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K2 Specialist Services

DRILLING DERRICK INSPECTION


API 4G CATEGORY III
VISUAL INSPECTION FORM

Client:
Installation/Rig:
K2 Specialist Services Project No:
Report No:
Inspected by:
Inspection Date:

Page 1 of 28

FOREWORD

The reporting format utilised by K2 Specialist Services ensures that a comprehensive examination of the main derrick structure and appurtenances is systematically
carried out and recorded. The derrick inspection also highlights any visible or potential defects and adverse conditions giving concern to the safety
of the operating personnel and/or the integrity of the structure.
The derrick inspection reporting format has been developed by K2 Specialist Services to compliment the standard API RP 4G Inspection format for drilling structures and covers
the inspection of components that may not otherwise be referenced in API reporting formats.
The scope of the K2 Specialist Services derrick inspection is designed to satisfy the requirements of API RP 4G Category III for the periodic survey of mobile units and fixed
installations.
With the exception of the derrick crown block, the inspection of associated travelling equipment will be reported under separate contract and cover to the
main report.
In accordance with controlling industry regulations and the recommendations of derrick manufacturers, the derrick operator may be required to carry
out inspections additional to those specified above if the derrick structure is affected by one or more of the following conditions:
a) Where the derrick is used regularly in the upper range of its load limits
b) When the structure has been subjected to critical conditions which could affect safety performance
c) When obvious deterioration has occurred, i.e. loose bolts and fixings, damaged structural members, damaged equipment etc.
If the derrick has been subject to one of the aforementioned conditions, K2 Specialist Services recommends that the structure be inspected immediately, or alternatively,
further advice is obtained from the original derrick manufacturer or suitably qualified person as defined in API RP 4G (4.2.1).
Inspection Guidelines
At the time of inspection, damaged sections or equipment will be clearly and visibly marked by the K2 Specialist Services Inspector so that needed repairs may be made - a
bright contrasting paint marker is suggested for this. When repairs are made, the visible markings should be removed by painting over them. It is recommended
that inspection be made with assistance of manufacturers assembly drawings and operating instructions. For items not accessible or that do not apply,
write N/A against the item pertaining to the component on the report sheet.

Page 2 of 28

CONTENTS
Section 0.1

Installation Details

Section 4.0

Pedestals, Base Plates

Section 1.0
1.1

A-Frame/Gin Pole
Padeyes

Section 2.0
2.1

Crown Assembly
Sheave Cluster
Pillar Blocks (Support Assemblies)
Cap Plates
Lubrication
Sheave Guards/Line Guards
Crown Platform
Crown Support Beams
Fast Line Assembly
Pillar Blocks (Support Assemblies)
Cap Plates
Lubrication
Sheave Guards/Line Guards
Dead Line Assembly
Pillar Blocks (Support Assemblies)
Cap Plates
Lubrication
Sheave Guards/Line Guards
Padeyes Under Crown Platform
Hang Off Padeye
Fall Arrest/Climbing Assist Device Mounting
Crown Saver Block(s)
Top Beams/Water Table

Section 5.0
5.1
5.1.1
5.1.2
5.2

Working Platforms
Racking Board
Derrickman's Escape System
Details of Additional Racking Board Equipment
Casing Stabbing Board

Section 6.0

Ladders

Section 7.0

Tong Counterweight

Section 8.0

Miscellaneous Sheave Assemblies

Section 9.0
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8

Ancillary Equipment
Mud Line Clamps
Gas Vent Line Clamps
Cement Line Clamps
Windwalls, Heat Shields, Frames & Attachments
Top Drive Mounting System
V-Door Rollers/Guides
Climber Assist System
Fall Arrest System

Section 10.0

Paint/Coating

Section 11.0

Bolt Inspection

2.1.1
2.1.2
2.1.3
2.1.4
2.2
2.3
2.4
2.4.1
2.4.2
2.4.3
2.4.4
2.5
2.5.1
2.5.2
2.5.3
2.5.4
2.6
2.7
2.8
2.9
2.10
Section 3.0
3.1
3.2

Derrick
Upper Section
Lower Section

Page 3 of 28

Sub-Section
0.1 General

Item

SECTION 0.1 - INSTALLATION DETAILS


Findings

Comments

Client:
Installation Name:
Installation Type:
- Platform
- Jack-up
- Semi-submersible
- Submersible
- Drill Ship
- Floating Production
- Other (specify)
Survey Location:
Survey Date:
Nameplate on structure:

Yes

Derrick type:

Bolted

No
Welded

Derrick Manufacturer:
Manufacturer's Serial No:
Date of Manufacture:
Stem Height:
Maximum Static Hook Load (lbs):
(Number of lines to Travel Block)
Maximum Rated Wind Velocity (knots):
Manufacturer's drawings available
for use in inspection?

