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Operations Management
Semester Two - 2014
What
is this all about?
Operations management...;
Operations in an Organization;
The operations function is key to an organization because it
produces the goods and services, but it is neither the only,
nor necessarily the most important, function. The three core
functions of any organization are:
Kitchen unit
manufacturing
operation
Back office
operation in a bank
Retail operation
Take-out / restaurant
operation
Crowded terminals
Check-in queues
Transfers of passengers and luggage
...and so on
The Context...
Transformation
Process
Feedback
Outputs
Environment
Inputs:
Transformation
Processes:
Feedback:
Outputs:
Operations Management is
Important;
Operations management can;
for a company
17
A management function
Wiley 2010
18
How...
...do I approach this course?
...treat it as a project;
Project
Management;
What is your purpose?
What is the scope of the work to be
completed?
How is the course organised what
are the requirements?
How is my time best managed?
How do I ensure I get best value out
of the time spent?
What represents quality? What is
expected? Assessment criteria?
70
60
50
40
30
20
10
0
Non-class
Class
SIT Library
Management Functions
Controlling
Organising
Leading
Performance
Goals
Products
Services
Efficiency
Effective
A management function
Service or manufacturing
26
Develop
Design
(build
capability)
(shaping)
Deliver
(plan/control)
Operations
Activity
Direct
Design
Deliver
Develop
Operations Function
Operations function
Direct
Design
Deliver
Develop
Quality management
Operations improvement
Operations Processes...;
Input
Resources
Operations Management
Output
Products
Input
Resources
Develop
Design
(build
capability)
(shaping)
Operations Management
Deliver
(plan/control)
Output
Products
A product?
A service?
Which of these is likely to be of most
importance to the customer?
Psychotherapy clinic
Tangible
Can be stored
Production precedes
consumption
Low customer contact
Can be transported
Quality is evident
Management
consultancy
Computer systems
services
Restaurant
Pure goods
Aluminium smelting
Intangible
Cannot be stored
Production and
consumption are
simultaneous
High customer contact
Cannot be transported
Quality difficult to judge
Pure services
Direct
Develop
Operations
Activities
Includes...
Directing
Designing
Delivering
Developing
Improving process
performance; capabilities
Design
Deliver
Examples of processes from
the duty-free scenario
Transformation
Process
Feedback
Outputs
Internet service
provider
Promotes service
to users and get
registration
Sell advertising
space
Operations
Maintain
hardware,
software and
content
Fast-food chain
Furniture
manufacturer
Advertise on TV
Device
promotional
materials
Design
hamburgers,
pizzas, etc.
Design dcor for
restaurants
Design new
furniture
Coordinate with
fashionable
colours
Make burgers,
pizzas, etc.
Serve customers
Maintain
equipment
Make
components
Assemble
furniture
Deliver furniture
Advertise in
magazines
Determine pricing
policy
Sell to stores
Ethics
Global focus
Mass customization
Empowered employees
Supply-chain partnering
Just-in-time performance
Changing Challenges#1;
Traditional
Approach
Reasons for
Change
Current
Challenge
Ethics and
regulations
not at the
forefront
??
Local or
national
focus
??
Lengthy
product
development
??
Changing Challenges#2
Traditional
Approach
Reasons for
Change
Current
Challenge
Low cost
production,
with little
concern for
environment;
free
resources
(air, water)
ignored
Public sensitivity to
environment; ISO
standard; increasing
disposal costs
??
Low-cost
standardized
products
Rise of consumerism;
increased affluence;
individualism
??
Changing Challenges#3
Traditional
Approach
Reasons for
Change
Current
Challenge
Emphasis on
specialized,
often manual
tasks
Recognition of the
employee's total
contribution; knowledge
society
??
In-house
production;
low-bid
purchasing
Rapid technological
change; increasing
competitive forces
??
Large lot
production
??
