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REVISION 0

NOV. 1999

QY8-1369-000

COPYRIGHT 1999 CANON INC. CANON BJC-8200 1199 SE 0.28-0 PRINTED IN JAPAN (IMPRIME AU JAPON)

1199 SE 0.28-0

Target Readers
This manual is published by Canon Inc. for qualified persons and contains the necessary technical
information for technical theory, installation, maintenance, and repair of products. This manual covers
all localities where the products are sold. For this reason, it may contain information that does not
apply to your locality.

Revisions
This manual may include technical inaccuracies or typographical errors due to improvements or
changes in the products. When amendments are made to the content of this manual, Canon will issue
technical information as the need arises. In the event of major alterations to the content of this manual
over a long or short period, Canon will publish a revised version of the manual.

The following paragraphs do not apply to any countries where such provisions are
inconsistent with local law.
Trademarks
The product names and company names appearing in this manual are the registered trademarks or
trademarks of the individual companies.

Copyright
This manual is copyrighted and all rights reserved. Under the copyright laws, this manual may not be
copied, reproduced, or translated into other languages, in whole or in part, without the express written
consent of Canon Inc. except in the case of internal business use.

Copyright 1999 by Canon Inc.


CANON INC.
BJ Products Quality Support Dept.
16-1, Shimonoge 3-chome, Takatsu-ku, Kawasaki-shi, Kanagawa 213, Japan

This manual was produced on an Apple Macintosh Power Mac 9600/233 personal computer and Apple
LaserWriter II NTX-J laser beam printer; final pages were printed on Varityper 5300 with 4000-J RIP.
A Canon mo-5001S Magneto-Optical Storage Subsystem with mo-502M Magneto-Optical Storage Disk
Cartridge and mo-IF2 interface kit were used for storing large volumes of page layout and graphic data
for this manual.
All graphics were produced with MACROMEDIA FREEHAND 7.0J.
All documents and all page layouts were created with QuarkXPress 3.3J.

I. ABOUT THIS MANUAL

Part 3: OPERATION
This part explains how to operate the unit properly, and how to use the service mode.

Part 4: TROUBLESHOOTING
This part explains how to resolve problems of the unit, and contains information on
how to locate and replace serviceable units and parts. It is divided into two sections:
"Troubleshooting by Errors" and "Troubleshooting by Symptoms."

Part 5: REFERENCE
This part outlines the unit operation giving technical information on hardware, and
contains block diagrams, pin assignments, and wiring/circuit diagrams.

REF

This manual does not contain complete information required for


disassembling and assembling the BJC-8200 printer. Please also refer to the
separate Parts Catalog.

MAINTENANCE

This part explains maintenance of the unit. It includes precautions and details for
disassembly and assembly, and adjustments required when assembling.

OPERATION

Part 2: MAINTENANCE

TROUBLE
SHOOTING

This part outlines the product and its specifications.

REFERENCE

Part 1: PRODUCT SPECIFICATIONS

PRODUCT
SPECIFICATION

This manual is divided into five parts containing the information required for servicing the
BJC-8200 printer.

II. TABLE OF CONTENTS


Page
1- 1
1- 1
1- 2
1- 3
1- 3
1- 3
1- 3
1- 4
1- 4
1- 4
1- 4
1- 4
1- 6
1- 6
1- 6
1- 7
1- 7
1- 8
1- 8

Part 1: PRODUCT SPECIFICATIONS


1. PRODUCT OUTLINE
1.1 Product Outline
1.2 Features
2. SPECIFICATIONS
2.1 Main Unit Specifications
2.1.1 Main unit specifications
2.1.2 Product life
2.2 Paper Specifications
2.2.1 Paper sizes
2.2.2 Paper measurement
2.2.3 Printable area
2.3 BJ Cartridge
2.4 Interface Specifications
2.4.1 Parallel interface
2.4.2 Serial (USB) interface
2.5 Printer Driver
2.6 Scanner Cartridge IS-52 (Optional)
3. NAMES OF PARTS AND THEIR FUNCTIONS
3.1 Names of Parts and Their Functions

Part 2: MAINTENANCE
2- 1
2- 1
2- 1
2- 2
2- 2
2- 3
2- 3
2- 4
2- 4
2- 5
2- 5
2- 6
2- 6
2- 6
2- 7
2- 7
2- 8
2- 9
2- 9
2- 9
2 -10
2 -11
2 -12
2 -12
2 -13
2 -13

1. PERIODICAL REPLACEMENT/MAINTENANCE
1.1 Parts for Periodic Replacement
1.2 List of Periodic Maintenance
2. DISASSEMBLY AND REASSEMBLY
2.1 List of Tools
2.2 Operation Precautions
2.2.1 Ink paths
2.2.2 Ink mist
2.2.3 Precautions for damage due to static electricity
2.2.4 Precautions for transporting the printer
2.2.5 Precautions on spur tip deformation
2.3 Precautions for Disassembling and Reassembling the Printer
2.3.1 Unlocking the carriage
2.3.2 Removing/installing self tap screws
2.3.3 Adjustable bushings supporting the carriage shaft
2.3.4 Feed gear
2.4 Grease Application
2.5 Adjustment/Setting Procedures
2.5.1 Adjustments (Timing, adjustment, time, tool)
2.5.2 Cleaning the pick-up roller
2.5.3 Print head position adjustment
2.5.4 Setting the EEPROM
3. OPERATION CHECK AFTER DISASSEMBLING/REASSEMBLING
3.1 Confirmation Methods
4. TRANSPORTING THE PRINTER
4.1 Transporting the Printer

Page
3- 1
3- 1
3- 3

Part 3: OPERATION
1. FUNCTIONS RELATED TO PRINTER OPERATION
1.1 Error Display
1.2 Descriptions of Error Indications

II

Page
3- 4
3- 4
3- 4
3- 5
3- 5
3- 6
3- 6
3- 6
3- 7
3- 8
3- 8
3- 9
3 -10
3 -11
3 -11
3 -12
3 -12
3 -13

1.3 BJ Status Monitor


1.3.1 Main functions of the BJ status monitor
1.3.2 Items displayed on the BJ status monitor
1.4 Function Settings
1.4.1 Function settings using the printer driver
1.5 Off-line Operation
1.5.1 Cleaning operation
1.5.2 Nozzle check pattern printing
1.5.3 Replacing the cartridge/ink tank
2. SERVICE MODE
2.1 Service Mode Operations
2.2 Service Test Print
2.3 Printing EEPROM Information
2.4 Resetting the EEPROM
2.5 Setting the Waste Ink Counter
2.6 Setting the Model
2.7 Adjusting the Head Position
2.8 Roller Cleaning

Part 4: TROUBLESHOOTING
4- 1
4- 1
4- 4
4- 5
4 -14
4 -14

1. TROUBLESHOOTING BY DISPLAYED ERRORS


1.1 Initial Flowchart
1.2 Error List (Indicator/Beeper/Error Code)
1.3 Troubleshooting by Errors
2. TROUBLESHOOTING BY SYMPTOMS
2.1 Troubleshooting by Symptoms

Part 5: REFERENCE
5- 1
5- 1
5- 2
5- 3
5- 4
5- 5
5- 6
5- 6
5 -10
5 -13
5 -14
5 -15
5 -15
5 -16
5 -16
5 -16
5 -17
5 -17
5 -17
5 -18
5 -18
5 -18
5 -20
5 -21

1. TECHNICAL REFERENCE
1.1 Functions of the Paper Feed Unit
1.2 Carriage Function
1.3 Purge Unit Functions
1.4 BJ Cartridge
1.5 Detection With Sensors
2. CONNECTOR POSITIONS AND PIN ASSIGNMENT
2.1 Logic Board
2.2 Carriage Board
2.3 BJ Cartridge
2.4 Scanner Cartridge
2.5 AC Adapter
2.6 DC Power Cable
2.7 Carriage Motor
2.8 Paper Feed Motor
2.9 Purge Motor
2.10 Ink Sensor
2.11 Paper Thickness Sensor
2.12 Purge Sensor
3. CIRCUIT DIAGRAM
3.1 Parts Layout
3.1.1 Logic board
3.1.2 Carriage board
3.2 Circuit Diagrams

III

III. ILLUSTRATION INDEX


Page
1- 1
1- 5
1- 8

Part 1: PRODUCT SPECIFICATIONS


Figure 1- 1
Figure 1- 2
Figure 1- 3

Printer Appearance
Printable Area
Names of Parts and Their Functions

Part 2: MAINTENANCE
2- 3
2- 4
2- 5
2- 5
2- 6
2- 7
2- 7
2- 8
2 -10

Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure

222222222-

1
2
3
4
5
6
7
8
9

Ink Paths
Ink Mist
Capping Position
Spur Unit
Unlocking the Carriage
Adjustable Bushings Supporting the Carriage Shaft
Precautions on Feed Gears
Grease Points
Print Position Adjustment Pattern

Part 3: OPERATIONS
3- 1
3- 4
3- 5
3- 7
3- 9
3 -10
3 -11
3 -13

Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure

33333333-

1
2
3
4
5
6
7
8

Operation Panel
BJ Status Monitor (Sample)
Printer Driver Utility (Sample)
Nozzle Check Pattern Print
Service Test Print (Sample)
EEPROM Information Print (Sample)
A Guide to Determine the Amount of Waste Ink Absorbed (Sample)
Head Position Adjustment Pattern (Sample)

Part 5: REFERENCE
5- 1
5- 2
5- 3
5- 4
5- 5
5- 6
5- 6
5 -10
5 -13
5 -14
5 -15
5 -15
5 -16
5 -16
5 -16
5 -17
5 -17
5 -17
5 -18
5 -19
5 -20

Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure

555555555555555555555-

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Paper Feed Path


Carriage Unit
Purge Unit
BJ Cartridge
Sensor Position
Logic Board
Block Diagram
Carriage Board
BJ Cartridge
Scanner Cartridge
AC Adapter
DC Power Cable
Carriage Motor
Paper Feed Motor
Purge Motor
Ink Sensor
Paper Thickness Sensor
Purge Sensor
Logic Board (Top View)
Logic Board (Bottom View)
Carriage Board

IV

IV. TABLE INDEX


Page
3- 2

Part 3: OPERATION
TABLE 3- 1

ERROR DISPLAY

Part 4: TROUBLESHOOTING
4- 4

TABLE 4- 1

ERROR DISPLAY

Part 5: APPENDIX
5- 3

TABLE 5- 1

AMOUNTS OF INK USED DURING CLEANING (GUIDE)

This page intentionally left blank

VI

Part 1
PRODUCT
SPECIFICATIONS

Page
1- 1
1- 1
1- 2
1- 3
1- 3
1- 4
1- 4
1- 6
1- 7
1- 7
1- 8
1- 8

1. PRODUCT OUTLINE
1.1 Product Outline
1.2 Features
2. SPECIFICATIONS
2.1 Main Unit Specifications
2.2 Paper Specifications
2.3 BJ Cartridge
2.4 Interface Specifications
2.5 Printer Driver
2.6 Scanner Cartridge IS-52 (Optional)
3. NAMES OF PARTS AND THEIR FUNCTIONS
3.1 Names of Parts and Their Functions

Part 1: PRODUCT SPECIFICATIONS

BJC-8200

1. PRODUCT OUTLINE
This printer, with ultra small 4-pl ink droplets and new light-and-dark ink system,
delivers graininess-free, photographic-quality, high-resolution images.
In addition, the support of a high-resolution scanner cartridge and adapter for direct
connection to digital cameras, as optional equipment, and the USB interface as
standard equipment, prove this printer a highly value-added product.
This printer is intended to increase the market share where photo-realistic output is
demanded, targeting users who need excellent photographic quality printing.
Operation Panel
Paper
Paper Guide
Auto Sheet Feeder

Front Cover

Paper Output Tray

Parallel Interface Connector


Paper Thickness Lever

BC-50
BJ Cartridge

Optional Scanner
USB Interface Connector

IS-52
Scanner Cartridge

Cartridge Container
(Supplied with Scanner Cartridge)

Figure 1-1 Printer Appearance

1-1

PRODUCT
SPECIFICATION

1.1 Product Outline

Part 1: PRODUCT SPECIFICATIONS

BJC-8200

1.2 Features
1) Highest resolution photo imaging without any graininess. (4-pl ink droplets; new
light-and-dark ink with light ink density of 1/6.)
2) Optionally available 600 dpi scanner cartridge.
3) Both IEEE1284-compatible, 8-bit parallel interface and USB interface, as standard
equipment.
4) Individually replaceable ink tanks for each color for reduced running costs.
5) Ink-low detection using both optical and dot-counting systems and translucent ink
tanks allow visual checking of the ink level.
6) A mechanism to allow manual correction of print position misalignment of each
color, as well as in bi-directional printing.
7) A function to notify of the optimum head gap setting of the paper thickness lever.

1-2

Part 1: PRODUCT SPECIFICATIONS

BJC-8200

2. SPECIFICATIONS
Type
Paper feeding method
Resolution
Throughput
(Reference values)
ppm
Printing direction

Printing width
Line feed speed
Interface

ASF capacity
Detection functions

Acoustic noise during


operation
Environmental conditions

Power supply

External dimension
Weight
Certification

Optional parts

Desktop serial printer


Automatic and manual feeding
1200dpi x 1200dpi (maximum resolution)
Draft
Standard
High
Bk (PC Magazine)
3.15
2.24
0.37
Color (A4 Full Page)
2.0
1.4
0.26
Color (New Pattern)
2.0
1.4
0.26
1-pass/bidirectional
2-pass/unidirectional
4-pass/bidirectional
4-pass/unidirectional
8-pass/bidirectional
Automatically switched over by driver, corresponding to
selected media and print quality.
203.2 mm
161ms/line (for 256/1200-inch feed)
IEEE 1284-compatible 8-bit parallel interface
(Compatible/nibble/ECP)
USB (without hub function)
Up to 10 mm (Approx. 100 sheets of 75 g/m2 paper)
Cover open
Yes
BJ cartridge installed
Yes
Scanner cartridge installed Yes
Cartridge correctly installed Yes
Ink-out
Yes
Paper-detection
Yes
Waste ink full
Yes
Paper width detection
No
Approx. 37 dB(A) (For 8-pass printing with a sheet feeder
full of paper) (Sound pressure level: compliant with
ISO9296)
Operation Temperature: 5 to 35C
Humidity:
10-90% RH (No condensation)
Standby
Storage:
0-35C
Humidity:
10-90% RH (No condensation)
Voltage/frequency
Power consumption At standby
AC100-120V 50/60Hz
23W (max.)
8W
AC200-240V 50/60Hz
23W (max.)
8W
450 mm (W) x 327 mm (D) x 204 mm (H)
Approx. 5.9 Kg (Excluding BJ cartridge)
Electromagnetic radiance: VCCI, FCC, IC, CE Mark, EMC
(Taiwan), C-tick
Electrical safety: Electrical Safety Regulations, UL, C-UL,
CB Report, CE Mark, FIMCO, GS,
GCIB, SISIR, AS, Electrical Safety
Regulations of Korea
Environmental regulations: Blue Angel, Energy Star
Scanner cartridge (See Page 1-7)

2.1.2 Product life


Product life is either of the following periods, whichever is shortest.
(1) From the start of use until 15,000 sheets has been fed.
(2) From the start of use until 5 years lapses.

1-3

PRODUCT
SPECIFICATION

2.1 Main Unit Specifications


2.1.1 Main unit specifications

Part 1: PRODUCT SPECIFICATIONS

BJC-8200

2.2 Paper Specifications


2.2.1 Paper sizes
Canon recommends the following papers:
Paper type
Size

Plain paper

Measurement:
64-90 g/m2

A4/B5/A5/
LTR/LGL

Color BJ paper
High-resolution paper
Glossy photo paper
Glossy photo film
OHP film
BJ cloth

LC-301
HR-101
GP-301
HG-201
CF-102
FS-101

Banner paper
T-shirt transfer
Glossy photo card

BP-101
TR-201
FM-101

Envelope

COM#10

A4/B5
A4/B5/LTR
A4/LTR
A4/LTR
A4/LTR
(L)356 x
(W)251 mm
A4/LTR
A4/LTR
(L)216 x
(W)119 mm
(L)105 x
(W)241 mm
(L)110 x
(W)220 mm
A4/LTR

DL
Photo paper pro

PR-101

Stacked in the
ASF

10 mm or less
(Approx. 100
sheets of
75-g/m2 paper)
75 sheets
80 sheets
10 sheets*
1 sheet
10 sheets**
1 sheet

Paper
thickness
lever
position
Up

Up
Up
Up
Up
Up
Down

1 sheet
1 sheet
1 sheet***

Down
Up
Up

10 sheets or less

Down

10 sheets or less

Down

1 sheet*

Up

Thick paper

Measurement: A4/LTR
Manual feed
Down
2
91-500 g/m
only
* Always use GP-301/PR-101 with the cleaning plate underneath it.
** Always use OHP film with a sheet of plain paper beneath it.
*** Always use glossy photo paper with the associated auxiliary sheet beneath it.

