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Israel Oceanographic and Limnological Research, National Center for Mariculture, P.O. Box 1212,
Eilat 88112, Israel
b
Department of Zoology, Uni6ersity of Canterbury, Pri6ate Bag 4800, Christchurch, New Zealand
Received 12 December 1996; accepted 7 September 1997
Abstract
A pilot-scale system for the intensive land-based culture of abalone was established using
an integrated design aimed at eliminating the dependence on external food sources, whilst
reducing water requirements and nutrient discharge levels. The system was the first and
simplest trial in a series of progressive complexity of the concept of integrated culture of
seaweed, abalone, fish and clams in modular and intensive land-based facilities. Relative sizes
of the modules, their stocking densities and the rate of nutrient supply were determined
based on earlier results to be optimal. Effluents from two abalone (Haliotis tuberculata)
culture tanks drained into macroalgae (Ul6a lactuca or Gracilaria conferta) culture and
biofilter tanks, where nitrogenous waste products contributed to the nutrition of the algae;
net algal production from each algal tank was harvested and used to provide a mixed diet for
the abalone. Excess algal yield was used elsewhere. The system was monitored to assess
productivity and nitrogen partitioning over a year, while improvements were made based on
the accumulating results. Total annual N-budgets were combined with mean production
figures to determine a suitable ratio of abalone biomass to algal culture vessel productivity,
towards commercial application of the concept. The abalone grew on average 0.26% and
0.25% body weight/d in the two culture tanks; reduced growth and increased food conversion
ratios (food eaten/biomass gain; w/w) were associated with high summer water temperatures
(max. 26.9C). U. lactuca showed reliable growth and filtration performance (mean production of 230 g fresh weight/m2/d, removing on average 58% of nitrogen supplied). Conversely,
G. conferta growth was highly erratic and was deemed unsuitable for the current application.
* Corresponding author. Tel: + 972 7 6361445/25; fax: +972 7 6375761; e-mail: neori@ocean.org.il
0144-8609/98/$19.00 1998 Elsevier Science B.V. All rights reserved.
PII S0144-8609(98)00017-X
216
1. Introduction
Over exploitation by heavy artesanal fishing of the European abalone (or Ormer)
Haliotis tuberculata in the northern limits of its range, the British Channel Islands
and the French Brittany coast, and the subsequent depletion in natural stocks
during the second half of the twentieth century have resulted in increasingly strict
fishery legislation and reduced landings (Mgaya and Mercer, 1994). The continued
demand for abalone can not be met by the fishery. Therefore the feasibility of
culturing abalone has received some attention within the regions that previously
supported its main fisheries (Hayashi, 1982; Hahn, 1989; Mgaya, 1995). The high
value of H. tuberculata led to its introduction as a mariculture species into Ireland
in 1976 (Mgaya and Mercer, 1994), and in 1993 at land-based facilities of the Israeli
National Center for Mariculture (NCM), on the Gulf of Aqaba, Red Sea (Shpigel
and Neori, 1996; Shpigel et al., 1996).
The development of commercial abalone culture is frequently limited by the need
to acquire sufficient quantities of suitable dietary seaweed. Natural populations of
brown or red algae are usually required, which are often in short supply (Mercer et
al., 1993). However, large quantities of the ubiquitous chlorophyte Ul6a lactuca L.
can be produced in seaweed culture systems, which serve as biofilters and are
associated with intensive seawater fishponds (Neori et al., 1996). Ul6a sp. biofilters
have been successfully integrated into a number of other experimental and commercial mariculture systems, efficiently removing dissolved inorganic nitrogen from the
effluent water (Ryther et al., 1975; Tenore, 1976; Vandermeulen and Gordin, 1990;
Hirata and Kohirata, 1993). While reported as being effective in its application as
a biofilter, particularly in land-based systems, the produced biomass of Ul6a sp. has
been of limited commercial value (Kissil et al., 1992; Arieli et al., 1993). The
valuable rhodophyte Gracilaria sp. has also been cultured in mariculture biofilters
in Eilat and elsewhere (Ryther et al., 1975; Neori, 1991; Buschmann et al., 1994).