Changing Challenges#1-A;
Traditional
Approach
Reasons for
Change
Current
Challenge
Ethics and
regulations
not at the
forefront
Local or
national
focus
Lengthy
product
development
Rapid product
development;
design
collaboration
Changing Challenges#2-A
Traditional
Approach
Reasons for
Change
Current
Challenge
Low cost
production,
with little
concern for
environment;
free
resources
(air, water)
ignored
Public sensitivity to
environment; ISO
standard; increasing
disposal costs
Environmentally
sensitive
production; green
manufacturing;
sustainability
Low-cost
standardized
products
Rise of consumerism;
increased affluence;
individualism
Mass
customization
Changing Challenges#3-A
Traditional
Approach
Reasons for
Change
Current
Challenge
Emphasis on
specialized,
often manual
tasks
Recognition of the
employee's total
contribution; knowledge
society
Empowered
employees;
enriched jobs
In-house
production;
low-bid
purchasing
Rapid technological
change; increasing
competitive forces
Supply-chain
partnering; joint
ventures,
alliances
Large lot
production
Just-In-Time
performance;
lean; continuous
improvement
Input
Resources:
Transformation
Processes:
Transformed
Transforming
Operations
management (4 Ds)
Outputs:
Feedback:
Operations Activities
Process design
Job design
Supply chain
management
Capacity management
Inventory management
Quality management
Operations improvement
Example of Occurrence
Required Processes
Levels of analysis
Input
Resources
Develop
Design
(build
capability)
(shaping)
Operations Management
Deliver
(plan/control)
Output
Products
Hotel Restaurant
The dining experience...
?
?
?
?
Include factors including
volume of patrons, menu,
speed of service,
duration, decor, service...
?
?
?
?
Include factors including
volume of patrons, menu,
speed of service,
duration, decor, service...
In your groups, consider the two hotel cases that are detailed on
pages 24 25
Factors
Location
Hotel environment
Construction and decor
Room sizes
Room facilities
Guest services
Food and beverage
Staffing and servicing
Technology
Formule 1
Anatara Bangkok
Formule 1
Anatara Bangkok
Location
Hotel environment
Luxurious
Construction and
decor
Prefabricated, functional,
sound-proof
Room sizes
Room facilities
Guest services
Minimal service
Technology
Guest facilities
A Typology of Operations
IMPLICATIONS
repetition
Each staff member performs
more of job
Less systemization
High unit costs
IMPLICATIONS
Low
High
Low
Volume
High
Flexible
Well
Complex
Match
customer needs
High unit cost
capacity
Anticipation
Flexibility
In touch with demand
High unit cost
repeatability
Specialization
Systemization
Capital intensive
Low unit cost
High
Variety
Low
defined
Routine
Standardized
Regular
Low unit costs
Changing
waiting tolerance
Satisfaction governed by
customer perception
Customer contact skills
needed
Received variety is high
High unit cost
Stable
Low
Routine
Predictable
High
utilization
Low unit costs
Short
Time
High
Visibility
Low
Anantara Bangkok
Volume
Volume
Variety
Variety
Variation
Variation
Visibility
Visibility
TEST:
Concepts and Terminology!
Note two examples of a transforming resource
Note two examples of a transformed resource
1.
2.
3.
4.
5.
1.
2.
1 - 3A:
Operations Management Model
Direct
(steering)
Input
Resources
Develop
Design
(build
capability)
(shaping)
Operations Management
Deliver
(plan/control)
Output
Products
5-Ai, ii:
The Process Hierarchy;
All macro operations are made up many microoperations.
Volume
High
High
Variety
Low
High
Variation
Low
High
Visibility
Low
Tasks:
Attributes:
Operations
Managers..
Developing process
performance develop
capabilities, and improve
process performance
Attributes:
Understanding the range of
operations responsibilities
Ability to get things done
Understanding customers
knowing how to meet customer
needs effectively
Strong communication skills
Operations
Managers
2.
Managing quality
4.
Location strategy
Layout strategy
6.
Supply-chain management
8.
10.
Maintenance
Application of Concepts
SUNBRIGHT OPERATIONS
Supply
Chain:
Inputs:
Transformation
Processes:
Outputs:
Distrib.
Chain:
Feedback:
Pure
products
Mixture of products
and services
Product Elements
Service Elements
Pure
services
marketing objectives
Communications
Supply-chain management
Sunbright Outdoor
Furniture
Direct
Four D strategies...;
Consider, and then identify
potential improvements to
operating processes;
Develop
Operations
Activities
Includes...
Directing
Designing
Delivering
Developing
Improving process
performance; capabilities
Design
Deliver
Possible strategies to resolve
process issues at Sun-bright
Customer
Value
Customer
New ideas on website
Value
customers can comment
Direct customer engagement
Customers at heart of
Application of Concepts
Inputs
Transformation Processes
Outputs
Note any key similarities and differences
Sparkles
Input
Corporate customers
High quality product
Wide variety flavour and design
mix and match
Made in apartment, moved to
commercial kitchen. Orders over
phone, large, placed in advance
Output
Pure
products
Mixture of products
and services
Product Elements
Service Elements
Pure
services
Direct
Develop
Design
Deliver
Operations
Activities
Includes...