2.2.2 Paper measurement


Automatically-fed paper
Manually-fed paper

64-90 g/m2
64-500 g/m2 (up to 0.6 mm)

2.2.3 Printable area


Refer to Figure 1-2 Printable Area.

2.3 BJ Cartridge
Construction

6 color integrated head, with separately-replaceble ink tanks for


each color
Print head
256 x 6 nozzles (Placed in line for each color)
Ink color
BK, C, M, Y, Photo-C, Photo-M
Ink tank
6 separate tanks (One tank for each color)
Weight
Approx. 80 g (excluding ink tanks)
Cartridge life
5000 sheets (7.5%-duty print pattern) or 2 years in box/1 year out of box.
Print capacity
Approx. 240 sheets/tank (7.5%-duty print pattern)
Note) The BJ head, available as a consumable part, does not include ink tanks.

1-4

Part 1: PRODUCT SPECIFICATIONS

BJC-8200

Letter (LTR)/Legal (LGL) Size

A4/A5/B5 Size
3.0mm

3.0mm

28.0mm

PRODUCT
SPECIFICATION

28.0mm

20.0mm

5.0mm
3.4mm

3.4mm

20.0mm

5.0mm
6.4mm

6.4mm

Envelope
3.0mm

:Recommended printing area


:Printable area

5.0mm
6.4mm
COM#10: 30.4mm
DL
: 9.4mm

Banner Paper

5.0mm

3.0mm
3.4mm

3.4mm

*: For 6-page printing

28.0mm

Figure 1-2 Printable Area

1-5

20.0mm

Part 1: PRODUCT SPECIFICATIONS

BJC-8200

2.4 Interface Specifications


2.4.1 Parallel interface
1) Interface type
IEEE 1284 compatible parallel interface
2) Data transfer:
8-bit parallel transfer method (Compatible/nibble/ECP mode supported)
3) Signal voltage levels
Input:
"Low" level: 0.0V to +0.8V
"High" level: +2.4V to +5.0V
Output:
"Low" level: 0.0V to +0.8V
"High" level: +2.4V to +5.25V
4) Input/Output
Each signal pulled up with +5V
5) Interface cable
Twisted-pair double shielded cable
Material: AWG No. 28 or higher (AWG: American Wire Gauge)
Length: Up to 2.0 m.
6) Interface connector:
Printer-side
Amphenol 57-40360 (or equivalent)
Cable-side
Amphenol 57-30360 (or equivalent)
7) Input/Output signal and pin arrangements
Refer to Part 5: 2. CONNECTOR POSITIONS AND PIN ASSIGNMENT (Page 5-6) for
details.

2.4.2 Serial (USB) interface


1) Interface type
USB Interface (Universal Serial Bus; USB Specification Release 1.0)
2) Data transfer:
Control transfer method
Bulk transfer method
3) Signal voltage level
Input:
Input difference sensitivity:
+0.2V (Max)
Common-mode difference:
+0.8V to +2.5V
Output:
Static output high:
+2.8V to +3.6V
Static output low:
0.0V to +0.3V
4) Input/Output
Each signal pulled up with 3.3V
5) Interface cable
Cable
Twisted pair shielded cable, up to 2.0 m
Full-speed mode must be supported.
Material: AWG No. 28 or higher (AWG: American Wire Gauge)
6) Interface connector
Printer-side
USB standard, Series B receptacle
Cable-side
USB standard, Series B plug
7) Input/Output signal and pin arrangements
Refer to Part 5:2. CONNECTOR POSITIONS AND PIN ASSIGNMENT (Page 5-6) for
details.

1-6

Part 1: PRODUCT SPECIFICATIONS

BJC-8200

The drivers that can be used for this printer:


1) For Windows:
Raster driver (For Win3.1/95/98)
Raster driver (For Win NT4.0/(5.0))
2) For Macintosh:
Macintosh driver for USB I/F
Serial I/F drivers are not available.

2.6 Scanner Cartridge IS-52 (Optional)


Type
Light source
Resolution
Paper width
Scannable band width
Paper thickness
Operation environment

Life span

Cartridge replacement type color scanner


3 LED's for RGB
600x600, 300x300, 200x200, 150x150, and 75x75 dpi
208.2mm
Up to 10.8mm
Up to 0.25mm
OS: Win98/95/NT4.0, Mac OS 8.1 or later
I/F: Parallel (IEEE1284-compliant)/USB
Memory: 8MB (16MB or more recommended.)
Unused Disk space: (50MB at least)
1200 sheets (A4 paper)

1-7

PRODUCT
SPECIFICATION

2.5 Printer Driver

Part 1: PRODUCT SPECIFICATIONS

BJC-8200

3. NAMES OF PARTS AND THEIR FUNCTIONS


3.1 Names of Parts and Their Functions
The following shows the names of the printer parts and their major functions:
Paper Support
Extend this paper rest to support
larger sized paper.

Paper Guide
Lightly press this guide against
the left side of paper sheets to
align them.

Front Cover
Open this cover when
replacing the BJ cartridge or
clearing paper-jams.

Auto Sheet Feeder (ASF)


Set paper here. You can set multiple sheets;
each sheet is fed one by one.

POWER Button
Press this button to power on or
off the printer.

RESUME Button
After correcting a problem,
press this button to make the
printer ready.

Paper Output Tray


Allows smooth ejection
of paper and reduces
paper friction.

Paper Thickness Lever


Allows you to adjust the gap
between the print head and paper
surface by raising this lever up
and down.
The illustration shows the lever
in the "Up" position.

Indicator
Not lit when powered off.
When lit in green, the printer
is ready to print.
When lit or blinking in orange,
an error has occurred and the
printer cannot print.

Operation Panel

Cartridge Lock Lever


Use this lever to secure the BJ
cartridge in the carriage.
Raise it to remove the BJ cartridge.

Manual Paper Feed Slot


To feed paper manually,
insert paper here.

Interface Connector
Connects to the interface cable
from the computer.
Two types of connector interfaces are provided:
USB and parallel.

Carriage
Either BJ cartridge or optional Scanner cartridge
is installed.

Figure 1-3 Names of Parts and Their Functions


1-8

Part 2
MAINTENANCE

Page
2- 1
2- 1
2- 1
2- 2
2- 2
2- 3
2- 6
2- 8
2- 9
2 -12
2 -12
2 -13
2 -13

1. PERIODICAL REPLACEMENT/MAINTENANCE
1.1 Parts for Periodic Replacement
1.2 List of Periodic Maintenance
2. DISASSEMBLY AND REASSEMBLY
2.1 List of Tools
2.2 Operation Precautions
2.3 Precautions for Disassembling and Reassembling the Printer
2.4 Grease Application
2.5 Adjustment/Setting Procedures
3. OPERATION CHECK AFTER DISASSEMBLING/REASSEMBLING
3.1 Confirmation Methods
4. TRANSPORTING THE PRINTER
4.1 Transporting the Printer

Part 2: MAINTENANCE

BJC-8200

1. PERIODICAL REPLACEMENT/MAINTENANCE
1.1 Parts for Periodic Replacement

Level
User

Service personnel

Parts for periodical replacement


None
None

Consumable
BJ cartridge (Ink tanks not included)
Ink tank (Black)
Ink tank (Cyan)
Ink tank (Magenta)
Ink tank (Yellow)
Ink tank (Photo cyan)
Ink tank (Photo magenta)
None

1.2 List of Periodic Maintenance


Level
User
Service personnel

Location
None
None

2-1

MAINTENANCE

Level
User
Service personnel

Part 2: MAINTENANCE

BJC-8200

2. DISASSEMBLY AND REASSEMBLY


2.1 List of Tools
The following are the tools necessary for disassembly and reassembly:
Ordinary tools
Philips screwdriver
Blade screwdriver
Long-nose pliers
Tweezers
Flat brush
Multimeter
Special tools (part No.)
Grease MOLYKOTE PG-641
(CK-0562-000)
Grease EU-1
(QY9-0037-000)

For
For
For
For
For
For

Note
removing and replacing screws
removing plastic parts
removing and replacing springs
removing and installing flexible cables
applying grease (one per grease type)
troubleshooting

Note
To be applied to specified locations (See Page 2-8)
To be applied to the portion of the guide shaft which the
carriage slides over.

2-2

Part 2: MAINTENANCE

BJC-8200
2.2 Operation Precautions
2.2.1 Ink paths

CAUTION

The ink is not harmful to the human body, but contains some organic
solvents.
Black, cyan, magenta, photo cyan, and photo magenta ink contain
glycerin 56-81-5, isopropyl alcohol 67-63-0, ethylene glycol 107-21-1, and
di-ethylene glycol 111-46-6 respectively. Yellow ink contains glycerin 5681-5 and isopropyl alcohol 67-63-0.
Be careful not to get the ink into your mouth or eyes. If the ink gets into
your eyes, wash with plenty of water and consult a doctor. In case a large
amount of ink has been swallowed, consult a doctor immediately. The ink
contains dyes. If clothing is stained with the ink, the ink may not be
removed completely.

Maintenance
Jet Receiving
Section

BJ Cartridge
Wiper
Maintenance
Jet Receiving
Section

Waste Ink Absorber

Figure 2-1 Ink Paths


2-3

Head Cap

MAINTENANCE

Be careful not to touch the ink paths. Ink on hands could stain the printer, work
table, or clothes. The ink paths include the BJ cartridge ink tank outlet, the BJ
cartridge ink filters and nozzles, the maintenance jet receiving section, the head caps,
the wipers, and the waste ink absorber.

Part 2: MAINTENANCE

BJC-8200

2.2.2 Ink mist


The BJ cartridge ejects ink onto the paper during printing. After the printer is used for
a long period or used heavily, the ink mist bouncing back from the paper could
accumulate and soil the front cover, platen, and the area around the operation panel,
purge unit, and paper output tray.
Carefully wipe off the ink mist with a soft dampened cloth so that hands or clothing
will not be stained by soiled parts during servicing.
Also, be careful not to smudge the pick roller when removing the upper cover.

Front Cover

Upper Cover

Around Operation Panel


Platen

Around Purge unit

Paper Output Tray

Figure 2-2 Ink Mist


2.2.3 Precautions for damage due to static electricity
Static electricity can be generated by clothing rubbing against each other and may
accumulate in the body. If you touch electrical elements, the discharge of static
electricity could damage them, or change their electrical characteristics. For this
reason, avoid touching the ink sensor contacts or the printer's BJ cartridge contacts.

2-4

Part 2: MAINTENANCE

BJC-8200
2.2.4 Precautions for transporting the printer

Emergency Fixing Tape

Figure 2-3 Capping Position


2.2.5 Precautions on spur tip deformation
Take care not to bend the tips of the spurs. The tips of the spurs make contact with
printed paper and are contaminated with ink, but due to their small surface contact
area, the tips, cleaned by the spur cleaners, will not stain the printed paper. However,
if the tips are bent and their contact surface area increases, they collect more ink and
are not easily cleaned by the spur cleaners, and thereby stain the printed paper by
making dotted lines on it.

Spurs

Figure 2-4 Spur Unit


2-5

MAINTENANCE

When turned off by the POWER button, the BJ cartridge is capped and the carriage is
locked in place at the capping position by the lock arm. When the printer cannot be
powered off by the POWER button for transportation, etc., move the carriage to the
capping position by hand and secure it with tape before transporting the printer.
Remove the ink tanks and keep them in a vinyl bag while the printer is being
transported.

Part 2: MAINTENANCE

BJC-8200

2.3 Precautions for Disassembling and Reassembling the Printer


Note the following when disassembling or reassembling the printer. When
disassembling or reassembling the printer, refer to the parts catalog. The numbers in
the parts catalog illustrations indicate the disassembly sequence.

2.3.1 Unlocking the carriage


When the printer is shipped from the factory (or when the cartridge is installed and
the power has been turned off normally), the carriage is locked in the capping position
to secure the cartridge during transportation.
When the printer is powered on properly, the carriage is unlocked automatically. If the
printer cannot be powered on normally, it will be necessary to manually unlock the
carriage. This can be done by turning the gear of the purge unit in the direction of the
arrow by finger, as shown in Figure 2-5 Unlocking the Carriage.

Figure 2-5 Unlocking the Carriage


2.3.2 Removing/installing self tap screws
The printer unit is secured to the lower case with tap screws. Once the tap screws
have been removed, pieces of the molding remain attached to the screw threads.
Reinstalling the tap screws in this condition can damage the screw threads. To
prevent this, when reinstalling screws, remove the remains in advance or, where
possible, use new screws. Also, blow away any remains on the mold before reinstalling
the tap screws.

2-6

Part 2: MAINTENANCE

BJC-8200
2.3.3 Adjustable bushings supporting the carriage shaft

The adjustable bushings supporting the carriage shaft are adjusted and secured to
the printer frame so that the ideal gap, or head gap, between the BJ cartridge nozzle
and platen is maintained for best print quality.
The fixing screws are painted red to protect against careless removal. Do not loosen
the fixing screws.
Fixing Screw
Adjustable Bushing
Supporting the Carriage
Shaft

Fixing Screw

Adjustable Bushing
Supporting the Carriage
Shaft

Figure 2-6 Adjustable Bushings Supporting the Carriage Shaft


2.3.4 Feed gear
Be careful not to touch the gears in the paper feed unit, especially the feed roller gear,
during disassembling or reassembly. Although covered, even slight damage to it could
affect paper feeding when printing at high resolution.

Gear Cover
Feed Roller Gear
Eject Roller Gear

Figure 2-7 Precautions on Feed Gears


2-7

MAINTENANCE

Printer Frame

Part 2: MAINTENANCE

BJC-8200

2.4 Grease Application


Apply greases at the points shown below.
Apply a thin film of grease using the flat brush. For the grease (EU-1) for the grease
pad, do not use a brush but apply directly. For printer disassembly and reassembly
procedures, refer to the parts catalog.

CAUTION

When applying greases, be careful to not get any on the wiper, cap, or
encoder film. If grease is applied to them, wipe them clean immediately.

Cam Sliding Surface


Approx. 24 mg (Molykote PG-641 )

Grease Pad
Approx. 35 mg (EU-1)

Cam Sliding Surface


Approx. 24 mg
(Molykote PG-641 )

Eject Roller Gear Teeth (apply to all teeth evenly)


Approx. 60 mg (Molykote PG-641 )
Guide Shaft Sliding Surface
Feed Roller Gear Teeth
(apply the proper amount of grease so as not to drip)
(apply to all teeth evenly)
Approx. 90 mg (EU-1)
Approx. 96 mg (Molykote PG-641)
Guide Frame Underside (apply
a thin coat of grease over the entire surface)
Approx. 48 mg (Molykote PG-641)

LF Gear Teeth (apply to all teeth evenly)


Approx. 72 mg (Molykote PG-641 )

Paper Thickness Lever


Approx. 12 mg
(Molykote PG-641)

Feed Roller Sliding Surface


Approx. 24 mg (Molykote PG-641)

Feed Roller Sliding Surface


Approx. 12 mg (Molykote PG-641)

Figure 2-8 Grease Points


2-8

Part 2: MAINTENANCE

BJC-8200

(1) User level


Timing
When BJ cartridge is replaced.
When pick-up roller becomes
contaminated.
(2) Service personnel level
Timing
When BJ Cartridge is replaced.
(Replacement of carriage parts)
When logic board/waste
ink absorber is replaced
When pick-up roller becomes
contaminated.

Adjustment
Adjust print head
position
Clean pick-up roller

Time
3 min.

Tool
HR-101 (A4)

3 min.

Cleaning plate

Adjustment
Adjust print head
position
Set EEPROM

Time
3 min.

Tool
HR-101 (A4)

1 min.

None

Clean pick-up roller

3 min.

