c dU
Dt
Pe
Dt
vN vT o
dU
vxj vxj
Pe
N
G
vT o
n dG
vxj j
(9)
93
order to validate the FEM code because it has analytic solutions [31]
at steady state. Furthermore, at unsteady state, the results by the
FEM code are compared with those by the CFX commercial software [32] based on FVM. Another reason why the straight pipe in
the validation is employed is that the straight pipe and the pipe
with the return bend have the same conguration and boundary
conditions in the computational space. Fig. 2 (a) and (b) show the
geometric shapes of the straight pipe and the pipe with the return
bend, respectively. These geometric shapes are different in the
physical space. However, they have the same shape, which is obtained by conducting the coordinate transformations in order to
solve the governing equations, in the computational space as
shown in Fig. 2 (c). In addition, the same types of boundary
conditions are used for the two geometric shapes. In other words,
these calculations are carried out with the same conguration and
boundary conditions in the computational space. Only the Jacobian
of transformation is different, which is interpreted as the ratio of
the volumes in the physical space to that in the computational
space. Therefore, the validations by the FEM code in the straight
pipe are still available for the pipe with the return bend.
2.3.1. Calculation conditions
The straight pipe, which has the dimensionless diameter of 1
and the dimensionless length of 10, is considered in the numerical
analysis. The grids of the straight pipe consist of the nodal points of
5226 and the elements of 4875 for the FEM, and the nodal points of
292,800 and the elements of 301,701 for the CFX, respectively. The
ne meshes are used in the CFX for more accurate comparison,
which are approximately 60 times as much element as in the FEM.
The boundary conditions for the straight pipe are represented in
Table 1. The dimensionless velocity in the axial direction (w) and
the dimensionless temperature (T) are set up to 1 and 0 each at the
inlet, and the dimensionless pressure (p) is given 0 at the outlet.
The dimensionless velocities (u, v, w) of 0 and the uniform heat ux
(qw) of 0.5 (W/m2) are granted at the wall boundary. The numerical
94
1.0
Table 1
Boundary conditions in straight pipe.
0.9
Boundary conditions
u v 0, w 1, T 0
p0
u v w 0, qw k(vT*/vr)
0.8
0.7
(10)
Tw T *
4 r 2 1 r 4
1
3 ro
3 ro
Tw Tc
(11)
1.0
0.9
0.8
0.7
w*/wc
0.6
0.5
0.4
FEM(t=0.01)
FEM(t=0.05)
FEM(t=0.10)
FEM(t=1.00)
CFX(t=0.01)
CFX(t=0.05)
CFX(t=0.10)
CFX(t=1.00)
Analytic Solution
0.3
0.2
0.1
0.0
0.1
0.6
0.5
FEM(t=0.01)
FEM(t=0.05)
FEM(t=0.10)
FEM(t=0.50)
FEM(t=10.00)
CFX(t=0.01)
CFX(t=0.05)
CFX(t=0.10)
CFX(t=0.50)
CFX(t=10.00)
Analytic Solution
0.4
0.3
0.2
0.1
0.0
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
r/r0
Fig. 4. Dimensionless temperature proles at cross section of pipe.
2
w*
r
1
ro
wc
0.0
Inlet
Outlet
Wall
0.2
0.3
0.4
Table 2
Nusselt numbers in numerical and analytic solutions.
0.5
0.6
0.7
0.8
0.9
r/r0
Fig. 3. Dimensionless velocity proles at cross section of pipe.
1.0
Nusselt numbers
Numerical Solution
Analytic Solution
Error
4.434
4.364
1.604 (%)
95
Fig. 5. Schematic representation for cross section of pipes with return bend.
(12)
keff
"
#
1 f rcp f f rcp s
1 frf frs
0
1
f
k
k
n
1k
n
1
k
s
s
f
f
B
C
@
Akf
ks n 1kf f kf ks
(13)
(14)
(15)
Table 3
Physical properties of water and Al2O3.
Water
Al2O3
Density
(kg/m3)
Viscosity
(Ns/m2)
Specic heat
(J/kgK)
Conductivity
(W/mK)
Shape
factor (n)
998.0
3960.0
1.0020.E-03
e
4182.0
753.0
0.5984
46.0
e
3
96
Table 4
Variations of effective physical properties with concentration.
Concentration Density Viscosity
(%)
(kg/m3) (Ns/m2)
Specic
Conductivity Increasing
heat (J/kgK) (W/mK)
rates of
conductivity
(%)
0.0
2.5
5.0
7.5
10.0
4182.0
3865.3
3589.6
3347.3
3132.8
998.0
1072.1
1146.1
1220.2
1294.2
1.0020.E-03
1.2619.E-03
1.6758.E-03
2.2439.E-03
2.9659.E-03
0.59840
0.64264
0.68911
0.73799
0.78947
100.0
107.4
115.2
123.3
131.9
as shown in Fig. 14. The pressure drops in the return bend are lower
than those in the inlet and outlet pipes because the pressure drop
depends mainly on the pipe length. Here, the length ratio of the
return bend to the straight pipe is about 0.47. The effect of the
secondary ow is relatively small on the pressure loss. The pressure
drops in the inlet pipe are higher than those in the outlet pipe. It is
because the back pressure at the end of the inlet pipe is larger than
that at the end of the outlet pipe due to the return bend. As a result,
the return bend plays a major role in enhancing the heat transfer
without the large pressure loss.
