PTC04-II EPON Access Hardware Installation Manual PDF

High Technology
CATV and Communication

Products
CATV
ELITE
PTC04-II
EPON Access Hardware Installation Manual
Operation Manual
Chengdu KT Electronic Hi-Tech Co., Ltd.
WARNING
Please read this manual before using the products.
Caution: To prevent from electric shock, do not remove the cover. There are no
parts inside that user can repair, please refer to qualified service personnel for
repair.
The mark reminds the user that there is enough

electric energy to cause electric shock.
The mark reminds the user concerning

important components and safe operation.
The mark reminds user that avoid the laser light

radiating eye directly. That may injure your eye.
The mark reminds user that the device

must be grounded reliably.
Safety
This equipment is the class equipment, and with a great safety inarching function, and only
the equipment with this symbol it can inarching the grounds.
There are two types of power supply of the device: AC 180~250V and AC 60V, please use the
equipment within the proper range. If user want to customize the products, please refer to
specifications and related information.
Please inarching the metal covers and the connected metallic conductor to the earth, in order
to ensure the safety of the products and network.
Let the professional staff to do the modifying the commissioning-debugging. In order to
forbidden the electric shocking accident.

Installation
Please install the equipment according to the latest standards of the related project regulars.
Do not install the equipment on the high temperature place or where always vibrates.
The picture is just indicating the position of the component; the installment method is just
used for reference.
Winding up the bolt after the installment in order to protect the water-proof function.
Repack
Retain the original carton and packing materials of this device for safe transport in the future.
Content
Content
Chapter 1 PTC04-II Introduction ........................................................................................................................ 1
1.1 The shape description of the standard configuration ........................................................................... 1
1.2 Rear-panel description of PTC04-II...................................................................................................... 3
1.3 The system characteristics and parameters of PTC04-II ..................................................................... 3
1.4 ROHS description ................................................................................................................................ 5
Chapter 2 Preparation for installation ................................................................................................................. 6
2.1 Usage notes......................................................................................................................................... 6
2.2 Safety recommendation ....................................................................................................................... 6
2.2.1 Based on the following principles to ensure safety ................................................................... 6
2.2.2 Safety warning.......................................................................................................................... 6
2.2.3 Safety principle of hot-line work................................................................................................ 7
2.2.4 Precautions of ESD damage .................................................................................................... 8
2.3 Environment requirement..................................................................................................................... 8
2.3.1 Environment ............................................................................................................................. 8
2.3.2 Precautions of configure workplace.......................................................................................... 8
2.3.3 Rack configuration .................................................................................................................... 9
2.3.4 Power supply ............................................................................................................................ 9
2.4 Installation tools and devices ............................................................................................................... 9
Chapter 3 Install PTC04-II................................................................................................................................ 10
3.1 PTC04-II installation process ............................................................................................................. 10
3.2 PTC04-II chassis installation...............................................................................................................11
3.2.1 Install chassis on table.............................................................................................................11
3.2.2 Install chassis on rack..............................................................................................................11
3.3 Connection ports.................................................................................................................................11
3.3.1 Connection monitoring port......................................................................................................11
3.3.2 Connect EPON SFP port ........................................................................................................ 13
3.3.3 Connect Gigabit Ethernet optical port ..................................................................................... 14
3.3.4 Connect Gigabit Ethernet port ................................................................................................ 15
3.4 Post-installation review ...................................................................................................................... 16
Chapter 4 PTC04-II Maintenance..................................................................................................................... 17
4.1 Open chassis ..................................................................................................................................... 17
4.2 Close the chassis............................................................................................................................... 18
Chapter 5 Hardware Failure Analysis............................................................................................................... 19
5.1 Failure isolation.................................................................................................................................. 19
5.1.1 Power supply check................................................................................................................ 19
5.1.2 Port, cable and connection failure .......................................................................................... 19
5.2 Indicator lights.................................................................................................................................... 19
-I-
PTC04-II EPON Access Equipment Hardware Installation Manual
Chapter 1 PTC04-II Introduction

This section is the introduction of the overall aspects of the characteristic and
parameter about PTC04-II.
1.1
The shape description of the standard configuration