Cleaning plate

2.5.2 Cleaning the pick-up roller


If surface-processed paper or High-Resolution Paper (HR-101) is used in large
quantity, paper feeding may be affected due to paper dust adhering to the pick-up
roller. If this happens, clean the pick-up roller inside the printer with the cleaning
plate, supplied with the unit.
You can perform this operation by setting the printer into Service Mode, or via the
printer drive utility. For details, refer to Part 3: 2.1 Service Mode Operations (Page 3-8)
and Part 3: 1.4.1 Function settings using the printer driver (Page 3-5).

2-9

MAINTENANCE

2.5 Adjustment/Setting Procedures


2.5.1 Adjustments (Timing, adjustment, time, tool)

Part 2: MAINTENANCE

BJC-8200

2.5.3 Print head position adjustment


As a result of inherent product variations in each BJ cartridge or its specific seating
position, inaccurate dot placement may occur, resulting in poor printing. To correct
this, after installing the BJ cartridge, perform the automatic print head position
adjustment, one of the utilities the printer driver package provides. If a computer is
not available, you can perform the print head position adjustment in Service Mode.
For the procedures, refer to Part 3: 2.1 Service Mode Operations (Page 3-8). Set at least
one sheet of A4 high-resolution paper into the ASF, and carry out the print head
position adjustment from the printer driver's Maintenance sheet.

Service Mode Registration Pattern

Head Position Adjustment Pattern

Figure 2-9 Print Position Adjustment Pattern

CAUTION

If normal paper is used to adjust the print head position, the ink may
bleed, preventing accurate determination. Use High-Resolution Paper (HR101) or Glossy Photo Paper (GP-301), which provide higher quality
printing.
Also, be sure to perform the adjustment with the paper thickness lever
raised.

2-10

Part 2: MAINTENANCE

BJC-8200
2.5.4 Setting the EEPROM

The EEPROM on the logic board stores the total amount of waste ink absorbed,
function settings, and other information specific to the printer. For this reason, be
aware of the following when servicing the printer.

2) After logic board replacement


Visually check the waste ink absorber's ink level following the procedures in Part 3:
2.5 Setting the Waste Ink Counter (Page 3-11), and replace the absorber or set the
counter as necessary. The counter can be set to 0% (Reset), 25%, 50%, and 75%.
The EEPROM data of a replacement logic board is not defined. After replacing the
logic board, you must always reset the EEPROM, check the waste-ink absorber, set
the ink counter, set the model name, and adjust the head position.
3) After waste ink absorber replacement
After replacing the waste ink absorber following an ink-full warning or error, reset
the waste ink counter.

CAUTION

NOTE

Previous EEPROM data cannot be checked from the Service Mode once the
EEPROM has been reset. Always perform the check before resetting the
EEPROM. All information such as function status, number of sheets
passed, waste ink amount, etc., except for the USB serial number, will be
lost when the EEPROM is reset. It is not possible to write data, such as
function status and the number of sheets passed, of the old EEPROM to
the new EEPROM.
This printer presumes that the ink full alarm/error does not occur before
the life of the printer has been reached. However, depending on the usage
conditions, such as frequency of powering on/off and frequency of the BJ
cartridge replacement, the waste ink amount varies. As a result, the
frequency of the alarm/error also varies.
The ink full alarm occurs when the absorbed ink amount approaches a
limit. In this case, although you can operate the printer again by pressing
the RESUME button, the ink full error will occur in the end. (At that time,
you can no longer continue operation by pressing the RESUME button.)
Refer to Part 3: 2.1 Service Mode Operations (Page 3-8) for details on how to
check/reset stored data in the Service Mode.

2-11

MAINTENANCE

1) Before repair
You can check the data stored in the EEPROM by performing the test print or
EEPROM information print for servicing. In particular, the number of total sheets
passed will give a good idea of how frequently the printer has been used.

Part 2: MAINTENANCE

BJC-8200

3. OPERATION CHECK AFTER DISASSEMBLING/REASSEMBLING


3.1 Confirmation Methods
After reassembling, confirm the operation of the printer by conducting the following
procedures:
1) Test print for servicing using the printer only.
Verify correct print out using the method stated in Part 3: 2.1 Service Mode Operations
(Page 3-8).
After replacing either the logic board or the waste ink absorber, in addition to (1), it is
necessary to confirm the following points:
When the:
Logic board is replaced

Waste ink absorber is replaced

Check items:
On the service/factory test print, confirm that the ROM
version and model name are correct, and that the
number of sheets passed has been cleared, and the
waste ink counter is set appropriately.
Printing the nozzle check pattern via the printer driver
is possible.
On the service/factory test print or EEPROM
information print, confirm that the total waste ink
amount has been cleared.

2-12

Part 2: MAINTENANCE

BJC-8200

4. TRANSPORTING THE PRINTER


To prevent the ink from leaking or drying out in the BJ cartridge nozzles during
transportation, keep the BJ cartridge installed in the printer, or stored in the cartridge
container.
The ink tanks must be removed from the BJ cartridge and put into a vinyl bag while the
printer is being transported.
Transport the printer (for return after repair) with the carriage locked in place.
Refer to Part 2: 2.2.4 Precautions for transporting the printer (Page 2-5).

When transporting the printer, follow the procedures below:


1) Remove the ink tanks from the BJ cartridge and place in a vinyl bag.
2) Press the POWER button to turn off the printer. After the printer moves the carriage to
the home position for cleaning and locks the carriage in place, the indicator will go
out.
3) Disconnect the interface cable(s).
4) Unplug the AC power cord from the wall outlet.
5) Open the front cover and visually confirm that the carriage is locked in the capping
position (on the right side of printer). If the carriage is not in the capping position,
move it manually to the capping position by using the carriage belt, and secure it
there with tape.
6) Close the front cover.
7) Pack the printer in its original packing material. If the original packing materials are
not available, pack the printer in sufficient shock absorbing material.

CAUTION

Do not unplug the printer before switching off the printer with the POWER
button, otherwise, the BJ cartridge's nozzles will not be capped, which may
result in ink leaking or drying-out.

2-13

MAINTENANCE

4.1 Transporting the Printer

Part 2: MAINTENANCE

BJC-8200

This page intentionally left blank

2-14

Part 3
OPERATION

Page
3- 1
3- 1
3- 3
3- 4
3- 5
3- 6
3- 8
3- 8
3- 9
3 -10
3 -11
3 -11
3 -12
3 -12
3 -13

1. FUNCTIONS RELATED TO PRINTER OPERATION


1.1 Error Display
1.2 Descriptions of Error Indications
1.3 BJ Status Monitor
1.4 Function Settings
1.5 Off-line Operation
2. SERVICE MODE
2.1 Service Mode Operations
2.2 Service Test Print
2.3 Printing EEPROM Information
2.4 Resetting the EEPROM
2.5 Setting the Waste Ink Counter
2.6 Setting the Model
2.7 Adjusting the Head Position
2.8 Roller Cleaning

Part 3: OPERATION

BJC-8200

1. FUNCTIONS RELATED TO PRINTER OPERATION


1.1 Error Display
This printer displays errors using the indicator and beeper. If an error occurs, the
printer displays an error code in the status monitor to show the error status.

POWER Button
RESUME Button

Figure 3-1 Operation Panel

3-1

OPERATION

Indicator

Part 3: OPERATION

BJC-8200

For more information on corrective measures against the following errors, refer to PART
4: TROUBLESHOOTING.

TABLE 3-1 ERROR DISPLAY


Error
[Recoverable by users]
Paper feed error
Paper jam error
Ink out error
BJ cartridge not-installed
error
BJ cartridge mis-installed
error
BJ cartridge error
Waste ink full warning
[Unrecoverable by users]
Carriage error
Purge error
ASF sensor error
Temperature sensor error
Waste ink full error
Head temperature error
EEPROM error
ROM error
RAM error
Other hardware error
[Other warning]
Ink-low warning
Head temperature warning

Indicator

Lights
Lights
Lights
Lights

in
in
in
in

Beeper

Orange
Orange
Orange
Orange

2
3
4
5

Error
code

times
times
times
times

Reference
page
Page
Page
Page
Page

4-11
4-11
4-12
4-13

Lights in Orange

6 times

Page 4-13

Lights in Orange
Lights in Orange

7 times
8 times

Page 4-13
Page 4-9

Blinks
Blinks
Blinks
Blinks
Blinks
Blinks
Blinks
Blinks
Blinks
Blinks

in
in
in
in
in
in
in
in
in
in

Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange

in 2 times
in 4 times
5 times
6 times
7 times
8 times
9 times
10 times
11 times
12 times

No indication
(To be reported to host)
No indication
(To be reported to host)

10
10
10
10
10
10
10
10
10
10

times
times
times
times
times
times
times
times
times
times

5100*
5C00*
5700*
5400*
5B00*
5200*
6800*
6100*
6300*
6500*

Page
Page
Page
Page
Page
Page
Page
Page
Page
Page

4-6
4-7
4-8
4-5
4-9
4-10
4-5
4-5
4-5
4-5

None
None

* See Page 3-10


In the case of a user-recoverable error, the beeper will beep again when the RESUME
button is pressed; you can confirm the type of the error by counting the number of beeps.

3-2

Part 3: OPERATION

BJC-8200

For how to resolve errors, refer to Part 4: TROUBLESHOOTING.


Errors recoverable by users:
1) Paper feed error
Paper feed operation fails to feed paper.
2) Paper jam error
Paper ejection doesn't occur, even if the eject operation is done for 14.8-inches (23inches, in the case of banner paper).
3) Ink out error
Indicated when one of the ink tanks is out of ink (ink chamber and sponge).
4) BJ cartridge not-installed error
The BJ cartridge is not installed.
5) BJ cartridge mis-installed error
The scanner cartridge is incorrectly installed for printing, or BJ cartridge is installed
for scanning.
6) BJ cartridge error
Heater resistance value (rank) of the BJ cartridge is wrong.
7) Waste ink full warning
The amount (stored in EEPROM) of waste ink absorbed has reached 95% of the
defined capacity.
Errors non-recoverable by users
8) Carriage error
Incorrect carriage position or speed.
9) Purge error
Purge sensor cannot detect the cam flag correctly.
10) ASF sensor error
ASF sensor cannot detect the pick-up roller flag correctly.
11) Temperature sensor error
The temperature inside the printer increases abnormally when the scanner
cartridge is installed. (This error does not occur when the BJ cartridge is installed.)
12) Waste ink full error
The data (stored in EEPROM) representing the amount of waste ink absorbed
exceeds 100% of the defined capacity.
13) Head temperature error
The internal temperature of the BJ cartridge is too high (exceeding 90C).
14) EEPROM error
EEPROM sum check value at soft power-on does not match the pre-defined value.
15) ROM error
ROM check at hard power-on is NG. (The error occurs at soft power-on.)
16) RAM error
RAM check at hard power-on is NG. (The error occurs at soft power-on.)
17) Other hardware error
Another internal error has occurred.
Other warnings (To be reported to the host, but not to be reported to the printer
as an error.)
18) Ink-low warning
The ink in one of the ink tank chambers has run out.
19) Head temperature warning
When the cover is opened, the temperature inside the BJ cartridge has reached a
pre-determined value (60-90C).

3-3

OPERATION

1.2 Descriptions of Error Indications

Part 3: OPERATION

BJC-8200

1.3 BJ Status Monitor


The BJ status monitor window shows the printer's conditions and print-job progress.
Print-jobs can be cancelled from this window.

1.3.1 Main functions of the BJ status monitor


1) Show the printer's conditions and progress in real-time by means of graphics and
messages.
2) Display error types and show recommended recovery methods.
3) Indicate ink-out warnings by icon and name.
4) Abort the current print-job.

1.3.2 Items displayed on the BJ status monitor


1)
2)
3)
4)
5)
6)
7)
8)
9)

Printer designation
Document name
Printer conditions (including brief corrective measure when in error)
Date and time of print start
Progress status
Number of pages printed
Print-job abortion
Cartridge installed (Photo-cartridge is always displayed.)
Ink out warning

Figure 3-2 BJ Status Monitor (Sample)

3-4

Part 3: OPERATION

BJC-8200
1.4 Function Settings

Since this printer has no function selector for setting functions, the dedicated printer
driver is used for setting functions.

1.4.1 Function settings using the printer driver

OPERATION

From the Maintenance menu of the dedicated printer driver, you can set/execute the
following items.
1) Cleaning
2) Head refreshing (long cleaning)
3) Clean the pick-up roller
4) Print the nozzle-check pattern
5) Adjust the head position.
6) Power off the printer
7) Launch the status monitor
8) Special settings
Enable ECP mode (disabled by default)
Enable high speed printing (enabled by default): printer's response time (ACKNLG)
is changed from 4 to 0.9 ms.

Figure 3-3 Printer Driver Utility (Sample)

3-5

Part 3: OPERATION

BJC-8200

1.5 Off-line Operation


This printer, when powered on (soft power-on), has an off-line operation function that
allows the printer to operate independently of the computer. With the printer powered
on, hold down the RESUME button, confirm the specified number of beeps for the
desired operation, and then release the RESUME button.
Beeps
1
2
3

Operations
Cleaning
Nozzle check pattern printing
No operation

Remarks
...
Prints one sheet and ends
...

1.5.1 Cleaning operation


If print output fades or blank lines appear on the output, check if the BJ head nozzles
are clogged by printing the nozzle check pattern. If clogged, clean the cartridge to
remove the stoppage.
With the printer powered on, hold down the RESUME button and, after confirming one
beep, release the RESUME button. The cleaning operation will start. You can also clean
the print head from the computer using the printer driver utilities. (See Page 3-5)
After cleaning, check that the nozzles have recovered by printing the nozzle check
pattern again.
The cleaning operation cannot be performed when the scanner cartridge is installed.

1.5.2 Nozzle check pattern printing


With the printer powered on, hold down the RESUME button and, after confirming two
beeps, release the RESUME button. The nozzle check pattern printing will start, feeding
a sheet, which must be of A4 size, from the auto sheet feeder or manual paper feed
slot.
If print defects are detected in the test print, perform BJ cartridge cleaning. If five or
more cleaning operations fail to solve the problem, replace the BJ cartridge with a new
one.
If you start the nozzle check pattern with the scanner cartridge installed, the BJ
Cartridge Mis-installed Error will occur. (See Page 3-2) In this case, if you replace the
scanner cartridge with the BJ cartridge, then the nozzle check pattern printing starts
automatically.

CAUTION

Use paper of A4 size or larger for the nozzle check pattern printing. If you
use smaller paper, the platen may be smeared with ink.

NOTE

To abort the nozzle check pattern printing, press the POWER button. The
printer will switch off after ejecting the paper.

3-6

Part 3: OPERATION

BJC-8200
1.5.3 Replacing the cartridge/ink tank

When you open the cover of the printer with powered on, the carriage moves to the
cartridge replacement position (at the center of the printer). After replacing the BJ
cartridge or ink tank, when you close the cover or leave it open for 10 minutes, then
the carriage returns to the home position, at the right-most position, and starts
cleaning operations. (The beeper will sound before cleaning starts.)
1) Replacing the BJ cartridge/scanner cartridge
Raise the cartridge lock lever, remove the BJ cartridge or scanner cartridge. When
you install the scanner cartridge, keep the BJ cartridge, when removed from the
printer, in the BJ cartridge container (supplied with the scanner cartridge).

CAUTION

The BJ cartridge may be very hot immediately after continuous operation.


If you open the printer cover when the cartridge is still hot, the carriage
will not move to the replacement position until it has cooled, for safety
purposes. In this case, leave the printer for several minutes and then
reattempt replacement.

Printed with No. 1 nozzle for black


(The same for each color)

Printed with No. 256 nozzle for black


(The same for each color)

Placement of even-numbered and odd-numbered nozzles


(The same for each color)

Placement setting for bi-directional print

Figure 3-4 Nozzle Check Pattern Print

3-7

OPERATION

2) Replacing the ink tank


You can replace the ink tanks without having to raise the cartridge lock lever. Since
there are 6 separate ink tanks, one for each color, you can separately replace the ink
tank that has become empty.

Part 3: OPERATION

BJC-8200

2. SERVICE MODE
This printer has a service mode for service-related settings or performing test printing.
The operator panel buttons are used to enter Service Mode.

