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Omega 34 (2006) 231 – 235

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An ISO 9001:2000-based framework for realizing quality


in small businesses
Tariq A. Aldowaisan∗ , Ashraf S. Youssef
Department of Industrial and Management Systems Engineering, College of Engineering and Petroleum, Kuwait University,
P. O. Box 5969 Safat 13060, Kuwait

Received 22 April 2002; accepted 4 October 2004


Available online 2 December 2004

Abstract
The purpose of ISO 9001:2000 Quality Management System (QMS) is to provide businesses with a model to grow
systematically while assuring the quality of their products. The validity of ISO 9001:2000 QMS stems, largely, from the fact
that the best minds worldwide have contributed to its development and maintenance, and the fact that many companies have
reported real business gains because of its implementation. Unfortunately, many small businesses fail to survive due to the
absence or lack of adequate system for managing quality. An obvious recommendation would be to implement ISO 9001:2000
QMS. Nevertheless, small businesses often cite lack of resources and time as the main reasons for not implementing ISO
9001:2000 QMS.
This article proposes a framework for an effective and economical implementation of the ISO 9001:2000 QMS in small
businesses. Unlike the traditional one-shot approach to ISO 9001:2000 implementation, the proposed framework is built on
four premises, utilizing an incremental approach that considers the specific characteristics of small businesses.
䉷 2004 Elsevier Ltd. All rights reserved.

Keywords: ISO 9001:2000 QMS; Small businesses; Framework; Incremental approach

1. ISO 9001 and small businesses


those that employ less than 100 people). These businesses
Historically, ISO 9001 Quality Management System have generally resisted voluntary adoption of ISO 9001 for
(QMS) has enjoyed more acceptances from larger orga- intrinsic and interdependent reasons, such as lack of suf-
nizations that belong mainly to the manufacturing sector. ficient personnel and capital resources, lack of time and
Over time and with the release of the more generic ISO skills.
9001 version late in the year 2000, the number of non- Simply, many small businesses cannot afford to dedicate
manufacturing organizations seeking ISO 9001 certification or qualify a good number of their employees during and af-
gradually but slowly grew. ter the ISO 9001 realization project, nor can they finance
It is a fact that the majority of organizations worldwide the cost of preparation, development and registration. Ef-
are non-manufacturing and belong to the category of small forts to convince these businesses to buy into ISO 9001 have
businesses (small businesses, in this paper, is defined as focused on underlining the benefits of registration and find-
ing ways to reduce the cost of consultation/registration [1].
The focus on reducing the consultation/registration cost has
∗ Corresponding author. Fax: +965 481 6137. ironically jeopardized the quality of many of the developed
ISO 9001 systems. To reduce cost, some consultants would
E-mail addresses: tariq@kuc01.kuniv.edu.kw,
gomma@kuc01.kuniv.edu.kw (T.A. Aldowaisan).
cut on development time, force the use of pre-prepared

0305-0483/$ - see front matter 䉷 2004 Elsevier Ltd. All rights reserved.
doi:10.1016/j.omega.2004.10.007
232 T.A. Aldowaisan, A.S. Youssef / Omega 34 (2006) 231 – 235

