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Service Manual
Models: GWH09MA-K3DNA3L GWH12MA-K3DNB7L
GWH09MA-K3DNA4L GWH12MA-K3DNC9L
GWH09MA-K3DNB7L GWH12MA-K3DND3L
GWH09MA-K3DND3L (Refrigerant:R410A)
GWH09MA-K3DNC9L
GWH09MA-K3DNB3L
GWH12MA-K3DNA3L
GWH12MA-K3DNB3L
Service Manual
Table of Contents
Part : Technical Information........................................................................ 1
1. Summary......................................................................................................................... 1
2. Specifications............................................................................................................. 2
2.1 Specification Sheet.............................................................................................................. 2
2.2 Operation Characteristic Curve........................................................................................... 4
2.3 Capacity Variation Ratio According to Temperature............................................................ 4
2.4 Cooling and Heating Data Sheet in Rated Frequency........................................................ 5
2.5 Noise Curve......................................................................................................................... 5
Table of Contents
Service Manual
9. Maintenance. ................................................................................................................ 30
9.1 Malfunction Analysis............................................................................................................. 30
9.2 Flashing LED of Indoor/Outdoor Unit and Primary Judgement............................................ 34
9.3 How to Check Simply the Main Part..................................................................................... 43
Appendix:.............................................................................................................................. 81
Appendix 1: Reference Sheet of Celsius and Fahrenheit.......................................................... 81
Appendix 2: Configuration of Connection Pipe........................................................................... 81
Appendix 3: Pipe Expanding Method......................................................................................... 82
Appendix 4: List of Resistance for Temperature Sensor............................................................ 83
Table of Contents
Service Manual
GWH09MA-K3DNA4L/I
GWH09MA-K3DNB7L/I
GWH12MA-K3DNB7L/I
GWH12MA-K3DNC9L/I
GWH09MA-K3DNC9L/I
GWH12MA-K3DND3L/I
GWH09MA-K3DND3L/I
GWH09MA-K3DNB3L/I
GWH12MA-K3DNB3L/I
Outdoor Unit:
GWH09MA-K3DNA3L/O
Remote Controller:
GWH12MA-K3DNA3L/O
T-ON T-OFF
AUTO
COOL
DRY
FAN
HEAT
ON/OFF
YX1F
Technical Information
SWING
SLEEP
LOCK
SPEED
MODE
FAN
SWING
SLEEP
TIMER
Service Manual
2. Specifications
2.1 Specification Sheet
Model
Product Code
Rated Voltage
Power
Rated Frequency
Supply
Phases
Power Supply Mode
Cooling Capacity(Min~Max)
Heating Capacity(Min~Max)
Cooling Power Input(Min~Max)
Heating Power Input(Min~Max)
Cooling Current Input
Heating Current Input
Rated Input
Rated Current
Air Flow Volume(SH/H/M/L/SL)
Dehumidifying Volume
EER
COP
SEER
HSPF
Application Area
V~
Hz
W
W
W
W
A
A
W
A
m3/h
L/h
W/W
W/W
m2
GWH09MA-K3DNA3L GWH09MA-K3DNA4L
GWH12MA-K3DNA3L
GWH09MA-K3DNB7L GWH09MA-K3DND3L
GWH12MA-K3DNB7L GWH12MA-K3DNC9L
GWH09MA-K3DNC9L GWH09MA-K3DNB3L
GWH12MA-K3DND3L GWH12MA-K3DNB3L
CB171010400 CB161007300
CB171010300
CB164002600 CB405004100
CB164002700 CB145005600
CB145005700 CB163007000
CB405004000 CB163007100
220-240
220-240
50
50
1
1
Outdoor
Outdoor
2500(600~2800)
3200(600~3500)
2750(600~3000)
3400(600~3800)
800(120~1300)
1020(120~1400)
780(120~1400)
995(120~1500)
3.6
4.5
3.5
4.4
1400
1500
6.7
7.2
500/400/300/250/500/400/300/250/0.8
1.4
3.13
3.14
3.53
3.42
5.8
6.1
/
/
12-18
15-22
GWH09MA-K3DNA3L/I GWH09MA-K3DNA4L/I
GWH12MA-K3DNA3L/I
GWH09MA-K3DNB7L/I GWH09MA-K3DND3L/I GWH12MA-K3DNB7L/I GWH12MA-K3DNC9L/I
GWH09MA-K3DNC9L/I GWH09MA-K3DNB3L/I GWH12MA-K3DND3L/I GWH12MA-K3DNB3L/I
CB171N10400 CB161N07300
CB171N10300
CB164N02600 CB405N04100
CB164N02700 CB145N05600
CB145N05700 CB163N07000
CB405N04000 CB163N07100
Cross-flow
Cross-flow
85X596
85X596
1320/1100/920/730/1320/1100/920/730/1350/1200/1100/1000/1350/1200/1100/1000/10
10
0.15
0.15
1
1
Aluminum Fin-copper Tube
Aluminum Fin-copper Tube
7
7
2-1.4
2-1.4
592X25.4X266.7
592X25.4X266.7
MP24AA
1.5
3.15
MP24AA
1.5
3.15
38/34/31/28/-
39/34/31/28/-
50/46/43/40/-
53/47/43/40/-
790X265X174
790X265X174
870X248X355
870X248X355
873X251X370
873X251X370
9
10.5
9
10.5
Technical Information
Service Manual
Model of Outdoor Unit
Product Code of Outdoor Unit
CB171W10400
CB171W10300
ZHUHAI GREE DAIKIN DEVICE
QXA-A091zE190A
CO., LTD
1GDY23AXD
Compressor Oil
68EP
FVC50K
Compressor Type
Rotary
Rotary
Compressor Model
L.R.A.
16.5
16.5
Compressor RLA
4.5
Overload Protector
Throttling Method
942
845
1NT11L-6233
1GDY23AXD-05
Capillary
Capillary
Operation temp
16~30
16~30
-15~48
-15~48
-15~24
-15~24
7.94
Condenser Form
Unit
GWH12MA-K3DNA3L/O
Compressor Manufacturer/Trademark
Outdoor
GWH09MA-K3DNA3L/O
Pipe Diameter
mm
Rows-fin Gap
mm
1-1.4
1-1.4
mm
692X19.05X506
731X19.05X550
rpm
900/600
900/600
30
30
0.4
0.4
m3/h
1600
2200
Axial-flow
Axial-flow
400
438
Automatic Defrosting
Automatic Defrosting
T1
T1
IP24
IP24
MPa
4.3
4.3
Fan Type
Fan Diameter
mm
Defrosting Method
Climate Type
Isolation
Moisture Protection
Permissible Excessive Operating
Pressure for the Discharge Side
Permissible Excessive Operating
Pressure for the Suction Side
Sound Pressure Level (H/M/L)
MPa
2.5
2.5
dB (A)
50/-/-
51/-/-
dB (A)
60/-/-
63/-/-
Dimension (WXHXD)
mm
776X540X320
842X596X320
mm
820X355X580
878X360X630
mm
823X358X595
881X363X645
27
29.5
R410A
0.7
5
20
6
9.52
10
15
31
34
R410A
0.85
5
20
6
12
10
20
Net Weight
kg
Gross Weight
kg
Refrigerant
Refrigerant Charge
kg
Length
m
Gas Additional Charge
g/m
Outer Diameter Liquid Pipe
mm
Connection
Outer Diameter Gas Pipe
mm
Pipe
Max Distance Height
m
Max Distance Length
m
Note: The connection pipe applies metric diameter.
The above data is subject to change without notice; please refer to the nameplate of the unit.
Technical Information
Service Manual
Heating
11
11
Conditions
Indoor:DB27C/WB19C
Outdoor:DB35C/WB24C
Indoor air flow:Super High
Pipe length:5m
Current (A)
8
7
6
9
8
7
230V
230V
240V
Conditions
Indoor:DB20C/WB15C
Outdoor:DB7C/WB6C
Indoor air flow:Super High
Pipe length:5m
240V
1
0
220V
10
220V
Current (A)
10
1
0
10
20
30
40
50
60
70
Compressor speed (rps)
80
0
0
90
10 20 30 40 50 60 70 80 90 100 110120
Compressor speed (rps)
Heating
105
110
100
100
90
85
80
75
70
Conditions
Indoor:DB27C/WB19C
Indoor air flow:Super High
Pipe length:5m
65
60
55
50
32
33
34
35
36
37
38
39
40
Outdoor temp.(C)
95
41
42
90
80
70
Conditions
Indoor:DB20C/WB15C
Indoor air flow:Super High
Pipe length:5m
60
50
43
40
15
10
Outdoor temp.(C)
Technical Information
10
Service Manual
Outdoor
27/19
35/24
Model
09/12K
P (MPa)
T1 (oC)
T2 (oC)
0.8 ~ 1.1
11 to 14
38 to 41
High
60
Heating:
Rated heating
condition(oC) (DB/WB)
Indoor
Outdoor
20/15
7/6
Model
09/12K
P (MPa)
T1 (C)
T2 (C)
2.8 ~ 3.2
38 to 41
2 to 5
High
66
Instruction:
T1: Inlet and outlet pipe temperature of evaporator
T2: Inlet and outlet pipe temperature of condenser
P: Pressure at the side of big valve
Connection pipe length: 5 m.
70
60
Noise/dB(A)
Noise/dB(A)
40
35
50
40
30
30
20
0
25
Low
Middle
High
Supper High
Technical Information
40
60
80
100
Compressor frequency/Hz
20
12K
Service Manual
265
790
174
37
605
265
148
55
40
40
55
71
Unit:mm
76
Technical Information
Service Manual
257
540
714
776
320
286
320
510
257
842
596
12K
Unit:mm
763
320
297
540
Unit:mm
Technical Information
Service Manual
Outdoor unit
Indoor unit
Gas pipe
side
Valve
4-Way valve
Discharge
Heat
exchanger
(evaporator)
Suction
Accumlator
Compressor
Heat
exchanger
(condenser)
Liquid pipe
side
Valve
Strainer
Capillary
Strainer
COOLING
HEATING
Connection pipe specification:
Liquid pipe:1/4" (6mm)
Gas pipe:3/8" (9.52mm)09K
Gas pipe:1/2" (12mm)12K
Technical Information
Service Manual
5. Electrical Part
5.1 Wiring Diagram
Instruction
Symbol
Symbol Color
Symbol
Symbol Color
Symbol
Name
WH
White
GN
Green
CAP
Jumper cap
YE
Yellow
BN
Brown
COMP
Compressor
RD
Red
BU
Blue
Yellow/Green
BK
Black
Violet
OG
Orange
YEGN
VT
Grounding wire
Note: Jumper cap is used to determine fan speed and the swing angle of horizontal lover for this model.