2.1 Service Mode Operations


1) With the printer powered off, while pressing the RESUME button, press and hold the
POWER button. The beeper will sound once.
2) While holding down the POWER button, release the RESUME button. Press the
RESUME button twice in succession, and then release both buttons. (Each time the
RESUME button is pushed, the beeper will sound once.) The indicator will blink in
green, and then light in green.
3) Select one of the following service mode functions by pressing the RESUME button the
specified number of times. (Each time the RESUME button is pushed, the beeper will
sound once.)
Times
0
1
2
3

Indicator
Lights in
Lights in
Lights in
Lights in

4
5
6
7
8
9
10 or more

Lights in green
Lights in orange
Lights in green
Lights in orange
Lights in green
Lights in orange
Blinks in orange

green
orange
green
orange

Functions
Power off the printer
Service test print
EEPROM information print
EEPROM reset (all data cleared except USB serial
number)
Waste ink counter setting* (see page 3-11)
Model setting* (see page 3-12)
Print head position pattern printing
Print head position setting* (see page 3-12)
Roller cleaning
Plain paper feeding/ejection after roller cleaning
Return to service mode selection (return to the
state when step (2) above is completed.)

Functions marked with "*": pressing the POWER button lets you select further subfunctions (refer to indicated pages).
4) Execute the function you have selected by pressing the POWER button. The beeper
will sound once. (The printer will return to service mode selection mode after
performing the function.)

3-8

Part 3: OPERATION

BJC-8200
2.2 Service Test Print

The service test print displays, in the header portion, such information as the control
ROM version, model name, total sheets passed, and total waste ink absorbed, etc.

Total waste ink absorbed (%)


(absorption ratio of the waste ink absorber: %)

Total sheets passed while


Scanner cartridge was used

Total sheets passed while


BJ cartridge was used

Control ROM version


Model name

Times of BJ cartridge
replacement
Times of scanner cartridge
replacement
Position setting for
bi-directional printing

BJ F850 P=Vx.xx DI=xxx.xx% Page=xxxxx/xxxxx CH=xxxxx/xxxxx R=(xx)


PF=(xx xx xx) PC(A=xxxx B=xxxx C=xxxx D=xxxx) USB=(xxxxxx)
Times of cleaning A

Times of cleaning D

USB serial No.

Times of cleaning B
Times of cleaning C

Figure 3-5 Service Test Print (Sample)

3-9

OPERATION

Factory control

Part 3: OPERATION

BJC-8200

2.3 Printing EEPROM Information


The EEPROM stores such information as function settings, control ROM version, total
number of sheets passed, total waste ink absorbed, and records the last userunrecoverable error. The information stored in the EEPROM is printed out in the
EEPROM information print. The same data as written in the service test print is written
at the header. The EEPROM information is especially useful for determining how
heavily the printer has been used.

BJ F850 P=Vx.xx ID=xxx.xx% Page=xxxxx/xxxxx CH=xxxxx/xxxxx R=(xx)


Header
PF=(xx xx xx) PC(A=xxxx B=xxxx C=xxxx D=xxxx) USB=(xxxxxx)
SV=xxxx WP=xxxx
Times of wiping
Error records
UR (Ke =xxx Ko =xxx Ce =xxx Co =xxx Me =xxx Mo =xxx Ye =xxx Yo=xxx
Head position
(LCe=xxx LCo=xxx LMe=xxx LMo=xxx DIR=xxx)
adjustment value
Position setting for
ICK =(x/xxxxxxxxxx/xxxxxxxxxx)
For each color,
bi-directional printing
ICC =(x/xxxxxxxxxx/xxxxxxxxxx)
e: Even number nozzle
o: Odd number nozzle
ICM =(x/xxxxxxxxxx/xxxxxxxxxx) Ink dot counts for each color
ICY =(x/xxxxxxxxxx/xxxxxxxxxx) Left : 0 if ink remains in tank and 1 if not left.
ICLC =(x/xxxxxxxxxx/xxxxxxxxxx) Center : Dot counts indicating ink level in tank when left-most value is 0.
ICLM =(x/xxxxxxxxxx/xxxxxxxxxx)
Head serial number

HDEEPROM Vxxxxx SN=xxxxxxxx PTH(K/LC=xxx LM/C=xxx M/Y=xxx)


CHR(C =xxx M =xxx Y =xxx LC =xxx LM =xxx) DIR=xxx
EOR(K =xxx C =xxx M =xxx Y =xxx LC =xxx LM =xxx)
NG (Ke =xxx Ko =xxx Ce =xxx Co =xxx Me =xxx Mo =xxx Ye =xxx Yo
=xxx)
(LCe=xxx LCo=xxx LMe=xxx LMo=xxx)

Internal Head
Information

Figure 3-6 EEPROM Information Print (Sample)


The error record consists of the error code representing the most recent error that is not
user-recoverable.
Error
Carriage error
Purge error
ASF sensor error
Temperature sensor error
Waste ink full error
Head temperature error
EEPROM error
ROM error
RAM error
Other hardware error

Error code
5100
5C00
5700
5400
5B00
5200
6800
6100
6300
6500

3-10

Part 3: OPERATION

BJC-8200
2.4 Resetting the EEPROM

The EEPROM stores such information as function settings, control ROM version, total
number of sheets passed, total waste ink absorbed, and records of the last userunrecoverable error. Once the EEPROM has been reset, there is no way to recover
cleared data. Be careful when resetting the EEPROM.
Since the new EEPROM data is undefined, you must reset the EEPROM when replacing
the logic board.
After the EEPROM is reset, you need to set the waste ink counter, adjust the head
position, and verify the model name.

This printer detects the amount of waste ink based on the total EEPROM data - amount
of waste ink absorbed. After the waste ink absorber is replaced, you must reset the
data.
Before replacing the logic board, you should perform the service test print or the
EEPROM information print to check in advance the total amount of waste ink in the
absorber. If this is not possible, visually check the waste ink absorber and replace if
necessary, or set the waste ink counter to 25%, 50%, and 75%. To determine which
value the counter is to be set to, check how much ink has been absorbed by the
absorber, as a percentage. Use Figure 3-7 as a guide to determine the percentage. Note,
however, that it depends on how the printer has actually been used.
To select the counter value, select "Waste ink setting" in "2.1 Service Mode Operations"
and press the POWER button. Then, press the RESUME button the number of times listed
below. (The beeper will sound each time the RESUME button is pressed.)
Times
0
1
2
3
4 or more

Indicator
Lights in green
Lights in orange
Lights in green
Lights in orange
Blinks in orange

Functions
Waste ink counter
Waste ink counter
Waste ink counter
Waste ink counter
No operation

cleared
set to 25%
set to 50%
set to 75%

After the selection, press the POWER button, and the counter will be set to the value
selected, followed by a beep sound. (Also, the printer returns to the service function
selection status.)
After setting the waste ink counter, verify the setting is made correctly by checking
either the service test print or EEPROM information print.
50%: The 2nd layer from the top has
become black.
25%: Almost no ink has been absorbed
to the 2nd layer from the top.

75%: Ink is absorbed


in the top layer.

Figure 3-7 A Guide to Determine the Amount of Waste Ink Absorbed (Sample)
3-11

OPERATION

2.5 Setting the Waste Ink Counter

Part 3: OPERATION

BJC-8200

2.6 Setting the Model


Since the logic board of this model is also used for the Japanese model BJF850, you
need to check the model name after resetting the EEPROM when replacing the logic
board. The model name is normally set to BJC-8200 after resetting; if it is not, correct
the name by the following method:
From the service selection mode, as shown in Part 3: 2.1 "Service Mode Operations," select
"Model setting" and press the POWER button. Then, press the RESUME button the
number of times shown below. (Each time the RESUME button is pressed, the beeper will
sound once.)
Times
0
1
2 or more

Indicator
Lights in green
Lights in orange
Blinks in orange

Function
BJF850
BJC-8200
No function

After making the selection, press the POWER button, and the EEPROM will be set to the
model selected, followed by a beep sound. (The printer will return to the service
function selection status.)
After setting the model name, verify the setting is correct by checking either the service
test print or EEPROM information print.

2.7 Adjusting the Head Position


You can adjust the head position without connecting the printer to a computer. Among
the head position adjustments that users can perform using the printer driver utilities,
only the bi-directional printing adjustment is carried out.
After adjusting the position, verify the adjustment is made correctly by conducting a
service test print or EEPROM information print.
Use High-Resolution Paper (HR-101) or Glossy Photo Paper (GP-301), which provide
higher quality printing.
Adjust the head position in the following procedure:
1) From the service function selection status in Part 3: 2.1 "Service Mode Operations,"
select "Print head position pattern printing" and press the POWER button.
2) The printer starts to print the head position adjustment pattern. (See Figure 3-8 Head
Position Adjustment Pattern (Sample))
After the printing, the printer will return to service function selection status.
3) Press the RESUME button 7 times to enter the print head position setting mode and
press the POWER button.
4) Determine which value is the best for the head by checking the printed pattern, and
then press the RESUME button the number of times listed below to set the head
adjustment value accordingly. (Each time the RESUME button is pressed, the beeper
will sound once.)
Times
0
1
2
3
4
5
6
7 or more

Indicator
Lights in green
Lights in orange
Lights in green
Lights in orange
Lights in green
Lights in orange
Lights in green
Blinks in orange

Function
Sets head adjustment
Sets head adjustment
Sets head adjustment
Sets head adjustment
Sets head adjustment
Sets head adjustment
Sets head adjustment
No function

value
value
value
value
value
value
value

to
to
to
to
to
to
to

0
-1
+1
-2
+2
-3
+3

After making the selection, press the POWER button, and the beeper will sound once,
and the head position adjustment value will be set to the value you have input.

3-12

Part 3: OPERATION

BJC-8200

Figure 3-8 Head Position Adjustment Pattern (Sample)


If surface-processed paper or High-Resolution Paper (HR-101) has been used in
quantity, paper feeding performance may decline due to paper dust adhering to the
pick-up roller. If this happens, clean the pick-up roller using the cleaning plate
supplied with the printer.
Clean the roller in the following procedure:
1) Dampen the white cleaner on the cleaning plate with adequate water and set the
plate into the automatic feeder.
2) From the service function selection status as shown in Part 3: 2.1 "Service Mode
Operations," select "Roller cleaning" and press the POWER button.
3) The pick-up roller will rotate 20 times.
(The printer returns to service function selection status)
4) Insert a sheet of plain paper into the printer, with the cleaning plate set. The paper
should be inserted all the way until the front edge of the paper contacts the inside of
the printer.
5) Press the RESUME button 9 times to select "Plain paper feeding/ejection after roller
cleaning" and press the POWER button to perform the paper feeding/ejection.
6) Carry out steps 4) and 5) once again.
7) Remove the cleaning plate and wipe the white cleaner with a dry cloth to remove
water.

NOTE

If feeding operations do not recover to normal after the procedure above,


carry out step 2) another two or three times.
The cleaning plate is re-usable; you can use it repeatedly until it loses its'
intended effect.
You can also perform roller cleaning with the printer driver utilities. (See
Page 3-5)

3-13

OPERATION

2.8 Roller Cleaning

Part 3: OPERATION

BJC-8200

This page intentionally left blank

3-14

Part 4
TROUBLE
SHOOTING

Page
4- 1
4- 1
4- 4
4- 5
4 -14
4 -14

1. TROUBLESHOOTING BY DISPLAYED ERRORS


1.1 Initial Flowchart
1.2 Error List (Indicator/Beeper/Error Code)
1.3 Troubleshooting by Errors
2. TROUBLESHOOTING BY SYMPTOMS
2.1 Troubleshooting by Symptoms

Part 4: TROUBLESHOOTING

BJC-8200

1. TROUBLESHOOTING BY DISPLAYED ERRORS


1.1 Initial Flowchart

AC power is fed to printer.

Plug in AC cord

ROM check

DRAM check

Power on by pressing POWER button.

Power on

TROUBLE
SHOOTING

1 beep

Indicator flashes

Read EEPROM

Error check

OK?
Yes

No
ROM Error

10 beeps; Indicator blinks in orange 10 times,


repeatedly (See Page 4-5)

RAM Error

10 beeps; Indicator blinks in orange 11 times,


repeatedly (See Page 4-5)

EEPROM Error
Other Hardware Error

To next
page

4-1

10 beeps; Indicator blinks in orange 9 times,


repeatedly (See Page 4-5)
10 beeps; Indicator blinks in orange 12 times,
repeatedly (See Page 4-5)

Part 4: TROUBLESHOOTING

BJC-8200

From
previous
page

Turn on encoder sensor,


motor

Reset motor driver

Initialize purge

Correct?

No

Yes

Purge Error

10 beeps; Indicator blinks in orange 4 times,


repeatedly (See Page 4-7)

Initialize carriage

Initialize pick-up roller operation.

Check ASF sensor

OK?

No

Yes

ASF Sensor Error

10 beeps; Indicator blinks in orange 5 times,


repeatedly (See Page 4-8)

Head Temperature Error

10 beeps; Indicator blinks in orange 8 times,


repeatedly (See Page 4-10)

Check diode sensor

OK?

No

Yes

No

Is BJ cartridge
installed?
Yes
Check waste ink counter

Is waste ink
full?
No

Yes

Waste Ink Full Error


To next
page

4-2

10 beeps; Indicator blinks in orange 7 times,


repeatedly (See Page 4-9)

Part 4: TROUBLESHOOTING

BJC-8200

From
previous
page

Check paper

OK?

Is paper inside printer?

No

Yes

Eject paper

Check paper
No paper

Paper found
Paper Jam Error
3 beeps; Indicator lights in orange
(See Page 4-11)

Is BJ cartridge
installed?

No
Move carriage to cartridge
replacement position

TROUBLE
SHOOTING

Yes
Cleaning operation

Check carriage operation

Correct?
Yes

Check should be done during carriage initialization.

No

Carriage Error

END

4-3

10 beeps; Indicator blinks in orange 2 tim


repeatedly (See Page 4-6)

Part 4: TROUBLESHOOTING

BJC-8200

1.2 Error List (Indicator/Beeper/Error Code)


TABLE 4-1 ERROR DISPLAY
Errors
[Recoverable by users]
Paper feed error
Paper jam error
Ink out error
BJ Cartridge not-installed
error
BJ cartridge mis-installed
error
BJ Cartridge error
Waste ink full warning
[Unrecoverable by users]
Carriage error
Purge error
ASF sensor error
Temperature sensor error
Waste ink full error
Head temperature error
EEPROM error
ROM error
RAM error
Other hardware error
[Other warning]
Ink-low warning
Head temperature warning

Indicator

Lights
Lights
Lights
Lights

in
in
in
in

Beeps

Orange
Orange
Orange
Orange

2
3
4
5

Error
code

times
times
times
times

Reference
page
Page
Page
Page
Page

4-11
4-11
4-12
4-13

Lights in Orange

6 times

Page 4-13

Lights in Orange
Lights in Orange

7 times
8 times

Page 4-13
Page 4-9

Blinks
Blinks
Blinks
Blinks
Blinks
Blinks
Blinks
Blinks
Blinks
Blinks

in
in
in
in
in
in
in
in
in
in

Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange

2 times
4 times
5 times
6 times
7 times
8 times
9 times
10 times
11 times
12 times

No indication
(To be reported to host)
No indication
(To be reported to host)

* See Page 3-10

4-4

10
10
10
10
10
10
10
10
10
10

times
times
times
times
times
times
times
times
times
times

None
None

5100*
5C00*
5700*
5400*
5B00*
5200*
6800*
6100*
6300*
6500*

Page
Page
Page
Page
Page
Page
Page
Page
Page
Page

4-6
4-7
4-8
4-5
4-9
4-10
4-5
4-5
4-5
4-5

Part 4: TROUBLESHOOTING

BJC-8200
1.3 Troubleshooting by Errors

1. ROM Error

<Cause> ROM cannot be read during initialization.


<Suspected parts> Control ROM
<Measure> Replace ROM and logic board.

2. RAM Error

<Cause> RAM cannot be read or written.


<Suspected parts> ASIC
<Measure> Replace ASIC and logic board.

4. Other
Hardware
Error

CAUTION

<Cause> EEPROM cannot be written correctly.


<Suspected parts> EEPROM, CPU
<Measure> Replace EEPROM, CPU, and logic board.

<Cause> Internal processing on logic board is not performed


correctly.

<Suspected parts> EEPROM, CPU


<Measure> Replace CPU, ASIC, and logic board.

Error indications may fail if error occurs with ROM, RAM, or other
hardware.

5. Temperature
Sensor Error

<Cause> The thermistor is defective.


<Suspected parts> Thermistor
<Measure> Replace the logic board.