Yes

No

Page 4 of 28

Sub-Section

Item

1.0 A-Frame/Gin Pole

SECTION 1.0 - A-FRAME / GIN POLE


Findings

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

Gin Pole type:


Gin pole height:
Rated capacity:
Gin pole condition:
Frame legs:
Girts:
Braces:
Access ladders:
Access platforms:
Bolted connections:
Welds:
Bolts and nuts:
Additional assemblies/components:

a)
b)
c)
d)
e)
f)
g)

No. of padeyes:
Load rating:
SWL marked:
Colour code valid:
Welds:
Pin holes:
Last inspection:

A-Frame

OK
OK
OK
OK
OK
OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Corroded

Square Frame

See Comment
See Comment
See Comment
See Comment
See Comment
See Comment
See Comment
See Comment
Lock Nuts

Comments
Other

Not applicable

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

Recommendations:
(please quote item no.)

1.1 Padeyes

Date:

Certificate Ref:

a)
b)
c)
d)
e)
f)
g)

Recommendations:
(please quote item no.)

Page 5 of 28

Sub-Section

Item

2.1 Sheave Cluster

Condition:

SECTION 2.0 - CROWN ASSEMBLY


Findings

Comments

Manufacturer's model/serial no:


Total no. of sheaves:

a)
b)
c)
d)
e)
f)
g)

Sheave ident no's:


Sheave dia sizes:
Wireline groove size:
Are sheaves free running:
Are grooves in gauge:
Are grooves free of visual defects:
Signs of wear on fleet angle:
Are rims free of damage:
Are sheaves warped:
Any sign of corrosion:

a)
b)
c)
d)
e)

Secured to structural support:


Bolts installed correctly:
Lock nuts fitted to bolts:
Signs of corrosion:
Welded areas:

Yes
Yes
Yes
Yes
Yes
Yes
Yes

No
No
No
No
No
No
No

See
See
See
See
See
See
See

Comment
Comment
Comment
Comment
Comment
Comment
Comment

a)
b)
c)
d)
e)
f)
g)

No See Comment
No See Comment
No See Comment
No See Comment
MPI
Visual
Defect See Comment

a)
b)
c)
d)
e)

Recommendations:
(please quote item no.)

2.1.1 Pillar Blocks


(Support Assemblies)

Yes
Yes
Yes
Yes
UT
OK

Recommendations:
(please quote item no.)

Page 6 of 28

Sub-Section
2.1.2 Cap Plates

Item

SECTION 2.0 - CROWN ASSEMBLY


Findings

Comments

a) Signs of distortion:
b) Bolts installed correctly:
c) Lock wire to cap plate bolts:

Yes
Yes
Yes

No
No
No

See Comment
See Comment
See Comment

a) System type:
b) Lubrication system free of damage:
c) All ports free of obstruction:

Yes
Yes

Manual
No
No

Central
See Comment
See Comment

a)
b)
c)

a) Guards in place:
Yes
b) Guards secured with lock nuts installe Yes
c) Any signs of wear/impact damage:
Yes

No
No
No

See Comment
See Comment
See Comment

a)
b)
c)

Recommendations:
(please quote item no.)

2.1.3 Lubrication

Recommendations:
(please quote item no.)

2.1.4 Sheave Guards


Line Guards
Recommendations:
(please quote item no.)

Page 7 of 28

Sub-Section
2.2 Crown Platform

Item

SECTION 2.0 - CROWN ASSEMBLY


Findings

Comments

a)
b)
c)
d)
e)
f)
g)
h)

Decking:
Holes covered:
Safety gate:
Ladder access:
Handrails:
Frame straight:
Welds:
Bolts and nuts:

OK
OK
OK
OK
OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Corroded

See Comment
See Comment
See Comment
See Comment
See Comment
See Comment
See Comment
Lock nuts

a)
b)
c)
d)
e)
f)
g)
h)

a)
b)
c)
d)
e)

Beam Straight:
Pins:
Safety pins/keepers:
Welds:
Bolts and nuts:

OK
OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged
Damaged

See
See
See
See
See

a)
b)
c)
d)
e)

Recommendations:
(please quote item no.)