The standard ports of PTC04-II include 4 EPON SFP ports, two Gigabit optical /
Electrical Combo ports, 2 Gigabit RJ45 Electrical ports, 2 Gigabit SFP ports,1 console
port and 1 ETH Gigabit network management port, more features as follow:
Table 1 Characteristics of Standard installation port
Name of port
Characeristics
EPON port, SFP interface, with LINK, ACT
indicator
EPON port
Electrical port: Rate 1000M, cable MDI / MDIX

self-recognition, UTP (RJ45) interface, with the
Gigabit Ethernet optical / Electricalal port
LINK / ACT indicator.

SFP interface: with LINK/ACT indicator.
Electrical port: Rate 100M, with LINK.ACT
indicator.
ETH
Console port
Rate 9600bps, RJ45 interface.
Besides, there are two power supply outlets on rear panel of PTC04-II.
Fig 0-1 Front-panel of PTC04-II
Table 1-2 Description of front-panel components

No.
1
English name
M/S
SYS
Chinese name
Description
Primary station light is on, secondary
station is turn off
Indicator light constant on, system
start.
Indicator light blinking, system work

properly.
-1-
P2
PWR2 work, indicator light on .
P1
PWR1 work, indicator light on.
Console
Console
Realize local management for EPON.
MGMT
Realize system upgrate for EPON.
G1G2
Combo
Realize the re-transmission for 1000M

Ethernet optical signal
G1G2
Combo

G2 Link/ACT
Indicator light constant on, port LINK

work.
G2
Indicator light blinking, the port has

data transmission and receiving.
work.
10
G1Link/ACT
G1
11
G3,G4
SFP

12
G3 Link/ACT
work.
G3

work.
13
G4 Link/ACT
G4
14
G5,G6
RJ45
15
16
17
G5 Link/ACT
G6 Link/ACT

work.
G5

work.
G6
PON1,PON2,
PON3,PON4

OLT PON

Realize the access of EPON ONU
device
-2-

18
PON2 LINK
PON2 LINK
Light on: there are ONU devices

connected
19
PON2 ACT
PON2 ACT
Blinking: there are data transmission

and receiving
20
PON1 LINK
PON1 LINK

connected
21
PON1 ACT
PON1 ACT

and receiving
22
PON4 LINK
PON4 LINK

connected
23
PON4 ACT
PON4 ACT

and receiving
24
PON3 LINK
PON3 LINK

connected
25
PON3 ACT
PON3 ACT

and receiving
Fig 1-2 Rear-panel diagram of PTC04-II
1.2 Rear-panel description of PTC04-II

No.
English
name
Chinese name
Description
AC power
outlet
AC100240V
Power
switch
ON is open, OFF is off.
Ground
column
To be well grounded.
Backup
power
switch
Backup
AC power
outlet
ON is open, OFF is off. Used for

backup power.
AC100 240V. Used for backup

power.
-3-
1.3
The system characteristics and parameters of PTC04-II

IEEE 802.1d Spanning Tree Protocol
IEEE 802.1p Class of Service
IEEE 802.1q tagged VLAN
Protocol standard
IEEE 802.3x Flow control

IEEE 802.3ad Link aggregation
IEEE 802.3ah Ethernet in the First Mile Task Force
RFC 1058 RIP
IP routing protocol
standard
RFC 1723 RIP v2

RFC 1583 OSPF v2
RFC 1157 SNMP v1/v2
Network management
standard
RFC 1213 MIB II

RFC 1757 RMON 1,2,3,9
Memory
EPROM512 Bytes
Flash Memory8M Bytes
SDRAM128MBytes
Standard configuration
1 console port
1 Gigabit network management port
2 Gigabit optical and Electrical Combo ports
2 Gigabit Electrical ports
2 Gigabit optical ports
4 Gigabit PON ports
Dimension
Working
temperature/humidity
Store temperature/
Humidity
AC-DC power supply
482.6*315*44MM
06010%85%, without condensation

