00000787

ECCN EAR 99
Design Class Detail

PACO
PROJECT
Date
Expandability
Design
Item
Design Class
Class 1
DEP 00.00.07.87-Gen. September 2011
Class 2
Class 3
Page 1 of 9
ECCN EAR 99
Design Class Detail

PACO
Spare DCS I/O
PROJECT
No spare DCS I/O or
Date
No spare DCS I/O shall be provided. Space for
Page 2 of 9
ECCN EAR 99
Design Class Detail

PACO
Instrument Room
PROJECT
No spare room for
additional DCS
cabinets
Room for additional

cabinets as per
operations
requirements (% as
defined in project
premises)
Date
Room for additional
Page 3 of 9
ECCN EAR 99
Design Class Detail

PACO
Marshalling
PROJECT
Unused channels not
terminated in
marshalling cabinet
All unused DCS I/O

channels are terminated
in the marshalling panel
Date
All unused DCS I/O
Page 4 of 9
ECCN EAR 99
Design Class Detail

PACO
System Cabinet
PROJECT
No spare room for
expansion
Room for expansion IO

cards (% as defined by
project)
Date
Room for expansion IO
Page 5 of 9
ECCN EAR 99
Design Class Detail

PACO
Controllers
PROJECT
Controllers simplex;
redundant on
exception basis
Controllers redundant
Date
Controllers redundant
Page 6 of 9
ECCN EAR 99
Design Class Detail

PACO
Foundation
PROJECT
FF interface cards
non-redundant.
Power supplies
redundant.
FF interface cards are

redundant. Power
supplies redundant
Date
FF interface cards are
Page 7 of 9
ECCN EAR 99
Design Class Detail

PACO
DCS architecture
PROJECT
No future
expandability in
design
DCS architecture allows

for expansion with
minimal changes
Date
DCS architecture
Page 8 of 9
ECCN EAR 99
Design Class Detail

PACO
Gateways to third
PROJECT
Non-redundant
Redundant for high

availability systems
Date
Redundant for high
Page 9 of 9
ECCN EAR 99
Design Class Detail

PACO
IO Redundancy
PROJECT
IO non-redundant
Critical valve IO
redundant
Date
Critical AI/AO
Page 10 of 9
ECCN EAR 99
Design Class Detail

PACO
Third party
PROJECT
No integrated into
control system only
hardwired alarm
indicating action
required.
Equipment integrated
into DCS via gateway
Date
Migrate the
Page 11 of 9
ECCN EAR 99
Design Class Detail

PACO
Safety System
PROJECT
Non-redundant
controllers
Redundant controllers
for availability
Date
Redundant controllers
Page 12 of 9
ECCN EAR 99
Design Class Detail

PACO
Safety System I/O
PROJECT
As defined by SIL
As defined by SIL
Date
As defined by SIL
Page 13 of 9
ECCN EAR 99
Design Class Detail

PACO
PROJECT
Date
Expandability (contd)
Page 14 of 9
ECCN EAR 99
Design Class Detail

PACO
Safety System PTI
PROJECT
PTI to max interval
without adding
additional initiators
or end elements
Lengthen PTI to match

turnaround schedule
IPF architecture to
support
Date
Lengthen PTI to match
Page 15 of 9
ECCN EAR 99
Design Class Detail

PACO
Spare Field Cabling
PROJECT
Minimal spares will
naturally occur via unused
pairs from the project
design
20%
Date
20%
Page 16 of 9
ECCN EAR 99
Design Class Detail

PACO
Reducer Location
PROJECT
Reducers shall be located outside globe valve
manifolds.
Date
Reducers shall be
Page 17 of 9
ECCN EAR 99
Design Class Detail

PACO
PROJECT
Date
Page 18 of 9
ECCN EAR 99
Design Class Detail

PACO
PROJECT
Date
Capacity Utilization
Design
Item
Design Class
Class 1
Class 2
Class 3
Page 19 of 9
ECCN EAR 99
Design Class Detail

PACO
Pump Fin/Fan
PROJECT
Pump/Fin Fan control
Date
Select the appropriate:
Page 20 of 9
ECCN EAR 99
Design Class Detail

PACO
Redundant
PROJECT
Only one transmitter
One year or less pay-
Date
Two year or less pay-
Page 21 of 9
ECCN EAR 99
Design Class Detail