documentation templates, minimize employees’ involvement 2. Assign the top operational manager to be also the qual-
and training, and suggest registrars who are document audi- ity representative in order to secure and maintain manage-
tors rather than quality auditors. The outcome is an afford- ment commitment, to assure complete alignment of quality
able ISO 9001 certification at the expense of quality. performance with business performance, to avoid making
new appointments or creating departments, and to assure to-
tal integration of the QMS with the business management
2. Premises for the proposed framework system. The choice of the top operational managers is due
to the sweeping span of control and authority they usually
Small businesses are different from large businesses in enjoy in many small businesses, and to their extensive busi-
many fundamental ways [2]: ness knowledge and experience. To handle the additional
responsibilities, however, they may very well need to rely
1. Top management of small businesses typically enjoy on the support of their office staff especially in perform-
greater control, are more involved in daily operations, ing the activities of document development, implementation
know all employees and their capabilities, know the follow-up, and records keeping.
whole company operations end-to-end, have high con- 3. Take your time in order to acquire the necessary knowl-
tact and knowledge of customer requirements, and have edge and skills in quality and ISO 9001:2000 QMS. The top
good knowledge of the firm’s working environment of operational manager needs experience and in-depth training
customers, competitors and suppliers. in quality concepts and tools, ISO 9001:2000 requirements,
2. The scope of small businesses is usually limited in and auditing techniques. The office staff needs to have a gen-
terms of products/services, geographic location, mar- eral training in ISO 9001:2000 QMS and in-depth training
ket/customer base, and technology. in documentation and documents and records control. Un-
3. Every employee, especially at the supervisory/managerial doubtedly, there will be more sweat, longer learning curve,
level, counts. Their departure often causes a great deal more errors and frequent updates to the system. It is impor-
of disruption. tant, however, that the top management stays the course and
4. There are typically no employees or departments maintains persistence to make it work.
with the exclusive responsibility for quality activities. 4. Do not certify unless it is economically justifi-
Therefore, quality responsibilities are included among able; this often results from customer and/or competitor
other responsibilities in the job description of selected pressures. Systems developed under the pressures for
employees. certification sometimes lead to registrar satisfaction rather
than customer satisfaction. Some consultants develop ISO
Watson and Gryna [3] and Rhey and Gryna [4] point 9001 systems with the registrar, and some times specific
out that small businesses typically lack the resources, registrar, in mind. The objective of achieving quality rather
time, and skills to assess quality culture and conduct ex- than certification helps to minimize the risk of bias that
tensive market research. The same shortcomings impede characterizes self-assessment.
small businesses from developing, implementing, and
maintaining QMS.
In this paper, a framework for realizing quality in small
3. Proposed framework
businesses through ISO 9001:2000 QMS is proposed. The
success of the framework depends largely on four comple-
Unlike the traditional one-shot approach to ISO 9001
mentary premises:
realization which is typically used by organizations seek-
1. Do-it-yourself in order to reduce the total cost (prepara-
ing certification, a framework that is based on an incre-
tion, development, implementation, maintenance, improve-
mental approach is recommended for small businesses.
ment), to assure the attainment of quality, and to assure the
It is believed that the incremental approach, born from
continual improvement of the QMS. The apparent savings
the above premises, simplifies implementation and sup-
in doing-it-yourself come from eliminating the consultancy
ports the learning process. Figs. 1 and 2 show the one-
costs incurred during preparation, development, and imple-
shot and incremental approaches to ISO 9001 realization,
mentation. However, the hidden and more significant sav-
respectively.
ings come at later stages where the business relies on its own
people to fine-tune and improve the system. A major short-
coming of the many ISO 9001 quality systems is that they
are developed by consultants without real involvement from
the people in the organization. Often, lack of understand- Identify
ing of the system components and the involved development Design Implement Maintain &
QMS
and improvement tools turns these systems into meaning- QMS QMS Improve
Processes
less documentation and records keeping practices that stand
as barriers to business improvement. Fig. 1. One-shot approach to ISO 9001 realization.
T.A. Aldowaisan, A.S. Youssef / Omega 34 (2006) 231 – 235 233

Multiple-Process
Single-Process Basic
QMS
QMS QMS

Identify Identify More


Learn Design Required Learn
Key Product Mgt. & Product
Time System Processes Time
Realization Process Realization Processes

Improve & Improve &


Design Design

Automate

Implement

Maintain &
Improve

Fig. 2. Incremental approach to ISO 9001 realization.

As seen from Fig. 2, the proposed framework consists Responsibility Activity Quality Assurance
of three phases. The following paragraphs describe these
phases in detail.
Doer (D) or Description Form/Record/
Supervisor (S) Instruction
3.1. Single-process QMS

The objective of this phase is to develop a QMS around Fig. 3. Graphical process map.
a single product realization process. The whole idea here
is to focus all efforts on the most business rewarding pro-
cess and to simplify the task to the extent possible. Since present your process in a way that written descriptions can-
the goal is not to certify, the business does not have to not begin to approach [5].” A complementary textual de-
quarrel with the system processes at this point (e.g. docu- scription may not be needed as processes in small businesses
ment/records control, auditing, control of nonconformities, are usually straightforward and the graphical process map
preventive/corrective actions). Moreover, since the system could alone capture the critical information of activity/logic,
realization’s time is not of primary concern, effort and time responsibility, and quality assurance as shown in Fig. 3.
can focus on exploring improvement and automation pos- Wright gives additional reasons to restrict procedure docu-
sibilities. Consultants eager to cut on cost and get the job mentation to flowcharting even for larger businesses [6]: a
done with minimal time and effort often overlook opportu- “flowchart is simple to audit, contains no padding or unnec-
nities for improvement. essary information and is short and to the point. It is also
The most business rewarding process is one that: easy to change, particularly if the system is electronic or
web-based,” as it is also important for the design of mean-
1. generates the highest revenue/profit, ingful forms/records and instructions to assure and help im-
2. has the highest transaction rate, and/or prove quality [7]. This graphical process mapping tool was
3. consumes the majority of resources. applied to the training process (mostly a money generating
process) when developing the ISO 9001 QMS for the Of-
Dealing with a small business often does not require a fice of Consultation and Career Development (OCCD) in the
documented policy manual at this stage. A simple busi- College of Engineering and Petroleum at Kuwait University
ness/quality policy statement distributed to all employees (Fig. 4).
and posted in the offices could be sufficient. The process map could be used as the subject for pro-
A single documented procedure for the selected business cess improvement. We have found it to be very useful when
process needs to be prepared; however, we recommend that utilized in the context of brainstorming workshops. Another
documentation take the form of a graphical process map. use of the process map is to communicate requirements for
Process mapping or flowcharting “helps you visualize and automation. We highly recommend using automation at this
234 T.A. Aldowaisan, A.S. Youssef / Omega 34 (2006) 231 – 235