One proposed way of increasing the economic viability of seaweed biofilters has
been to feed the biomass produced to commercially valuable macroalgivores,
particularly abalone (Tenore, 1976). H. tuberculata was introduced for this purpose
in Eilat (Shpigel et al., 1996). Subsequent feeding trials revealed that H. tuberculata
displayed improved growth performance when fed a diet of Ul6a sp. supplemented
with Gracilaria conferta, compared to monospecific diets of either alga (Shpigel,
1995).
A novel bioengineering concept of a self-sustaining, self-cleaning, modular,
integrated, land-based abalone and seaweed culture unit was first outlined by
217
2.1. Organisms
Haliotis tuberculata were introduced into land-based facilities at the NCM from
Guernsey, UK, in 1993 (Shpigel et al., 1996). Ul6a lactuca L. was produced from
vegetative thalli isolated from the Red Sea and cultured in biofilters (Vandermeulen
and Gordin, 1990). Gracilaria conferta cultured in the second biofilter had been
collected on the Mediterranean coast of Israel (Levy and Friedlander, 1990).
218
abalone while allowing faeces and detritus to drain from the tank; water was
drained via a removable, 40-mm ID, 60-cm tall stand-pipe, fitted to a hole at the
bottom and covered by a 5-mm mesh at the top. Two perforated horizontal
aeration tubes on the bottom below the screen kept food algae in suspension. Eight
160-mm diameter PVC half-pipes were stacked on the screen and provided,
combined with the tank walls, approximately 5.2 m2 of wet surface area available
for abalone attachment. The abalone tanks were each initially stocked with 235 H.
tuberculata of 30 60-mm shell length (4.132.6 g wet weight) with a total biomass
of 2.2 kg (Table 1).
Two seaweed biofilters, identical to those reported in Neori et al., (1996), were
installed, one stocked with U. lactuca and the other with G. conferta. They were
made of round-bottom elongated (3 1.1 m) fiberglass tanks, bottom-aerated and
with a useable water volume of approximately 1500 l. U. lactuca and G. conferta
were stocked at 1.5 kg and 12.0 kg m 2 (fresh weight) respectively, following the
recommendations of Neori (1991) and Neori et al. (1991). The only nutrient source
for the whole system was mineral fertilizer (solutions of ammonium sulfate and
disodium phosphate), supplied directly to both biofilters by continuous dripping.
The N supply rate was initially about 5.6 g N m 2 day 1. This ammonia-N flux
was estimated to provide an optimal combination of good seaweed growth, about
50% removal of ammonia-N and a moderate N-content in the seaweed (Cohen and
Neori, 1991; Neori et al., 1991). From July 1995 onward ammonia-N was supplied
to the seaweed at only about 4.0 g m 2 day 1, in an effort to improve the fraction
of N removed by the biofilters. The influx of orthophosphate was maintained
throughout the year at 0.6 g P m 2 day 1. In addition, the U. lactuca biofilter
received the entire effluents from abalone tank A and the G. conferta biofilter from
abalone tank B.
2.3.1. Abalone
At the time of initial stocking, seventy-five animals in each tank were randomly
tagged. They were wet weighed (after inverting each animal on absorbent paper to
remove excess water from the mantle cavity) and shell length measured at 23month intervals. Length is not a particularly useful growth parameter in abalone. It
was measured and presented below only to allow the readers comparison with
previous studies were weight was not used. The tagged abalone were assumed to
constitute a sub-sample representative of the tank population. Wet weight figures
were used to calculate for each time interval specific growth rates (SGR%; Eq. (1)),
the percent body weight gain per day (Shpigel et al., 1996).
SGR% = 100 ([ ln {Wt} ln {W0}]/t)
(1)
May 1995
100
0.47
286
392
April 1995
235
2.30
4.62
1067
2.67
787
Abalone
restocking
Date
Individuals
Kilograms
Abalone
Standing
stock (kg)
Growth (mg
N/tank/d)
Water flow
rate (l h1)
January 1996
March 1996
June 1995
80
0.93
170
5.16
833
October 1995
591
4.52
517
8.34
510
332
8.96
525
April 1995
235
2.19
150
2.28
520
April 1995
August 1995
April 1995
June 1995
Tank B
Tank A
Sampling date
Table 1
Basic information on the abalone culture tanks and seaweed fresh-weight yield in two biofilter tanks
May 1995
100
0.48
203
4.06
1075
June 1995
June 1995
80
0.77
315
8.5
531
January 1996
October 1995
276
2.17
552
8.91
508
March 1996
220
(g/d, fw)
(2)
Where B0 is total biomass at the start of the day and Mw the weight of dead
animals removed (dead animals were removed on a weekly basis and their shell
lengths used to predict equivalent live weight using linear regression equations fitted
to the loge length:loge weight relationship in the tagged animals). On three occasions during the observation period (in May, June and October 1995), based on the
observation that U. lactuca production (Table 2) by far exceeded consumption by
the existing stock, and to offset the mortalities, additional abalone were stocked
(Table 1); B0 was corrected accordingly.