Indoor Unit
RT1
RT2
T-SENSOR
CAP
AP1
DISP1 DISP2
AP2
COM-OUT
AC-L
JUMP
BU
BK
BN
SWING-UD
PGF PG
YEGN
TERMINAL
BLOCK
N(1)
BK
BN
3
XT
BU
YEGN
CONNECTING
CABLE
OUTDOOR UNIT
PE
EVAPORATOR
M2
SWING MOTOR
Technical Information
M1
FANMOTOR
Service Manual
Outdoor Unit
09K
0$*1(7,&
5,1*
,1'22581,7
0$*1(7,&
5,1*
:$51,1*
28778%( 2875220 (;+$867
3OHDVHGRQ
WWRXFKDQ\
5($&725
7(03 7(03 7(03 :$<
WHUPLQDOZKHQWKHPDFKLQH
/ %1
6(1625 6(1625 6(1625 9$/9(
%8
LVUXQQLQJVWRSSLQJRUKDV
EHHQSRZHUHGRIIIRUOHVV
/
/
<9
WKDQPLQXWHVWRSUHYHQW
57
57
57
WKHULVNRIHOHFWULFVKRFN
N N N 97 97
0$*1(7,&
/; /;
5,1*
;7
:$<
&1
%8
/ / %8
1
1 1
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&208
$30DLQ%RDUG
/ / %1
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29&&203
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6+((7 3(
12K
BK
BN
YEGN
BU(WH)
XT
RT1
(20k)
MAGNETIC
RING
TERMINAL
BLOCK
YEGN(GN)
ELECTRICAL
BOX
PE
YEGN
MID.ISOLATION
SHEET PE
RT2
(15k)
L4 BU
N
L1 BK
COMU
2
L4 BN
L 3
AC-L
YEGN YEGN PE
N N(1)
BN(BK)
POWER
RT3
(50k)
4YV
VT
CN2
VT
REACTOR
4WAY
BU
BN
L2
L2
LX1-1 LX1-2
AP:Main Board
U V W
BU YE RD
X1
MAGNETIC
RING
INDOOR UNIT
N
L
BU
MAGNETIC
RING
WARNING
L3 L3 L3
BU YE RD
V
U
W
YEGN COMP
PE
COMP.
OVC-COMP
OFAN
RD
WIRE
YEGN
PE
FAN
MOTOR PE
These wiring diagrams are subject to change without notice; please refer to the one supplied with the unit.
10
Technical Information
Service Manual
8
9
10
11
No.
1
2
3
4
5
6
7
8
9
10
12
11
12
13
Name
Live wire interface
Fuse
Fan capacitor
Neutral wire interface
Fan motor interface of PG
Communication interface
Auto button
up&down swing interface
Interface of PG feedback
interface
Jumper cap
Interface of temperature
sensor
display interface
High Frequency Transformer
13
Bottom view
Technical Information
11
Service Manual
Outdoor Unit
Top view
10
9
1
No.
Name
1 Reactor wiring terminal
2 Compressor wiring terminal
Terminal of outdoor unit temperature
3
sensor
Compressor overload protection
4
terminal
Terminal with indoor unit communication
5
wire
Terminal of power supply live wire
6
terminal
7 Terminal of power supply neutral wire
8 Interface of earthing wire
9 Terminal of outdoor fan
10 Interface of 4-way valve
11 Terminal of electronic expansion valve
6
5
11
Bottom view
12
Technical Information
Service Manual
AUTO
COOL
DRY
FAN
HEAT
T-OFF
MODE button
SWING
SLEEP
LOCK
SPEED
+/- botton
ON/OFF
MODE
FAN button
FAN
SWING
SLEEP
TIMER
SWING button
SLEEP button
TIMER button
AUTO
COOL
DRY
FAN
HEAT
T-ON
T-OFF
SWING
SLEEP
LOCK
SPEED
Set temperature
Technical Information
COOL
DRY
FAN
HEAT
13
Service Manual
When selecting auto mode, air conditioner will operate automatically according to ex-factory setting. Set temperature can't be
adjusted and won't be displayed either. Press FAN button to adjust fan speed. (This function is not available in this air conditioner.)
When selecting cool mode, air conditioner will operate under cool mode. Then press + or -- button to adjust set temperature. Press
FAN button to adjust fan speed.
When selecting dry mode, air conditioner will operate at low fan speed under dry mode. In dry mode, fan speed can't be adjusted.
When selecting fan mode, air conditioner will operate in fan mode only. Then press FAN button to adjust fan speed.
When selecting heat mode, air conditioner will operate under heat mode. Then press + or -- button to adjust set temperature. Press
FAN button to adjust fan speed.
3. +/- button
Pressing + or - button once will increase or decrease set temperature by 1 F(C). Hold + or -- button for 2s, set temperature on
remote controller will change quickly. Release the button after your required set temperature is reached.
When setting Timer On, Timer Off or Clock, press + or -- button to adjust the time (See TIMER Button for setting details).
4. FAN Button
Pressing this button can select fan speed circularly as: AUTO, SPEED 1( ), SPEED 2( ), SPEED 3(
in this air conditioner. Speed 4 is the same with speed 3).
), SPEED 4(
) (unavailable
AUTO
SPEED 1 (equals to low fan speed)
SPEED 4
Note:
Under Auto mode, air conditioner will select proper fan speed automatically according to ex-factory setting.
Fan speed can't be adjusted under Dry mode.
5. SWING Button
Press this button to turn on up&down air swing.
6. SLEEP Button
Under Cool, Heat, Dry mode, press this button to turn on Sleep function. Press this button to cancel Sleep function. Under Fan and
Auto mode, this function is unavailable.
7. TIMER Button
When unit is on, press this button to set Timer Off. T-OFF and H icon will be blinking. Within 5s, press + or - button to adjust the
time for Timer Off. Pressing + or - button once will increase or decrease the time by 0.5h. Hold + or - button for 2s, time will change
quickly. Release the button after your required set time is reached. Then press TIMER button to confirm it. T-OFF and H icon will
stop blinking.
When unit is off, press this button to set Timer On. T-ON and H icon will be blinking. Within 5s, press + or - button to adjust the
time for Timer On. Pressing + or - button once will increase or decrease the time by 0.5h. Hold + or - button for 2s, time will change
quickly. Release the button after your required set time is reached. Then press TIMER button to confirm it. T-ON and H icon will stop
blinking.
Cancel Timer On/Off: If Timer function is set up, press TIMER button once to review the remaining time. Within 5s, press TIMER
button again to cancel this function.
Note:
Range of time setting is: 0.5~24h
The interval between two motions can't exceed 5s, otherwise the remote controller will exit setting status.
Simple operationfirst
button on remote controller to turn on the air conditioner.
1.After putting through power
2.Press
button to select your required operation mode: AUTO, COOL, DRY, FAN.
3.Press + or - button to set your required temperature.(temperature cant adjusted under AUTO mode)
button to select your required fan speed: auto, first notch, second notch, third notch, fourth notch (fourthnotch is same
4.Press
as third notch for this air conditioner.)
14
Technical Information
Service Manual
battery
reinstall
Note:
During operation, point the signal sender of the remote controller at the receiving
window of the indoor unit;
The distance between signal sender and receiving window should be within 8m.
There should be no obstacle between them.
Signal may be interfered easily in the room where there is fluorescent lamp
or wireless telephone; Remote controller should be close to indoor unit during
operation.
Replace new batteries of the same model when replacement is required.
If you don't use remote controller for a long time, please take out the batteries.
If the display on remote controller is fuzzy or if there's no display, please replace
batteries.
Technical Information
remove
15
Service Manual
2. Basic Functions
Once energized, in no case should the compressor be restarted within less than 3 minutes. In the situation that memory function
is available, for the first energization, if the compressor is at stop before de-energization, the compressor will be started without a
3-minute lag; if the compressor is in operation before de-energization, the compressor will be started with a 3-minute lag; and once
started, the compressor will not be stopped within 6 minutes regardless of changes in room temperature;
16
Technical Information
Service Manual
Working conditions and process of heating
If Tamb.Tpreset +2oC, the unit enters heating mode, in which case the four-way valve, the compressor and the outdoor fan will
operate simultaneously, and the indoor fan will run at preset speed in the condition of preset cold air prevention.
If T amb.Tpreset +5oC, the compressor will stop, the outdoor fan will stop with a time lag of 30s, and the indoor fan will stop after
60-second blow at low speed
If Tpreset +2oC<T amb.< Tpreset +5oC, the unit will maintain its original operating status.
Under this mode, the four-way valve is energized and temperature can be set within a range of 16 - 30oC. The operating symbol, the
heating symbol and preset temperature are revealed on the display.
Condition and process of defrost
When duration of successive heating operation is more than 45 minutes, or accumulated heating time more than 90 minutes, and
one of the following conditions is reached, the unit will enter the defrost mode after 3 minutes.
(1)T outdoor ambient 5oC, T outdoor tube-2oC;
(2) -2oCT outdoor ambient 5oC, T outdoor tube-6oC;
(3) -5oCT outdoor ambient -2oC, T outdoor tube-8oC;
(4)-10oCToutdoor ambient -5oC, Toutdoortube-T compensatory(T outdoor ambient-3oC)
(5)T outdoor ambient -10oC, T outdoortube-T compensatory(T outdoor ambient-3oC)
(after energizing, T compensatory=0oC during the first defrosting; if it is not the first defrosting, T compensatory is confirmed by T
outdoortube of quitting last defrosting:
a. whenT outdoor tube 2oC, T compensatory=0oC; b. whenT outdoor tube2oC, T compensatory=3oC)
At that time, the indoor fan stops and the compressor stops, and after 30 seconds the outer fan will stop, and then after 30 seconds,
the four-way valve will stop. After 30 seconds, the compressor is initiated for raising the frequency to defrost frequency.
When the compressor has operated under defrost mode for 7.5 minutes, or T outdoor ambient 10oC, the compressor will be
converted to 46Hz operation. After 30 seconds, the compressor will stop. And after another 30 seconds, the four-way valve will
be opened, and after 60 seconds, the compressor and the outer fan will be started, the indoor fan will run under preset cold air
prevention conditions, and H1 will be displayed at temperature display area on the display panel. Defrost frequency is 85Hz.
Protection
Cold air prevention
The unit is started under heating mode (the compressor is ON):
In the case of T indoor amb. <24oC: if T tube40oC and the indoor fan is at stop state, the indoor fan will begin to run at low speed
with a time lag of 2 minutes. Within 2 minutes, if T tube>40oC, the indoor fan also will run at low speed; and after 1-minute operation
at low speed, the indoor fan will be converted to operation at preset speed. Within 1-minute low speed operation or 2-minute nonoperation, if T tube>42oC, the fan will run at present speed.
In the case of T indoor amb. 24oC: if T tube42oC, the indoor fan will run at low speed, and after one minute, the indoor fan will be
converted to preset speed. Within one-minute low speed operation, if T tube>42oC, the indoor fan will be converted to preset speed.
Note: T indoor amb. indicated in
and
refers to, under initially heating mode, the indoor ambient temperature before the
command to start the compressor is performed according to the program, or after the unit is withdrawn from defrost, the indoor
ambient temperature before the defrost symbol is cleared.