PACO
UPS/Back-Up
PROJECT
No UPS or back-up
Date
UPS and back-up power supply shall be provided
Page 22 of 9
ECCN EAR 99
Design Class Detail

PACO
Freeze Protection
PROJECT
No freeze protection
Date
Heat tracing and insulation shall be provided as
Page 23 of 9
ECCN EAR 99
Design Class Detail

PACO
Process Analyzers
PROJECT
Only government
mandated process
analyzers (CEMS) will
be installed.
Laboratory analyzers
will be used to
perform normal
process analysis.
Process analyzers will
Date
Analyzers may be
used for closed loop
control with the DCS
and/or computer
system for complex
loops. Any process
analyzer/control loop
requires justification
to be installed on a
project.
Page 24 of 9
ECCN EAR 99
Design Class Detail

PACO
PROJECT
Date
Page 25 of 9
ECCN EAR 99
Design Class Detail

PACO
PROJECT
Date
Operability and Maintainability

Design
Item
Design Class
Class 1
Class 2
Class 3
Vendor Selection
Consideration shall be
given to vendors not
listed in TAMAP,
especially for
package systems.
Vendors shall be listed in TAMAP.

TIC is 0.05% greater than Class 1 per packaged
unit.
Bypass Manifold
Around Control
Valves
No bypass valves
around control
valves.
Bypass manifolds shall

be used for the
following checked
criteria.
Primary feeds
High maintenance
valves (e.g.
cavitating services,
erosion)
Loss of valve would
require a shutdown
of the unit.
Reliability and
resulting
cost/benefit shall
be addressed
during review of
P&IDs.
TIC is 0.28% greater
than Class 1 for carbon
steel and 0.35% greater
than Class 1 for
stainless steel.
Most valves shall have

bypass manifold or
handwheel. Most
control valves shall be
able to be maintained
with unit remaining
operational. But, each
control valve
application will be
determined during
P&ID review.
than Class 1 for
carbon steel and 0.7%
greater than Class 1
for stainless steel.
Isolation of
Control Valves
No block valves or
drains will be
provided for isolation
of control valves.
Block valves and drains will be provided for

isolation of control valves.
TIC is 0.74% greater than Class 1 for carbon steel
block valves and drains and 0.9% greater than
Class 1 for stainless steel block valves and
drains.
Location of
Control Valves
Control valves do not

have to be at grade
or accessible via
platform (i.e. may not
be easily accessible
for maintenance).
All control valves shall be at grade or a platform

and accessible for maintenance.
TIC is 0.82% greater than Class 1.
Transmitter
Manifold
Transmitters do not
have to have
manifolds (i.e. root
valve only) (May
need to shutdown to
replace instrument).
Will still require
manifold for dP
transmitters for
equalization
All transmitters shall have manifolds.

Page 26 of 9
ECCN EAR 99
Design Class Detail

PACO
PROJECT
Date
Page 27 of 9
ECCN EAR 99
Design Class Detail

PACO
PROJECT
Date
Operability and Maintainability (contd)

Design
Item
Design Class
Class 1
Class 2
Class 3
Transmitter
Support
Transmitters may be
directly connected
(supported) on root
valve piping.
Transmitters shall be supported by cable or Ubolt to the process line or pipe stand
Spare Instruments
No spare instruments
purchase. Rely on
vendor stock and
current plant spares.
Exception is known
long lead items such as
remote diaphragm
seals.)
Normal spare parts justification and

procurement.
Process Switch
Connection
Direct connected
process switches shall
be used in lieu of
transmitters (level,
pressure, flow,
temperature) and
receiver switch.
Transmitter shall be used, refer DEP 32.31.00.32Gen .