Responsibilities Activities Quality Assurances

S/D: Training Officer Training Manual Self Assessment


Setup
Course ProposalForm
D: Training Coordinator

S: Training Coordinator Deliver Training Course Opening


Statement
D: Trainer

S: Training Coordinator Evaluate Course Evaluation Form


D: Trainee

S: Training Coordinator Feedback & Course Evaluation Report


D: Training Secretary Update Training Training Performance Annual
Database Report

Fig. 4. OCCD training process map.

stage in records keeping and performance measurement. For cesses could partially be developed in the previous phase;
example, in the OCCD case study, a database application e.g. records keeping, document control, and control of non-
with a front-end template was developed as per the “Course conforming products.
Evaluation Form” to automate the generation of course eval- The reasons for expanding the single-process QMS into
uation reports and general training performance evaluation the basic QMS may include:
as per the “Training Performance Annual Report” (Fig. 4).
Salot [8] outlines the benefits of automation as follows: 1. providing more rigor and order to the process of main-
taining and improving the system (document control,
1. Reduce resources required for documentation and records records keeping, preventive and corrective actions, and
maintenance. internal audit);
2. Increase the amount and quality of information available 2. ensuring that non-conforming products are properly dis-
for decision-making. posed of (control of non-conforming products); or
3. Shorten the process cycle. 3. paving the way to a possible certification as the documen-
4. Increase access to current product and process informa- tation of these processes is required by ISO 9001:2000
tion and metric data. QMS model.
5. Reduce audit time and the expenditure of company
resources. The experience and learning gained by the top operational
manager and office staff from the previous step will prove
From our experience, we believe that small businesses could to be valuable in carrying out the tasks of this phase more
get a lot of mileage from capitalizing on the capabilities of effectively and efficiently.
the already available common software applications of MS We see no real value in developing an elaborate pol-
Office, especially the MS Access database. icy manual unless certification is in mind. It is possible to
It is recommended that the next phase is not extended overlay policy requirements on the graphical map under the
unless there is a potential benefit from doing so. Other con- “quality assurance” headline. For example, we may state the
siderations include attaining an acceptable level of stability audit frequency on the internal audit process map. No need
with the current system and a leveling-off of the learning to detail the audit scope as it is likely to cover the whole
curve. system in small businesses.

3.2. Basic QMS 3.3. Multiple-process QMS

The objective of this phase is to develop the ISO 9001 We may directly arrive to this phase from the single-
system processes completely (document control, records process QMS or indirectly after going through the basic
keeping, corrective and preventive actions, control of non- QMS phase. In either case, the objective of this phase is to
conforming products, and internal audit). Some of these pro- include more product realization processes and managerial
T.A. Aldowaisan, A.S. Youssef / Omega 34 (2006) 231 – 235 235

processes. The motivation for this phase is to increase the designing and implementing ISO 9001 for the most re-
QMS scope in order to improve quality or possibly seek warding product realization process.
certification. Again, we suggest taking the certification route 2. Basic QMS. In this phase, the single-process QMS is ex-
only if the economics call for it. panded to include the minimum number of system pro-
In our OCCD example, we first added the product real- cesses as per ISO 9001:2000 QMS requirements.
ization process of consulting and later added the testing and 3. Multiple-process QMS. In this phase, the system is fur-
calibration processes. The experience gained from the pre- ther expanded to include more product realization and
vious phases greatly reduces the development time. Another management processes.
expansion would include managerial processes such as those
related to business planning and resources provisions (both The incremental approach of the proposed framework al-
physical and human). lows small businesses to reap the benefits of ISO 9001:2000
We recommend exploring the potential of workflow au- QMS without having to commit many resources or incur
tomation at this phase to capitalize on the potential integra- high expenses. Moreover, taking time to implement the re-
tion of the different product realization processes and their quirements of ISO 9001:2000 QMS supports the learning
logical link with the management/planning and measure- and appreciation process and, thus, maximizes the system
ment processes as per the ISO 9001:2000 QMS model. utility.

References
4. Conclusion
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tary premises to maximize the likelihood of success. These case studies. Quality Progress, January 2001; 41–6.
premises are do-it-yourself, take your time, assign the top [4] Rhey WL, Gryna FM. Market research for quality in small
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[5] Sellers G. Using flowcharts for performance improvement.
and do not seek certification. The main advantage of these
Quality Digest, March 1997; 49–51.
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rather than certificates in small businesses. 2001; 57–61.
The framework consists of three phases: [7] Myers DJ. Improve forms, improve quality. Quality Digest,
August 2000; 43–4.
1. Single-process QMS. In this phase, all efforts including [8] Salot Jr SH. A documentation system for the future. Quality
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