Total current up and frequency down protection
If the total current Itotal6, frequency rise will be allowed; if Itotal7, frequency rise will not be allowed; if Itotal8, the compressor will run
at reduced frequency; and if Itotal9, the compressor will stop and the outdoor fan will stop with a time lag of 30s.
17
Service Manual
Protection
a. In cooling operation, protection is the same as that under the cooling mode;
b. In heating operation, protection is the same as that under the heating mode;
c. When ambient temperature changes, operation mode will be converted preferentially. Once started, the compressor will
remain unchanged for at least 6 minutes.
(6) Common Protection Functions and Fault Display under COOL, HEAT, DRY and AUTO Modes
Overload protection
T tube: measured temperature of outdoor heat exchanger under cooling mode; and measured temperature of indoor heat exchanger
under heating mode.
1) Cooling overload
a.If T tube52oC, the unit will return to its original operation state.
b.If T tube55oC, frequency rise is not allowed.
c.If T tube58oC, the compressor will run at reduced frequency.
d.If T tube62oC, the compressor will stop and the indoor fan will run at preset speed.
2) Heating overload
a.If T tube50oC, the unit will return to its original operation state.
b.If T tube53oC, frequency rise is not allowed.
c.If T tube56oC, the compressor will run at reduced frequency.
d.If T tube60oC, the compressor will stop and the indoor fan will blow residue heat and then stop.
Exhaust temperature protection of compressor
a.If exhaust temperature 98oC, frequency is not allowed to rise.
b.If exhaust temperature 103oC, the compressor will run at reduced frequency.
c.If exhaust temperature 110oC, the compressor will stop.
d.If exhaust temperature 90oCand the compressor has stayed at stop for at least 3 minutes, the compressor will resume its operation.
Communication fault
If the unit fails to receive correct signals for durative 3 minutes, communication fault can be justified and the whole system will stop.
Module protection
Under module protection mode, the compressor will stop. When the compressor remains at stop for at least 3 minutes, the compressor will
resume its operation. If module protection occurs six times in succession, the compressor will not be started again.
Overload protection
If temperature sensed by the overload sensor is over 115oC, the compressor will stop and the outdoor fan will stop with a time lag of 30
seconds. If temperature is below 95oC, the overload protection will be relievedoC.
DC bus voltage protection
If voltage on the DC bus is below 150V or over 420V, the compressor will stop and the outdoor fan will stop with a time lag of 30 seconds.
When voltage on the DC bus returns to its normal value and the compressor has stayed at stop for at least 3 minutes, the compressor will
resume its operation.
Faults of temperature sensors
Designation of sensors
Indoor ambient temperature
Indoor tube temperature
Outdoor ambient temperature
Outdoor tube temperature
Exhaust
Overload
Zero-crossing inspection circuit
malfunction of the IDU fan motor
18
Faults
The sensor is detected to be open-circuited or short-circuited for successive 30
seconds
The sensor is detected to be open-circuited or short-circuited for successive 30
seconds
The sensor is detected to be open-circuited or short-circuited for successive 30
seconds
The sensor is detected to be open-circuited or short-circuited for successive 30
seconds, and no detection is performed within 10 minutes after defrost begins.
After the compressor has operated for 3 minutes, the sensor is detected to be
open-circuited or short-circuited for successive 30 seconds.
After the compressor has operated for 3 minutes, the sensor is detected to be
open-circuited or short-circuited for successive 30 seconds.
Zero-crossing signal is not detected for continuously 3s; Or the interval between
the zero-crossing signals in 3s 25ms (power frequency: 50Hz)
Technical Information
Service Manual
Indoor Units
(1) ON/OFF
Press the remote button ON/OFF: the on-off state will be changed once each time you press the button.
(2) Mode Selection
Press the remote button MODE, then select and show in the following ways: AUTO, COOL, DRY, FAN, HEAT, AUTO.
(3) Temperature Setting Option Button
Each time you press the remote button TEMP+ or TEMP-, the setting temperature will be up or down by 1oC. Regulating
Range: 16~30oC, the button is useless under the AUTO mode.
(4) Time Switch
You should start and stop the machine according to the setting time by remote control.
(5) SLEEP State Control
a. When the air conditioner is under the mode of COOL, DRY, and the SLEEP mode has been set well, after the SLEEP state keeps about
1 hour, the pre-setting T will raise 1oC, and it will raise 1oC again after 2 hours, so it raise 2oC in 2 hours, then it will run on at the setting
temperature and wind speed.
b. When the air conditioner is under the mode of HEAT, and the Timer has been set well, after the SLEEP state keeps about 1 hour, the presetting T will reduce 1oC, and it will reduce 1oC again after 2 hours, so it reduce 2oC in 2 hours, then it will run on at the setting temperature
and wind speed.
c. The setting temperature keeps the same under the FAN mode and AUTO mode.
(6) Buzzer Control
a. Cooling only model:The buzzer will send a Di Di sound when the air conditioner is powered up or received the information sent by the
remote control or there is a button input, the single tube cooler doesnt receive the remote control ON signal under the mode of heating
mode.
b. Cooling and heating model:The buzzer will send a Di sound when the air conditioner is powered up or received the information sent by
the remote control or there is a button input, the single tube cooler doesnt receive the remote control ON signal under the mode of heating
mode.
(7) Auto button
If the controller is on, it will stop by pressing the button, and if the controller is off, it will be automatic running state by pressing the button,
swing on and light on, and the main unit will run based on the remote control if there is remote control order.
(8) Up-and-Down Swinging Control
When power on, the up-and-down motor will firstly move the air deflector to counter-clockwise, close the air outlet. After starting the
machine, if you dont set the swinging function, heating mode and auto-heating mode, the up-and-down air deflector will move to D
clockwise; under other modes, the up-and-down air deflector will move to L1. If you set the swinging function when you start the
machine, then the wind blade will swing between L and D. The air deflector has 7 swinging states: Location L, Location A, Location B,
Location C, Location D, Location L to Location D, stop at any location between L-D (the included angle between L~D is the same). The
air deflector will be closed at 0 Location, and the swinging is effectual only on condition that setting the swinging order and the inner fan is
running. The indoor fan and compressor may get the power when air deflector is on the default location.
Cooling angle
Heating angle
O(0)
O(0)
(9) Display
L
A
B
C
D
L1
A1
B1
C1
D1
Technical Information
19
Service Manual
Cooling, heating and dehumidify). If you close the light key, all the display patterns will close.
Double-8 display
According to the different setting of remote control, the nixie light may display the current temperature (the temperature scope is
from 16oC to 30oC) and indoor ambient temperature. The set temperature displayed in auto cooling and fan mode is 25 ,The set
temperature displayed in auto heating mode is 20 and the temperature will display H1 under the defrosting mode.(If you set the
fahrenheit temperature display, the nixie light will display according to fahrenheit temperature)
(10) Protection function and failure display
E2: Freeze-proofing protection
E6: Communication failure
F1: Indoor ambient sensor start and short circuit (continuously measured failure in 30S)
F2: Indoor evaporator sensor start and short circuit (continuously measured failure in 30S)
F3: Outdoor ambient sensor start and short circuit (continuously measured failure in 30S)
F4: Outdoor condenser sensor start and short circuit (continuously measured failure in 30S, and dont measure within 10 minutes
after defrosted)
F5: Outdoor exhausting sensor start and short circuit (continuously measured failure in 30S after the compressor operated 3 minutes)
H3: Overload protection of compressor
PH: High-voltage protection
20
Technical Information
Service Manual
Warnings
Electrical Safety Precautions:
1. Cut off the power supply of air conditioner before
checking and maintenance.
2. The air condition must apply specialized circuit and
prohibit share the same circuit with other appliances.
3. The air conditioner should be installed in suitable
location and ensure the power plug is touchable.
4. Make sure each wiring terminal is connected firmly
during installation and maintenance.
5. Have the unit adequately grounded. The grounding
wire cant be used for other purposes.
6. Must apply protective accessories such as protective
boards, cable-cross loop and wire clip.
7. The live wire, neutral wire and grounding wire of
power supply must be corresponding to the live wire,
neutral wire and grounding wire of the air conditioner.
8. The power cord and power connection wires cant be
pressed by hard objects.
9. If power cord or connection wire is broken, it must be
replaced by a qualified person.
Installation and Maintenance
21
Service Manual
2. Screw driver
22
4. Electroprobe
5. Universal meter
8. Vacuum pump
9. Pressure meter
Service Manual
8. Installation
At least 15cm
At least 15cm
ac
tio
uc
tr
bs
Sp
the
o
et
lea
At least 50cm
At
cm
00
3
st
At least 250cm
he
ot
t
e ion
t
ac
Sp truc
s
b
st
o
lea
t
A cm
30
Drainage pipe
At least 30cm
Space to th
e wall
ac
o
et
Sp
the
tio
uc
tr
bs
At
lea
0c
0
t2
At least 50cm
Space to the ob
struction
23
Service Manual
Installation procedures
Start installation
select installation
location
Prepare tools
Install wall-mounting
frame, drill wall holes
Connect pipes of indoor
unit and drainage pipe
Finish installation
Note: this flow is only for reference; please find the more detailed installation steps in this section.
24
Service Manual
Name
Indoor unit
Outdoor unit
No.
8
9
Connection pipe
10
Drainage pipe
Wall-mounting
frame
Connecting
cable(power cord)
Wall pipe
11
5
6
7
12
13
Name
Sealing gum
Wrapping tape
Support of outdoor
unit
Fixing screw
Drainage plug(cooling
and heating unit)
Owners manual,
remote controller
Note:
1.Please contact the local agent for installation.
2.Don't use unqualified power cord.
(4) Properly connect the live wire, neutral wire and grounding
wire of power socket.
(5) Be sure to cut off the power supply before proceeding any
work related to electricity and safety.
(6) Do not put through the power before finishing installation.
(7) For appliances with type Y attachment,the instructions
shall contain the substance of thefollowing.If the supply cord is
damaged,it must be replaced by the manufacturer,its service
agent or similarly qualified persons in order to avoid a hazard.
(8) The temperature of refrigerant circuit will be high, please
keep the interconnection cable away from the copper tube.
2. Grounding Requirement:
(1) The air conditioner is first class electric appliance. It must
be properly grounding with specialized grounding device
by a professional. Please make sure it is always grounded
effectively, otherwise it may cause electric shock.
(2) The yellow-green wire in air conditioner is grounding wire,
which can't be used for other purposes.
(3) The grounding resistance should comply with national
electric safety regulations.
(4) The appliance must be positioned so that the plug is
accessible.
(5) An all-pole disconnection switch having a contact separation
of at least 3mm in all poles should be connected in fixed wiring.
(6) Including an air switch with suitable capacity, please note
the following table. Air switch should be included magnet
buckle and heating buckle function, it can protect the circuitshort and overload. (Caution: please do not use the fuse only
for protect the circuit)
25
Service Manual
in the holes.
