Documenti di Didattica
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298
218
1915
GW
BU
1500
1000
500
100
250
200
153
1392
150
969
100
690
50
350
300
2000
2006-07 10th
2011-12 11th
Plan End (actual)
Plan End
2016-17 12th
plan End
13th Plan
SN
1
2
3
4
5
7
6
8
Total
Sector
Power (Thermal)
Iron & Steel
Cement
Fertilizers
Aluminium
Paper & pulp
Textile
Chlor-Alkali
No. of
Identified DCs
Reported
Share of Apportioned
Energy
Consumptio
Energy
Consumption
n
reduction
(MTOE)
104.14
28.00
11.87
7.86
7.73
2.09
1.62
0.84
164.15
145
80
65
28
10
31
85
18
462
(%)
63.44%
17.06%
7.23%
4.79%
4.71%
1.27%
0.99%
0.51%
100%
(MTOE)
5.691
1.530
0.649
0.430
0.422
0.114
0.089
0.046
8.97
3
4%1%
HT MOTOR
LT MOTOR
MISC
95%
30%
( CWP )
33%
QTY
POWER IN
MW
02
8.0MW
ID Fan
02
3.0MW
PA Fan
02
2.5MW
FD Fan
02
1.0MW
CW Pump
02
1.0MW
CE Pump
02
0.5MW
Approximate
2.0MW
TOTAL ( 8.5% )
18.0MW
6
Rated POWER
IN MW
Present
Consumption in
MW **
Expexted
Consumption with
MV Drive
TOTAL ( 8.5% )
18.0MW
16.0 MW
12.0MW- 12.40MW
2009-11
2007-2009
2006
a) Introduction .
a) Reliance Dahanu
3 nos .
CEP ,PA Fan.
b) Reliance Goa,Samalkot
2 nos .
c) Monnett Ispat CWP
2 nos .
d) APGENCO 1 no
e) Cell Bypass Feature
Implemented .
Majority Retrofit
9
Savings
Projects
MW
MWh/Yr
Tons CO2
Completed
2.932
23456
25801
Under Execution
4.990
39920
43921
Target 2011-12
15
10
Eg : Power Plant
12
Fan Systems
Pumping Systems
Control Valve
VFD
13
: 21.3 Kg/cm^2
: 6.9 Kg/cm^2
: 640 T/hr
: 50 Hz = 1480 rpm
: 59.2 Amp
: 590KWH
: 16.5 Kg/cm^2
: 6.9 Kg/cm^2
: 640 T/hr
: 45.4 Hz = 1362 rpm
: 86% open
: 40.4 Amp
: 415KWH
14
APGENCO Vijayawada
ID Fan Case Study
Scoop Position
: 60-65% Open
MV Drive with Bypass Panel
Air Flow
: 700 TPH
Civil room for MV drive system
Fan Speed
: 640 rpm
Suction Pressure
: -130 mmwc
Necessary Cooling arrangement
Furnace Pressure
: -10 to -15 mmwc
Motor Speed
: 50 Hz 740 rpm
Supply of All Cables
Current
: 155 160 Amp
Power Consumption without MV Drive : 1500 KW
Cable Laying & Terminations
Interfacing with existing DCS system Data of CEP after Installation of MV drive
Scoop Position
: 100% Open
Air Flow
: 700 TPH
Fan Speed
: 640 rpm
Suction Pressure
: -130 mmwc
Furnace Pressure
: -10 to -15 mmwc
Motor Speed
: 43 Hz 645 rpm
Current
: 104 Amp
Power Consumption using MV Drive : 1150 KW
15
HPBFP Flow
HP ECO outlet Pressure
HP Drum Pressure
Operating Frequency
Power Consumption
: 121 bar
: 207 TPH
: 86 bar
: 76 bar
: 50 Hz
: 1100 KW
: 90 bar
HPBFP Flow
: 207 TPH
HP ECO outlet Pressure
: 86 bar
HP Drum Pressure
: 76 bar
Operating Frequency
: 43 Hz
Power Consumption
: 800 KW
ENERGY SAVING OF 300KW PER HOUR ACHIEVED ( 27% )
16
AFTER INSTALLATION
DATE
N.O HEATS
KWH / HEAT
DATE
N.O HEATS
KWH / HEAT
10/09/2010
22600
27
837.037
16/09/2010
23520
29
811.034
12/09/2010
23160
26
859.230
18/09/2010
20920
26
804.615
13/09/2010
21780
28
777.857
20/09/2010
21740
28
776.428
14/09/2010
23300
25
932
22/09/2010
20770
28
741.785
24/09/2010
20960
25
838.444
26/09/2010
21280
26
818.461
28/09/2010
21720
29
748.965
01/10/2010
20400
29
703.44
03/10/2010
20570
29
709.310
05/10/2010
20100
27
744.444
07/10/2010
19230
25
769.2
09/10/2010
19060
27
705.925
10/10/2010
18390
27
681.111
11/10/2010
17320
26
666.153
12/10/2010
17230
26
662.692
13/10/2010
13720
26
527.692
14/10/2010
13870
26
533.46
15/10/2010
14800
27
548.148
16/10/2010
13500
25
540.00
17/10/2010
15330
26
589.615
MODIFICATION # 1
MODIFICATION # 2
MODIFICATION # 3
MODIFICATION # 4
MODIFICATION # 5
Concept :
18
19
20
21
22
23
MV Drive Ratings
3300V Series:
Rated motor 300 ~ 7000KW
6600V Series:
Rated motor 300 ~ 14000KW
11000V Series:
Rated motor 300 ~ 24000KW
24
Summary
q Popularity of MV Drives has substantially Increased in last 2-3 years
- Great Contribution to Energy Saving and Smart Equipment Control .
q Payback -2 years in many cases : Pay Out of Saving Schemes becoming Popular .
q Main Customers Requirements :
a) Assured Savings with Guarantees .
b) No Change in Process Conditions Infact Chance to Make it Better .
c) Smooth Changeover from existing systems .Turnkey Retrofits .
- No Effect of Harmonics / Effects on Existing Motors .
- Ease of Installation ,Ease of Use .
d) Fault Tolerance and Increased Availability through
- Advanced Cell Bypass Systems ( Multi Cell Technology )
- Suitable Bypass Systems to Existing Systems .
- Management of Grid Disturbances .
c) Long Term Assured Service Backups with AMCs
Recommended to Look at Performance Criterion rather than Topology
25
ENERGY SAVED
IS
ENERGY GENERATED
26