-40805%95% without condensation
Input voltage: AC100-240v, Input frequency:47-63Hz
Input current: 1A/230V
Power consumption
Max. 48W
-4-
1.4
ROHS description
-5-
Chapter 2
Preparation for installation
2.1 Usage notes

Similar as the other electronic products, open and close the power supply rapidly and
frequently maybe lead to the semiconductor chip damage. Need to re-open the
PTC04-II, please turn off the power 3 to 5 seconds and then turn on the power switch.
Do not violently collide or drop PTC04-II from the height, such operations may damage
the internal hardware of EPON access device.
Please use the correct external connection port to connect with PTC04-II. Do not insert
the Ethernet cable interface into the monitor port (RJ45 eight-line socket); also do not
insert the monitor port into the Ethernet cable interface (RJ45 eight-line socket); above
operations and other wrong operations may damage components and parts of port
internal.
Warning:
1)
Keep the level direction of power socket to plug power line!
2) When the product was end of life, please do not throw it away, to deal with
according to the relevant state laws and regulations, or to sent it to our company, for
fear to pollute the environment!
2.2 Safety recommendation

2.2.1 Based on the following principles to ensure safety
Keep dustless and clean during the chassis installation and after installation;
Put the cover into a safe place;
Put the tools into the place that not easily be touched down;
Do not wear loose clothing to avoid tripping the chassis, fasten your tie or scarf
and roll up your sleeves;
If that environment maybe damage the eyes, please be sure to wear protective
glasses;
Do not carry out the operations that may cause personal injury or damage to
device.
2.2.2 Safety warning

The security warning message appears in this section refers to: if the operation is
improper, may cause personal injury.
-6-
Read the installation guide carefully before operating the system;
Only the qualified personnel can install or replace the EPON access device;
Before operating on chassis or working near the power supply, please unplug
the AC power plug and disconnect the DC connection;
The final configuration of the products must comply with all applicable state laws
and regulations.
2.2.3 Safety principle of hot-line work

When hot-line work, obey the following principles:
Before the operation of electrical device, remove the jewelry (such as: rings,
necklaces, watches, bracelets etc.). If the metal goods contact with "Power" and
"land", it may cause a short circuit to damage components and parts;
Before operating on chassis or working near the power supply, please unplug
the AC power plug and disconnect the DC power supply;
When the device connected to power, do not touch the power, beware of
Electrical shock;
The wrong connection between the device and power outlet may cause
dangerous situation;
Only the training of qualified personnel can operate and maintain the device;
Before the system connect the power, please read the installation guide
carefully.
Warning:
1)
Check the potential danger carefully: the wet floors, ungrounded power
extension cord, worn power cord;
2)
Put the emergency switch in the workplace, in order to quickly cut off the power
when the accident happens;
3)
Before installing/unloading the chassis or working near the power supply, must
disconnect the power switch of EPON access device, and unplug the power
cord;
4)
If there is potential danger, please do not work alone;
5)
Before checking, be sure to disconnect the power supply;
6)
If there is an accident, take the following measures:

A. Turn off the system power supply;
B. Alarm;
C. To determine whether the victims of artificial respiration, then take the

appropriate measures;
-7-
D. If possible, send someone to seek medical help; otherwise, to estimate the

injury and for help.
2.2.4 Precautions of ESD damage

Electro-static discharge (ESD)may damage the devices and circuits, if not handle
properly, will result in EPON access device complete or intermittent failure.
Move or place device in accordance with the measure of precaution electro-static
discharge (ESD), to ensure that the chassis connected to the ground. One of measure
is to wear anti-static wrist strap, keep wrist strap well contact with the skin, and
efficiently use the anti-static wrist strap. If you do not have wrist strap, you can use a
clamp of metal cable clamped the metal part of unpainted chassis, then discharge
electro-static into the ground through the metal cable. In the case without these tools
you can make yourself well contact with the ground, and then touch the metal parts of
the unpainted chassis, the electro-static were discharged into the ground through your
body.
2.3 Environment requirement

This section discusses the environment requirement of safe installation and usage, to
ensure the place is ready before installation.
2.3.1Environment
PTC04-II can be installed in desktop or rack. Chassis placement, rack layout and room
layout are very important for normal system operation. Equipment too close, bad
ventilation and difficult to access control panel, will cause maintenance problems or
system failure and broken.
When planning place layout and equipment placement, we should remember to
discuss preventive measure "prevention of workplace configuration." If the device is
often crashed or error, these preventive information can help you isolate the
breakdown to prevent recurrence of the problems.
2.3.2Precautions of configure workplace
Ensure that the workplace ventilation, Electrical device has a good heat
dissipation; If do not have enough air circulation, it can not provide a good
cooling environment for the device;
In accordance with procedures of ESD protection to avoid damage the device.