Fig. 15 shows the average Nusselt numbers at different Reynolds
numbers of 10, 25, 50, 75, and 100 and concentrations of 0.0%, 2.5%,
5.0%, 7.5%, and 10.0%, respectively. The average Nusselt numbers
increase with the rise of the Reynolds number and the concentration. In general, the heat transfer of the nanouid is improved with
the augmentation of the concentration because the thermal
conductivity of the nanouid grows with the concentration as
shown in Table 4. In addition, the increment of the concentration is
accompanied by the rise of the inlet velocity at the same Reynolds
number as expressed in Table 5. Therefore, these conditions cause
the increase of the average Nusselt number. It is noted that the
results at the concentrations of 7.5% and 10.0% might not be correct
in reality because the stable nanouid could not be found for such
high volume concentrations.
For the entire pipes, the increasing rates of the average Nusselt
number with the effect of the Reynolds number and the concentration are illustrated in Fig. 16. These increments mean the ratios of
the average Nusselt numbers at the nanouids to the average
Nusselt number at the pure water of the concentration of 0.0%. Of
course, the average Nusselt numbers continue to increase at the
entire pipes with increasing Reynolds number as shown in Fig. 13.
Also, at the inlet pipe, the increasing rates continue to be on the rise
with increasing Reynolds number as represented in Fig. 17.
However, the slope of the average Nusselt numbers between the
Reynolds numbers of 25 and 50 is steeper than the slopes at the
other Reynolds numbers as shown in Fig. 13 because the average
Nusselt number increases noticeably in the return bend at the
Reynolds number of 50. Although the average Nusselt numbers
have high values in the return bend at the Reynolds numbers of 75
and 100, they have relatively low values in the inlet and outlet
97
2.0
10.0
1.8
9.0
1.6
8.0
1.4
7.0
1.2
6.0
1.0
5.0
-u
4.0
0.8
Re=10
Re=25
Re=50
Re=75
Re=100
0.6
0.4
0.2
0.0
Re=10
Re=25
Re=50
Re=75
Re=100
0.0
0.1
0.2
0.3
0.4
0.5
0.6
3.0
2.0
1.0
0.7
0.8
0.9
d
Fig. 9. Dimensionless velocity proles at various Reynolds numbers.
1.0
0.0
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
d
Fig. 10. Dimensionless temperature proles at various Reynolds numbers.
1.0
98
Fig. 11. Distributions of secondary ow and dimensionless temperature at cross section (AeA) of return bend.
0.24
10.0
0.22
9.0
0.20
Inlet pipe
Return bend
Outlet pipe
Entire pipes
8.0
Nu
Velocity ratios
0.26
0.18
7.0
0.16
6.0
0.14
5.0
0.12
0.10
10
4.0
20
30
40
50
Re
60
70
80
90
100
10
20
30
40
50
60
70
80
90
Re
Fig. 13. Comparisons of average Nusselt numbers in various parts.
100
0.4
114
Inlet pipe
Return bend
Outlet pipe
0.0%
2.5%
5.0%
7.5%
10.0%
112
0.3
110
Pressure drop(Pa)
99
0.2
108
106
104
0.1
102
100
10
25
50
75
Re
100
20
30
40
50
60
70
80
90
100
Re
Fig. 16. Average Nusselt number ratios in entire pipes.
10.0
0.0%
2.5%
5.0%
7.5%
10.0%
9.0
10
(16)
(17)
(18)
Nu
8.0
7.0
6.0
5.0
4.0
114
0.0%
2.5%
5.0%
7.5%
10.0%
112
0
10
20
30
40
50
60
70
80
90
100
Re
Table 5
Variations of inlet velocities (m/s) with Reynolds number and concentration.
7.5%
10.0%
10
25
50
75
100
1.8390.E-03
4.5975.E-03
9.1950.E-03
1.3792.E-02
1.8390.E-02
2.2917.E-03
5.7293.E-03
1.1459.E-02
1.7188.E-02
2.2917.E-02
1.1771.E-03
2.9427.E-03
5.8854.E-03
8.8281.E-03
1.1771.E-02
1.4622.E-03
3.6555.E-03
7.3111.E-03
1.0967.E-02
1.4622.E-02
108
106
104
102
110
100
10
20
30
40
50
60
70
80
Re
Fig. 17. Average Nusselt number ratios in inlet pipe.
90
100
100
7.0
7.0
0.0%
2.5%
5.0%
7.5%
10.0%
6.0
6.0
5.0
Pressure drop(Pa)
Pressure drop(Pa)
5.0
4.0
3.0
4.0
3.0
2.0
2.0
1.0
1.0
0.0
10
20
30
0.0%
10.0%
40
50
60
70
80
90
0.0
100
0.0
0.1
0.2
Re
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
4. Conclusions
(19)
12.0
0.0%(Cp=4182.0)
10.0%(Cp=3132.8)
10.0%(Cp=4182.0)
11.0
10.0
Nu
9.0
8.0
7.0
Acknowledgments
6.0
5.0
4.0
Nomenclature
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
Cp
d
d*
De
hm
k
l
n
ni,nj,nk
N
Nj
Nu
p
p*
Pe
Pr
qw
r
ro
R
Re
t
t*
Dt
T
T*
Ti*
Tc
Tw
u,v,w
ui,uj,uk
w*
wc
x,y,z
xi,xj,xk
Greek symbols
G
boundary of the domain U
m
dynamic viscosity, (Ns)/m2
x,h,z
coordinates in computational space
r
density, kg/m3
f
nanoparticle volume concentration, %
U
bounded domain
Superscripts
c
refers to result from convective approximation step
n
refers to result from pressure correction step and velocity
correction step
o
refers to result from previous time step
v
refers to result from viscous prediction step
Subscripts
b
refers
eff
refers
f
refers
i
refers
nf
refers
o
refers
s
refers
t
refers
to
to
to
to
to
to
to
to
return bend
effective physical property
base uid (water)
inlet pipe
nanouid
outlet pipe
nanoparticle
entire pipes
101
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