(3) Fix the wall-mounting frame on the wall with tapping screws
(ST4.2X25TA) and then check if the frame is firmly installed by
pulling the frame. If the plastic expansion particle is loose,
please drill another fixing hole nearby.
3. Install Wall-mounting Frame
(1) Choose the position of piping hole according to the direction
of outlet pipe. The position of piping hole should be a little
lower than the wall-mounted frame.(As show in Fig.1)
Wall
Space
to the
wall
above
150mm
Level meter
Left
55mm
Rear piping hole
Wall
Space
to the
wall
above
150mm
Right
55mm
Rear piping hole
Fig.1
Open-end
wrench
Union nut
Pipe joint
Union nut
Pipe
Fig.5
Insulating pipe
150mm
Left
55
Rear piping hole
Indoor
Outdoor
Right
55
Rear piping hole
Fig.2
Note:
(1) Pay attention to dust prevention and take relevant safety
measures when opening the hole.
(2) The plastic expansion particles are not provided and should
be bought locally.
Fig.7
55mm
5-10
Fig.6
Indoor pipe
Wall
(2) Wall
Open a Mark
piping
hole
with
of 55mm
on the
Level meter
in the
middle
of itthe diameter
Space
Space
selected outlet pipe position.In order to drain smoothly, slant
to the
to the
the piping
wall hole on the wall slightly downward to the
wall outdoor
above
side with
the gradient of 5-10.(As show in Fig.2) above
150mm
Pipe
Torque wrench
Tightening torque(N.m)
15~20
30~40
45~55
60~65
70~75
4. Outlet Pipe
(1) The pipe can be led out in the direction of right, rear right,
left or rear left.(As show in Fig.3)
(2) When selecting leading out the pipe from left or right, please
cut off the corresponding hole on the bottom case.(As show in
Fig.4)
Outlet pipe
Drain hose
Fig.8
Drain hose
Tape
Fig.9
Outlet pipe
Note:
Left
Fig.3
Left
Rear right
Right
Cut off
the hole
26
Right
Rear left
Fig.4
Insulating pipe
Fig.10
Service Manual
7. Connect Wire of Indoor Unit
8. Bind up Pipe
(1) Open the panel, remove the screw on the wiring cover and
then take down the cover.(As show in Fig.11)
(1) Bind up the connection pipe, power cord and drain hose
with the band.(As show in Fig.14)
(2) Reserve a certain length of drain hose and power cord
for installation when binding them. When binding to a certain
degree, separate the indoor power and then separate the drain
hose.(As show in Fig.15)
(3) Bind them evenly.
(4) The liquid pipe and gas pipe should be bound separately at
the end.
Panel
Fig.11
Screw
Wiring cover
Indoor unit
Cable-cross
hole
Gas
pipe
Fig.14
Power connection
wire
Indoor and
outdoor power cord
Liquid
pipe
Band
Drain hose
Connection pipe
Drain hose
(3) Remove the wire clip; connect the power connection wire
to the wiring terminal according to the color; tighten the screw
and then fix the power connection wire with wire clip.(As show
in Fig.13)
Indoor power cord
N(1)
blue
Band
Fig.15
Note:
(1) The power cord and control wire can't be crossed or
winding.
(2) The drain hose should be bound at the bottom.
9. Hang the Indoor Unit
Fig.13
(4) Put wiring cover back and then tighten the screw.
(5) Close the panel.
Note:
(1) All wires of indoor unit and outdoor unit should be
connected by a professional.
(2) If the length of power connection wire is insufficient, please
contact the supplier for a new one. Avoid extending the wire by
yourself.
(3) For the air conditioner with plug, the plug should be
reachable after finishing installation.
(4) For the air conditioner without plug, an air switch must be
installed in the line. The air switch should be all-pole parting
and the contact parting distance should be more than 3mm.
(1) Put the bound pipes in the wall pipe and then make them
pass through the wall hole.
(2) Hang the indoor unit on the wall-mounting frame.
(3) Stuff the gap between pipes and wall hole with sealing gum.
(4) Fix the wall pipe.(As show in Fig.16)
(5) Check if the indoor unit is installed firmly and closed to the
wall.(As show in Fig.17)
Indoor
Wall pipe
Outdoor
Sealing gum
Fig.17
Upper hook
Fig.16
Lower hook of
wall-mounting frame
Note:
Do not bend the drain hose too excessively in order to prevent
blocking.
27
Service Manual
Tightening torque(N.m)
15~20
30~40
45~55
60~65
70~75
N(1) 2
N
blue
3
L
black brown
yellow green
N
Handle
Drain vent
Chassis
Outdoor drain joint
Drain hose
Fig.18
Fig.19
2. Install Drain Joint(Only for cooling and heating unit)
(1) Connect the outdoor drain joint into the hole on the chassis.
(2) Connect the drain hose into the drain vent.(As show in
Fig.19)
3. Fix Outdoor Unit
(1) Place the outdoor unit on the support.
(2) Fix the foot holes of outdoor unit with bolts.(As show in
Fig.20)
Foot holes
Screw
Handle
Foot holes
Fig.23
(2) Fix the power connection wire with wire clip.
Note:
(1) After tightening the screw, pull the power cord slightly to
check if it is firm.
(2) Never cut the power connection wire to prolong or shorten
the distance.
6. Neaten the Pipes
(1) The pipes should be placed along the wall, bent reasonably
and hidden possibly. Min. semidiameter of bending the pipe is
10cm.
(2) If the outdoor unit is higher than the wall hole, you must set
a U-shaped curve in the pipe before pipe goes into the room,
in order to prevent rain from getting into the room.(As show in
Fig.24)
Fig.20
Fig.21
4. Connect Indoor and Outdoor Pipes
(1) Remove the screw on the right handle of outdoor unit and
then remove the handle.(As show in Fig.21)
(2) Remove the screw cap of valve and aim the pipe joint at the
bellmouth of pipe.(As show in Fig.22)
Fig.25
U-shaped curve
Liquid pipe
Liquid
valve
Pipe joint
Fig.24
gas pipe
gas valve
Union nut
Fig.22
(3) Pretightening the union nut with hand.
(4) Tighten the union nut with torque wrench.
28
Drain hose
Note:
(1) The through-wall height of drain hose shouldn't be higher
than the outlet pipe hole of indoor unit.(As show in Fig.25)
(2) Slant the drain hose slightly downwards. The drain hose
can't be curved, raised and fluctuant, etc.(As show in Fig.26)
Installation and Maintenance
Service Manual
(3) The water outlet can't be placed in water in order to drain
smoothly.(As show in Fig.27)
No.
The drain hose
can't be fluctuant
The water
outlet can't be
fluctuant
Fig.27
Fig.26
Liquid valve
Piezometer
Lo
Hi
Gas valve
Refrigerant charging
vent
Valve cap
Nut of refrigerant
Charging vent
Vacuum pump
Inner hexagon
spanner
Fig.28
Items to be checked
Has the unit been
installed firmly?
Have you done the
refrigerant leakage test?
Is heat insulation of
pipeline sufficient?
Is water drained well?
Possible malfunction
The unit may drop, shake or
emit noise.
It may cause insufficient cooling
(heating) capacity.
It may cause condensation and
water dripping.
It may cause condensation and
water dripping.
It may cause malfunction or
damage the parts.
It may cause malfunction or
damage the parts.
It may cause electric leakage.
It may cause malfunction or
damage the parts.
It may cause insufficient cooling
(heating).
It may cause malfunction or
damaging the parts.
It may cause insufficient cooling
(heating) capacity.
2. Test Operation
(1) Preparation of test operation
The client approves the air conditioner installation.
Specify the important notes for air conditioner to the client.
(2) Method of test operation
Put through the power, press ON/OFF button on the remote
controller to start operation.
Press MODE button to select AUTO, COOL, DRY, FAN and
HEAT to check whether the operation is normal or not.
If the ambient temperature is lower than 16 , the air
conditioner cant start cooling.
Close
Open
2. Leakage Detection
(1) With leakage detector:
Check if there is leakage with leakage detector.
(2) With soap water:
If leakage detector is not available, please use soap water for
leakage detection. Apply soap water at the suspected position
and keep the soap water for more than 3min. If there are air
bubbles coming out of this position, there's a leakage.
Installation and Maintenance
29
Service Manual
9. Maintenance
9.1 Malfunction Analysis
Note: When replacing the controller, be sure to insert the wire jumper into the new controller, otherwise the unit will display C5
Trip of breaker or
blow of fuse
is set to ON.
No power
Controller is broken
Receiver is broken
30
Change batteries
First, press the manual switch
button AUTO,if there is no
response,check based on the
above methods. If it runs normally after pressing the button,
check again whether the installation position and the connection wire of the reception head
is correct. If it is correct,then replace the receiver or the remote
controller.
Service Manual
frigerant as required
Make sure that heat insulation for the thick and thin pipes
is good. Heat insulation must also be provided for the
joint andthe exposed part of the copper pipe .
Air circulation
is insufficient
damage
Motor damage
31
Service Manual
proper
The refrigerant has leakage or is
insufficient
Air circulation
is insufficient
frigerant as required
Make sure that heat insulation for the thick and thin pipes
is good. Heat insulation must also be provided for the
joint andthe exposed part of the copper pipe .
32
Service Manual
Wrong connection
In cool, heat
mode, the
outdoor unit
and compressor will not run.
Change controller
Water leakage
close enough.
Fan of indoor unit contacts other parts
Foreign object in indoor unit
Compressor shakes too much
Abnormal sound
and shake
case.
Change compressor
33
Service Manual
NO.
Malfunction
Name
High
pressure
protection of
system
E1
Antifreezing
protection
E2
OFF 3S
and blink
twice
System block
or refrigerant
leakage
E3
OFF 3S
and blink
3 times
High
discharge
temperature
protection of
compressor
E4
OFF 3S
and blink
4 times
OFF 3S
and blink
7 times
Overcurrent
protection
E5
OFF 3S
and blink
5
times
OFF 3S
and blink
5 times
Communication
Malfunction
E6
OFF 3S
and blink
6
times
High
temperature
resistant
protection
E8
OFF 3S
and blink
8
times
EEPROM
malfunction
Limit/
decrease
frequency
due to high
temperature
of module
10
34
Malfunction
protection of
jumper cap
OFF
OFF 3S
and blink
6 times
Possible Causes
Possible reasons:
1. Refrigerant was superabundant;
2. Poor heat exchange (including
and bad radiating environment );
Ambient temperature is too high.
1. Poor air-return in indoor unit;
2. Fan speed is abnormal;
3. Evaporator is dirty.
1.Low-pressure protection
The Dual-8 Code Display will 2.Low-pressure protection of
show E3 until the low pressure system
switch stop operation.
3.Low-pressure protection of
compressor
OFF 3S
and
blink
9 times
OFF 3S OFF 3S
and blink and blink
6 times 6 times
OFF 3S
and blink
15 times
OFF 3S
and blink
3 times
OFF 3S OFF 3S
and blink and blink
15 times 11 times
EU
C5
OFF 3s
and blink
once
EE
A/C status
Service Manual
NO.
