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Fuel
journal homepage: www.elsevier.com/locate/fuel
h i g h l i g h t s
Inuence of swirl number on different combustion ames has been studied in detail.
Flame luminous information is captured by means of a CCD based visualization system.
Relevant variations concerning dynamical and physical ame features are presented.
Spatialtemporal characterization of ames highlights the effect of swirl increase.
A new approach to frequency analysis of semi-industrial PF ames is performed.
a r t i c l e
i n f o
Article history:
Received 30 September 2012
Received in revised form 5 December 2012
Accepted 23 May 2013
Available online 11 June 2013
Keywords:
Swirl
Image processing
CCD camera
Pulverized coal
Gas ame
a b s t r a c t
The complex phenomena underlying reacting ows are at present an active research topic for improving
efciency and control of industrial combustion processes. The present study assesses the use of a reliable
and low cost visualization system based on CCD (charged couple device) technology for the identication
of different ame states as a function of swirl number. The experiments were performed in a 500 kWth
pulverized coal (PF) swirl burner. The visualization system was previously used for similar analysis of
an atmospheric gas swirl burner of 50 kWth. Both ames were analyzed under low and high swirl conditions in order to identify possible common features concerning swirl ames. The analysis procedure proposed in this work extracts different statistical and spectral parameters from the intensity of radiation
stored by each CCD element. The representation of ame features as two-dimensional distributions
has led to the identication of typical structures in swirl ows and has allowed us to detect changes
in ame structure as swirl number increases. Besides, the quantication of aforementioned parameters
has led to relevant ndings concerning frequency analysis and ame stability as a function of swirl. Specically, results show that the characteristic frequency in terms of ame icker is sensible to changes in
swirl conditions.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
Pulverized fuel (PF) ames from swirl burners involve many
inuential variables and exhibit large spatial and temporal variations in ow dynamics and heat release. In spite of the vast amount
of related literature, the complexity of reacting ows under PF
ames demands a deeper understanding based on reliable experimental data at industrial scale. Among the potential techniques
currently under research, ame visualization-based systems provide a non-intrusive alternative for the analysis of ame structure.
In this context, advanced technologies such as Particle Image
Velocimetry (PIV) or Laser Doppler Anemometry (LDA) have been
widely used in recent years [14]. These laser-based diagnostic
Corresponding author. Tel.: +34 976 762 562; fax: +34 976 762 616.
E-mail address: anagc@unizar.es (A. Gonzlez-Cencerrado).
0016-2361/$ - see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.fuel.2013.05.077
799
Nomenclature
CCD
D
f
HSB
IRZ
LDA
LPP
LSB
L
PF
PLIF
PVC
Q
Re
S-PIV
Sg,s
St
St
V
a
l
/
CCD based visualization systems offer a cost-effective alternative for monitoring and characterization of combustion ames given its robustness and simplicity of design [8,9]. Different studies
performed through this techniques have provided valuable information concerning ame temperature and emissivity [1012], soot
concentration [13,14] or quantitative measurements of radical
emissions [15]. Vision-based techniques have been also used for
the analysis and assessment of biomass co-ring at industrial
scales [9,16] nding interesting results that suggest different impacts on ame characteristics.
The present experimental work deals with the challenge to obtain a better understanding of strongly radiating turbulent and
reacting ows from the images acquired with a high speed CCD
_ plD
Reynolds number: Re 4m=
stereo particle image velocimetry
geometric secondary swirl: Sg,s = 2/3 tan a
Strouhal number: St = (f L)/V
alternative Strouhal number, frequency parameter:
St f D3e =Q
uid velocity (m/s)
vane angle
dynamic viscosity at ambient temperature (kg/m s)
airfuel ratio
camera. Specically, the effect of changes in swirl number is investigated in two different ames. On the one hand, the visualization
system is used in a laboratory scale atmospheric gas ame, being
the results physically interpretable from comparison with PIV
measures. On the other hand, the procedure is applied to a semiindustrial scale burner of pulverized fuel, involving a participating
media and a more complicated ow dynamics.