2.3 Crown Support Beams

Comment
Comment
Comment
Comment
Comment

Recommendations:
(please quote item no.)

Page 8 of 28

Sub-Section

Item

2.4 Fast Line Assembly

Condition:

SECTION 2.0 - CROWN ASSEMBLY


Findings

a)
b)
c)
d)
e)
f)
g)

Manufacturer's model/serial no:


Total no. of sheaves:
Sheave ident no's:
Sheave dia sizes:
Wireline groove size:
Are sheaves free running:
Are grooves in gauge:
Are grooves free of visual defects:
Signs of wear on fleet angle:
Are rims free of damage:
Are sheaves warped:
Any sign of corrosion:

a)
b)
c)
d)
e)

Secured to structural support:


Bolts installed correctly:
Lock nuts fitted to bolts:
Signs of corrosion:
Welded areas:

Yes
Yes
Yes
Yes
Yes
Yes
Yes

No
No
No
No
No
No
No

See
See
See
See
See
See
See

Comments

Comment
Comment
Comment
Comment
Comment
Comment
Comment

a)
b)
c)
d)
e)
f)
g)

No See Comment
No See Comment
No See Comment
No See Comment
MPI
Visual
Defect See Comment

a)
b)
c)
d)
e)

Recommendations:
(please quote item no.)

2.4.1 Pillar Blocks


(Support Assemblies)

Yes
Yes
Yes
Yes
UT
OK

Recommendations:
(please quote item no.)

Page 9 of 28

Sub-Section
2.4.2 Cap Plates

Item

SECTION 2.0 - CROWN ASSEMBLY


Findings

Comments

a) Signs of distortion:
b) Bolts installed correctly:
c) Lock wire to cap plate bolts:

Yes
Yes
Yes

No
No
No

See Comment
See Comment
See Comment

a)
b)
c)

a) System type:
b) Lubrication system free of damage:
c) All ports free of obstruction:

Yes
Yes

Manual
No
No

Central
See Comment
See Comment

a)
b)
c)

a) Guards in place:
Yes
b) Guards secured with lock nuts installe Yes
c) Any signs of wear/impact damage:
Yes

No
No
No

See Comment
See Comment
See Comment

a)
b)
c)

Recommendations:
(please quote item no.)

2.4.3 Lubrication

Recommendations:
(please quote item no.)

2.4.4 Sheave Guards


Line Guards
Recommendations:
(please quote item no.)

Page 10 of 28

Sub-Section

Item

2.5 Dead Line Assembly

Condition:

SECTION 2.0 - CROWN ASSEMBLY


Findings

a)
b)
c)
d)
e)
f)

Manufacturer's model/serial no:


Total no. of sheaves:
Sheave ident no's:
Sheave dia sizes:
Wireline groove size:
Are grooves in gauge:
Are grooves free of visual defects:
Signs of wear on fleet angle:
Are rims free of damage:
Are sheaves warped:
Any sign of corrosion:

a)
b)
c)
d)
e)

Secured to structural support:


Bolts installed correctly:
Lock nuts fitted to bolts:
Signs of corrosion:
Welded areas:

Yes
Yes
Yes
Yes
Yes
Yes

No
No
No
No
No
No

Yes
Yes
Yes
Yes
UT
OK

No
No
No
No
MPI
Defect

See
See
See
See
See
See

Comment
Comment
Comment
Comment
Comment
Comment

Comments

a)
b)
c)
d)
e)
f)

Recommendations:
(please quote item no.)

2.5.1 Pillar Blocks


(Support Assemblies)

See
See
See
See

Comment
Comment
Comment
Comment
Visual
See Comment

a)
b)
c)
d)
e)

Recommendations:
(please quote item no.)