ESD can cause immediate or intermittent failure of the system;
The placement of the chassis is best to let the cold air often blow chassis.
Ensure that the seal of chassis is closed, the open chassis will destroy the air
circulation within the chassis, which will interrupt the air flow or divert the flow of
cold air that has cooled the internal heat components.
-8-
2.3.3Rack configuration
Each device on the rack will be hot work, so the closed rack must have vents
and cooling fans, and device can not put too dense to ensure good ventilation;
Install the chassis on an open rack, attention that the framework of rack does not
block the ventilation hole of EPON access device chassis. Therefore, after
installing the chassis, please check the location of the chassis carefully to
prevent above happening;
Make sure that you have already provided effective ventilation for the equipment
at the bottom of rack;
Clapboard can help separate the exhaust and intake air, while helping the cold
air flow in the box, the best position of clapboard depends on the airflow pattern
within the rack. This position can be measured by the different way.
2.3.4Power supply
Check the power supply to ensure power system is grounded well; the input power of
PTC04-II is stable and reliable, if necessary it can install the voltage to regulate the
device. Protection measures of building short-circuit should ensure that there is a 240V,
10A fuse or circuit breaker in the phase line.
Warning:
If the power supply system is not grounded well, or the input power jitter is too large,
also is over-pulse, will lead to increase the BER of communications equipment, and
even hardware damage!
2.4Installation tools and devices

The tools and devices required by installation of PTC04-II do not include in the
standard configuration of PTC04-II. Therefore, the subscribers need provide by
themself. The tools and devices are as following:
Screw
ESD protection wrist strap
Fixed screw
Ethernet cable
Other Ethernet terminal device
Control terminal
-9-
Chapter 3 Install PTC04-II

Warning:
Only the qualified person could install or change the equipment.
3.1PTC04-II installation process
3.2 PTC04-II chassis installation

Install EPON accession equipment on table, fixed to chassis or other platform, as
following:
Put chassis on table
Put chassis on rack
- 10 -
3.2.1Install chassis on table

PTC04-II could be put on smooth, flat and safe table.
Remark:
Dont put goods4.5kg on PTC04-II top
3.2.2Install chassis on rack

Fix PTC04-II to rack via bracket. The operation as following:
Fig 0-1 PTC04-II bracket fixing picture
And then put PTC04-II to rack, as following picture:
Fig 0-2
3.3Connection ports
3.3.1Connection monitoring port
PTC04-II has one monitoring port (Console port).
Data rate 1200bps~115200bps, RJ45. Connect to PC via monitoring cable, use
terminal emulation software (e.g., Windows supper terminal) to configure and monitor
PTC04-II. Cable is provided with host. Terminal serial port communication parameters
setting as: data rate -9600bps, eight-bit, one stop bit, no parity and no fluid control.
- 11 -
RJ-45 connector used at Console port as following, RJ45 socket correspond to RJ45
plug, the order from left to right is 1 to 8.
Fig 0-3 Connector for Console port
Fig 0-4 PTC04-II Console and PC connection
Table 0-1 Console Pin Definition

Pin No.
Chinese Name
English
Name
Remark
CD
No connect
RXD
Input
DSR
No connect
TXD
Output
RTS
No connect
- 12 -
CTS
No connect
DTR
No connect
SG
GND
Remark:
PTC04-II Console doesnt support fluid control, Data fluid control should be set as No
when manage PTC04-II via supper terminal.
The cable is used to connect PTC04-II Console port and external monitoring terminal
equipment. One side is RJ45 eight-core socket, another side is DB9. RJ45 port
connects to Console socket of PTC04-II. Inside connection of the cable is as following.
The number of the cable is RLC0301.
Fig 0-5 Console port connection
3.3.2Connect EPON SFP port