Ul6a lactuca
Gracilaria conferta
210
403
286
412
194
295
303
284
196
155
168
81
52
104
85
95
402
46
261
268
170
57
34
14
330
39
11
197
136
221
Biofilters were drained every 2 weeks, the seaweed weighed and re-stocked at the
original weight. The net yield of algae, including weight of algae harvested for
feeding, was used to calculate the mean daily seaweed production for each 2-week
period.
The abalone tanks were drained weekly by removing the stand pipe; the debris
(assessed visually to be of negligible quantity) that settled to the space between the
bottom and the screen above was flushed and cleaned from the bottom; dead
animals were removed and their shell length measured; uneaten algae were removed
and weighed; the quantity of algae ingested was determined by difference from the
total weight fed.
Ingestion rate was estimated by dividing the seaweed weight, ingested during the
time interval between two weighings, and the mean abalone biomass for that
interval (estimated using SGR% and initial abalone biomass measurements for that
interval).
Food conversion ratio (FCR) was determined by the fresh weight of ingested
seaweed divided by the abalone biomass gain over the same time interval. Algal
growth inside the abalone tanks, and consequent possible nutrient recycling in situ,
was not assessed, hence the estimates of ingestion rate and food conversion ratio
are considered apparent.
Annual values of SGR% and FCR were calculated by the sums of ingested
seaweed and abalone growth, adjusted for mortalities and animal stocking.
222
and phosphorous (TDN and TDP) were analyzed similarly, only following filtration
through acid-washed Whatman GF/C filters. Sub-samples of these filtrates were
deep-frozen, for subsequent determination of the mineral forms of N (DIN) and P
by standard Autoanalyzer methods (Krom et al., 1985). Suspended particulate
nitrogen (PN) was determined by the difference between TN and TDN, and
dissolved organic nitrogen (DON) was estimated by subtracting DIN from TDN.
Flowmeter readings were used to determine mean flow rate of water through the
tanks during each sample day (Table 1). Water flow and nutrient concentration
were used to determine the overall rate of input and output of nutrients for each
tank and biofilter. Net abalone production of N and P and their net uptake by the
biofilters were calculated as the difference between absolute levels entering and
leaving each tank.
Complete system nitrogen budgets were constructed for each 24-h sampling
period with the absolute nitrogen quantities, according to the scheme in Fig. 1.
Nitrogen partitioning was also standardized by biofilter water surface area or
abalone biomass to give comparable nitrogen budgets for the biofilters and abalone
tanks separately.
3. Results
3.1. Temperature
The greatest diurnal variations experienced by the abalone, up to 5.5C, occurred
during the spring (Fig. 2). Annual temperature extremes were 16.0C and 26.9C.
The algal biofilters, being downstream and with a longer residence time, experienced larger diurnal temperature variations all year round.
223
Fig. 1. Schematic partitioning of nitrogen within an integrated abalone/algal biofilter culture system.
Dotted arrows represent recycling of nitrogen within the system.
224
Fig. 2. Daily variation between minimum and maximum water temperatures measured over a year in
abalone culture vessels and seaweed biofilters.
225
Neither seaweed tank functioned following the strong Gulf of Aqaba earthquake
of 22 November 1995, until January 1996; subsequent G. conferta production was
too low and erratic to permit harvesting and feeding to the abalone, and therefore
the abalone did not receive this algae in 1996 (see Table 3).
Fig. 3. (a) Mean specific growth rates (SGR) and (b) mean daily shell length growth increments (9S.E.)
of samples of 75 tagged H. tuberculata grown in vessels A and B.