Both facilities and the visualization system are described in Section 2. A ame visualization system based on a high-speed CCD
camera was used to capture the image sequences containing the
spatialtemporal luminous information from the ame. After a
suitable digital image processing, different ame features are obtained in terms of statistical and spectral parameters. Results are
Table 1
Summary of experimental analysis performed in swirl ames using advanced technologies.
Ref.
Fuel
React.
Technology
Burner
Conditions
Measurements
[1]
[2]
[3]
Propane
Yes
No
No
S-PIV
LDA,acoustic
LDA, ow visualization
atmosph. LPP
vortex burner
Front wall (scale 1/10)
Low/high S
Re = 15,000; S = 1.01
Diff. congurations
[4]
N.g.
yes
S = 0.82;20 kW
[38]
Methane
Yes
[39]
Methane
Yes
[40]
Methane
Yes
S-PIV, OH-PLIF
[41]
N.g.
Yes
[42]
Yes
[6]
Gas
(unspecif.)
No
[37]
Propane
Yes
CH-chemiluminiscence,
photography, acoustic
PIV, OH-PLIF, Rayleigh
thermometry
Hot-lm sensor,
visualization
LDA,high speed
[43]
No
[44]
Methane
Yes
[45]
[46]
N.g.
Methane
Yes
Yes
[47]
Methane
Yes
[48]
Gas
(unspecif.)
Gas
(unspecif.)
Coal
Yes
[49]
[7]
No
Yes
LSB
Coal burner
S = 01.5
Frequency analysis
Re = 16,000; S = 1
Lean premix.
Lean premixed
Gas turbine model
combustor
Gas turbine combustor
Different pressures
7.634.9 kW
Re = 750060,000;
S = 0.550.9
a = 3065
Re = 570061,000; S = 0.6
3.7; conned/unconf.
S = 0.91
800
Fig. 1. Atmospheric gas swirl burner (courtesy of M. Legrand). (a) Real image and (b) scheme of the top and front view of the burner geometry [1]. Dimensions are in mm.
2. Experimental setup
Two different experimental facilities were used for the study. In
a rst stage, a laboratory premixed gas swirl burner (50 kWth) was
used. The purpose was to characterize the ame and establish the
basis for the subsequent analysis of a 500 kWth PF ame, where the
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Table 3
Fuel characterization.
Parameter
Active area (mm)
Active pixels
Signal/noise ratio
Electronic shutter
Operating temperature
Dimensions (H W L)
Spectral range
Max. Spectral response
Focal length
Coal
6.4 (h) 4.8 (v)
659 (h) 494 (v)
>50 dB (0 dB gain)
1/10,000 s
5 C to +45 C
Head 17 46 mm ( D)
CCU 44 29 66 mm
4001000 nm
500 nm
7 mm
2.30
14.60
26.00
57.10
69.60
4.00
2.05
0.50
27.80
0.045
500
68.4
14.6 1.5
2.3
157.4 0.08
15
1.54
19,144
503.2 12.30
254
0.67
25,800
980 15
0.28; 0.40; 0.67; 0.79; 1.20
802
With regard to experiments performed in the 500 kWth pulverized fuel swirl burner, a wider range of swirl numbers was analyzed, as it is indicated in Table 4. The fuel used in the tests was
a South African coal, with low sulfur content and pulverized to a
mean particle size of 0.045 mm. Ultimate and proximate analyses
are shown in Table 3. According to particle size distribution analysis, 100% of the pulverized coal is under 0.1 mm and 70% under
0.055 mm.
Experimental research at laboratory large scale mainly consist
on combustion tests varying secondary swirl number, while maintaining the other relevant parameters nearly constant (Table 4).