PTC04-II provides 4 EPON SFP ports. Indicator is at the right side for port Link and
ACT. In the service, PTC04-II could be connected to other ONU equipment.
When PTC04-II is interconnected with other ONU equipment, it could adopt
single-mode SC fiber and one EPON optical module.
- 13 -
Fig 0-6 EPON port connects with other ONU or splitter
3.3.3Connect Gigabit Ethernet optical port

PTC04-II provides 4 Gigabit optical SFP port, each port corresponds with one indicator,
which is for LINK/ACT status. Constant on, LINK is working; Twinkling, there is data
receiving and sending. When use optical port, please connect SFP module to the port,
and connect with other Ethernet terminal equipment via fiber, and to Ethernet terminal
equipment via fiber.
Fig 0-8 Gigabit optical port and other switch connection
- 14 -
3.3.4Connect Gigabit Ethernet port

PTC04-II provides 4 fixed Gigabit optical/electronic in one Ethernet port. Indicator at
right, its LINK/ACT lights.
Connect SFP optical module to the port when use optical port, and connect to other
Ethernet terminal equipment via fiber, and then the corresponding electronic port could
not be used.
Fig 0-10 Gigabit electronic port and other equipment connection

When use electronic port, PTC04-II UPT could connect with other Ethernet terminal
equipment via cable (straight or cross), and then the corresponding optical port could
not be used. UTP Pin No. order and Console port (monitoring port) are the same.
Fig 0-11 RJ45 connector for Console port
For four 1000Base-T port of PTC04-II support MDI/MDIX self-recongnition, it could be

interconnected with other Ethernet terminal via five-line straight cable or five-line cross
cable.
Table 0-3 Gigabit RJ45 Pin Definition
Pin No.
1
Chinese Pin Name
English Pin
Name
TXD1+
Remark
Output
- 15 -

2
TXD1-
Output
RXD1+
Input
TXD2+
Output
TXD2-
Output
RXD1-
Input
RXD2+
Input
RXD1-
Input
Support straight/cross cable self-recongnition, it could be interconnected with other

Ethernet terminal via five-line straight cable or five-line cross cable.
3.4Post-installation review
When finish installation, make following check before power start:
If EPON connects on rack, please check whether install angle iron is stable; If
connects on table, please check whether there is enough space for heat
dissipation and stable.
Whether the power line complies with EPON power requirement.
Whether the ground wire is correct.
Whether PTC04-II is well connection with other equipment such as configuration

terminal.
- 16 -
Chapter4 PTC04-II Maintenance

Warning:
1)
Make sure you have release all static before open the cover, and turn off the
power supply. Before you execute any step of Appendix B, please read Safety
Suggest;
2)
When operate near power supply or chassis, please turn off power supply switch
and un-plug power supply cord.
4.1Open chassis
This part describes how to open equipment cover, tools and operation methods.
Warning:
Do not touch power supply when the power supply cord is connected.
When open the chassis, you may need the following tools which are not included in
standard configuration:
Cross Screwdriver
ESD wrist strap
Steps:
(1)
Turn off PTC04-II power supply switch;
(2)
Un-plug all cable on rear panel;
(3)
Remove screws which fix chassis.
Remark:
Chassis consists with cover and bottom.
(4)
Remove the cover as following;
(5)
You can see the system main board when remove the cover.
Remark:
- 17 -
Put the cover stable, in case of extrusion and collide. Otherwise, its hard to re-install
the cover.
4.2Close the chassis

Please close the chassis as following steps:
(1)
Put cover and bottom as the following picture;
(2)
Close the bottom and cover like the above picture;
(3)
When the cover and bottom is clung, slide the chassis to the slot;
(4)
Fit the former screws, fix them;
(5)
Put PTC04-II chassis back to rack or table;
(6)
Connect all cable, and then finish.
- 18 -
Chapter 5 Hardware Failure Analysis