0
356
70
150
30
506
100
147
29
249
49
396
78
110
22
392
1351
N Outputs
Abalone growth
% of input total
Effluents
% of input total
N output total
% of input total
Deficit (out-in)
% of input total
Abalone growth
Total, mg N/tank
Seaweed input
Total, mg N/tank
April 1995
N Inputs
Inflowing water
Ul6a lactuca
% of input total
Gracilaria conferta
% of input total
N input total
% of input total
Date:
Tank A
3119
286
59
9
62
9
554
82
616
91
0
394
58
281
42
675
100
June 1995
2508
170
251
52
33
7
202
42
235
48
0
310
64
176
36
486
100
August 1995
2043
517
4
2
62
25
187
76
249
102
0
245
100
0
0
245
100
January 1996
4803
332
76
14
37
7
423
79
460
86
0
536
100
0
0
536
100
March 1996
1379
150
392
65
66
11
147
24
213
35
0
430
71
175
29
605
100
April 1995
Tank B
2509
203
427
69
50
8
141
23
191
31
0
394
64
224
36
618
100
June 1995
2010
315
74
31
37
16
125
53
162
69
0
237
100
0
0
237
100
January 1996
4776
avg.
552
54
10
62
12
528
99
590
110
0
536
100
0
0
536
100
March 1996
24 498
2918
62
14
284
59
346
72
0
382
81
112
19
494
100
2722
sum
324
148
28
Average SD
1222
135
161
27
32
8
161
25
165
27
103
18
106
18
146
0
Table 3
Daily N budgets for abalone tanks A and B on dates of intensive sampling during 19951996. Figures represent biomass-specific rates (microgram N/g abalone /d), and the corresponding percentages relative
to the total N input to the tank
226
A. Neori et al. / Aquacultural Engineering 17 (1998) 215239
227
Fig. 4. (a) Mean ingestion rates and (b) calculated food conversion ratios (FCR, fresh weight of algae
ingested/abalone weight increase) of H. tuberculata grown in vessels A and B. Symbols as in Fig. 3.
The nitrogen leaving in the effluents of the abalone tanks originated from feeding
activity of the animals (metabolic by-products, undigested material and algal cell
contents not ingested), as negligible quantities of N came in with the fresh seawater
(Table 3). The nitrogen supplied as seaweed protein was either incorporated into
abalone biomass, washed out of the abalone tank into the biofilter or was
unaccounted for (deficit). During most of the days monitored, much of the N
entering the abalone tanks (up to 69%) remained unaccounted for, whereas on two
occasions N surpluses of 2% and 10% were measured (Table 3). On average, of the
N that entered the abalone tanks only 149 8% was incorporated into abalone
biomass over the entire monitoring period. Of the rest of the N that entered the
abalone tanks, 59 9 25% flowed out into the seaweed biofilters with the effluent and
28927% was not found (Table 3).
Total N in the abalone effluents averaged for the entire nine intensive sampling
data sets (five for tank A and four for tank B) was 3019 73 mg N/g abalone/d
(Tables 3 and 4). This TN value was comprised of ammonia-N (629 12 mg N/g
abalone/d), DON (145 9 63 mg N/g abalone/d), and PN (101 9 55 mg N/g abalone/
d). The production rate of TN and its components did not show discernible
228
Fig. 5. Monthly abalone mortality, expressed as a percentage of the standing stock present at the
beginning of each month, in abalone culture vessels A and B.
significant diurnal patterns (Table 4). Oxidized nitrogen was not detected in any of
the samples from tanks A and B, suggesting that either nitrification did not occur
there or that the nitrification was tightly coupled with denitrification, which
consumed all the oxidized N.