4-5

TROUBLE
SHOOTING

3. EEPROM
Error

Part 4: TROUBLESHOOTING

BJC-8200

6. Carriage Error

<Cause> Carriage cannot be controlled correctly


<Suspected parts> Carriage motor, logic board, carriage
ribbon cable, carriage board, carriage
belt, idler pulley, encoder film.

<Measure>
Check for paper jam, carriage belt wear/degradation/displacement, bent carr
guide frame, and guide shaft damage/bending.
Move the carriage by hand and check for smoothness and unusual noise. Che
any creasing on the carriage ribbon cable.
Check if encoder film, carriage motor connector, and carriage ribbon cable ar
attached correctly.

Visual check

No

OK?

Repair or replace faulty


part

Yes
Open the cover and
switch on

Check carriage operation

OK?

Visually check if carriage moves during initialization.

Yes

No

1. Replace encoder film


2. Replace carriage
board.
Connect/disconnect service parts No. OH2-2333.
(Note: 3 different types of carriage cables
are used.)

3. Replace carriage
ribbon cable.
Check if carriage lock
released.

Released?

Visually check if carriage lock has been released.

No

2. Replace purge unit

Yes

Check carriage motor

Measurement point

Correct value

Logic board JCR1

Approx. 7.9W

Perform the check after disconnecting


the carriage motor cable from logic board.
OK?
Yes

No
Replace carriage motor

Replace logic board.

4-6

Part 4: TROUBLESHOOTING

BJC-8200

7. Purge Error

<Cause> Cleaning or capping is not performed correctly, or


purge sensor cannot detect flag position.

<Suspected parts> Purge unit, logic board, AC adapter, DC


cable.

<Measure>
Measurement point Sensor Normal value

Check purge sensor

OK?

No

Logic board JPGS1

Open

Low level

Pin No. 1

Close

High level

Remove Purge unit from main unit and turn it on.


Check the measuring points while opening/closing
the sensor by rotating the drive gear by hand.

Yes
Replace purge unit

Remove the purge unit from main unit.


Rotate the drive gear by hand in the
direction as shown in the figure to the
right to check that it rotates smoothly.

Check purge unit


operation

OK?

No

Yes
Drive Gear

Replace purge unit

Measurement point Pin No. Normal value


Logic board
JPG1

OK?

1-3
2-4

No

Yes

Replace purge unit

Replace logic board

OK?
No

Yes
END

1. Replace AC adapter
2. Replace DC cable

4-7

Approx. 10W

TROUBLE
SHOOTING

Purge Unit

Check purge motor

Part 4: TROUBLESHOOTING

BJC-8200
<Cause> Pick-up roller flag cannot be detected.
<Suspected parts> ASF unit, logic board, purge unit.

8. ASF Sensor
Error
<Measure>

Is the pick-up roller's sensor flag broken or missing?

Visually check pick-up


roller

OK?

No

Yes

Replace pick-up roller

Position the pick-up roller sensor flag so that it does not


cut off the light beam to the sensor.
Turn on the power and
check if pick-up roller operates correctly.

Check pick-up roller


operation

Does it function
correctly

Yes

Replace logic board

No

Remove ASF unit from main unit and


rotate the drive gear by hand to see if
pick-up roller and other parts operate
smoothly.

Check pick-up roller


operation

OK?
Yes

No

Replace ASF unit

Replace purge unit

4-8

Part 4: TROUBLESHOOTING

BJC-8200

9. Waste Ink Full


Warning/Error

<Cause> The calculated amount of waste ink absorbed is 100%


or 95% of the capacity of the waste ink absorber.

<Suspected parts> Waste ink absorber, logic board,


EEPROM

<Measure>
Check how much ink is absorbed in waste ink absorber.

Visually check waste


ink absorber

Is the amount of
ink absorbed
exceeding
75%?

(Determine absorption ratio of the waste ink absorber in %.)


See Figure 3-7 "A Guide to Determine the Amount of
Waste Ink Absorbed" on Page 3-11.

No
1. Set the waste amount
into EEPROM again

Yes

0% (Clear), 25%, 50%, and 75%


See Part 3: 2.1 Service Mode
Operations

2. Replace logic board

Reset the EEPROM waste ink counter.


(See Page 3-8)

TROUBLE
SHOOTING

Replace waste
ink absorber

4-9

Part 4: TROUBLESHOOTING

BJC-8200
<Cause> The print head is too hot.
<Suspected parts> BJ cartridge, logic board, empty ink tank.

10. Head
Temperature
Error
<Measure>

Visually check ink tank

Is there ink ?

Check if printing is being conducted with an


empty ink tank.

No

Yes

Replace ink tank

Leave printer for several


minutes with power off

BJ cartridge head unit may have overheated.

Turn power on

Is error indicated?

No

Yes

1. Replace BJ cartridge

END

2. Replace logic board

4-10

Part 4: TROUBLESHOOTING

BJC-8200

11. Paper Feed


Error/Paper
Jam Error

<Cause> Paper feed operation fails to feed paper. Paper eject


operation fails to eject paper.

<Suspected parts> Paper feed section, paper end sensor,


logic board

<Measure>
Check for paper jams, gear
deformation/damage/missing teeth.
Is the paper thickness lever's position correct?
See Part1: 2.2.1 Paper sizes (Page 1-4)

Visually check the paper


feed unit

No
OK?
Yes

Repair or replace faulty parts


Cover-open sensor ON

Switch on with the cover


open

Check the paper feed motor, pick-up roller, paper feed roller, and eject roller
for movement during initialization. (Pick-up roller does not rotate during
initialization while the carriage is at home position.)
Check for abnormal sounds.
Check the paper feed motor for out-of-step.

Check the operation of


paper feed unit

No

Yes

Repair or replace faulty parts

TROUBLE
SHOOTING

OK?

Replace logic board

Check if the pick-up roller rotates and the


ASF feeds paper normally.

Paper feed check

OK?

No
Check auto sheet feeder unit

Yes

Using paper, check the arm for smooth motion,


deformation, or damage.

Check the paper end


sensor arm

OK?
Yes

Check the pick-up roller's rubber rings and


the separation sheet for cleanliness, wear, or
degradation.
Check the rod cam for engagement.
Check the gears for deformation/damage and
Mylar damage. Perform roller cleaning. (See
Part 3: 2. SERVICE MODE, Page 3-8)

No
Replace the paper end
sensor arm

Replace the logic board

4-11

Part 4: TROUBLESHOOTING

BJC-8200

12. Ink Out Error

<Cause> The ink tank is empty. EEPROM is defective.


<Suspected parts> Ink tank, EEPROM, logic board.

<Measure>
Visually check ink tanks

Empty?

Are ink tanks empty?

Yes

No

Replace ink tank(s)

Visually check if ink tanks


are installed securely.

OK?
Yes

Replace the logic board

No
Reinstall the ink tank(s)

(Replace EEPROM)

4-12

Part 4: TROUBLESHOOTING

BJC-8200

13. BJ Cartridge
Error/Misinstalled
Error/Notinstalled
Error

<Cause> BJ cartridge not detected.


BJ cartridge not installed.
BJ cartridge combination wrong.
<Suspected parts> BJ cartridge (scanner cartridge), carriage
board, logic board, carriage ribbon cable,
carriage unit
Poor contact in cartridge
Wrong use of cartridge

<Measure>
Check that the contact section is free of foreign matter.
Check that, for printing, the BJ cartridge, and for scanning,
the scanner cartridge is installed (mis-installed error occurs).
Check if the cartridge is locked securely with the lever.
Check the carriage ribbon cable for folds or other damage.
Check if the carriage ribbon cable is attached correctly.

Visually check if BJ
cartridges are installed

OK?

No
Repair or replace faulty
parts

Yes

Is error still
indicated?

TROUBLE
SHOOTING

Remove/install the
cartridge

No
END

Yes

Replace the cartridge

Is error still
indicated?

No
END

Yes

1. Replace the logic


board
2. Replace the carriage
ribbon cable
3. Replace the carriage
board

4-13

Part 4: TROUBLESHOOTING

BJC-8200

2. TROUBLESHOOTING BY SYMPTOMS
2.1 Troubleshooting by Symptoms
<Symptoms> Pressing the POWER button fails to switch on

1. Power Does
Not Turn On

the printer.
Pressing the POWER button does not start
initialization.
<Cause> Defective AC adapter, logic board, or DC cable

Check if AC adapter
outputs +5 Vdc

+5 Vdc

GND

OK?

No

Yes

Replace the AC adapter

1. Replace the logic


board
2. Replace the DC cable

4-14

Part 4: TROUBLESHOOTING

BJC-8200

2. Faulty Printing:
No Printing

<Symptoms> No prints; Partial prints; No prints for specific


colors

<Cause> The ink tank(s), BJ cartridge, or purge unit is defective;


the orange cap is affixed to the head unit.

<Measure>

Visually check BJ
cartridge

OK?

Is the orange cap attached to the head unit?


Are ink tanks installed correctly?

No
Repair or replace
relevant parts

Yes

Cleaning operation

Repeat these steps up to 5 times

See Part 3: 1.5.2 Nozzle check pattern printing (page 3-6)

TROUBLE
SHOOTING

Print the nozzle check


pattern

Do print problems
appear?

No
END

Yes

1. Replace the relevant


ink tank(s)
2. Replace the BJ
cartridge

Do problems still
occur?

No
END

Yes

Replace the purge unit

4-15

Part 4: TROUBLESHOOTING

BJC-8200

3. Faulty Printing:
Blank Lines
Appear

<Symptoms> Blurred prints; Blank lines; Specific dot missing


<Cause> The BJ cartridge; BJ cartridge contacts; carriage
ribbon cable; purge unit; logic board or carriage board
is faulty.

<Measure>
Cleaning operation

Perform these steps up to 5 times.

See Part 3: 1.5.2 Nozzle check pattern printing (page 3-6)

Print the nozzle check


pattern

Do print problems
appear?

No
END

Yes

Reinstall the BJ cartridge

Does problem still


occur?

No

END
Yes

To next
page

4-16

Part 4: TROUBLESHOOTING

BJC-8200

From
previous
page

1. Replace the relevant


ink tank(s)
2. Replace the BJ
cartridge

Faulty printing
still occur?

No

Yes

END

No

Repair or replace
relevant parts

Yes

Carriage contact cable failure


Carriage ribbon cable failure
Carriage board failure

1. Replace the carriage


unit
2. Replace the logic
board

OK?
Yes

No
Replace the purge unit

END

4-17

TROUBLE
SHOOTING

Check connectors

Are cables connected to carriage board and


logic board correctly?

Part 4: TROUBLESHOOTING

BJC-8200

4. Faulty
Printing: Other
Symptoms
Paper gets dirty

Spur marks
appear
Vertical
misalignment

Check to see if
The platen is contaminated with
ink mist.
The paper feed unit is
contaminated with ink (paper is
contaminated before reaching the
platen).
The tips of the spurs are
deformed.
The paper thickness lever is
wrongly set. (positioned
incorrectly)
The printed nozzle check pattern
is mis-aligned.
How grease is applied to guide
shaft
Carriage motor condition
The encoder film is attached. Are
there scratches/foreign
material/grease?

4-18

Measure
Wipe with a damp cloth.
Disassemble the paper feed unit
and wipe with a damp cloth.
Perform paper feeding test several
times.
Replace the spur unit.
Correct the setting. (See Page 1-4)
Readjust the head position. (See
Page 3-5)
Replace the BJ cartridge
Apply specified amount of grease
to specified portions.
Replace carriage motor with new
one.
Replace encoder film.

Part 4: TROUBLESHOOTING

BJC-8200

<Symptoms> Ink out results in no error.


<Cause> The ink tank is incorrectly, or not installed or the logic

5. Ink Out
Resulting in
No Error

board or ink sensor is defective.

<Measure>

Turn the printer off,


then on

Does error still


occur?
Yes

Is the ink tank installed?


Is it displaced?
Reinstall the ink tank if displaced.

Turn the printer off, then on in a


location

No
END

Ink sensor check

Measurement point
Normal value
2-3 Approx. 1.2V
Pin No.
1-2 Approx. 0V (Infinite resistance)
No
OK?
Yes

Replace the ink sensor

Replace the logic board

4-19

TROUBLE
SHOOTING

Visual check

Part 4: TROUBLESHOOTING

BJC-8200

This page intentionally left blank

4-20

Part 5
REFERENCE

Page
5- 1
5- 1
5- 2
5- 3
5- 4
5- 5
5- 6
5- 6
5 -10
5 -13
5 -14
5 -15
5 -15
5 -16
5 -16
5 -16
5 -17
5 -17
5 -17
5 -18
5 -18
5 -21

1. TECHNICAL REFERENCE
1.1 Functions of the Paper Feed Unit
1.2 Carriage Function
1.3 Purge Unit Functions
1.4 BJ Cartridge
1.5 Detection With Sensors
2. CONNECTOR POSITIONS AND PIN ASSIGNMENT
2.1 Logic Board
2.2 Carriage Board
2.3 BJ Cartridge
2.4 Scanner Cartridge
2.5 AC Adapter
2.6 DC Power Cable
2.7 Carriage Motor
2.8 Paper Feed Motor
2.9 Purge Motor
2.10 Ink Sensor
2.11 Paper Thickness Sensor
2.12 Purge Sensor
3. CIRCUIT DIAGRAM
3.1 Parts Layout
3.2 Circuit Diagrams

Part 5: REFERENCE

BJC-8200

1. TECHNICAL REFERENCE
1.1 Functions of the Paper Feed Unit
This printer supports 2 paper feeding methods: automatic feeding from the Auto Sheet
Feeder (ASF) and manual feeding from the manual paper-feed slot. The ASF, driven by
the paper feed motor, feeds paper automatically.
Manual feeding takes precedence over automatic feeding; you can feed paper manually
even when paper is set in the ASF.
When paper is detected by the photo-interrupter type paper end sensor, it is fed to the
print start position on the platen via the paper feed rollers.
Although paper has been fed by the pick-up roller, if it cannot be detected by the paper
end sensor, an auxiliary function of this printer reattempts feeding. If the paper still
cannot be detected, a paper feed error will occur.

ASF Paper Feed Path


Paper
Pick-up Roller

Paper End Sensor


Sensor Flag
Pressure Roller
Spurs

REFERENCE

Manual Paper Feed Path

Paper Feed Rollers


Eject Rollers

Figure 5-1 Paper Feed Path

5-1

Part 5: REFERENCE

BJC-8200

1.2 Carriage Function


The carriage of this printer is moved back and forth horizontally by the carriage belt,
which is driven by the carriage motor, a DC motor.
This printer has no sensor to detect the carriage's home position. The encoder sensor,
mounted on the carriage board, enables control of the carriage position by reading data
from the encoder film, assuming the initial position being where the carriage contacts
the right hand interior wall of the printer.

Carriage Belt

Encoder Sensor
Carriage Motor

Encoder Film

Carriage

Figure 5-2 Carriage Unit

5-2

Part 5: REFERENCE

BJC-8200
1.3 Purge Unit Functions

The purge unit, using the built-in purge motor, carries out the following operations:
head-capping, head-wiping, ink-suction, and ASF-driving. The purge unit switches over
the drive for these operations by reversing the direction of motor rotation, and also by
using the drive selector lever.
If the purge motor rotates in the forward direction while the carriage is at the capping
position, head-capping and head-wiping are carried out. In this case, the wiper moves
in the direction in which nozzles are placed. If the purge motor rotates in the reverse
direction while the head is capped, ink-suction is carried out. For the suction
operation, a pump with a tube is used.
To drive the ASF, the carriage moves to the left, passing the capping position and
rotates the purge motor in the reverse direction.

Cap

Wiper
Purge Motor

Drive Selector Lever

Figure 5-3 Purge Unit


TABLE 5-1 AMOUNTS OF INK USED DURING CLEANING (GUIDE)
When power is turned on for the first time after the AC plug is
connected (capped)
When power is turned on for the first time after the AC plug is
connected (uncapped)
The number of dots printed has exceeded the predefined value.
When power is turned on or printing is started after 120 hours
or more from the previous cleaning.
When cleaning is started by the RESUME button.
When the BJ cartridge is replaced (including when the printer
is used for the first time.)
When an ink tank is replaced
(Ink sensor detects No Ink -> Ink Found)
When left at the cartridge replacement position for more than
20 minutes or power is turned off.
When cover is closed after being open for more than
5 seconds without carrying out any operation.
When cleaning is carried out from the printer driver
or from the main unit.
When head refreshing is carried out from the printer driver.
Before printing is made on banner paper.
(After more than 30 minutes have passed from
the last cleaning or a pre-determined number
of dots have been printed)
* The ink amount is the sum of the amounts of each color ink.