11
12
13
14
15
Malfunction
Name
Gathering
refrigerant
Indoor
ambient
temperature
sensor is
open/short
circuited
Indoor
evaporator
temperature
sensor is
open/short
circuited
Outdoor
ambient
temperature
sensor is
open/short
circuited
Outdoor
condenser
temperature
sensor is
open/short
circuited
16
Outdoor
discharge
temperature
sensor is
open/short
circuited
17
Limit/
decrease
frequency
due to
overload
18
Decrease
frequency
due to
overcurrent
Fo
F1
OFF 3S
and blink
once
OFF 3S
and blink
twice
F3
OFF 3S
and blink
3 times
F4
OFF 3S
and blink
4 times
Possible Causes
OFF 3S OFF 3S
and blink and blink
1 times 1 times
F2
A/C status
OFF 3S
and
blink
6 times
OFF 3S
and
blink
5 times
F5
OFF 3S
and blink
5 times
OFF 3S
and
blink
7 times
F6
OFF 3S
and blink
for 6
times
OFF 3S
and
blink
3 times
F8
OFF 3S
and blink
8 times
OFF 3S
and
blink
once
35
Service Manual
NO.
19
20
21
Malfunction
Name
F9
Limit/
decrease
frequency
due to
antifreezing
FH
22
Voltage of
DC bus-bar
is too low
23
Compressor
Min
frequence in
test state
24
Compressor
rated
frequence in
test state
25
Compressor
maximum
frequence in
test state
36
Decrease
frequency
due to
high air
discharge
Voltage for
DC bus-bar
is too high
PH
A/C status
OFF 3S
and blink
9 times
OFF 3S
and
blink
twice
OFF 3S OFF 3S
and blink and blink
2 times 2 times
OFF 3S
and
blink
4 times
OFF 3S
and blink
11 times
OFF 3S
and blink
21 times
PL
Possible Causes
OFF 3S
and
blink
13 times
OFF 3S
and
blink
12 times
P0
(during
blinking,
ON
0.25s
and OFF
0.25s)
(during
blinking,
ON
0.25s
and OFF
0.25s)
P1
(during
blinking,
ON
0.25s
and OFF
0.25s)
(during
blinking,
ON
0.25s
and OFF
0.25s)
P2
(during
blinking,
ON
0.25s
and OFF
0.25s)
(during
blinking,
ON
0.25s
and OFF
0.25s)
Service Manual
NO.
Malfunction
Name
26
Compressor
intermediate
frequence in
test state
27
Overcurrent
protection of
phase
current for
compressor
28
29
30
Charging
malfunction
of capacitor
Malfunction
of module
temperature
sensor circuit
Module high
temperature
protection
P3
P5
PU
P7
P8
(during
blinking,
ON
0.25s
and OFF
0.25s)
(during
blinking,
ON
0.25s
and OFF
0.25s)
OFF 3S
and blink
15 times
OFF 3S
and blink
17 times
OFF 3S
and blink
18 times
Possible Causes
OFF 3S
and blink
19 times
31
Decrease
frequency
due to high
temperature
resistant
during
heating
operation
H0
OFF 3S
and blink
10 times
32
Static
dedusting
protection
H2
OFF 3S
and blink
twice
33
Overload
protection for
compressor
H3
OFF 3S OFF 3S
and blink and blink
3 times 8 times
A/C status
37
Service Manual
NO.
34
Malfunction
Name
System is
abnormal
H4
OFF 3S OFF 3S
and blink and blink
4 times 6 times
35
IPM
protection
H5
OFF 3S OFF 3S
and blink and blink
5 times 4 times
36
Module
temperature
is too high
H5
OFF 3S OFF 3S
and blink and blink
5 times 10 times
37
Internal motor
(fan motor) do
not operate
H6
38
Desynchronizing of
compressor
H7
OFF 3S
and blink
7 times
39
PFC
protection
HC
OFF 3S OFF 3S
and blink and blink
6 times 14 times
40
Outdoor DC
fan motor
malfunction
L3
OFF 3S
and blink
9 times
OFF 3S
and blink
16 times
power
protection
L9
42
Indoor unit
and outdoor
unit doesn't
match
LP
OFF 3S
and blink
19 times
38
Possible Causes
OFF 3S
and blink
23 times
41
Failure startup
OFF 3S
and blink
11 times
OFF 3S
and blink
20 times
43
A/C status
LC
OFF 3S
and blink
11 times
Service Manual
Display Method of Indoor Unit
NO.
Malfunction
Name
44
Malfunction of
phase current
detection
circuit for
compressor
45
Malfunction of
voltage
dropping for
DC bus-bar
46
Malfunction
of complete
units current
detection
U1
U3
U5
OFF 3S
and blink
20 times
OFF 3S
and blink
13 times
OFF 3S
and blink
20 times
The four-way
valve is
abnormal
48
Zerocrossing
malfunction of
outdoor unit
49
Frequency
limiting
(power)
50
Compressor
is opencircuited
51
The
temperature
for turning
on the unit is
reached
OFF 3S
and blink
8 times
52
Frequency
limiting
(module
temperature)
OFF 3S
and blink
11 times
U9
Possible Causes
OFF 3S
and blink
13 times
47
U7
A/C status
OFF 3S
and blink
18 times
OFF 3S
and blink
13 times
OFF 3S
and blink
once
39
Service Manual
NO.
Malfunction
Name
Heating Yellow
Red
Display Operation Cool
Indicator Indicator Indicator Indicator Indicator
53
Normal
communication
54
Defrosting
55
Zero-crossing
inspection
circuit malfunction of the
IDU fan motor
40
A/C status
Possible Causes
Green
Indicator
continously
OFF 3S
and blink
once
OFF 3S
(during
and blink
blinking,
twice
ON 10s
and OFF
0.5s)
U8
Flash 17
times
every 3s
1. Discharging speed of
capacitor is slow, which lead
to wrong judgement of
controller.
Zero-crossing detection
circuit of main board is
abnormal
Service Manual
41
Service Manual
Analysis or processing of some of the malfunction display:
1. Compressor discharge protection
Possible causes: shortage of refrigerant; blockage of air filter; poor ventilation or air flow short pass for condenser; the system has
noncondensing gas (such as air, water etc.); blockage of capillary assy (including filter); leakage inside four-way valve causes incorrect
operation; malfunction of compressor; malfunction of protection relay; malfunction of discharge sensor; outdoor temperature too high.
Processing method: refer to the malfunction analysis in the above section.
2. Low voltage overcurrent protection
Possi ble cause: Sudden drop of supply voltage.
3. Communication malfunction
Processing method: Check if communication signal cable is connected reliably.
4. Sensor open or short circuit
Processing method: Check whether sensor is normal, connected with the corre sponding position on the controller and if damage of lead
wire is found.
5. Compressor over load protection
Possible causes: insufficient or too much refrigrant; blockage of capillary and increase of suction temp.; improper running of compressor,
burning in or stuck of bearing, damage of discharge valve; malfunction of protector.
Processing method: adjust refrigerant amount; replace the capillary; replace the compressor; use universal meter to check if the
contactor of compress or is fine when it is not overheated, if not replace the protector.
6. System malfunction
i.e.overload protection.When tube temperature(Check the temperature of outdoor heat exchanger when cooling and check the
temperatur e of indoor heat exchanger when heating) is too high, protectionwill beactivated.
Possi ble causes: Outdoor temperature is too high when cooling; insufficient outdoor air circulation; refrigerant flow malfunction.
please refer to the malfunction analysis in the previous section for handling method .
7. IPM module protection
Processing method:Once the module malfunction happens,if it persists for a long time and can not be selfcanceled, cut off the power and
turn off the unit,and then re-energize the unit again after about 10 min.After repeating the procedure for sever times, if the malfunction
still exists,replace the module.
42
Service Manual
Is the wiring terminal between the temperature sensor and the controller loosened or poorly contacted?
Is there short circuit due to trip-over of the parts?
Is the temperature sensor broken?
Is mainboard broken?
Malfunction diagnosis process:
Troubleshooting for
F1,F2 malfunction
Is
the wiring terminal between the
temperature sensor and the controller
loosened or poorly contacted?
yes
no
no
Is malfunction
eliminated
yes
Is the
temperature sensor normal according
to the Resistance
Table?
Is malfunction
eliminated
yes
no
Replace it with a
temperature sensor
with the same model
yes
no
Is malfunction
removed
yes
yes
End
43
Service Manual
2. Malfunction of Blocked Protection of IDU Fan Motor H6
(2) Malfunction
of Blocked Protection of IDU Fan Motor H6
Main.detection.points:
Main detection
points:
SmoothlyIs.the.control.terminal.of.PG.motor.connected.tightly?
SmoothlyIs.the.feedback.interface.of.PG.motor.connected.tightly?
Is the
control terminal of PG motor connected tightly?
The.fan.motor.can't.operate.
Is the
feedback interface of PG motor connected tightly?
TheThe.motor.is.broken?
fan motor can't operate
.abnormal?
TheDetectioncircuit.of.the.mainboard.is.
motor is broken?
Detectioncircuit
of the mainboard is defined abnormal?
Malfunction.diagnosis.process:
Start
While power is
off stir the blade with a tool
to see whether the blade rotates
smoothly
no
Tighten the screw; reassemble the blade, motor
and shaft bearing rubber base sub-assy to make
sure there is no foreign object between them
yes
no
Is malfunction
eliminated
yes
no
Insert the control
terminal of PG
motor tightly
yes
Is malfunction
eliminated
no
Check if the connection
of PG motor control
terminal is firm.
yes
no
Reinstall the blade and
motor correctly
yes
no
Turn on the
unit again ; measure whether the output
voltage on control terminal for PG motor
is more than 50V within 1 min after the
louvers are opened
yes
Is malfunction
eliminated
yes
yes
yes
Is the motor
started up
no
no
Replace PG motor
no
Is malfunction
eliminated
yes
End
44
Service Manual
Troubleshooting for C5
malfunction
no
Appearance of
the jumper cap
no
Is
the jumper cap inserted
correctly and
tightly ?
no
Insert the
jumper cap
tightly
yes
no
Is malfunction
eliminated
yes
Is malfunction
eliminated
yes
no
End
45
Service Manual
(4) Malfunction of Zero-crossing Inspection Circuit Malfunction of the IDU Fan Motor U8
Main detection points:
Instant energization afte de-energization while the capacitordischarges slowly?
Malfunction diagnosis process:
Troubleshooting
for U8 malfunction
U8 is still
displayed
No
Yes
End
46
Service Manual
Outdoor Unit
(1) Capacitor charge fault (Fault with outdoor unit) (AP1 below refers to the outdoor control panel)
Main Check Points:
Use AC voltmeter to check if the voltage between terminal L and N on the wiring board is within 210VAC~240VAC.