Page 11 of 28

Sub-Section
2.5.2 Cap Plates

Item

SECTION 2.0 - CROWN ASSEMBLY


Findings

Comments

a) Signs of distortion:
b) Bolts installed correctly:
c) Lock wire to cap plate bolts:

Yes
Yes
Yes

No
No
No

See Comment
See Comment
See Comment

a)
b)
c)

a) System type:
b) Lubrication system free of damage:
c) All ports free of obstruction:

Yes
Yes

Manual
No
No

Central
See Comment
See Comment

a)
b)
c)

a) Guards in place:
Yes
b) Guards secured with lock nuts installe Yes
c) Any signs of wear/impact damage:
Yes

No
No
No

See Comment
See Comment
See Comment

a)
b)
c)

Recommendations:
(please quote item no.)

2.5.3 Lubrication

Recommendations:
(please quote item no.)

2.5.4 Sheave Guards


Line Guards
Recommendations:
(please quote item no.)

Page 12 of 28

Sub-Section
2.6 Padeyes under the
Crown Platform

Item

SECTION 2.0 - CROWN ASSEMBLY


Findings

Comments

a)
b)
c)
d)
e)
f)
g)

No. off:
Load rating:
SWL marked:
Colour code valid:
Welds:
Pin holes:
Last inspection:

Yes
No See Comment
Yes
No See Comment
OK
Damaged See Comment
OK
Damaged See Comment
Date:15 March 2013Certificate Ref:

a)
b)
c)
d)
e)
f)
g)

a)
b)
c)
d)
e)
f)

Load rating:
SWL marked:
Colour code valid:
Welds:
Pin holes:
Last inspection:

Yes
Yes
OK
OK
Date:

a)
b)
c)
d)
e)
f)

a)
b)
c)
d)
e)

Support pole:
Base:
Sheave attachment:
Weight bucket attachment:
Welds:

Recommendations:
(please quote item no.)

2.7 Hang Off Padeye

No
No
Damaged
Damaged

See Comment
See Comment
See Comment
See Comment
Certificate Ref:

Recommendations:
(please quote item no.)

2.8 Fall Arrest/Climbing


Assist Device Mounting

OK
OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged
Damaged

See
See
See
See
See

Comment
Comment
Comment
Comment
Comment

a)
b)
c)
d)
e)

Recommendations:
(please quote item no.)

Sub-Section
2.9 Crown Saver Block(s)

Item
a) Safety mesh:

SECTION 2.0 - CROWN ASSEMBLY


Findings
OK

Damaged

See Comment

Comments
a)

Page 13 of 28

b) Safety cable:
c) Attachment strapping:
d) Strapping welds:

OK
OK
OK

Damaged
Damaged
Damaged

See Comment
See Comment
See Comment

b)
c)
d)

a)
b)
c)
d)
e)
f)

OK
OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged
Damaged

See
See
See
See
See

a)
b)
c)
d)
e)
f)

Recommendations:
(please quote item no.)

2.10 Top Beams/Water Table

Water table beams:


Header beams:
Secondary support beams:
Welds:
Bolt connections:
Details of additional items:

Comment
Comment
Comment
Comment
Comment

Recommendations:
(please quote item no.)

Page 14 of 28

Sub-Section
3.1 Upper Section
Drillers Side

Item

SECTION 3.0 - DERRICK


Findings

Comments

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

Legs:
Girts:
Braces:
Splice connections/plates:
Bolts and nuts:
Access ladders:
Platforms:
Safety gates:
Welds:
Details of additional items:

OK
OK
OK
OK
OK
OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged
Corroded
Damaged
Damaged
Damaged
Damaged

Loose Bolts
Loose Bolts
Loose Bolts
Loose Bolts
Lock Nuts
See Comment
See Comment
See Comment
See Comment

Other
Other
Other
Other
Other

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

Legs:
Girts:
Braces:
Splice connections/plates:
Bolts and nuts:
Access ladders:
Platforms:
Safety gates:
Welds:
Details of additional items:

OK
OK
OK
OK
OK
OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged
Corroded
Damaged
Damaged
Damaged
Damaged

Loose Bolts
Loose Bolts
Loose Bolts
Loose Bolts
Lock Nuts
See Comment
See Comment
See Comment
See Comment

Other
Other
Other
Other
Other

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

Recommendations:
(please quote item no.)

Off Drillers Side

Recommendations:
(please quote item no.)