5-3

Amount of ink used


for reference
Approx. 0.56 cc
Approx. 1.30 cc
Approx. 0.56 cc
Approx. 0.56 cc
Approx. 0.74 cc
Approx. 1.30 cc
Approx. 0.74 cc
Approx. 0.74 cc
Approx. 0.74 cc
Approx. 0.74 cc
Approx. 1.30 cc
Approx. 0.56 cc

REFERENCE

Cleaning conditions

Part 5: REFERENCE

BJC-8200

1.4 BJ Cartridge

128 Nozzles

128 Nozzles

Heater Board

1/1200 inch

Heater

11/600

inch

The BJ cartridge, BC-50, used in this printer has 6 separate ink tanks, one for each of
the following colors: black, cyan, magenta, yellow, photo-cyan, and photo-magenta.
The head has 6 sets of 256 nozzles in 6 parallel lines. Each set of nozzles consists of 2
rows of 128 nozzles (1/600 inch apart), staggered, creating a 1/1200 inch interval
between nozzles.

Heater
Resin

Silicon
Plate

Figure 5-4 BJ Cartridge

5-4

Heater Board
Resin
Common Silicon
Ink Tank Plate

Heater
Resin
Heater Board

Part 5: REFERENCE

BJC-8200
1.5 Detection With Sensors

This printer detects conditions of the printer using the following sensors.

Cover Sensor
Paper End Sensor
ASF Sensor

Internal Temperature
Sensor (TH1)
Encoder Sensor
Paper Thickness
Sensor
Purge Sensor

Ink Sensor

REFERENCE

Figure 5-5 Sensor Positions

5-5

Part 5: REFERENCE

BJC-8200

2. CONNECTOR POSITIONS AND PIN ASSIGNMENT


2.1 Logic Board
1

20

1
19

1
JIF1

JCRB1

JCRB2

40

36

18
2

1
JIF2

Figure 5-6 Logic Board


Logic Board
Address Bus A4-A21

Ink Sensor

2 Kbit

PES

P103

Cover Sensor

P104
~107

EEPROM

Paper End
Sensor

A1~21
AN2

BZ

Beeper

ASF Sensor

D0~15

A1~19

24Mhz

MPU

ASF

Control
ROM

D0~15

D0~15

Data Bus D0-D15

A1~21

JCRB3

Carriage Board

Error Indicator RESUME Switch


Voltage Indicator

ASIC(with built-in DRAM)

20

1 JGAP1
JPGS1

JPG1

JPOW1
1

JINK1

JLF1

81 2 3

JCR1

INT
0~3
RESX

POWER Switch
Reset IC

P86 AN1
P64
~67 AN6
HRANK0,1
RESX
DIODE0,1

Internal Temperature
Sensor (TH1)

Scanner Cartridge

Encoder
PC0

H_D0,1
H_CLOK0,
1

HSEL1A0,1
HSEL1B0,1
HSEL2A0,1
HSEL2B0,1

H_RSTX ODD,EVEN
H_LTH
BENB0,1
DIR HENB0K~5
SUBH0,1

Cartridge Contacts

PGS

Purge Sensor
GAPS

BJ Cartridge

Paper Thickness Sensor


P

Purge Motor

Driver IC

Paper Feed Motor


DC

Driver IC

Carriage Motor

Parallel Interface

USB Interface

Figure 5-7 Block Diagram


5-6

Part 5: REFERENCE

BJC-8200

Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Compatible Mode
STROBE
DATA1
DATA2
DATA3
DATA4
DATA5
DATA6
DATA7
DATA8
ACKNLG
BUSY
P.E.
SELECT
AUTO FEED XT
N.C
GND
GND
+5.0V
STROBE-RET
DATA1-RET
DATA2-RET
DATA3-RET
DATA4-RET
DATA5-RET
DATA6-RET
DATA7-RET
DATA8-RET
ACKNLG-RET
BUSY-RET
P.E.-RET
INIT
FAULT
GND
N.C
+5.0V
SELECT IN

JIF2 (USB interface connector)


Pin No.
Signal
IN/OUT
1
PWR
IN
2
D3
D+
4
GND
...

Nibble Mode
HostClk
Data1
Data2
Data3
Data4
Data5
Data6
Data7
Data8
PrtClk
PrtBusy
AckDataReq
Xflag
HostBusy
Undefined
Gnd
Gnd
Vcc
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
INIT
DataAvail
Undefined
Undefined
Undefined
1284Active

Function
Cable voltage
Data
Data
Cable GND

5-7

ECP Mode
HostClk
Data1
Data2
Data3
Data4
Data5
Data6
Data7
Data8
PeriphClk
PeriphAck
AckReverse
Xflag
HostAck
Undefined
Gnd
Gnd
Vcc
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
Signal Gnd
ReverseReq
PeriphReq
Undefined
Undefined
Undefined
1284Active

REFERENCE

JIF1 (Parallel interface connector)

Part 5: REFERENCE

BJC-8200

JPOW1 (DC power connector)


Pin No.
1
2
3
4
5
6
7
8

Signal
VH
GND
VM
GND
VCC
GND
VHON
VMON

IN/OUT
...
...
...
...
...
...
OUT
OUT

Function
+11V DC
+24V DC
+5V DC
H:VH on, L:VH off
H:VM on, L:VM off

JCRB1(Carriage ribbon cable connector)


Pin No.
1

Signal
TOKCL

IN/OUT
IN

TOMLC

IN

3
4
5
6
7
8
10

SOMLC
SOMY
HEMY
DATAM
DATAY
TOMY
HCLK

IN
IN
OUT
OUT/IN
OUT/IN
IN
OUT/IN

9,11,13,14
12
15
16

GND
HEADSEN IN
DATAC
OUT/IN
DATAML
OUT/IN

17
18
19

HEMLC
HEKCL
BE1

OUT
OUT
OUT/IN

20

BE2

OUT/IN

21
22

DATAK
BG

OUT/IN
OUT

23
24
25
26
27
28
29
30
31
32~35
36
37
38
39
40

BE0
BE3
SOKCL
DATACL
DHE
CSCR
EEPWD
EEPSK
EEPRD
HGND
SENSEPOW
ENCB
ENCG
ENCA
TH

OUT/IN
OUT/IN
IN
OUT/IN
OUT
OUT
OUT
OUT
IN
OUT
OUT
IN
IN
IN

Function
Digital temperature output for KCL/Scan-in data bus 6
during scanning
Digital temperature output for MLC/Scan-in data bus
7 during scanning
Status output signal for MLC
Status output signal for MY
Heat signal for MY
Data signal for M/Scan-in data bus 4 during scanning
Data signal for Y/Scan-in data bus 5 during scanning
Digital temperature signal for MY
Transfer clock signal/Transfer clock signal during
scanning
Logic GND
Head-detection signal
Data signal for C/Scan-in data bus 3 during scanning
Data signal for ML/Scan-in data bus 2 during
scanning
Heat signal for MLC
Heat signal for KLC
Block enable 1/Register write clock signal output
during scanning
Block enable 2/Register enable signal output during
scanning
Data signal for K/Scan-in data bus 0 during scanning
Data latch signal/Scan-in data read trigger during
scanning
Block enable 0/Reset signal output during scanning
Block enable 3/Register write data signal output
Status output signal for KCL
Data signal for CL/Scan-in data bus 1 during scanning
Dummy heat enable signal
Head EEPROM chip select
Head EEPROM write data
Head EEPROM transfer clock
Head EEPROM read data
5V for head logic operation
5V for encoder
Encoder GND
Encoder phase B output
Encoder phase A output
Thermistor output (to obtain ambient temperature for
scanner)

5-8

Part 5: REFERENCE

BJC-8200
JCRB2, JCRB3 (Carriage ribbon cable connector)
Pin No.
1~10
11~20

Signal
VH
GND

IN/OUT

Function
11V Power supply
VH GND

JCR1 (Carriage motor connector)


Pin No.
1
2

Signal

IN/OUT
OUT
OUT

Function
Carriage motor +
Carriage motor -

JLF1 (Paper feed motor connector)


Pin No.
1
2
3
4

Signal
LFA
LFB
LFA
LFB

IN/OUT
OUT
OUT
OUT
OUT

Paper
Paper
Paper
Paper

feed
feed
feed
feed

motor
motor
motor
motor

Function
phase A
phase B
phase A
phase B

JPG1 (Purge motor connector)


Pin No.
1
2
3
4

Signal
PGA
PGB
PGA
PGB

IN/OUT
OUT
OUT
OUT
OUT

Purge
Purge
Purge
Purge

motor
motor
motor
motor

phase
phase
phase
phase

Function
A
B
A
B

JGAP1 (Paper thickness sensor connector)


Signal
...
PGAP

IN/OUT
...
...

Function
GND
Paper Thickness switch output

JINK1 (Ink sensor connector)


Pin No.
1
2
3

Signal
...
...
INKS

IN/OUT
OUT
...
IN

Function
Signal to drive photo sensor in the ink sensor
GND
Voltage varies according to the amount of reflected
light

JPGS1 (Purge sensor connector)


Pin No.
1
2
3

Signal
...
...
PGS

IN/OUT
OUT
...
IN

Function
Sensor drive voltage
GND
Purge sensor

5-9

REFERENCE

Pin No.
1
2

Part 5: REFERENCE

BJC-8200

2.2 Carriage Board

JCRB3

20
JCRB2

20

JCRB1

40

36

36

JHD1

JHD2

Figure 5-8 Carriage Board


JCRB1 (Carriage ribbon cable connector)
Pin No.
1

Signal

IN/OUT
OUT

TH

2
3
4
5
6~9
10
11
12
13
14
15

ENCA
ENCG
ENCB
SENSEPOW
HGND
EEPRD
EEPSK
EEPWD
CSCR
DHE
DATACL

OUT
IN
IN
OUT
IN
IN
IN
IN
IN/OUT

16
17

SOKCL
BE3

OUT
IN/OUT

18
19

BE0
BG

IN/OUT
IN

20

DATAK

IN/OUT

21

BE2

IN/OUT

22

BE1

IN/OUT

23
24
25

HEKCL
HEMLC
DATAML

IN
IN
IN/OUT

26

DATAC

IN/OUT

OUT

29
HEADSEN
27,28,30,32 GND
31
HCLK

OUT

33

OUT

TOMY

IN/OUT

Function
Thermistor output (to obtain ambient temperature
for scanner)
Encoder phase A output
Encoder GND
Encoder phase B output
5V for encoder
5V to drive head logic
Head EEPROM read data
Head EEPROM transfer clock
Head EEPROM write data
Head EEPROM chip select
Dummy heat enable signal
Data signal for CL/Scan-in data bus 1 during
scanning
Status output signal for KCL
Block enable 3/Register write data signal output
during scanning
Block enable 0/Reset signal output during scanning
Data latch signal/Scan-in data read trigger during
scanning
Data signal for K/Scan-in data bus 0 during
scanning
Block enable 2/Register enable signal output during
scanning
Block enable 1/Register write clock signal output
during scanning
Heat signal for KCL
Heat signal for MLC
Data signal for ML/Scan-in data bus 2 during
scanning
Data signal for C/Scan-in data bus 3 during
scanning
Head-detection signal
Logic GND
Transfer clock signal/Transfer clock signal during
scanning
Digital temperature signal for MY

5-10

Part 5: REFERENCE

BJC-8200
DATAY

IN/OUT

35

DATAM

IN/OUT

36
37
38
39

HEMY
SOMY
SOMLC
TOMLC

IN
OUT
OUT
OUT

40

TOKCL

OUT

Data signal for Y/Scan-in data bus 5 during


scanning
Data signal for M/Scan-in data bus 4 during
scanning
Heat signal for MY
Status output signal for MY
Status output signal for MLC
Digital temperature signal for MLC/Scan-in data
bus 7 during scanning
Digital temperature signal for KCL/Scan-in data bus
6 during scanning

REFERENCE

34

5-11

Part 5: REFERENCE

BJC-8200

JCRB2 and JCRB3 (Carriage ribbon cable connector)


Pin No.
1-10
11-20

Signal
VH
GND

IN/OUT

Function
+11V power supply
VH GND

JHD1 (BJ cartridge cable connector)


Pin No.
1
2

Signal
HEMLC
DATAML

IN/OUT
OUT
IN/OUT

3
4

DATAC
BG

IN/OUT
OUT

5
6
7
8

TOMY
DATAY
SOMLC
DATAML

IN
IN/OUT
IN
IN/OUT

BE2

IN/OUT

10
11
12

HEMY
SOMY
TOMLC

OUT
IN
IN

13-28
29
30
31
32-36

GND
DHE
EEPWD
EEPRD
HVDD

OUT
OUT
IN

Function
Heat signal for MLC
Data signal for ML/Scan-in data bus 2 during
scanning
Data signal for C/Scan-in data bus 3 during scanning
Data latch signal/Scan-in data read trigger during
scanning
Digital temperature signal for MY
Data signal for Y/Scan-in data bus 5 during scanning
Status output signal for MLC
Data signal for ML/Scan-in data bus 2 during
scanning
Block enable 2/Register enable signal output during
scanning
Heat signal for MY
Status output signal for MY
Digital temperature signal for MLC/Scan-in data bus
7 during scanning
VH GND
Dummy heat enable signal
Head EEPROM write data
Head EEPROM read data
5V to drive head logic

JHD2 (BJ cartridge cable connector)


Pin No.
1
2
3
4
5-23
24

Signal
DATACL
EEPSK
SOKCL
CSCR
VH
TOKCL

IN/OUT
IN/OUT
OUT
IN
OUT
IN
IN

25
26
27

DATAK
BE0
BE3

IN/OUT
IN/OUT
IN/OUT

28
29

HEKCL
BE1

OUT
IN/OUT

30
31
32-36

HEAD SEN IN
HCLK
IN/OUT
HVDD

Function
Data signal for CL/Scan-in data bus 1 during scanning
Head EEPROM transfer clock
Status output signal for KCL
Head EEPROM chip select
+11V
Digital temperature signal for KCL/Scan-in data bus 6
during scanning
Data signal for K/Scan-in data bas 0 during scanning
Block enable 0/Resume signal output during scanning
Block enable 3/Register write data signal output
during scanning
Heat signal for KCL
Block enable 1/Register write clock signal output
during scanning
Head-detection signal
Transfer clock signal/Transfer clock signal during scanning
Logic GND

5-12

Part 5: REFERENCE

BJC-8200
2.3 BJ Cartridge

9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10
27 26 25 24 23 22 21 20 19
36 35 34 33 32 31 30 29 28
45 44 43 42 41 40 39 38 37

Pin No.
1,2,10,11,19
3
4
5,14
6
7
8,9,17,18,26,27
12
13
15
16
20
21
22,31,40
23
24
25
28
29
30
32
33
34
35
36
37
38
39
41
42
43
44
45

Signal
HVH
CS
SK
VDD
DO
DHE
GNDH
TO1
DATAB1
DI
TO2
VHT
DATAA1
VSS
DATAA2
VDDA
SO3
BE0
BE3
SO1
VSSA
SO2
DATAA3
HE3
BE2
BE1
HE1
CLK
HE2
DATAB2
BG
DATAB3
TO3

IN/OUT
...
IN
IN
...
OUT
IN
...
OUT
IN
IN
OUT
...
IN
...
IN
...
OUT
IN
IN
OUT
...
OUT
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
OUT

Function
Voltage VH to drive heater
EEPROM chip select input
EEPROM serial clock input
Voltage to drive logic
EEPROM serial data output
Dummy heat enable signal
Heater drive voltage GND
Temperature sensor circuit output (K&CL)
Shift register data input for B chip (CL)
EEPROM serial data input
Temperature sensor circuit output (ML&C)
Voltage to drive power transistor
Shift register data input for A chip (K)
Logic drive voltage GND
Shift register data input for A chip (ML)
Temperature sensor circuit voltage
Fuse ROM data output (M&Y)
Head block enable signal
Head block enable signal
Fuse ROM data output (K&CL)
Temperature sensor circuit voltage GND
Fuse ROM data output (ML&C)
Shift register data input for A chip (M)
Heat enable signal (M&Y)
Head block enable signal
Head block enable signal
Heat enable signal (K&CL)
Shift register clock signal input
Heat enable signal (ML&C)
Shift register data input for B chip (C)
Shift register data latch signal input
Shift register data input for B chip (Y)
Temperature sensor circuit output (M&Y)

5-13

REFERENCE

Figure 5-9 BJ Cartridge

Part 5: REFERENCE

BJC-8200

2.4 Scanner Cartridge

9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10
27 26 25 24 23 22 21 20 19
36 35 34 33 32 31 30 29 28
45 44 43 42 41 40 39 38 37

Figure 5-10 Scanner Cartridge


Pin No.
1,2,10,11,19,20
3,4
5,14,24
6,7
8,9,17,18,26,27
12
13
15
16
21
22,31,32,40
23
25
28
29
30
33
34
35
36
37
38
39
41
42
43
44
45

Signal
VHLED
N.C.
VDD
N.C.
GNDLED
DT6
DT4
N.C.
DT7
DT0
VSS
DT5
SID3
RST
RDT
SID1
SID2
DT2
N.C.
REN
RWR
N.C.
DTCK
N.C.
DT1
LNST
DT3
N.C.