Once steady conditions have been achieved in the combustion
chamber, after a suitable preheating time, secondary swirl number
is progressively modied by adjusting the secondary vane angle
using a vane actuator. Each swirl position is xed during a suitable
time period (not less than 15 min) and an average of 34 videos are
then recorded for each swirl condition. Furnace gas temperature
was around 980 15 C. A slight temperature increase could not
be avoided due to the slow warming of refractory walls.
Although most of the videos were recorded at stable conditions,
Table 5
Flame parameters denition.
Signal
characterization
Statistical/spectral
parameter
Flame brightness
Mean value (
x)
Fluctuation
amplitude
Oscillation
frequency
Mathematical
expression
P
x N1 N
i1 xi
q
P
r N1 Ni1 xi x2
PN1
jX fk jfk
F Pk0
N1
k0
jX fk j
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Fig. 4. Spatial distribution of ame features under low (LSB) and high (HSB) swirl conditions in a 50 kWth propane swirl burner. (a) Snapshots of real images, (b) Mean value
(ame brightness, g.v.), (c) Standard deviation (luminous uctuation amplitude, g.v.) and (d) Flicker (Hz).
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Fig. 5. Averaged gray values (g.v) corresponding to the central axis for both ames,
showing the relative displacement as swirl number is increased.
Fig. 6. Comparison of ame front location obtained from different analyses performed in the same burner. (a) PIV measurements (turbulent kinetic energy (m2/s2)) for LSB
and HSB conditions, white lines represent the approximate averaged ame front location [1] and (b) Standard deviation distributions (g.v.) from spatial analysis for LSB and
HSB conditions. Countours of high standard deviation values dene similar ame fronts.
be considered fully comparable. Nevertheless, luminous information from both ames allows a suitable rst-step characterization
in terms of dynamical structure and oscillatory behavior under different swirl conditions.
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Fig. 7. Averaged values of (a) CO, (b) NOx, and (c) SO2 emissions as a function of
swirl number corresponding to pulverized coal combustion tests.
806
Fig. 8. Spatial distribution of ame features under relative low swirl conditions (LSB). All gures correspond to the pulverized coal ame operating under nominal conditions.
as function of swirl. CO emissions were low, showing good combustion performance for all swirl conditions. A slight reduction in
CO concentration with swirl number can be appreciated in
Fig. 7a), although standard deviation greatly increases at the highest swirl number (1.2), which may be attributed to an increase of
ame uctuation amplitude.
NOx emissions trends with swirl strongly reect differences in
mixing patterns. Increase and decrease of NOx with swirl have been
experimentally reported [31]. The NOx reduction at lowto-medium swirl ames is attributed to ame stabilization because
the enhancement of the fuelair mixing process. Under fuel rich
conditions in the near burner region fuel-nitrogen is mostly devolatilized and reacts favoring N2 formation over NOx. Our results
(Fig. 7b) show a NOx decrease starting with the nominal swirl
number with a previous increase for lower values indicating an
improvement in the mixing process [31]. This initial trend might
indicate that mixing of secondary air with volatile products takes
place prior to complete combustion which produces that oxygen
react with the fuel nitrogen to form NO. This could result in a slight
increment of NOx before the mixing improvement.
Finally, SO2 concentration slightly increases with swirl number
(Fig. 7c). As expected, an inverse dependence of SO2 and CO emissions with swirl number can be appreciated in Fig. 7a and c, as SO2
emissions are directly related to fuel sulfur content and combustion completion.
4.2.2. Results from digital analysis
Results from atmospheric swirl ame measurements and emission trends enables more accurate description of PF ame features
without ignoring the existing differences of luminous ame emission between both. It allows the connection between digital results
and the dynamical processes present in swirl ames.
The ve different swirl numbers tested have been arranged
according to high and low swirl conditions. The nominal swirl
number (0.67) divides both groups (LSB and HSB), and is included
in the LSB group. Qualitative results of ame features are presented
below according to this arrangement (Figs. 8 and 9).