Page 15 of 28

Sub-Section
Drawworks side

Item

SECTION 3.0 - DERRICK


Findings

Comments

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

Legs:
Girts:
Braces:
Splice connections/plates:
Bolts and nuts:
Access ladders:
Platforms:
Safety gates:
Welds:
Details of additional items:

OK
OK
OK
OK
OK
OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged
Corroded
Damaged
Damaged
Damaged
Damaged

Loose Bolts
Loose Bolts
Loose Bolts
Loose Bolts
Lock Nuts
See Comment
See Comment
See Comment
See Comment

Other
Other
Other
Other
Other

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

Legs:
Girts:
Braces:
Splice connections/plates:
Bolts and nuts:
Access ladders:
Platforms:
Safety gates:
Welds:
Details of additional items:

OK
OK
OK
OK
OK
OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged
Corroded
Damaged
Damaged
Damaged
Damaged

Loose Bolts
Loose Bolts
Loose Bolts
Loose Bolts
Lock Nuts
See Comment
See Comment
See Comment
See Comment

Other
Other
Other
Other
Other

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

Recommendations:
(please quote item no.)

Off Drawworks side

Recommendations:
(please quote item no.)

Page 16 of 28

Sub-Section
3.2 Lower Section
Drillers Side

Item

SECTION 3.0 - DERRICK


Findings

Comments

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

Legs:
Girts:
Braces:
Splice connections/plates:
Bolts and nuts:
Access ladders:
Platforms:
Safety gates:
Welds:
Details of additional items:

OK
OK
OK
OK
OK
OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged
Corroded
Damaged
Damaged
Damaged
Damaged

Loose Bolts
Loose Bolts
Loose Bolts
Loose Bolts
Lock Nuts
See Comment
See Comment
See Comment
See Comment

Other
Other
Other
Other
Other

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

Legs:
Girts:
Braces:
Splice connections/plates:
Bolts and nuts:
Access ladders:
Platforms:
Safety gates:
Welds:
Details of additional items:

OK
OK
OK
OK
OK
OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged
Corroded
Damaged
Damaged
Damaged
Damaged

Loose Bolts
Loose Bolts
Loose Bolts
Loose Bolts
Lock Nuts
See Comment
See Comment
See Comment
See Comment

Other
Other
Other
Other
Other

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

Recommendations:
(please quote item no.)

Off Drillers Side

Recommendations:
(please quote item no.)

Page 17 of 28

Sub-Section
Drawworks side

Item

SECTION 3.0 - DERRICK


Findings

Comments

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

Legs:
Girts:
Braces:
Splice connections/plates:
Bolts and nuts:
Access ladders:
Platforms:
Safety gates:
Welds:
Details of additional items:

OK
OK
OK
OK
OK
OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged
Corroded
Damaged
Damaged
Damaged
Damaged

Loose Bolts
Loose Bolts
Loose Bolts
Loose Bolts
Lock Nuts
See Comment
See Comment
See Comment
See Comment

Other
Other
Other
Other
Other

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

Legs:
Girts:
Braces:
Splice connections/plates:
Bolts and nuts:
Access ladders:
Platforms:
Safety gates:
Welds:
Details of additional items:

OK
OK
OK
OK
OK
OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged
Corroded
Damaged
Damaged
Damaged
Damaged

Loose Bolts
Loose Bolts
Loose Bolts
Loose Bolts
Lock Nuts
See Comment
See Comment
See Comment
See Comment

Other
Other
Other
Other
Other

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

Recommendations:
(please quote item no.)

Off Drawworks side

Recommendations:
(please quote item no.)

Page 18 of 28

SECTION 4.0 - PEDESTALS, BASE PLATES


Item
Findings

Sub-Section
4.1 Pedestals, Base Plates

a) Condition:
b) Anchor bolts:
c) Welds:

OK
OK
OK

Damaged
Damaged
Damaged

See Comment
See Comment
See Comment

Comments
a)
b)
c)

Recommendations:
(please quote item no.)

Page 19 of 28

Sub-Section
5.1 Racking Board

Item

SECTION 5.0 - WORKING PLATFORMS


Findings

a) Support frames:
b) Frame welds:
c) Ladder access:
d) Handrails:
e) Working platform:
f) Landing platform:
g) Pin holes:
h) Pins:
i) Fingers straight:
j) Finger welds:
k) Finger safety lines:
l) Latches:
m)Finger access platforms:
n) Foundations of monkey board:
o) Foundations of finger assemblies:
p) Hoist mounting:

OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged

See
See
See
See
See
See
See
See
See
See
See
See
See
See
See
See

Comment
Comment
Comment
Comment
CommentX
Comment
Comment
Comment
Comment
Comment
Comment
Comment
Comment
Comment
Comment
Comment

Comments
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
n)
o)
p)

Recommendations:
(please quote item no.)