IN/OUT
...
...
...
...
...
OUT
OUT
...
OUT
OUT
...
OUT
OUT
IN
IN
OUT
OUT
OUT
...
IN
IN
...
OUT
...
OUT
IN
OUT
...

Function
+11V for LED
Not used
+5V
Not used
GND
Scan-in image data output signal
Scan-in image data output signal
Not used
Scan-in image data output signal
Scan-in image data output signal
GND
Scan-in image data output signal
Fuse ROM data output
Resume
Internal register setting data
Fuse ROM data output
Fuse ROM data output
Scan-in image data output signal
Not used
Enable signal for setting internal register
Write clock for setting internal register
Not used
Scan-in image serial data clock
Not used
Scan-in image data output signal
Scanning start signal (1 line scan)
Scan-in image data output signal
Not used

5-14

Part 5: REFERENCE

BJC-8200
2.5 AC Adapter

Figure 5-11 AC Adapter


Pin No.
1
2
3
4
5
6
7
8

Signal
VH
GND
VM
GND
VCC
GND
VHON
VMON

IN/OUT
...
...
...+24V DC
...
...
...
IN
IN

Function
+11V DC

+5V
H:VH on, L:VH off
H:VM on, L:VM off

2.6 DC Power Cable

1
8

Figure 5-12 DC Power Cable


Pin No.
1
2
3
4
5
6
7
8

Signal
VH
GND
VM
GND
VCC
GND
VHON
VMON

IN/OUT
...
...
...
...
...
...
IN
IN

Function
+11V DC
+24V DC
+5V DC
H:VH on, L:VH off
H:VM on, L:VM off

5-15

REFERENCE

Part 5: REFERENCE

BJC-8200

2.7 Carriage Motor

1
2

Figure 5-13 Carriage Motor


Pin No.
1
2

Signal

IN/OUT

Function
Carriage motor +
Carriage motor -

2.8 Paper Feed Motor


1

Figure 5-14 Paper Feed Motor


Pin No.
1
2
3
4

Signal
LFA
LFB
LFA
LFB

IN/OUT
IN
IN
IN
IN

Function
Paper feed
Paper feed
Paper feed
Paper feed

motor
motor
motor
motor

phase
phase
phase
phase

2.9 Purge Motor

Figure 5-15 Purge Motor


Pin No.
1
2
3
4

Signal
PGA
PGB
PGA
PGB

IN/OUT
IN
IN
IN
IN

Function
Purge motor
Purge motor
Purge motor
Purge motor

5-16

phase
phase
phase
phase

A
B
A
B

A
B
A
B

Part 5: REFERENCE

BJC-8200
2.10 Ink Sensor
1

Figure 5-16 Ink Sensor


Pin No.
1
2
3

Signal
...
...
INKS

IN/OUT
IN
...
OUT

Function
Signal to drive photo LED in ink sensor
GND
Voltage that varies according to the amount of reflected light

2.11 Paper Thickness Sensor


1

Figure 5-17 Paper Thickness Sensor


Signal
...
PGAP

IN/OUT
...
...

Function
GND
Head gap switch output
REFERENCE

Pin No.
1
2

2.12 Purge Sensor

Figure 5-18 Purge Sensor


Pin No.
1
2
3

Signal
...
...
PGS

IN/OUT
IN
...
OUT

Function
Sensor drive voltage
GND
Purge sensor output

5-17

Part 5: REFERENCE

BJC-8200

3. CIRCUIT DIAGRAM
3.1 Parts Layout
3.1.1 Logic board

Figure 5-19 Logic Board (Top View)


5-18

Part 5: REFERENCE

REFERENCE

BJC-8200

Figure 5-20 Logic Board (Bottom View)

5-19

Part 5: REFERENCE

BJC-8200

3.1.2 Carriage board

Figure 5-21 Carriage Board

5-20

Part 5: REFERENCE

BJC-8200

3.2 Circuit Diagrams


8

1
LOGIC BOARD 01

BHW

BS

BLW

P87/_RW

A8

DC

A9

DBUS[15:0]

79
RESETIX

77

POW_SW

2
1

2
1
+5V

<02-D8>
<06-B3>

76

DBUS15

75

DBUS14

74

DBUS13

73

DBUS12

72

DBUS11

71

DBUS10

70

DBUS9

69

DBUS8

D
IC9
1
CP212
1

check

EEP_CS

<01-D7>

EEP_SK

<01-D7>

NC1

NC2

VCC

GND

CS

DO

SK

DI

8
7

C2
0.1U,25V

6
5

68

DBUS4

62

DBUS3

61

DBUS2

60

DBUS1
DBUS0

59
58
57
56

1
check

CP213

63

<01-D7>

R5

64

DBUS5

DBUS6

EEP_RD

22K,1/16

65

S-93C56AFJ

EEP_WD

<01-D7>

22K,1/16

DBUS7

R6

66

67

FB22
FB23
FB24

55

CP208

check

54

CP207

check

FB

FB

FB
1

BK1005HS241
BK1005HS241
BK1005HS241

RDX
BHWX
BLWX

<02-C8>
<02-C8>

CP206

check

53

ABUS21

52

ABUS20

<02-C8>

CP320

check

+5V

+5V

IC11
M62720GP

51

VCC3

R4
10K,1/16
1
3

0.1U,25V

C68

VSS3

RESETIX

<02-D8>

1
check

ABUS19

ABUS18

ABUS17

<02-F3>
<03-B5>

78

2
1

1.5K,1/16

R7
1

2
1

DTC143ZKA

+5V
ABUS16

C67
0.1U,25V

80

50

49

48

A12

A11
A13

A10

VCC2
A14

A30

A15

GND0

C65
0.1U,25V

CP8

ABUS[21:0]

BE

47

Q1

C68

RD

A16

BZ

CLKOUT

46

check

TXD0
VCC0

C64
0.1U,25V
CP7
1

22K,1/16

R130

22K,1/16
22K,1/16
22K,1/16
+5V
1
88 FAC_SW CP5 check
1
CP4 check
87 FAC_2
P74/_CST0
1
CP3
86 FAC_1
check
P75/_SCLKI0
85
P76/_RXD0
84 TXD
P77/_TXD0
83
1CP209
P84/_HLDA
check
82
P85/_HOLD
81
VSS5
P73/_RTS0

89

VCC6

90
VSS6

91
P67/_INT3

92
P66/_INT2

93
P65/_INT1

94
P64/_INT0

R108 1
R107 1
R106 1

<02-C8>

<02-D8>

<02-D8>

<02-D8>

INT3X

INT2X

INT1X

INT0X

<05-E5>

NMI

95 CP6

96
P63/_ADTRG

97
AVSS

AN3

D15

A17

30

P150/_CS0

45

29

D14

ABUS15

28

P151/_CS1

44

27

D13

ABUS14

ABUS1

check

P152/_CS2

A18

BK1005HS241
BK1005HS241
BK1005HS241

FB

26
1

D12

A19

FB

DCX 1 2

FB19
FB20 CP205
FB21

P153/_CS3

43

<02-A7>

RWX 1 2

FB

D11

42

<02-A7>

BSX 1 2

VSS1

ABUS13

BK1005HS601
2

<02-A7>

D10

ABUS12

D9

XOUT

A20

FB

25

XIN

41

1
CP204
1 check
J1

CP202

D8

ABUS11

CLK25M

1
check

+5V

<02-A7>

FB33

VCC1

A21

24

VCC4

40

23

M31003S6FP

ABUS10

FB

22

P134/TB00

A22

FB

21

VSS4

39

FB

FB16
FB17
FB18

IC1

ABUS9

<02-A6>

CS_ROMX 1 2

20

D7

P135/TB01

A23

<02-A6>

CS_RAMX 1 2

1
check

P136/TB10

38

<02-A6>

BK1005HS241
BK1005HS241
BK1005HS241

CS_IOX 1 2

CP342

D6

ABUS8

<04-D3>

10P,50V

M_SETUP

D5

P137/TB11

A24

19

P100

37

18

check

D4

ABUS7

CP201

P101

A25

R1 1

98

check

17

P102/TB20

A26

16

D3

36

15

D2

ABUS6

POWDOWNX

TEST

P103/TB21

A27

14

check

220,1/16

PLLON

VCC5

P104/TB30

35

13

CP200

DHE

+5V

<02-A6>

12

+5V

<02-A6>

BZ

check

D1

34

<05-C5>

11

RXD0

1
check

BZ

PKM13EPY-4000

<01-C7>

P105/TB31

ABUS5

<01-E3>

RECOV_SW

1
check

D0

ABUS4

2
1

CM309S-24.0-10.2

22K,1/16

R11

<06-B3>

check

12P,50V

10

CP338

C17

COV_SW

1
CP210

P86/_WAKEUP

A28

+5V
2

X1

R3

C16

1MA,1/16

EEP_RD

CSCR

<05-C5>

1
check

P106/TB40

A29

<06-C5>

EEP_WD

BZ1

1
CP211

P107/TB41

33

<01-C2>

ABUS3

<01-C2>

EEP_SK

check

RESET

32

<01-C2>

AVCC

ABUS2

<01-C2>

AN2

99

100
AN1
2

+5V

3
EEP_CS

AVREF

VSS2

0.1U,25V

C1

N0

31

+5V

0.1U,25V

+5V

C66

+5V

check

0.1U,25V

HEAD_SEN

INK_S

C76

NMIX

<06-B5>

check

<05-A5>

TH

<02-D8>

R129

47K,1/16

+5V

CP296
1

+5V

1000P,50V

<02-A8>
<03-B7>

5-21

Part 5: REFERENCE

BJC-8200
8

<04-E3>
<04-E3>
<04-E3>
<04-E3>
<04-E3>
<04-E3>
<04-E3>

2
1

0.1U,25V

C6

2
1

0.1U,25V

C7

C8
1 2

0.1U,25V

2
1

0.1U,25V

C9

2
1

0.1U,25V

C10

2
1

0.1U,25V

C11

C12
1 2

2
1

3.3V

0.1U,25V

+5V

C13

DBUS0
DBUS1

2.5V

3.3V

<01-D2>
<03-B5>

0.1U,25V

MSTB1
MCLK1
MDATA1
MRES
MDATA0
MCLK0
MSTB0

<06-E3>

<06-E3>
ERR_LED

POW_LED0

HVDD_ON
CRCH
CRBKX
CRENX
CRPH
+5V

3.3V

+5V
DBUS[15:0]

J1P

1 J13
1 J14
J1P
1 J15
J1P

LOGIC BOARD 02

208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157

J1P

1 J12

2.5V

<05-B8>
<04-D8>
<04-D8>
<04-C8>
<04-C8>

<06-B5>
<06-D6>
<06-D6>
INKS_ONX
PGS
PGAP

CRRD
TOKCL

HEMY
SOMY
SOMLC
CRWD
TOMLC
CRSK

<05-B5>
<05-F5>

<05-F5>
<05-F5>
<05-F5>
<05-C5>
<05-F5>
<05-C5>

<06-E5>
<05-F5>
SENSONX
DATAM
J1P

J11 1

+5V
DATAY

<05-E5>

check

1 CP333

check

check

CP332
1

CP341
1
CP214
1
CP215
check

3.3V

+5V

+5V

0.1U,25V

C103

0.1U,25V

C102

C101
1 2

0.1U,25V

0.1U,25V

2
1

2
1

C4

100U,6.3V

1
2

2.5V

C15

1
2
2

CP12
1
check

100U,6.3V

C24

0.1U,25V

3.3V

3.3V

+5V

Q2

R14
DTA143EKA
1 CP334

R91

check

R2

0.1U,25V

2
1

C5

RB501V-40

D7
C26
0.1U,25V

TA48M025F

B
1

C60

3.3V

<05-F1>
<06-C2>
<06-C2>

3.3V
5

IC4

CP337
1
check

<05-A1>
<05-B1>
<05-B1>
<05-C1>
<05-C1>
<05-C1>

CP10
1
check

+5V

UPC29M33T

4.7U,10V

+5V

0.1U,25V

IC10

PD3
PD4
PD5
PD6
PD7
VDD50IF
SLINX
FAULTX
INITX
AFXT
SLCT
PE
VDD50IF
IFONX
VHON
VMON

CP216

check

<05-E1>
<05-C1>
<05-D1>

STBX
BUSY
ACKX
PD0
PD1
PD2

check

CP331

5
+5V

<02-A6>

1.5K,1/16

C59

3.3V

<05-D1>

C61

C100
PD[7:0]

DBUS14
DBUS15

53
54
55
56
DCX
57
<01-B7>
RWX
58
<01-B7>
BSX
59
<01-B7>
60
61
CLK25M
62
<01-B8>
63
1
2 0.1U,25V
64
<02-A3> 65
DP
66
DM
67
<02-A3> 68
USIN
2
1
69
USOUT
70
71
330K,1/16
72
CS_ROMX 73
<01-B7>
CS_RAMX
74
<01-B7>
CS_IOX
75
<01-B7>
1 POWDOWNX 76
<01-C7> CP343 check
PLLON
77
<01-C7> CP344 check 1
ASFS
78
<06-D4>
PES
79
<06-C5>
80
81
82
83
84
85
86
87
88
2.5V
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
2.5V

2.5V

DBUS2
DBUS3
DBUS4
DBUS5
DBUS6
DBUS7
DBUS8
DBUS9
DBUS10
DBUS11
DBUS12
DBUS13

IC2

ABUS3
ABUS2
ABUS1

ABUS[21:0]

<03-B7>

156
155
154
153
152
151
150
149
148
147
146
145
144
143
142
141
140
139
138
137
136
135
134
133
132
131
130
129
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
113
112
111
110
109
108
107 2
106
105

M66417

+5V

<01-D3>
<01-E5>
<01-E5>
<01-E5>
<01-E5>
<01-E5>
<01-B2>
<01-B2>
<01-B2>

check

<05-C5>
<05-C5>
<05-C5>
<06-D7>
<05-A5>
<05-A5>

check

<05-D5>
<05-D5>
<05-D5>
<05-C5>

1
2
3
4
5
6
7
8
1 9
J10
J1P
10
2.5V
BE2
11
DATAK
12
BG
13
BE0
14
15
BE3
16
SOKCL
17
DATACL
18
ENC_ONX
19
ENCA
20
ENCB
21
22
RESETIX
23
NMIX
24
INT0X
25
INT1X
26
INT2X
27
INT3X
28
RDX
29
BHWX
30
BLWX
31
ABUS21
32
ABUS20
33
ABUS19
34
ABUS18
35
ABUS17
36
ABUS16
37
38
ABUS15
39
ABUS14
40
ABUS13
41
ABUS12
42
43
2.5V
ABUS11
44
ABUS10
45
ABUS9
46
ABUS8
47
ABUS7
48
ABUS6
49
ABUS5
50
ABUS4
51
52
TOMY
HCLK
DATAC
DATAML
HEMLC
HEKCL
BE1