Brightness contours (Fig. 8a) show an increase of ame width
and luminous level with the swirl rise. As a consequence of swirl
increase the spreading angle of the ame becomes wider. This effect, that can be observed in current spatial results, is already
known [28] and it has been also experimentally proved under similar conditions [33]. A brighter inner zone is noticeable for the
nominal swirl condition. This might indicate the formation of recirculation ows leading to the internal recirculation zone (IRZ).
Recirculation zones are only formed beyond a critical swirl number
>0.6 [28], which just matchs with the current nominal value
(0.67). This explains why this area does not appear in the ames
with lower swirl conditions. On the contrary, brightness distributions for HSB conditions (Fig. 9a) highlight the presence of this area
also showing the ame widening.
If the area of higher brightness is compared for all the ames
(LSB and HSB), one more feature concerning swirl ames can be
appreciated. According to experimental works [33], the volatile release and particle heating in the IRZ tends to be greater for intermediate swirl values. In this case, ame image corresponding to
nominal swirl conditions (0.67) shows in fact a larger and more
uniform area of maximum brightness (Fig. 8a). Bearing in mind
807
Fig. 9. Spatial distribution of ame features under high swirl conditions (HSB). All gures correspond to the pulverized coal ame operating under nominal conditions.
Fig. 10. Time evolution of some ame features under different swirl conditions during a coal combustion test. Each value is extracted from the averaged luminous ame
signal of the corresponding video.
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also in the pulverized fuel ame. This result is veried also for HSB
conditions (Fig. 9b). The recirculation zone becomes much more
intense showing an elongation in the left side. Considering the
rounded shape of this new structure, it might correspond to the
swirled secondary air inlet. Intensication of recirculation patterns
consequently involves the improvement of mixing process. This effect agrees with the obtained NOx trend previously discussed.
Distribution of ame icker shows clear differences between
LSB and HSB conditions. For low swirl numbers (0.28 and 0.40),
distribution of averaged frequencies is similar, with a wide zone
of low frequency in the upper central part and a high frequency
band in the right (Fig. 8c). Nevertheless, for higher swirl numbers
the lower frequency zone apparently changes moving towards
the central left side (Fig. 9c). In consequence, higher frequencies
are moved and reallocated to the right and upper part of the ame.
The changes in oscillating frequencies reveals how the inner
dynamical behavior of the ame is altered by changing the swirl
number of secondary air ow.
Finally, some interesting conclusions can be deduced from
quantitative results. The evolution of ame parameters, obtained
from the averaged luminous signal, is measured during the tests.
In the course of transition stages, secondary vane angle is progressively modied according to the procedure detailed in Section 2.3.
In these periods ame stability is expected to be altered. In order to
evaluate the usefulness of ame features in detecting those variations several videos were recorded during these periods. Fig. 10
shows standard deviation and icker values along the different
swirl periods during a combustion test. Each value is derived from
the corresponding video. The evolution of both features clearly
show opposite trends. Additionally, they are notoriously altered
in the transition periods which proves its usefulness detecting
ame variations.
Apparently an increase in swirl number implies wider uctuation of ame luminous radiation and a magnication of low frequencies over the higher. The improvement in mixing patterns as
a result of the swirl rise explains the increment of the uctuation
amplitude. Otherwise, according to specic publications concerning icker measurements in ames [23], icker decrease indicates
that changes in ame geometry prevail over changes of heat release rates.
Another nding derived from temporal analysis is related to the
frequency variation of the luminous ame signal as function of
swirl condition. Frequency analysis concerning both, isothermal
and reacting swirl ow applications provides a suitable tool for
detection of PVC dynamics. Through the calculation of a widely
used dimensionless number, Strouhal number (St), swirling ows
Fig. 11. Frequency parameter (St) versus swirl number obtained from coal
combustion in a PF swirl burner.
St
f D3e
Q
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