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ShubhamMaheshwari130103072
P.KarthikeyaSharma130103052
ManishHaloi130103044
P.SravanKumar130103050
GunajitDas
130103034
YogeshMittal130103080
Literaryterms:
Aluminium,Annealing,Heattreatment,Hardness,Quenching,VickersHardness
test,Recovery,Recrystallization,Nucleation,Graingrowth,Microstructure,Normalising.
Objectives:
Toinvestigatetheconventionalheattreatmentprocedures,suchasquenchingand
annealing,usedtoalterthepropertiesofaluminium.
Tostudytheeffectsofheattreatmentonthemicrostructureandmechanicalproperties
ofaluminumimpactstrengthandhardnesswillbemeasuredforheattreated
specimens.
Toquantitativelyevaluatethehardenability,ordepthofhardness,ofanaluminiumrod
throughapplicationofthestandardVickershardnesstest.
Abstract:
Aluminium and its alloy is commonly used in the ships and boats in the
marine environment and susceptible to corrosion when they are run at high speedvelocityand
high flow rate condition.Heat treatment processes for aluminium are precision processes. The
basic motive behind this experiment is to optimize the mechanical properties such as strength
and hardness of the material. The purpose of this study is to investigate the effect of heat
treatment by quenching and annealing in different media like water, air, oil, sand and furnace
cooling in the temperature range between 350400
C depending on the medium used.
Aluminium bar is used as a material for the experiment.The objective of this study is to
investigate the hardnessofaluminiumafterquenchingindifferentmedia.Themicrostructuresof
heat treated specimens have been observed using metallurgical microscope and scanning
electronmicroscopewhilethehardnesstesthasbeendoneusingVickersHardnessTester.The
Background:
Hardness testing:
Hardnesstestsmeasuretheresistancetopenetrationofthesurfaceofamaterialbyahard
object.Thedepthofpenetrationismeasuredbythetestingmachineandconvertedtoa
hardnessnumber.WeusedVickershardnesstesttomeasurethehardness.
TheVickershardnesstestwasdevelopedasanalternativeto the
Brinellmethod tomeasurethe
hardness of materials. The unit of hardness given by the test is known as the Vickers Pyramid
Number (HV) or Diamond Pyramid Hardness (DPH). The hardness number can be converted
intounitsof
pascals.
The angle was varied experimentally and it was found that the hardness value obtained on a
homogeneous piece of material remained constant, irrespective of load.
Accordingly, loads of
various magnitudes are applied to a flat surface, depending on the hardness of the material to
be measured. The HV number is then determined by the ratio
F/A
, where
Fistheforceapplied
to the diamond in kilogramsforce and
A is the surface area of the resulting indentation in
squaremillimeters.
A
canbedeterminedbytheformula.
whichcanbeapproximatedbyevaluatingthesinetermtogive
where
d
istheaveragelengthofthediagonalleftbytheindenterinmillimeters.Hence,
,
where
F
isinkgfand
d
isinmillimeters.
The corresponding units of HV are then kilogramsforce per square millimeter (kgf/mm). To
calculateVickershardnessnumberusingSIunits,thefollowingequationcanbeused:
where
F
isinNand
d
isinmillimeters.Here,HVisinGPaandshouldberoughlybetween015
GPa.
Apparatus:
HighTemperatureOven
HeatResistantGloves
HeatResistantFaceMask
AnAluminiumBar
OvenTongsforRemovaloftheAluminiumBarfromtheOven
CookingGradeMustardOil
AJarOfSand
o
ControllableFlowWaterSourceofRoomTemperature(24
C)Water
CoolingFurnace
DoubleDiscPolishingMachine
VickersMicrohardnessTesterMachine
Experimentalprocedure:
Weusedanaluminiumbarasourprojectmaterialanddivideditinto6piecesby
hacksawfollowedbyfilingthemindividually.
Placeallthefivespecimensinafurnaceandsubjectittoheatingatanelevated
temperaturebetween350400
Cfor1hour
.Allowadequatetimeforthecrucibletoheat
tothetemperatureofthefurnace(about10minutes).Atotalof1hourheatingtime
shouldbeadequateallowingroughly4550minutesofheating.
ormalizing
N
Rapidlyremovefirstspecimenandallowittocoolinairuntilitreachesthe
roomtemperature.
Quench Hardening
Rapidlyremovesecondspecimenandquenchtheminwaterat
roomtemperature.
Annealing
Allowthethirdspecimentocoolinthefurnaceitselfafterswitchingthe
powertothefurnaceoff.Whenthetemperatureofthefurnacedropstobetween650
600C,removethespecimen.
Oil Quenching
Removethefourthspecimenfromthefurnaceandquenchitinanoil
mediumtillroomtemperature.
Polishing
PolishallthequenchedspecimensonaDoubleDiscPolishingMachineusing
sandpapersofdecreasingroughnessvaluesundercontinuousstreamofwater.Usean
optimumrotationspeedofdisctobe20rotationsperminute.
Determination of hardness
Developadatasheetthatdeterminesthevickershardness
foreachoftheheattreatedspecimensafterpolishing.Followingarethestepsinvolved
indeterminingthehardnessvalues:
Adjustandfocusthelensofthetestingmachineontothesurfaceofthespecimen.
Indentonthesurfaceofthespecimenafterorientingit.
Theindenterispressedintothesamplebyanaccuratelycontrolledtestforce.
Theforceismaintainedforaspecificdwelltime,normally1015seconds.
Afterthedwelltimeiscomplete,theindenterisremovedleavinganindentinthesample
thatappearssquareshapedonthesurface.
Thesizeoftheindentisdeterminedopticallybymeasuringthetwodiagonalsofthe
squareindent.
TheVickershardnessnumberisafunctionofthetestforcedividedbythesurfacearea
oftheindent.Theaverageofthetwodiagonalsisusedinthefollowingformulato
calculatetheVickershardness.
Observations:
Specimen
(quenching
medium)
No.of
Observation
Water
Diagonald
1
(m)
Diagonald
2
(m)
Vickers
Hardness
Value(HV)
109.9
109.9
76.7
110.3
110.5
76.07
113.8
113.5
71.7
Oil
120.2
122.1
63.1
116.3
116.5
68.4
118.4
120.1
65.2
Sand
128.3
127.1
56.8
129.3
129.3
55.4
126.5
129.4
56.6
Air
145.9
146.2
43.4
144.1
144.3
44.5
143.1
142.7
45.4
Furnace
155.1
153.5
38.9
149.8
150.2
41.2
152.8
151.2
40.1
Basic
160.5
160.6
35.9
157.8
158.2
37.1
160.9
161.5
35.7
Samples:
A.
BEFORE INDENTATION
Thisisthephototakenfromthemicroscoperepresentingmicrostructureofaluminiumspecimen
afterundergoingseveralheattreatmentprocessesfollowedbypolishingbutbeforeindentation.
B.
AFTER INDENTATION
Thisphotoisalsotakenfrommicroscope.Itrepresentsthemicrostructureofindentedsurfaceof
aluminumspecimen.
Conclusion:
Water>Oil>Sand>Air>Furnacecooling
Water>Oil>Sand>Air>Furnacecooling>Basic(Notheattreated)
Finally we conclude that Heat treatment of aluminium is done to alter the mechanical
properties ofit.Heattreatmenttechniquesincludeannealing,quenchingindifferentmedia
etc.
Annealing is most often used to soften a metal for cold working, to improve
machinability, or to enhance properties like electrical conductivity whereas
Quenching
is
done to improve the strength of aluminium i.e to make the aluminium more harder and
brittle.
Acknowledgement: