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Basic Component
P t Program
Part
P
Machine Control
Unit
Processing
equipment
Microcomp ter and
Microcomputer
related control hardware
that stores the program of
instructions and executes
it by converting each
command into
mechanical actions of the
processing equipment
Terminology
3axis
3 i
Movement along 3axes isCNCcontrolled (also called
2D
2Dmachining)
hi i )
4axis 6axis
3axes+1to3rotation(s)
7axis
Combines milling andturninginone machine
Active tools
Motordriventools inamachine thatnormally does
nothave this
Machine vice(skruvstd)
vice (skruvstd)
Easytooperate
Does not position component very accurately
Doesnotpositioncomponent
Deformationcan beaproblem
Positioning andfixturing
and fixturing
321Method
Secondary supports
Forflexible(thin walled)components
Linear Drives
To transfer the rotational movement to a
linear movement Ball screw
B ll screw: http://www.eie.se
Ball
htt //
i
Cutting Tools
Inserts - Carbide
Feedrate
Spindle speed
Tool number
Help function
sub-program
Program end
Sub-program end
Program end
Spindle rotation clockwise
Spindle rotation counter clockwise
Spindle stop
F
S
T
H
L
M02
M17
M30
M03
M04
M05
X
Y
Z
A
U
I
J
K
D1-99
D0
X-coordinate
Y-coordinate
Z-coordinate
Angle
Radius
Interpolation origin X-coordinate
Interpolation origin Y-coordinate
Interpolation origin Z-coordinate
Tool compensation
End of tool compensation
Vertical lathe
Requires lessfloor space
Upsidedown mounting possible
Easier chipremoval
p
Examples ofprobes
of probes
Laser probes
Laserprobes
Higher density (more points)
forreverse
reverse engineering
engineering
Suitable for
Sheet metalprocessing
metal processing machines
Examples:
CNC press brake
CNCpressbrake
Punch press
Lasercutting machine
Laser press
Laserpress
Waterjet cutting machine
Laserwelding machine
Laser cutting
Lasercutting
Withorwithout gas(inert/reactive)
Related:welding,hardening,engraving,
LASER(LightAmplificationby
StimulatedEmissionofRadiation)
Most used:CO,Nd:YAG,Excimer
used: CO Nd:YAG Excimer
Construction principles
Constructionprinciples
Considerations/problems
How toavoid
d tangling
l ofcomponents?
f
?
Drop down table
Leaving smallbridgesuntil last
Example oflayered
of layered manufacturing
Waterjet cutting
Similar,but 3axisand2axismore common
RP (rapid prototyping)
RP(rapidprototyping)
Materialremoval(desktopmachining)
i l
l (d k
hi i )
Layered
y
manufacturingg
Adding material
Transforming material(solidification)
material (solidification)
CAM
Product design
Geometry Definition
Product Design
Neutral format
Define Operation
Select Tools
Define ToolPaths
Simulate Toolpath
Postprocess
Simulate Machine
Download
CNC
CNC
CNC
Machine
Machine
Machine