5.1.1 Derrickman's Escape


System
(See Users Manual for
specific inspection
requirements)

a)
b)
c)
d)
e)
f)
g)

System type:
Condition:
Derrick attachment:
Cable:
Device condition:
Anchor attachment:
Last inspection:

OK
OK
OK
OK
OK
Date:

Damaged
Damaged
Damaged
Damaged
Damaged

See Comment
See Comment
See Comment
See Comment
See Comment
Certificate Ref:

a)
b)
c)
d)
e)
f)
g)

Recommendations:
(please quote item no.)

Page 20 of 28

Sub-Section
5.1.2 Details of Additional
Racking Board
Equipment

Item
a)
b)
c)
d)
e)

SECTION 5.0 - WORKING PLATFORMS


Findings

Automatic racking system:


Support frames:
Windwalls:
Mule stands:
Details of any other additional items:

OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged

See
See
See
See

Comment
Comment
Comment
Comment

Comments
a)
b)
c)
d)
e)

Recommendations:
(please quote item no.)

5.2 Casing Stabbing Board


(See Users Manual for
specific inspection
requirements)

Manufacturers serial no:


Hoisting assembly:
a) Hoisting mounting:
b) Condition of wire:
c) Support braces:
d) Access platform:
e) Access ladder:
f) Carriage assembly:
g) Handrails:
h) Track:
i) Connection plate:
j) Wheel assemblies:
k) Lower travel stops:
l) Pin or bolt holes:
m)Pins or bolts:
n) Safety pins/keepers:
o) Welds:
p) Last inspection:

Type:
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
Date:

Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged

Model:
See Comment
See Comment
See Comment
See Comment
See Comment
See Comment
See Comment
See Comment
See Comment
See Comment
See Comment
See Comment
See Comment
See Comment
See Comment
Certificate Ref:

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
n)
o)
p)

Recommendations:
(please quote item no.)

Sub-Section
6.1 Ladders

Item
a)
b)
c)
d)
e)
f)
g)

Vertical rails straight:


Rails in alignment:
Ladders stand offs:
Stand off connections:
Rail welds:
Rungs:
Rung welds:

Findings
OK
Yes
OK
OK
OK
OK
OK

Damaged
No
Damaged
Damaged
Damaged
Damaged
Damaged

See
See
See
See
See
See
See

Comment
Comment
Comment
Comment
Comment
Comment
Comment

Comments
a)
b)
c)
d)
e)
f)
g)

Page 21 of 28

h)
i)
j)
k)

Rung spacing:
Access at rig floor:
Cage:
Toe clearance:

OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged

See
See
See
See

Comment
Comment
Comment
Comment

h)
i)
j)
k)

Recommendations:
(please quote item no.)

Page 22 of 28

Sub-Section
7.1 Tong Counterweight

Item
a)
b)
c)
d)
e)
f)

Guides:
Weight device:
Sheaves:
Wire lines:
Cable clamps:
Welds:

SECTION 7.0 - TONG COUNTERWEIGHT


Findings
OK
OK
OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged
Damaged
Damaged

See
See
See
See
See
See

Comment
Comment
Comment
Comment
Comment
Comment

Comments
a)
b)
c)
d)
e)
f)

Recommendations:
(please quote item no.)

SECTION 8.0 - MISCELLANEOUS SHEAVE ASSEMBLIES


Item
Findings

Sub-Section
8.1 Miscellaneous Sheave
Assemblies

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

Clevis/shackle:
Derrick/padeye:
Sheaves:
Bearings:
Shafts:
Sheave bolt:
Side plate bolts:
Bolt safety pins:
Grease fittings:
Safety line:

OK
OK
OK
OK
OK
OK
OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged

See
See
See
See
See
See
See
See
See
See

Comment
Comment
Comment
Comment
Comment
Comment
Comment
Comment
Comment
Comment

Comments
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)

Recommendations:
(please quote item no.)

Page 23 of 28

Sub-Section

Item

SECTION 9.0 - ANCILLARY EQUIPMENT


Findings

Comments

9.0 Ancillary Equipment


9.1 Mud Line Clamps

a)
b)
c)
d)

Pipe clamps:
Leg clamps:
Welds:
Bolts/nuts:

OK
OK
OK
OK

Damaged
Damaged
Damaged
Corroded

See Comment
See Comment
See Comment
Lock Nuts

a)
b)
c)
d)

a)
b)
c)
d)

Pipe clamps:
Leg clamps:
Welds:
Bolts/nuts:

OK
OK
OK
OK

Damaged
Damaged
Damaged
Corroded

See Comment
See Comment
See Comment
Lock Nuts

a)
b)
c)
d)

a)
b)
c)
d)

Pipe clamps:
Leg clamps:
Welds:
Bolts/nuts:

OK
OK
OK
OK

Damaged
Damaged
Damaged
Corroded

See Comment
See Comment
See Comment
Lock Nuts

a)
b)
c)
d)

Recommendations:
(please quote item no.)

9.2 Gas Vent Line Clamps

Recommendations:
(please quote item no.)

9.3 Cement Line Clamps

Recommendations:
(please quote item no.)

Page 24 of 28

Sub-Section
9.4 Windwalls, Heat Shields,
Frames & Attachments

Item

SECTION 9.0 - ANCILLARY EQUIPMENT


Findings

Comments

a)
b)
c)
d)

Frame condition:
Frame welds:
Frame bolts/pins:
Metal wall sections:

OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged

See
See
See
See

Comment
Comment
Comment
Comment

a)
b)
c)
d)

a)
b)
c)
d)
e)
f)
g)
h)

Rail(s):
Padeyes:
Mounting brackets:
Pins/bolts:
Safety pins/keepers:
Roller assemblies:
Block dollies:
Welds:

OK
OK
OK
OK
OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged
Damaged

See
See
See
See
See
See
See
See

Comment
Comment
Comment
Comment
Comment
Comment
Comment
Comment

a)
b)
c)
d)
e)
f)
g)
h)

a)
b)
c)
d)
e)

Rollers:
Grease fittings:
Welds:
Bolts and nuts:
Brackets:

OK
OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged
Damaged

See
See
See
See
See

Comment
Comment
Comment
Comment
Comment

a)
b)
c)
d)
e)

Recommendations:
(please quote item no.)

9.5 Top Drive Mounting


System

Recommendations:
(please quote item no.)

9.6 V-Door Rollers/Guides

Recommendations:
(please quote item no.)

Page 25 of 28

Sub-Section
9.7 Climber Assist System
(See Users Manual for
specific inspection
requirements)

Item

SECTION 9.0 - ANCILLARY EQUIPMENT


Findings

Comments

a)
b)
c)
d)

Type/make:
Cable:
Cable attachments:
Counterweight:
Sheave/control descent device:

OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged

See
See
See
See

Comment
Comment
Comment
Comment

a)
b)
c)
d)

a)
b)
c)
d)

Type/make:
Cable:
Cable attachments:
Counterweight:
Sheave/control descent device:

OK
OK
OK
OK

Damaged
Damaged
Damaged
Damaged

See
See
See
See

Comment
Comment
Comment
Comment

a)
b)
c)
d)

Recommendations:
(please quote item no.)

9.8 Fall Arrest System


(See Users Manual for
specific inspection
requirements)
Recommendations:
(please quote item no.)

Sub-Section
10.1 Paint/Coating

Item

SECTION 10.0 - PAINT/COATING


Findings

a) Condition:
b) Area/section in derrick (specify):

OK

Damaged

See Comment

Comments
a)

Recommendations:
(please quote item no.)

Page 26 of 28

Sub-Section
11.0 Bolt Inspection

Item

SECTION 11.0 - BOLT INSPECTION


Findings

Comments

Guidance Note:

a)
b)
c)
d)
e)
f)

Stem bolt type:


Accessory bolt type:
Original torque procedure:
% of bolts checked:
% of loose bolts:
Colour of applied identification marks:

a)
b)
c)
d)
e)
f)

Recommendations:
(please quote item no.)

Page 27 of 28

SUPPLEMENT SHEET

Section/Sub-Section No.

Note: Supplement sheets may be used for recording any additional information
and be cross referenced to the relevant section/sub-section of the main report.
Item No./Description
Comments

Recommendations

Page 28 of 28

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