Is the reactor (L) correctly connected? Is the connection loose or fallen? Is the reactor (L) damaged?
Fault diagnosis process:
Troubleshooting for
F1,F2 malfunction
Is
the wiring terminal between the
temperature sensor and the controller
loosened or poorly contacted?
yes
no
no
Is malfunction
eliminated
yes
Is the
temperature sensor normal according
to the Resistance
Table?
Is malfunction
eliminated
yes
no
Replace it with a
temperature sensor
with the same model
yes
no
Is malfunction
removed
yes
yes
End
47
Service Manual
(2) IPM Protection, Out-of-step Fault, Compressor Phase Overcurrent (AP1 below refers to the outdoor control
panel)
Main check points:
Is the connection between control panel AP1 and compressor COMP secure? Loose? Is the connection in correct order?
Is the voltage input of the machine within normal range? (Use AC voltmeter to measure the voltage between terminal L and N on the
wiring board XT)
Is the compressor coil resistance normal? Is the insulation of compressor coil against the copper tube in good condition?
Is the working load of the machine too high? Is the radiation good?
Is the charge volume of refrigerant correct?
Fault diagnosis process:
Energize and
switch on
IPM protection
occurs after the
machine has run for
a period of time?
Use AC voltmeter
to measure the
voltage between
terminal L and N
on the wiring
board XT)
If the voltage
between terminal L
and N on wiring
board XT is within
210VAC~250VAC?
Y
Restart the unit. Before
protection occurs,
use DC voltmeter to
measure the voltage
between the two
ends of electrolytic
capacitor on control
panel AP1
Voltage between
the two ends of celectrolytic
capacitor is
higher than
250V
Please confirm:
1. If the indoor and
outdoor heat
exchangers are
dirty? If they are
obstructed by other
objects which affect
the heat exchange
of indoor and
outdoor unit.
2. If the indoor and
outdoor fans are
working normally?
3. If the environment
temperature is too
high, resulting in
that the system
pressure is too high
and exceeds the
permissible range?
4. If the charge
volume of
refrigerant is too
much, resulting in
that the system
pressure is too
high?
5. Other conditions
resulting in that the
system pressure
becomes too high.
The connection
of capacitor C2
is loose.
If capacitor
C2 is failed?
Replace the
control panel AP1
N
If there is any
abnormality
described above?
Use ohmmeter to
measure the resistance
between the two
terminals of compressor
COMP and copper tube.
Reconnect the
capacitor C2 according
to Electrical Wiring
Diagram. Then,
Restart the
unit.
If the
resistance is
normal?
Replace the
control panel AP1
Use ohmmeter to
measure the resistance
between the three
terminals on compressor
COMP, and compare the
measurements with the
compressor resistance on
Service Manual.
N
Stop the unit and
disconnect the power
supply. Then, check
the connection of
capacitor C2
according to Electrical
Wiring Diagram.
Refer to the
Electrical Wiring
Diagram and check
if the connection
between AP1 and
COMP is loose and if
the connection order
is correct.
If the connection
between AP1 and
COMP is unsecure
or the connection
order is wrong?
Replace the
compressor
COMP
N
Resistance higher
than 500M?
Y
Replace the
control panel
AP1
END
48
Service Manual
(3)High temperature and overload protection diagnosis (AP1 hereinafter refers to the control board of the outdoor
unit)
Mainly detect:
Is outdoor ambient temperature in normal range?
Are the outdoor and indoor fans operating normally?
Is the heat dissipation environment inside and outside the unit good?
Fault diagnosis process:
Overheat and high
temperature protection
Replace the
control panel AP1
Replace the
outdoor fan
End
49
Service Manual
(4) Start-up failure (following AP1 for outdoor unit control board)
Mainly detect:
Whether the compressor wiring is connected correct?
Is compressor broken?
Is time for compressor stopping enough?
Fault diagnosis process:
Restart it up after
3 minutes
Replace the
compressor
Y
End
50
Service Manual
(5) Out of step diagnosis for the compressor (AP1 hereinafter refers to the control board of the outdoor unit)
Mainly detect:
Is the system pressure too high?
Is the input voltage too low?
Fault diagnosis process:
Replace the
outdoor fan
Remove foreign objects
Replace the
control panel AP1
Connect the
wires correctly
Replace the control
panel AP1
If the fault is eliminated?
Replace the
compressor
Replace the
compressor
End
End
51
Service Manual
(6)Overload and air exhaust malfunction diagnosis (following AP1 for outdoor unit control board)
Mainly detect:
Is the PMV connected well or not? Is PMV damaged?
Is refrigerant leaked?
Fault diagnosis process:
20 minutes after the
complete unit is
powered off
Connect the
wires correctly
Replace the
control panel
AP1
End
52
Service Manual
(7) Power factor correct or (PFC) fault (a fault of outdoor unit) (AP1 hereinafter refers to the control board of the
outdoor unit)
Mainly detect:
Check if the reactor (L) of the outdoor unit and the PFC capacitor are broken
Fault diagnosis process:
Start
The capacitor is
short circuited and
the capacitor
should be replaced
N
Disconnect the terminals for the
reactor and measure the resistance
between the two terminals of the
reactor by an ohm gauge
End
53
Service Manual
(8) Communication malfunction: (following AP1 for outdoor unit control board)
Mainly detect:
Is there any damage for the indoor unit mainboard communication circuit? Is communication circuit damaged?
Detect the indoor and outdoor units connection wire and indoor and outdoor units inside wiring is connect well or not, if is there any
damage?
Fault diagnosis process:
Start
The communication
circuit is abnormal
54
End
Service Manual
(9)5.Malfunction
ofOvercurrent
Overcurrent
Protection E5
Malfunction of
Protection
Main
Maindetection
detectionpoints:
points:
Is the supply voltage unstable with big fluctuation?
Is the supply voltage too low with overload?
Hardware trouble?
Malfunctiondiagnosis
diagnosisprocess:
process:
Malfunction
Start
yes
no
Malfunction is
eliminated
yes
Malfunction is
eliminated
yes
Malfunction is
eliminated
yes
no
yes
no
no
Is the indoor / outdoor
heat exchanger dirty,or are the air inlet
and outlet blocked?
yes
no
no
The fan is abnormal? Fan
speed is too low or fan doesnt rotate
yes
no
Measure the
current of live wire on the main
board with a clamp ampere meter. Is the
current higher than the value of the
overcurrent protection?
Malfunction is
eliminated
yes
Malfunction is
eliminated
yes
no
no
yes
no
yes
Malfunction is
eliminated
yes
no
no
Is the compressor running
abnormally? Is there abnormal sound or oil
leakage; is the temperature of the shell
too high, etc.?
yes
Malfunction is
eliminated
yes
no
no
Replace the mainboard with
the same model
End
55
Service Manual
AUTO
COOL
DRY
FAN
HEAT
ON/OFF
19
SWING
SLEEP
LOCK
SPEED
18
MODE
FAN
SWING
SLEEP
TIMER
17
10
11
12
13
16
15
14
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
46
44
41
56
42
45
43
Service Manual
No.
Description
Product Code
Front Panel
Part Code
GWH09MA-K3DNA3L/I
GWH12MA-K3DNA3L/I
CB171N10400
CB171N10300
Qty
20012241
20012241
20012121S
20012121S
Filter Sub-Assy
11122081
11122081
Screw Cover
24252016
24252016
20122075
20122075
Front Case
20012120C
20012120C
Axile Bush
10542036
10542036
Guide Louver
10512111
10512111
Air Louver 1
10512113
10512113
10
Air Louver 2
10512114
10512114
11
Helicoid Tongue
26112162
26112162
12
Axile Bush
10542036
10542036
13
2220210111
2220210111
14
10352043
10352043
15
Fan Bearing
7651221001
7651221001
16
7651205102
7651205102
17
76512203
76512203
18
Ring of Bearing
26152022
26152022
19
Remote Controller
30510065
30510065
20
Drainage Hose
0523001406
0523001406
21
01252015
01252015
22
Evaporator Assy
01002762
0100276201
23
Evaporator Support
24212090
24212090
24
Connecting Cable
4002052317
4002052317
25
Connecting Cable
400205403
400205403
26
Decorative Strip
27
Tube Sensor
3900031302
3900031302
28
29
Main Board
30138000723
30138000723
30
Terminal Board
42011233
42011233
31
Electric Box
2011208201
2011208201
32
Transformer
33
10000202063
10000202063
34
Display Board
30565056
30565056
35
Crank
10582070
10582070
36
Step Motor
1521212901
1521212901
37
76712012
76712012
38
26112160
26112160
39
Fan Motor
15012115
15012115
40
Pipe Clamp
41
Jumper
42
Capacitor CBB61
43
44
45
46
Power Cord
26112164
26112164
4202021902
4202021902
33010747
33010747
0159207301
0159207301
0141203601
0141203601
22242135
22242135
57
Service Manual
No.
Description
Product Code
Part Code
GWH09MA-K3DNA4L/I
GWH09MA-K3DNB7L/I
CB161N07300
CB164N02600
Qty
2001217601
20012835
Front Panel
20012151S
20012322S
Filter Sub-Assy
11122081
11122081
Screw Cover
24252016
24252016
20122075
20122075
Front Case
20012120C
20012179C
Axile Bush
10542036
10542036
Guide Louver
10512111
10512111
Air Louver 1
10512113
10512113
10
Air Louver 2
10512114
10512114
11
Helicoid Tongue
26112162
26112162
12
Axile Bush
10542036
10542036
13
2220210111
2220210111
14
10352043
10352043
15
Fan Bearing
16
17
18
76512203
76512203
7651205102
7651205102
76512203
76512203
Ring of Bearing
26152022
26152022
19
Remote Controller
30510065
30510065
20
Drainage Hose
0523001406
0523001406
21
01252015
01252015
22
Evaporator Assy
01002762
01002762
23
Evaporator Support
24212090
24212090
24
Connecting Cable
4002052317
4002052317
25
Connecting Cable
400205403
400205403
26
Decorative Strip
20192293
27
Tube Sensor
3900031302
3900031302
28
29
Main Board
30138000723
30138000723
30
Terminal Board
42011233
42011233
31
Electric Box
2011208201
2011208201
32
Transformer
33
10000202357
10000202373
34
Display Board
30565012
3056506401
35
Crank
10582070
10582070
36
Step Motor
1521212901
1521212901
37
76712012
76712012
38
26112160
26112160
39
Fan Motor
15012115
15012115
40
Pipe Clamp
41
Jumper
42
Capacitor CBB61
43
44
45
46
Power Cord
26112164
26112164
4202021902
4202021902
33010747
33010747
0159207301
0159207301
0141203601
0141203601
22242135
22242135
58
Service Manual
No.