Page 28 of 9
ECCN EAR 99
Design Class Detail

PACO
Operational
PROJECT
Use lowest cost
Implement in DCS TIC
Date
Class 2 +
Implementation of
identified vendor
package systems
interlocks in the DCS.
Justification based on
reliability and
maintainability.
TIC is 0.1% greater
than Class 1.
Page 29 of 9
ECCN EAR 99
Design Class Detail

PACO
PROJECT
Date
Complex Loops
Standard Complex
Loops as listed in the
DEP 32.30.20.16
Class 1 + Prototype complex loops installed to

meet project requirements. Class 3 plants may
require more prototype complex loops.
Continuous Process: TIC is 0.05% greater than
Class 1.
Batch Process: TIC is 0.10% TIC greater than
Class 1.
HMI
Simple graphics,
operating groups,
alarm management,
QWERTY keyboard and
mouse.
Class 1 plus scheduled

operations reports,
detailed graphics,
overlays, equipment
detail graphics.
Class 2 plus additional

monitoring tools
(controller online
calcs, SPC, automatic
loop tuning, etc.)
Process Control
System Hardware
Local historian on DCS.

Single PC driving
multiple screens
(minimum of two PCs)
Local historian,
console layout with
multiple independent
screens, dual power
sources for PCs, DCS
advanced control
hardware (as
required).
Class 2 with additional

screens, option for
remote view of
process (remote
monitoring and
control).
Page 30 of 9
ECCN EAR 99
Design Class Detail

PACO
PROJECT
Date

Design
Item
Design Class
Class 1
Class 2
Instrument Asset
Management
Not provided
Process Control
System Security
DEPs for Process Control System security requirements (e.g., DACA

DEPs) shall be followed for all projects where network connections are to
be added
Batch
No batch automation
in DCS
DCS configured for

single recipes, single
mode of operations.
TIC is 0.1% greater than
Class 1.
DCS customized:
recipes, lineups,
sequencers, abnormal
condition handlers,
batch logs, labelers,
bar coders, etc.
Special batch software
TIC is 0.3% greater
than Class 1.
Custom
Schematic
Displays
Points that have

outputs are displayed
once.
Approximately 30 to
40 custom schematic
displays
Identified process
overviews; Points that
have outputs may be
shown on multiple
displays.
Digital points (not all)
are shown.
Approximately 40 to 75
custom schematic
displays.
than Class 1.
Full process overviews

and custom
interfaces.
All information points
shown.
Approximately 75+
custom schematic
displays.
TIC is 0.1% greater
than Class 1.
Advanced Control
None
Advanced Control
applications on
Applications Server,
RTO is to be justified
Advanced control
applications with six
month payout (batch is
typically less)
implemented using
PCTP suite of products
running on a windows
PC.
than Class 1.
Advanced Control
applications on
Applications Server,
RTO on an
Optimization Server
Advanced control
applications with one
year payout (batch is
typically less)
implemented using
PCTP suite of products
running on a windows
PC.
than Class 1.
Support for Real

Time Operations
in PCD
Systems as required
to meet Upstream
Well and Reservoir
Management
minimum standards.
RT Operations server is
required for Well
Testing, Well
Surveillance and
Remote Control.
RT Operations server
is required for Well
Testing, Well
Surveillance and
Remote Control.
Provided for all F&G and

DCS connected field
devices. Remote
stations in control room
and maintenance shop.
Class 3
Class 2 plus
integration of field
devices supplied on
skids.
Page 31 of 9
ECCN EAR 99
Design Class Detail

PACO
PROJECT
Date

Design
Item
Design Class
Class 1
Class 2
Class 3
Support for Real

Time Operations
in OD
Systems as required
to meet Upstream
Well and Reservoir
Management
minimum standards.
Application server is
required for Data
Historian (Mirror) Well
and Production
Surveillance, Data
Reconciliation, Online
Production System
Models.
Pressure
Regulators
Pressure regulators
shall be used in the
following
applications:
Air
Nitrogen
Pressure regulators shall only be used in

accordance with the DEPs.
Level Gauges/
Transmitters
PIs and TIs
Water
Lube Oil
Steam
Tank Blanketing
Process with no
decontamination
or corrosion
concerns
If remote indication
is required, number
of level indication
shall be
eliminated/reduced.
If remote indication
is not required, only
local level reading
shall be provided.
No local PIs or TIs
shall be provided. If
justified, thermowells
and root valves shall
be provided for
devices to be
installed by Location
as needed. More
local indicators may
be needed since
there is limited
information in control
room.
Application server is
required for Data
Historian (Mirror), Well
and Production
Surveillance, Data
Reconciliation, Online
Production system
Models.
Level measurement shall have local indication

and level transmitter. Refer DEP Error: Reference
source not found
Local PIs and TIs shall

be installed by the
project except for the
following:
Local TIs for
monitoring
exchanger
performance. Use
TW only or hand
held pyrometer.
Local TIs where a TT
is provided
Local PIs where a PT
is provided
than Class 1.
Local PIs and TIs shall

be installed by the
project.
than Class 1.
Page 32 of 9
ECCN EAR 99
Design Class Detail