5.1Failure isolation
The key to resolve system failure is separating the failure from the system. Compare
the system to check what should do and whats the system doing. During the process,
consider the following sub-system:
Power supplypower supply;
Port, cable and connectionports on front panel of PTC04-II and cables

connected with the ports.
5.1.1Power supply check
Check environment condition, dont over heat. Check whether the intake and
vent are clean. Review Average Environment Requirement. PTC04-II working
temperature requires -40 to 85.
If PTC04-II can not start and indicator dimmed, please check the power supply.
5.1.2Port, cable and connection failure

For separation, check the following item:
If PTC04-II port could not LINK, check whether cable connection is correct and
peer connection is normal;
If Console port does not work when system start, please confirm Console port is
9600 baud rate, 8 data bit, no parity check bits, 1 stop bit, no fluid control.
5.2Indicator lights
LED indicator lights indicate PTC04-II operation:
No.
English
Name
Chinese Name
Remark
PWR
PTC04-II power on, light on
SYS
Light on, system is starting;
- 19 -

Light blink, system operates well
No
Light constant on, LINK of this port is

normal;
Light blink, theres data transmission and

receiving
Chengdu KT Electronic Hi-Tech Co., Ltd.

rd
Address: 9#,3 Wuke East Road, Wuhou District, Chengdu, Sichuan Province ,P.R. of China, 610045
Tel86-28-85360759
Emailoversea@ktcatv.com
Fax86-28-85367323
Http://www.ktcatv.com
- 20 -

PTC04-II EPON Access Hardware Installation Manual PDF

Caricato da

Informazioni sul documento

Descrizione originale:

Titolo originale

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

PTC04-II EPON Access Hardware Installation Manual PDF

Caricato da

Copyright:

Formati disponibili

High Technology

CATV and Communication

Chengdu KT Electronic Hi-Tech Co., Ltd.

The mark reminds the user that there is enough

The mark reminds the user concerning

The mark reminds user that avoid the laser light

The mark reminds user that the device

the equipment with this symbol it can inarching the grounds.

to ensure the safety of the products and network.

Let the professional staff to do the modifying the commissioning-debugging. In order to

forbidden the electric shocking accident.

used for reference.

PTC04-II EPON Access Equipment Hardware Installation Manual

Chapter 1 PTC04-II Introduction

The shape description of the standard configuration

Electrical port: Rate 1000M, cable MDI / MDIX

Gigabit Ethernet optical / Electricalal port

LINK / ACT indicator.

Rate 9600bps, RJ45 interface.

Fig 0-1 Front-panel of PTC04-II

Table 1-2 Description of front-panel components

Indicator light blinking, system work

PTC04-II EPON Access Equipment Hardware Installation Manual

PWR2 work, indicator light on .

PWR1 work, indicator light on.

Realize local management for EPON.

Realize system upgrate for EPON.

Realize the re-transmission for 1000M

Realize the re-transmission for 1000M

Indicator light constant on, port LINK

Indicator light blinking, the port has

Indicator light blinking, the port has

Indicator light constant on, port LINK

Indicator light blinking, the port has

Indicator light blinking, the port has

Indicator light blinking, the port has

Indicator light blinking, the port has

PTC04-II EPON Access Equipment Hardware Installation Manual

Light on: there are ONU devices

Blinking: there are data transmission

Light on: there are ONU devices

Blinking: there are data transmission

Light on: there are ONU devices

Blinking: there are data transmission

Light on: there are ONU devices

Blinking: there are data transmission

Fig 1-2 Rear-panel diagram of PTC04-II

1.2 Rear-panel description of PTC04-II

ON is open, OFF is off.

ON is open, OFF is off. Used for

AC100 240V. Used for backup

PTC04-II EPON Access Equipment Hardware Installation Manual

The system characteristics and parameters of PTC04-II

IEEE 802.3x Flow control

RFC 1723 RIP v2

RFC 1213 MIB II

06010%85%, without condensation

PTC04-II EPON Access Equipment Hardware Installation Manual

PTC04-II EPON Access Equipment Hardware Installation Manual

Preparation for installation

2.1 Usage notes

Keep the level direction of power socket to plug power line!