Directing
Designing
Delivering
Developing
Improving process
performance; capabilities
Includes...
Directing
Designing
Services, products,
and processes
Delivering
Developing
Improving process
performance;
capabilities
Effect on process,
labour, and costs
Application to
Sugar and Spice
Application to
Sparkles
Effect on process,
labour, and costs
Application to
Sugar and Spice
Application to
Sparkles
Volume
Variety
Subject to irregular
demand, peaks and
troughs. Cannot hold
stock or capacity;
casual staff
Volume
High
High
Variety
Low
High
Variation
Low
High
Visibility
Low
Volume
High
High
Variety
Low
High
Variation
Low
High
Visibility
Low
In terms of competitiveness
PRODUCTIVITY?
Productivity
Units produced
Productivity =
Input used
Productivity:
Units produced
Productivity =
Input used
Productivity Calculations
Labour Productivity
Productivity =
=
One
Units produced
Labour-hours used
1,000
250
= 4 units/labour-hour
Multi-Factor Productivity
Output
Productivity =
Labor + Material + Energy
+ Capital + Miscellaneous
Multiple
Factor
Expenditure
Ingredients/dozen
Decoration
Packaging
Ingredient total
Time Required - minutes @ 4 dozen
Time Required - minutes /dozen
Hours per dozen
Labour cost per dozen
Variable Salaries / hourly rate
Fixed Salaries
Total Salaries
$ Total/Month
$0.69
$6.27
Custom
$6.90
$7.20
$0.69
$14.79
55.00
13.75
0.23
$2.98
164.00
41.00
0.68
$8.88
$13.00
Rent
Month
$2,041.02
$2,041.02
$1,225.90
$5,000.00
$6,225.90
$6,225.90
$3,000.00
$3,000.00
0.0222
0.0122
Total
Income
Price per dozen
Capacity/Volume (dozen)
Total
Balance
$11,266.92
$30.00
$51.00
138.00
$7,038.00
$7,038.00
-$4,228.92
Factor
Expenditure
Ingredients/dozen
Decoration
Packaging
Ingredient total
Time Required - minutes @ 4 dozen
Time Required - minutes /dozen
Hours per dozen
Labour cost per dozen
Variable Salaries / hourly rate
Fixed Salaries
Total Salaries
Custom
$6.90
$7.20
$0.69
$14.79
55.00
13.75
0.23
$2.98
164.00
41.00
0.68
$8.88
$13.00
Rent
Labour productivity / month
Productivity (dozen per month/ Month Cost)
400 / 8553.33
400 / 17469.33
$ Total/Month
Month
$5,916.00
$5,916.00
$3,553.33
$5,000.00
$8,553.33
$8,553.33
$3,000.00
$3,000.00
0.0468
0.0229
Total
Income
Price per dozen
Capacity/Volume (dozen)
Total
Balance
$17,469.33
$51.00
400.00
$20,400.00
$20,400.00
$2,930.67
Factor
Expenditure
Ingredients/dozen
Decoration
Packaging
Ingredient total
Time Required - minutes @ 4 dozen
Time Required - minutes /dozen
Hours per dozen
Labour cost per dozen
Variable Salaries / hourly rate
Fixed Salaries
Total Salaries
Sparkles
$ Total/Month
Standard
$7.95
$0.50
$8.45
Custom
$9.83
$7.20
$0.69
$17.72
36.50
9.13
0.15
$1.98
145.50
36.38
0.61
$7.88
Day
Month
$12.00
Rent
Labour productivity / month
Productivity (dozen per month/ Month
Cost)
$15,210.00
$15,210.00
$3,558.75
$8,750.00
$12,308.75
$12,308.75
$15,000.00
$15,000.00
1800 / 12308.75
0.1462
1800 / 42518.75
0.0423
Total
Income
Price per dozen
Capacity/Volume (dozen)
Total
Balance
$42,518.75
$36.00
60.00
1800.00
$64,800.00
$64,800.00
$22,281.25
HOMEWORK...
1.
2.
3.
4.
5.