PACO
PROJECT
Date

Design
Item
Design Class
Class 1
Class 2
Controllers/
Indicators
No indicators shall be
provided (i.e.
controllers only) in
the control room.
Controllers shall be
provided as required for
control. Indicators
shall be provided to
monitor process
variables in a timely
manner. Do not provide
indicators to monitor
variables (such as
exchanger fouling or
filter delta pressures)
which change gradually
over weeks or months.
Class 1.
Indicators shall be
provided to monitor
most process
variables.
TIC is 2.4% greater
than Class 1.
Compressor Surge
Control System
Shell surge control to

be used DCS
implementation to
match class.

be used DCS
implementation to
match class. Shells
CASC methodology is
recommended.

be used DCS
implementation to
match class.
Use of a special surge
controller (e.g. CASC
with measurements of
suction & discharge
T,P,F preferred. CCC,
Triconex and others
are acceptable in
accordance with
TAMAP) should be
justified basis cost
savings and risk of
damaging the
compressor.
Vibration
Monitoring
Machinery shall have

probes and necessary
hardware for periodic
manual vibration
monitoring
Machinery shall have probes and necessary

hardware for continuous vibration monitoring at
the local panel or FAR/RIE/DCS.
TIC is 0.075% greater than Class 1 per
compressor.
Class 3
Page 33 of 9
ECCN EAR 99
Design Class Detail

PACO
PROJECT
Date

Design
Item
Design Class
Class 1
Class 2
Class 3
Pump Minimum
Flow Bypass
No pump minimum
flow bypass or low
flow alarms shall be
provided. Operator
shall monitor the
performance of the
equipment to keep the
pumps running above
their minimum flow
requirements.
Provide minimum flow

bypass for critical charge
pumps or other pumps
which would sustain
significant damage if
flow were stopped during
normal operation.
Class 1.
Pumping system in
which the flow through
the pump may be less
than minimum shall
have minimum flow
bypass This includes
start-up, normal,
emergency, and
shutdown conditions.
TIC is 0.2% greater
than Class 1.
Redundant HVAC
No redundant HVAC for

Control Room, Field
Auxiliary Room (FAR)
or Remote Instrument
E-enclosure (RIE) shall
be provided.
Redundant HVAC shall be provided in control

room, FAR and RIE.
Instrument
Protective System
The instrument protective system or systems is dependent on the SIL

functions that are part of the system, and on the quantity of functions. As
such the selection of the logic solver is controlled by the SIL values, such
that if there are SIL 3 functions then a certified for use in SIL 3 logic solver
is required. This is case for all Classes. Refer DEP 32.80.10.10-Gen, IEC
6151, and IEC 61508.
Tank Gauging
If manned operations,
local level gauges with
high high level alarm.
If unmanned
operation, remote level
indication with remote
high high level alarm
If product falls under
Buncefield criteria,
then Radar tank
gauging to the DCS,
with independent
transmitter for high
high alarm/IPF.
F&G detection
and systems
DEP 32.30.20.11 shall be followed for all projects
Radar tank gauging to

the DCS, with
independent transmitter
for high high alarm/IPF.
Automatic tank level
gauge
Radar tank gauging to

the DCS, with
independent
transmitter for high
high alarm/IPF.
Page 34 of 9
ECCN EAR 99
Design Class Detail

PACO
PROJECT
Date
Page 35 of 9

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ECCN EAR 99

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

No spare DCS I/O shall be provided. Space for

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

Room for additional

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

All unused DCS I/O

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

Room for expansion IO

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

FF interface cards are

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

DCS architecture allows

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

Redundant for high

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

Lengthen PTI to match

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

Select the appropriate:

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

One year or less pay-

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

UPS and back-up power supply shall be provided

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

Heat tracing and insulation shall be provided as

Design Class Detail

DEP 00.00.07.87-Gen. September 2011

Process analyzers will

Design Class Detail