Description
Product Code
Part Code
GWH12MA-K3DNB7L/I
GWH12MA-K3DNC9L/I
Qty
CB164N02700
CB145N05600
20012835
20012753
Front Panel A2
20012322S
20012690
Filter Sub-Assy
11122081
11122081
Screw Cover
24252016
24252016
20122075
20122075
Front Case
20012179C
20012120C
Axile Bush
10542036
10542036
Guide Louver
10512111
10512111
Air Louver 1
10512113
10512113
10
Air Louver 2
10512114
10512114
11
Helicoid Tongue
26112162
26112162
12
Axile Bush
10542036
10542036
13
2220210111
2220210111
14
10352043
10352043
15
Fan Bearing
76512203
76512203
16
7651205102
7651205102
17
76512203
76512203
18
Ring of Bearing
26152022
26152022
19
Remote Controller
30510065
30510065
20
Drainage Hose
0523001406
0523001406
21
01252015
01252015
22
Evaporator Assy
0100276201
0100276201
23
Evaporator Support
24212090
24212090
24
Connecting Cable
4002052317
4002052317
25
Connecting Cable
400205403
400205403
26
Decorative Strip
20192293
27
Tube Sensor
3900031302
3900031302
28
29
Main Board
30138000723
30138000723
30
Terminal Board
42011233
42011233
31
Electric Box
2011208201
2011208201
32
Transformer
33
10000202373
10000202420
34
Display Board
3056506401
30565107
35
Crank
10582070
10582070
36
Step Motor
1521212901
1521212901
37
76712012
76712012
38
26112160
26112160
39
Fan Motor
15012115
15012115
40
Pipe Clamp
26112164
26112164
41
Jumper
4202021902
4202021902
42
Capacitor CBB61
33010747
33010747
43
0159207301
0159207301
44
0141203601
0141203601
45
22242135
22242135
46
Power Cord
59
Service Manual
No.
Description
Product Code
Part Code
GWH12MA-K3DND3L/I
GWH09MA-K3DND3L/I
Qty
CB405N04000
CB405N04100
20012967
20012967
Front Panel A2
Filter Sub-Assy
11122081
11122081
Screw Cover
24252016
24252016
20122075
20122075
Front Case
20012179C
20012179C
Axile Bush
10542036
10542036
Guide Louver
10512111
10512111
Air Louver 1
10512113
10512113
10
Air Louver 2
10512114
10512114
11
Helicoid Tongue
26112162
26112162
12
Axile Bush
10542036
10542036
13
2220210111
2220210111
14
10352043
10352043
15
Fan Bearing
76512203
76512203
16
7651205102
7651205102
17
76512203
76512203
18
Ring of Bearing
26152022
26152022
19
Remote Controller
20
Drainage Hose
21
22
Evaporator Assy
23
Evaporator Support
24
Connecting Cable
25
Connecting Cable
26
Decorative Strip
27
Tube Sensor
28
29
Main Board
30
Terminal Board
31
Electric Box
32
Transformer
33
34
Display Board
35
Crank
36
Step Motor
37
38
30510065
30510065
0523001406
0523001406
01252015
01252015
0100276201
01002762
24212090
24212090
4002052317
4002052317
400205403
400205403
3900031302
3900031302
30138000723
30138000723
42011233
42011233
2011208201
2011208201
10000202419
10000202419
30565145
30565145
10582070
10582070
1521212901
1521212901
76712012
76712012
26112160
26112160
39
Fan Motor
15012115
15012115
40
Pipe Clamp
26112164
26112164
41
Jumper
4202021902
4202021902
42
Capacitor CBB61
33010747
33010747
43
0159207301
0159207301
44
0141203601
0141203601
45
22242135
22242135
46
Power Cord
60
Service Manual
No.
Description
Product Code
Part Code
GWH09MA-K3DNC9L/I
GWH09MA-K3DNB3L/I
CB145N05700
CB163N07000
Qty
20012753
2001227802
Front Panel
20012690T
20012201S
Filter Sub-Assy
11122081
11122081
Screw Cover
24252016
24252016
20122075
20122075
Front Case
20012120C
20012179C
Axile Bush
10542036
10542036
Guide Louver
10512111
10512111
Air Louver 1
10512113
10512113
10
Air Louver 2
10512114
10512114
11
Helicoid Tongue
26112162
26112162
12
Axile Bush
10542036
10542036
13
2220210111
2220210111
14
10352043
10352043
15
Fan Bearing
16
17
18
76512203
76512203
7651205102
7651205102
76512203
76512203
Ring of Bearing
26152022
26152022
19
Remote Controller
30510065
30510065
20
Drainage Hose
0523001406
0523001406
21
01252015
01252015
22
Evaporator Assy
01002762
01002762
23
Evaporator Support
24212090
24212090
24
Connecting Cable
4002052317
4002052317
25
Connecting Cable
400205403
400205403
26
Decorative Strip
27
Tube Sensor
3900031302
3900031302
28
29
Main Board
30138000723
30138000723
30
Terminal Board
42011233
42011233
31
Electric Box
2011208201
2011208201
32
Transformer
33
10000202420
10000202446
34
Display Board
30565107
30565037
35
Crank
10582070
10582070
36
Step Motor
1521212901
1521212901
37
76712012
76712012
38
26112160
26112160
39
Fan Motor
15012115
15012115
40
Pipe Clamp
41
Jumper
42
Capacitor CBB61
43
44
45
46
Power Cord
26112164
26112164
4202021902
4202021902
33010747
33010747
0159207301
0159207301
0141203601
0141203601
22242135
22242135
61
Service Manual
No.
Description
Product Code
Part Code
GWH12MA-K3DNB3L/I
Qty
CB163N07100
2001227802
Front Panel
20012201S
Filter Sub-Assy
11122081
Screw Cover
24252016
20122075
Front Case
20012179C
Axile Bush
10542036
Guide Louver
10512111
Air Louver 1
10512113
10
Air Louver 2
10512114
11
Helicoid Tongue
26112162
12
Axile Bush
10542036
13
2220210111
14
10352043
15
Fan Bearing
16
17
18
19
Remote Controller
20
Drainage Hose
21
22
Evaporator Assy
23
Evaporator Support
24
25
26
Decorative Strip
27
Tube Sensor
28
29
Main Board
30
Terminal Board
31
32
33
34
Display Board
35
Crank
36
Step Motor
37
76512203
7651205102
76512203
Ring of Bearing
26152022
30510065
0523001406
01252015
0100276201
24212090
Connecting Cable
4002052317
Connecting Cable
400205403
3900031302
30138000723
42011233
Electric Box
2011208201
Transformer
10000202446
30565037
10582070
1521212901
76712012
38
26112160
39
Fan Motor
15012115
40
Pipe Clamp
41
Jumper
42
Capacitor CBB61
43
44
0141203601
45
22242135
46
Power Cord
26112164
4202021902
33010747
0159207301
62
Service Manual
19
20
21
22
23
24
25
18
27
26
17
16
10
11
12
13
14
15
63
Service Manual
No.
Description
Product Code
Front Grill
Cabinet Sub-assy
Electrical Heater
Part Code
GWH09MA-K3DNA3L/O
Qty
CB171W10400
22413043
0000030001510
10333004
Chassis Sub-assy
02803037P
Clapboard Sub-Assy
0123338502
Drainage Connecter
06123401
0010389601
03073151
10
Valve Support
01713142P
11
07133474
12
Valve
07130239
13
26113017
14
01303178
15
Big Handle
2623343106
16
Magnet Coil
4300040050
17
Magnet Coil
4300040050
18
Rear Grill
01473009
19
Electric Box
20113032
20
Filter Board
21
Main Board
30138000744
22
10000100354
23
0125307002
24
Condenser Assy
01100200412
25
Motor Support
26
Fan Motor
27
Small Handle
01703104
1501308506
26233100
64
Service Manual
GWH12MA-K3DNA3L/O
20
21 22
2
3
23 24
19
8
18
17
16
15
10
11
12
13
14
65
Service Manual
No.
Description
Part Code
GWH12MA-K3DNA3L/O
Qty
Product Code
CB171W10300
01303200P
Fan Motor
15013085
Motor Support
01703136
Condenser Assy
01100200426
01253081
Rear Grill
01475014
Clapboard Sub-Assy
01233180
0010389201
Compressor Gasket
76713027
10
03073386
11
Big Handle
2623343106
12
0713380601
13
071302392
14
Valve Support
01713142P
15
Front Grill
22413044
16
Cabinet
01433033P
17
10333011
18
Chassis Sub-assy
01700000033P
19
10000100353
20
Electric Box
20113032
21
Main Board
30138000745
22
Reactor
43130184
23
Wire Clamp
71010103
24
Terminal Board
42010313
66
Service Manual
Procedure
1. Remove filter
Panel
Axile bush
67
Service Manual
Steps
Procedure
3. Remove panel
Panel
Front panel
Note:
The display of some models is fixed on
the panel; unscrew the screws fixing the
display on the panel before removing the
panel.
Panel rotation
Groove
Screws
Electric box cover 2
Screws
Front case
sub-assy
Left clasp
b
68
Front case
sub-assy
Screw caps
Middle clasp
Right clasp
Service Manual
Steps
Procedure
Vertical louver
Clasps
Clasps
Electric box
Temperature sensor
Grounding wire
Evaporator
Wiring
terminal
of motor
Location of grounding
wire screw
Wiring terminal
of step motor
69
Service Manual
Steps
Procedure
Screws Display
Screws
d
Evaporator assy
Screws
70
Connection pipe
Service Manual
Steps
Procedure
Step motor
Screws
Motor clamp
Cross flow
b
Motor
Screws
71
Service Manual
Steps
Procedure
Before disassamble
top cover
Remove 3 connection screws among
top cover plate, front panel and right
sideplate. Then remove top cover
plate.
72
Service Manual
Steps
Procedure
Grille
Panel
73
Service Manual
Steps
Procedure
Remove the 2 screws fixing the cover of electric box. Lift to remove the cover. Loosen the
wire and disconnect the terminal. Lift to remove the electric box assy.
Capillary Sub-assy
74
Service Manual
Steps
Procedure
Motor support
Remove the 4 tapping screws fixing the motor.