Ammonia-N
Dissolved organic N
Particulate N
Total N
Sample period:
08:3014:30
14:30 20:30
20:30 02:30
02:30 08:30
18 ( 911)
38 (946)
9.3 (915)
64 (9 38)
11
52
31
91
19
26
23
65
14
26
37
78
(911)
(9101)
(9 51)
(9 97)
(914)
( 944)
(9 26)
(949)
( 911)
( 927)
( 986)
( 983)
Total/d
62 (912)
145 (9 63)
101 (9 55)
301 (9 73)
1059
18
Deficit (out-in)
% of input total
47
1687
29
3107
53
4794
82
Outputs
Algal harvest
% of input total
Effluents
% of input total
N-output Total
% of input total
Filtration efficiency
in biofilters (%
of input total)
221
4
5632
96
5853
100
Inputs
From abalone tank
% of input total
Added nutrients
% of input total
N-input-total
% of input total
59
496
8
3316
52
2619
41
5935
92
853
13
5578
87
6431
100
66
444
10
2437
56
1505
34
3942
90
348
8
4038
92
4386
100
42
1075
24
834
18
2649
58
3483
76
520
11
4038
89
4558
100
Ul6a
42
979
18
3231
61
3049
58
6280
118
1263
24
4038
76
5301
100
76
4243
74
130
2
1370
24
1500
26
111
2
5632
98
5743
100
88
3718
64
1365
24
686
12
2051
36
191
3
5578
97
5769
100
29
316
7
1587
36
3122
71
4709
107
355
8
4038
92
4393
100
187
3
0
0
5419
97
5419
97
1568
28
4038
72
5606
100
March 1996 April 1995 June 1995 January 1996 March 1996
Gracilaria
Table 5
Daily N budgets for biofilter tanks stocked with Ul6a lactuca and Gracilaria conferta on dates of intensive sampling during 19951996. Figures represent
for each tank area-specific rates (mg N/m2 of biofilter tank/d), and the corresponding percentages relative to the total N input to the tank
A. Neori et al. / Aquacultural Engineering 17 (1998) 215239
229
230
Table 6
Overall N budget for the integrated culture system (two abalone vessels and two seaweed biofilters).
Annual averages, calculated from Tables 2 and 4
mgN/m2/d
Input
SE
% of N input
4734
779
105
44
Seaweed
Total harvest
Fed to animals within the system
Unused (export)
1621
878
743
1139
394
34
19
16
Effluents
2614
1293
55
Outputs
Abalone growth
Deficit (out-in)
1273
100
2.2
27
production than did G. conferta (Table 5). Overall, nitrogen filtration efficiency of
the biofilters was highest in summer (Table 5). Although the G. conferta biofilter
occasionally removed N more efficiently than the U. lactuca biofilter, it incorporated a smaller fraction of N into a harvestable biomass and created larger
N-deficits. Generally, the U. lactuca tank removed 58% of the N input to the
system, while its total harvest contained about half the average inorganic N input.
The algal harvest from the G. conferta tank contained only about a quarter of
inorganic N that supplied large fractions of unaccounted-for N were associated
with visual observations of frond fragmentation in this seaweed.
Most of the N budget was comprised of ammonia, the inorganic form supplied
to the biofilters, and the other N forms were inconsequential. DON and PN (data
not shown) were sometimes removed and sometimes produced in the biofilters, but
in small quantities (B 10% of the overall N budget). Oxidized N (data not shown)
was sporadically produced in both biofilters in small quantities (up to 5% of the
overall N budget).
231
3.4.4. Phosphorous
No phosphorous was detected in the influent or effluent water of either abalone
tank. The biofilters (data not shown) both consistently removed less than 25% of
the phosphorous added (with the exception of the G. conferta in January 1996, that
removed 84.8% of phosphorous encountered over 24 h).
4. Discussion
The concept of ecological sustainability in aquaculture refers to the maximization
of internal feedback (e.g., recycling) within a culture system. This minimizes the
inputs and the wasted outputs of resources (Dalsgaard et al., 1995), such as
nutrients, water and energy, in effluent water. The results presented here show the
potential of the integrated abalone-seaweed culture to be practical. A quantitative
evaluation of the performance of each component of the system studied here will
aid in the development and design of more practical facilities and techniques for
integrated mariculture, based on internal nutrient recycling and leading to better
effluent quality. The system incorporates a number of features that can increase the
ecological sustainability of the proposed integrated culture system, as follows: (a)
the use of the same water for both abalone and seaweed cultures reduces seawater
requirements by half in this first trial; (b) biofiltration and recycling of the abalone
nutrient excretions by the seaweed reduces both the nutrient input requirements and
the overall environmental impact of the culture operation; (c) the use of biofiltergrown seaweed eliminates the need for a destructive harvest of natural seaweed
beds; and (d) the chemical composition of the cultured seaweed, and hence their
nutritional value to the algivores, is controllable.