Pull out the lead-out wire and remove the
motor. Remove the 2 tapping screws fixing
Motor
75
Service Manual
Steps
Procedure
11.Remove Compressor
Liquid valve
Gas valve
76
Compressor
Service Manual
GWH12MA-K3DNA3L/O
Procedure
Steps
1. Before disassembly
valve cover
77
Service Manual
Steps
Procedure
4. Remove grille
grille
front panel
78
Service Manual
Steps
Procedure
motor support
motor
liquid valve
gas valve
79
Service Manual
Steps
Procedure
4-way valve
compressor
80
Service Manual
Appendix:
Appendix 1: Reference Sheet of Celsius and Fahrenheit
Conversion formula for Fahrenheit degree and Celsius degree: Tf=Tcx1.8+32
Set temperature
Fahrenheit
display
Fahrenheit
Celsius
temperature
61
60.8
16
62/63
62.6
17
64/65
64.4
18
66/67
66.2
19
68
68
20
Fahrenheit
display
Fahrenheit
Celsius
temperature
69/70
69.8
21
71/72
71.6
22
73/74
73.4
23
75/76
75.2
24
77
77
25
Fahrenheit
display
temperature
78/79
80/81
82/83
84/85
86
Fahrenheit
display
Fahrenheit
Celsius
temperature
55/56
55.4
13
57/58
57.2
14
59/60
59
15
61/62
60.8
16
63
62.6
17
64/65
64.4
18
66/67
66.2
19
68/69
68
20
70/71
69.8
21
72
71.6
22
73/74
73.4
23
75/76
75.2
24
77/78
77
25
Fahrenheit
display
Fahrenheit
Celsius
temperature
79/80
78.8
26
81
80.6
27
82/83
82.4
28
84/85
84.2
29
86/87
86
30
88/89
87.8
31
90
89.6
32
91/92
91.4
33
93/94
93.2
34
95/96
95
35
97/98
96.8
36
99
98.6
37
Fahrenheit
Celsius
78.8
80.6
82.4
84.2
86
26
27
28
29
30
Ambient temperature
Fahrenheit
display
Fahrenheit
Celsius
temperature
32/33
32
0
34/35
33.8
1
36
35.6
2
37/38
37.4
3
39/40
39.2
4
41/42
41
5
43/44
42.8
6
45
44.6
7
46/47
46.4
8
48/49
48.2
9
50/51
50
10
52/53
51.8
11
54
53.6
12
Max length of
connection pipe
5000 Btu/h(1465 W)
15 m
7000 Btu/h(2051 W)
15 m
9000 Btu/h(2637 W)
15 m
12000 Btu/h(3516 W)
20 m
18000 Btu/h(5274 W)
25 m
24000 Btu/h(7032 W)
25 m
28000 Btu/h(8204 W)
30 m
36000 Btu/h(10548 W)
30 m
42000 Btu/h(12306 W)
30 m
48000 Btu/h(14064 W)
30 m
Cooling capacity
Max height
difference
5m
5m
10 m
10 m
10 m
10 m
10 m
20 m
20 m
20 m
When the length of connection pipe is above 5m, add refrigerant according to the prolonged length of liquid pipe. The additional
refrigerant charging amount per meter is different according to the diameter of liquid pipe. See the following sheet.
Additional refrigerant charging amount = prolonged length of liquid pipe X additional refrigerant charging amount per meter
Additional refrigerant charging amount for R22, R407C, R410A and R134a
Diameter of connection pipe
Outdoor unit throttle
Liquid pipe(mm)
Gas pipe(mm)
Cooling only(g/m) Cooling and heating(g/m)
6
9.5 or 12
15
20
6 or 9.5
16 or 19
15
20
12
19 or 22.2
30
120
16
25.4 or 31.8
60
120
19
/
250
250
22.2
/
350
350
Installation and Maintenance
81
Service Manual
Note:
Pipe cutter
Uneven
Burr
Pipe
Shaper
Downwards
Union pipe
Pipe
Expander
Hard
mold
"A" is different according to the diameter, please refer to the sheet below:
Outer diameter(mm)
6 - 6.35 (1/4")
9.52 (3/8)
12 - 12.70 (1/2)
16 - 15.88 (5/8)
Max
1.3
1.6
1.8
2.4
A(mm)
Pipe
Min
0.7
1.0
1.0
2.2
F:Inspection
Check the quality of expanding port. If there is any blemish, expand the
port again according to the steps above.
Smooth surface
Improper expanding
leaning
82
damaged
surface
crack
uneven
thickness
Service Manual
Resistance(k)
Temp(oC) Resistance(k)
Temp(oC)
Resistance(k)
Temp(oC)
Resistance(k)
-19
138.1
20
18.75
59
3.848
98
1.071
-18
128.6
21
17.93
60
3.711
99
1.039
-17
-16
121.6
22
17.14
61
3.579
100
1.009
115
23
16.39
62
3.454
101
0.98
-15
108.7
24
15.68
63
3.333
102
0.952
-14
102.9
25
15
64
3.217
103
0.925
-13
97.4
26
14.36
65
3.105
104
0.898
-12
92.22
27
13.74
66
2.998
105
0.873
-11
87.35
28
13.16
67
2.896
106
0.848
-10
82.75
29
12.6
68
2.797
107
0.825
-9
78.43
30
12.07
69
2.702
108
0.802
-8
74.35
31
11.57
70
2.611
109
0.779
-7
70.5
32
11.09
71
2.523
110
0.758
-6
66.88
33
10.63
72
2.439
111
0.737
-5
63.46
34
10.2
73
2.358
112
0.717
-4
60.23
35
9.779
74
2.28
113
0.697
-3
57.18
36
9.382
75
2.206
114
0.678
-2
54.31
37
9.003
76
2.133
115
0.66
-1
51.59
38
8.642
77
2.064
116
0.642
49.02
39
8.297
78
1.997
117
0.625
46.6
40
7.967
79
1.933
118
0.608
44.31
41
7.653
80
1.871
119
0.592
42.14
42
7.352
81
1.811
120
0.577
40.09
43
7.065
82
1.754
121
0.561
38.15
44
6.791
83
1.699
122
0.547
36.32
45
6.529
84
1.645
123
0.532
34.58
46
6.278
85
1.594
124
0.519
32.94
47
6.038
86
1.544
125
0.505
31.38
48
5.809
87
1.497
126
0.492
10
29.9
49
5.589
88
1.451
127
0.48
11
28.51
50
5.379
89
1.408
128
0.467
12
27.18
51
5.197
90
1.363
129
0.456
13
25.92
52
4.986
91
1.322
130
0.444
14
24.73
53
4.802
92
1.282
131
0.433
15
23.6
54
4.625
93
1.244
132
0.422
16
22.53
55
4.456
94
1.207
133
0.412
17
21.51
56
4.294
95
1.171
134
0.401
18
20.54
57
4.139
96
1.136
135
0.391
19
19.63
58
3.99
97
1.103
136
0.382
83
Service Manual
Resistance Table of Tube Temperature Sensors for Outdoor and Indoor (20K)
Temp(oC) Resistance(k)
84
Temp(oC) Resistance(k)
Temp(oC)
Resistance(k)
Temp(oC)
Resistance(k)
-19
181.4
20
25.01
59
5.13
98
1.427
-18
171.4
21
23.9
60
4.948
99
1.386
-17
162.1
22
22.85
61
4.773
100
1.346
-16
153.3
23
21.85
62
4.605
101
1.307
-15
145
24
20.9
63
4.443
102
1.269
-14
137.2
25
20
64
4.289
103
1.233
-13
129.9
26
19.14
65
4.14
104
1.198
-12
123
27
18.13
66
3.998
105
1.164
-11
116.5
28
17.55
67
3.861
106
1.131
-10
110.3
29
16.8
68
3.729
107
1.099
-9
104.6
30
16.1
69
3.603
108
1.069
-8
99.13
31
15.43
70
3.481
109
1.039
-7
94
32
14.79
71
3.364
110
1.01
-6
89.17
33
14.18
72
3.252
111
0.983
-5
84.61
34
13.59
73
3.144
112
0.956
-4
80.31
35
13.04
74
3.04
113
0.93
-3
76.24
36
12.51
75
2.94
114
0.904
-2
72.41
37
12
76
2.844
115
0.88
-1
68.79
38
11.52
77
2.752
116
0.856
65.37
39
11.06
78
2.663
117
0.833
62.13
40
10.62
79
2.577
118
0.811
59.08
41
10.2
80
2.495
119
0.77
56.19
42
9.803
81
2.415
120
0.769
53.46
43
9.42
82
2.339
121
0.746
50.87
44
9.054
83
2.265
122
0.729
48.42
45
8.705
84
2.194
123
0.71
46.11
46
8.37
85
2.125
124
0.692
43.92
47
8.051
86
2.059
125
0.674
41.84
48
7.745
87
1.996
126
0.658
10
39.87
49
7.453
88
1.934
127
0.64
11
38.01
50
7.173
89
1.875
128
0.623
12
36.24
51
6.905
90
1.818
129
0.607
13
34.57
52
6.648
91
1.736
130
0.592
14
32.98
53
6.403
92
1.71
131
0.577
15
31.47
54
6.167
93
1.658
132
0.563
16
30.04
55
5.942
94
1.609
133
0.549
17
28.68
56
5.726
95
1.561
134
0.535
18
27.39
57
5.519
96
1.515
135
0.521
19
26.17
58
5.32
97
1.47
136
0.509
Service Manual
Resistance Table of Discharge Temperature Sensor for Outdoor (50K)
Temp(oC)
Resistance(k)
Temp(oC)
Resistance(k)
Temp(oC) Resistance(k)
Temp(oC)
Resistance(k)
-29
853.5
10
98
49
18.34
88
4.75
-28
799.8
11
93.42
50
17.65
89
4.61
-27
750
12
-26
703.8
13
89.07
51
16.99
90
4.47
84.95
52
16.36
91
4.33
-25
660.8
14
81.05
53
15.75
92
4.20
-24
620.8
15
77.35
54
15.17
93
4.08
-23
580.6
16
73.83
55
14.62
94
3.96
-22
548.9
17
70.5
56
14.09
95
3.84
-21
516.6
18
67.34
57
13.58
96
3.73
-20
486.5
19
64.33
58
13.09
97
3.62
-19
458.3
20
61.48
59
12.62
98
3.51
-18
432
21
58.77
60
12.17
99
3.41
-17
407.4
22
56.19
61
11.74
100
3.32
-16
384.5
23
53.74
62
11.32
101
3.22
-15
362.9
24
51.41
63
10.93
102
3.13
-14
342.8
25
49.19
64
10.54
103
3.04
-13
323.9
26
47.08
65
10.18
104
2.96
-12
306.2
27
45.07
66
9.83
105
2.87
-11
289.6
28
43.16
67
9.49
106
2.79
-10
274
29
41.34
68
9.17
107
2.72
-9
259.3
30
39.61
69
8.85
108
2.64
-8
245.6
31
37.96
70
8.56
109
2.57
-7
232.6
32
36.38
71
8.27
110
2.50
-6
220.5
33
34.88
72
7.99
111
2.43
-5
209
34
33.45
73
7.73
112
2.37
-4
198.3
35
32.09
74
7.47
113
2.30
-3
199.1
36
30.79
75
7.22
114
2.24
-2
178.5
37
29.54
76
7.00
115
2.18
-1
169.5
38
28.36
77
6.76
116
2.12
161
39
27.23
78
6.54
117
2.07
153
40
26.15
79
6.33
118
2.02
145.4
41
25.11
80
6.13
119
1.96
138.3
42
24.13
81
5.93
120
1.91
131.5
43
23.19
82
5.75
121
1.86
125.1
44
22.29
83
5.57
122
1.82
119.1
45
21.43
84
5.39
123
1.77
113.4
46
20.6
85
5.22
124
1.73
108
47
19.81
86
5.06
125
1.68
102.8
48
19.06
87
4.90
126
1.64
85
JF00302380
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