Following refinements to the integrated culture system that can arise from the
present results, the incorporation of fish and bivalves will follow, according to the
principles of the more complex designs proposed and outlined by Shpigel and Neori
(1996).
232
Ingestion rates remained fairly constant throughout the year, in close agreement
with rates recorded by Mercer et al. (1993). They reported 59% daily body weight
food ingestion by H. tuberculata fed U. lactuca, suggesting that the animals in the
present study were feeding to satiation.
Overall growth performance, expressed as annual shell length growth increment,
was inferior in the present study when compared to values previously reported in
Eilat (Shpigel et al., 1996). Elsewhere, for H. tuberculata of similar size ranges
grown in warm water culture (18 20.5C), growth rates of 1520.3 mm year 1
were recorded (Forster, 1967; Hayashi, 1980, 1982; Mgaya and Mercer, 1995). In a
parallel experiment H. tuberculata from the same stock as used in the present study
showed growth rates corresponding to 21.8 9 2.7 mm year 1, in a controlled
aquarium environment (Ragg et al., unpublished data). In the present study
abalone were stocked at densities (maximum 166 individuals m 2) well below the
levels that were suggested by Koike et al. (1979), and by Mgaya and Mercer (1995)
as causing significant crowding pressure. However, the tank design in the present
study allowed animals to move freely, hence the abalone, responding to the same
stimuli, such as negative phototaxis (Mgaya and Mercer, 1994), and their gregarious nature (Douros, 1987) tended to crowd. This apparently induced local effects of
severe crowding pressure, smothering and cannibalism (unpublished observation)
and resource competition that is likely to interfere with growth (Koike et al., 1979;
Mgaya and Mercer, 1995). Despite an apparently considerable scope for improving
growth performance, mean annual SGR%s and FCRs were better here than the
conservative estimates proposed by Shpigel and Neori (1996) (Table 7) and
concurred with those found by Mercer et al. (1993).
Smothering and aggressive behaviour between conspecifics are held partly responsible for observed abalone mortality, and initial high mortality is likely to be
associated with handling stress incurred during stocking (Mgaya and Mercer, 1995),
and high autumn mortality is attributed to the rapid decline in water temperature
(Aviles and Shepherd, 1996).
2.6
250 m2
65
Predicted by Shpigel
and Neori (1996)
25.7 m3
Assumptions
Table 7
Comparison between the yields, and corresponding system dimensions, predicted for an integrated H. tuberculata/U. lactuca system per kg of nitrogen
input, using the figures proposed by Shpigel and Neori (1996) and the mean annual yields found possible in the present study
234
der, 1990) supplemented with nutrients in a single weekly pulse (Friedlander et al.,
1991; Levy and Friedlander, 1994). It is therefore suggested that stress imposed by
summer and winter temperature extremes, as well as large diurnal ranges, combined
with the continuous presence of nutrients, favouring the development of fouling
chlorophytes, were responsible for the poor performance of G. conferta in the
present study.
235
(3)
236
237
effluents. The commercial application of such a system would also benefit from the
use of an improved abalone vessel design that does not permit excessive free
movement of animals and subsequent crowding problems, as recommended by
Fleming and Hone (1996), e.g. by use of suspended shelters or cages.
An additional recent finding can allow a significant reduction in the ratio of algae
biofilter area to kilogram of cultured abalone. Supplying ammonia-N influx at
double the rates used here has increased significantly the seaweed protein content
(see also in Cohen and Neori, 1991), a feature which has been shown by us to
reduce the FCR for the abalone by about half (Ragg et al., in preparation). As G.
conferta has been a useful dietary supplement it is suggested that the rhodophyte be
grown in a separate temperature regulated culture, receiving weekly nutrient pulses.
This can further reduce the area of seaweed biofilter per kilogram of reared
abalone.
Acknowledgements
The authors would like to offer special thanks to A. Marshall for valuable
observations as system manager; our gratitude also to D. Ben-Ezra, R. Fridman
and B. Simpson for their expert technical advice and assistance, to O. Dvir and I.
Lupatsch who performed the chemical analyses, and to A. Colorni and R. Goldberg for critical reviews of the manuscript. The project was supported by the Israeli
Ministry for Energy and Infrastructure and by a joint program of the EC and the
Israeli Ministry for Science (Grant No. 4564192 to M.S. and A.N.).
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