<05-E5>
<05-E5>
<05-D5>
<05-D5>
<05-D5>
<05-D5>
<05-D5>

<02-A6>

CP335

1
check

22K,1/16
1

CP123

CP124
1
2
CP125
1
2

DM
CP345 check 1
CP346 check 1

CP356

1
check

1
check

1
check

1
check

CP336

J4P
1

USVCC

J4P
2

DATA-

J4P
3

DATA+

J4P
4

USGND

1
DP

JIF2

27,1/16W

R12

CP126
check

check

R15

27,1/16W

5-22

Part 5: REFERENCE

BJC-8200

1
LOGIC BOARD 03

F
4
2

4
2

4
2

IC3S
IC3

4
2

ABUS19
ABUS18
ABUS8
ABUS7
ABUS6
ABUS5
ABUS4
ABUS3
ABUS2
ABUS1
CS_ROMX
RDX

A18
A17
A7
A6
A5
A4
A3
A2
A1
A0
CE
GND1
OE
O0
O8
O1
O9
O2
O10
O3
O11

ROM

NC
A8
A9
A10
A11
A12
A13
A14
A15
A16
VPP
GND2
O15
O7
O14
O6
O13
O5
O12
O4
VCC

42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22

42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22

ABUS9
ABUS10
ABUS11
ABUS12
ABUS13
ABUS14
ABUS15
ABUS16
ABUS17

DILB42P-8J
<01-A2>
<02-A8>

CP321
1
check

<01-B2>
<02-C8>

BHWX

CP232
1

DBUS15
DBUS7
DBUS14
DBUS6
DBUS13
DBUS5
DBUS12
DBUS4

check

4
2

FB39

1 FB
2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

+5V

DBUS0
DBUS8
DBUS1
DBUS9
DBUS2
DBUS10
DBUS3
DBUS11

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

BLM21P221SG

C14

0.1U,25V

ABUS[21:0]
4

<01-D2>
<02-F3>

DBUS[15:0]

5-23

Part 5: REFERENCE

BJC-8200

1
LOGIC BOARD 04

<06-D3>

<06-D3>

CP103
1
MSTB1

<02-F5>

VM

ICP-N20

FU1

1 CP107
check

1 CP108

MCLK0

<02-F4>

0.01U,50V

C18

470U,35V

2
1

C19
2

ICP-N38

FU2

2
1

0.022U,50V

2
1

C23

###

C22

1 CP106
check

MDATA0

<02-F4>

check

1 CP109

MSTB0

<02-F4>

check

CP19
1
check

CP21

check

check

CP357

CP22

JLF1

check

CP20

1 CP105
check

MRES

<02-F4>

+5V

check

MDATA1

<02-F4>

1 CP104

MCLK1

<02-F5>

VM

check

J4P

J4P

A*

J4P

B*

LF

J4P

check

CP110

check

5
3

C70 2

check

CP263

8
9

check

CP259

37

CP262

10
CP264

1
1

CP260

C69

check

CP261

0.022U,50V

1
1

check

11
check

1
CP265 check

12
13
14
15

R222

16

1.1,1/2

17

1
5

CP359

check

18

VMA

OUT_B

OUT_A-

RS_B

RS_A

PGND1

PGND4

OUT_BNC

OUT_A
STROBE_AB-

CCP_A

CLK_AB

CR_AB

DATA_AB

VREF_AB
VSS1
VREF_CD

RESET
VSS2
VDD

CR_CD

DATA_CD

CCP_B

CLK_CD

CCP_C STROBE_CDOUT_D-

OUT_C

PGND2

PGND3

RS_D
OUT_D
VMD

RS_C
OUT_CVMC

36
1

35

R8

34

CP360

check

0.82,1/2

33
32
31
30
29
28
38
27
26

25
24
23
22
21

R24

20

1.1,1/2

M_SETUP

VMB

C71

22K,1/16

R192
1

22K,1/16

R252
1

390,1/16

<01-C7>

J2P

JCR1

D3

0.1U,25V

2
1

19

check

2
1

680P,50V

CP361

C25

D2
2

2
1

0.1U,25V

C21

1200P,50V

C20
1 2

check

A3952SB
13K,1/16

R10

check

check

1
1

0.3,2.0W

check

CP257

RB160L-40

CP18

0.82,1/2

check

D5

11
10

R182

0.47U,50V

680P,50V

NENABLE LD_SPLY1

12

PHASE OUTA

R20 2

SENSE

LG_SPLY

J2P

13

CP16

GND3

1
check

GND2

CP17

C29

CRENX

GND4

14

RD3.0SB2

check

GND1

CP15

<02-F5>

CRPH

MODE

CP358
1

+5V

+5V

<02-F5>

RC

15

+5V

OUTB

MREFON

ZD3

REF

<06-E3>

NBRAKE LD_SPLY2

16

check

R13

<02-F6>

CP14

CRBKX

IC6

D61

check

###

CRCH

###

<02-F6>

CP13

RB160L-40

IC7
1

TB62200AF

CP24

CP25

check

1
check

1
check

CP26

CP23

JPG1

J4P 2
J4P 3

J4P 4
J4P

B*

A*

PG

check

5-24

Part 5: REFERENCE

BJC-8200
8

1
LOGIC BOARD 05

JCRB1
TOMLC

J20P

CP1

J20P

5
J20P

1 check

J20P

1 check

CP28

J20P

1check

J20P

J20P

15
J40P

10

10

J40P

J20P

J20P

11

11
2

J20P

J20P

12

C34

J40P

100U,16V

J40P

16

3
2

DA8

FTZ6.8E

CP35
CP34

check

1
check

J20P

J20P

14
J20P

15

CP29
1 check

check

18

1 FB 2

J20P

J20P

VH

<06-D3>

check

VH <06-D3>

16

check

19

J20P

J20P

20

3
2

FTZ6.8E
4

BE1

FB

CP47
check
1
CP52

1 CP283
1 CP279
1 CP287
check
1 CP274

BE2

check
check

check

<02-E8>
<02-E8>
<02-E8>
<02-D8>

check
check

1
1

check
check

CP53
CP54
CP55
CP56

BE0
BE3
SOKCL
DATACL

2
2

FB11

1 CP286
check
1 CP285
check
1 CP289
check
1 CP290
check

1
3

Q21
DTA113ZKA

CP58
1 check

<02-D8>
<02-D8>
<02-D8>
<02-D8>

DHE
CSCR
CRWD
CRSK

5
5

check

CP291
CP292
CP293
CP294

<01-C7>
<01-D7>
<02-F6>
<02-F6>

31
32
J40P
33
J40P
34
J40P
35
J40P
36
J40P

7
J36P
8
J36P
9

C35

0.1U,25V

(PE)
(SLCT)

SENSEPOW

CP59

1 CP74

check

13

check

(Peripheral Logic High)

14

15
J36P
16

check

1 CP77

check

CP62

R100
1
2

J36P

R402
2

J40P

(INIT*)

3
2

R39
R38
R37

3.3K,1/16

<02-D3>

PD[7:0]

C80

<02-D2>

680P,25V

3.3K,1/16

CP351

3.3K,1/16

CP352

3.3K,1/16

CP353

ACKX

check

CP318

R42
1K,1/16

1 check

BUSY

1 check

PE

1 check

SLCT

1 check

AFXT

C32

<02-D3>
<02-C3>
<02-C3>
<02-C3>

C81
680P,25V

220P,50V

R36

1 CP79

390,1/10W

B
3.3K,1/16
check

R482

1 CP81
check
4
J36P

(Peripheral Logic High)

R43

1 CP80

J36P

J36P

(SLCTIN*)

R571

R47

100,1/16

33,1/16
3.3K,1/16

1
check

check
J36P

1 CP84
check

1
CP83

3.3K,1/16
3.3K,1/16

CP306 1 check

INITX

CP354 1 check

FAULTX

<02-C3>
<02-C3>

C30
470P,50V

R46

R45

R44
1

CP307 1 check

J36P

1K,1/16
<01-F7>

J36P

TH

J36P

check

3.3K,1/16

CP63

470P,50V

CP350

3.3K,1/16

J36P

1 CP297 <02-D8>
check

1 CP298 <02-D8>

<02-D3>

C33

check

check

CP61
ENCA

check

R29

CP82

1
39

PD7

2
CP349
2
1 check

J36P

PD6

3.3K,1/16

1
1

J36P

ENC_G
check

PD5

3.3K,1/16

R622
33,1/16 1R642

J36P

(N.C.)
ENCB

3.3K,1/16

4 2

1 CP76

J36P

(FAULT*)

3.3K,1/16

CP60

R30

33,1/161R612

1 CP75
33,1/16 1
check

J36P

(AUTXT)

1 CP295 <02-F6>

<06-B4>

PD4

check

R41

J36P
check

PD3

3.3K,1/16

33,1/16

J36P

3.3K,1/16

4 2

J36P

check

PD2

R56 2

J36P

38

40

check

12

J36P

CRRD

PD1

3.3K,1/16

11

FTZ6.8E

J40P

J40P

1CP73

check

J36P

3.3K,1/16
CP348

J36P

CP57

R352

R34
2
R332
1

STBX

check

100,1/16

R31
5
6
7
8

CN1J4KTD820 J

J36P

J40P

J36P

DA13

R101
37

1 CP71
1 CP72
check

10

(ACK*)

4
3
2
1

check

J36P

3
2

check

CP304
1

R49

R55

J36P

1
check
1
check
1
check
1

DTC143EKA

PD0

R27

CP70

(N.C.)
5

J40P

HVDD_ON

<02-F6>

CP303
1 check

5
6
7
8

1 CP69 CN1J4KTD820
check

J36P

J36P

4
3
2
1

1 CP67
check
1 CP68
check

R32

R54

J36P

+5V

1 CP66
check

J36P

BK1608HS241

DA11

3.3K,1/16

(BUSY)

FTZ6.8E

3
4
J36P
5
J36P

R28
1
2
1

BK1608HS241

FB

1 CP65

J36P

1 CP271 <02-E8>
1 CP284 <02-E8>

DATAK
BG

FB8

FTZ6.8E
2 4

check

3
2

(DATA5)

(DATA8)
4

DA10

CP48
CP51

check

(DATA2)

(DATA7)

check

HEKCL

DA9
2

J40P

<01-E5>

20

27
J40P
28
J40P
29
30

1CP270

HEMLC

J20P

J40P

DATAML

1K,1/16

1 CP64

(DATA6)

J40P

J20P

<02-E8>

check

23 1
J40P
1
24
check
J40P
25 1
J40P
26

J20P

19

FB

check

check

CP36

check

18

CP269

1 CP273 <02-E8>
check
1 CP272 <02-E8>

CP41
CP49

17

18

DATAC

2
5

J40P

J20P

J20P

J20P

17
J20P

1
J36P
2

BK1608HS241

CP45

check

J40P

J20P

16

FB4

BK1608HS241

3
2

J40P

15

HEAD_SEN

(DATA1)

(DATA4)

FB5
CP46

19 1
20
1
check
21 1
J40P
22

14
J20P

CP33

17 1

CP30
1 check

13

1
check

(DATA STROBE*)

(DATA3)

check

J20P

13

HCLK

<02-F7>
<02-E8>

12

J20P

1 CP276
1
check
CP275
check

check

J40P

J20P

BK1608HW241

R65

22K,1/16
CP32

J20P

J20P

FB

J40P

J20P

DATAY
TOMY

FB3
1
2

check

12
13
J40P
14

FB

J40P

J20P

BK1608HS241

FB2
1
2

+5V

CP27

RB501V-40

JIF1

100,1/10W

CP38
7 1
check
J40P
8
CP37
1
J40P
9
check
CP31
J40P
10 1
J40P
11

D4

FTZ6.8E

check

J20P

check

J20P

DATAM

BK1608HS241

<02-C3>

2
J20P

FB

FB1
DA7

IFONX

check

Q19

2
J20P

1
3
2

R50

CP301 1 check

CP300
1

CP40

J40P

DTA143EKA

HEMY

Q20

<02-F7>
<02-F7>
<02-F7>
<02-F7>

check

SOMY

1 CP277
check
1 CP281
check
1 CP280
check
1 CP278

CP43
CP42

check

SOMLC

C31

1
J20P

FTZ6.8E
2

1
J20P

+5V

DA6

CP39

check

<02-F6>

JCRB2

1
1
1

<02-F6>

JCRB3

3
J40P
4
J40P
5
J40P
6

1 CP288
1 CP282

1 CP302

5
check

check
check

check

3
2

check

J40P

TOKCL

CP44

CP78

CP50
check
1

CP339

check

1 1
2

check

J40P

220P,50V

SLINX

<02-C3>

DA14
FTZ6.8E

5-25

Part 5: REFERENCE

BJC-8200
8

1
LOGIC BOARD 06

SENSONX

3
2

<02-F7>

Q3

<02-F5>
<02-F5>

DTA113ZKA

POW_LED0
ERR_LED

2
K
1
K

+5V

R8722K,1/16

PGS

C47

0.01U,50V

CP112

1K,1/16

check

check

CP315
1

C53
0.1U,25V

0.01U,50V

2
1

2
2

R80
<05-B5>

<01-C7>

C50

C38

0.01U,50V

22K,1/16

RECOV_SW

0.01U,50V

1
check

CP101

SW2

1
3

2
4

KSH0636AT

+5V

CP355
1
check

2
1

J3P

check

R90
2

5
3

R942 100K,1/16
R95

J3P

CP314
1
+5V

1
CP116

<02-F6>

C57

check

1
2

DTA113ZKA

R93150,1/4W

<02-C3>

C41

check

+5V

Q27

INKS_ONX

VMON

C42

SENSEPOW
3

0.01U,50V

+5V

FP1L3N

check

+5V

Q25

1
2
3

check

<02-C3>

C48

ETH1

CP99
1

<01-D7>

check

100P,50V

J8P

VHON

check

COV_SW

CP313

C51

CP98
1

check

R92

J8P

220,1/10W

220U,10V
1

INK_S

100K,1/16

<01-E6>

2
CP312

<02-A6>

22K,1/16

R912
1

+5V

C44

2
1

check

check

CP311
+5V

100P,50V

check

6
J8P

check

check

C45

PES
1

1
2

22K,1/16

check

J8P

CP85
1

R85

220,1/10W

TLP831(CANO)

<04-E4>
<04-E6>

CP115
1

CP96
1

R79
1

DTA113ZKA

CP310
4

Q24

Q28

J3P

VM

check

CP2
1

CP299

R862

check

0.1U,50V

0.01U,50V

CP340

Q23
TLP831(CANO)

+5V

1
CP111

check

1
check

CP122 CP95
1

CP97

check

check

<05-D7>
<05-D8>

1 CP92

CP93 CP121
1
1

J8P

180,1/10W

J8P

ENC_ONX

+5V

C46

100P,50V

JINK1

check

check

VH

0.1U,25V

180,1/10W

2
2

R83

CP114
1

check

C43

<02-F6>

<02-D8>

J8P

<02-A6>

220,1/10W

1
1

CP91
1

100P,50V

C36

JPOW1

J8P

1
1

JPGS1

R88

<04-D5>

check

check

MREFON
CP86
1

<01-D3>

POW_SW

C37
0.01U,50V

22K,1/16

<02-F6>

22K,1/16
CP309
1
check ASFS

3 CP90

PGAP

1K,1/16

100P,50V
check

J3P

C49
CP89 1

220,1/10W

check

J3P

+5V

3
1
J3P
2

R16

R78

1 2

check

1 2

J2P

CP347
1

R77

R84

check

3
A
4
A

SEC2494C

SW1

1
check

+5V

J2P

22K,1/16

1
2 CP88

CP308
TLP832 check1
1
2
1

R89

JGAP1
2

Q22

CP113
1

LED1

+5V

+5V

CP102

KSH0636AT

5-26

Part 5: REFERENCE

BJC-8200
8

1
CARRIAGE BOARD 01

JHD2

JCRB1

C1

C2

3900U,16V

3900U,16V
DHE

DHE
EEP_WD
EEP_RD
HVDD

EEP_WD
EEP_RD

0.01U,50V

C3

C12

J36P

HVDD

22U,10V

19

17

J20P

J20P

16

16

J20P

J20P

15

15

J20P

J36P
J36P
J36P
J36P
J36P
J36P
J36P
J36P
J36P
J36P
J36P

13

J20P

J36P

J20P

12

J36P

12

J20P

J20P

J20P

10
J20P

9
J20P

8
J20P

7
J20P

VH

J36P
J36P

10

J36P

J20P

J36P

J36P

J20P

J36P

8
J20P

J36P
J36P

7
J20P

J36P
J36P

6
J20P

5
J20P

J36P

5
J20P

4
J20P

4
J20P

3
J20P

J36P
J36P

J20P

6
J20P

VH
11

11

SENSEPOW
ENCB
ENC_G
ENCA
TH

J36P

J20P

13

VH

HCLK
HEAD_SEN
BE1
HEKCL
BE3
BE0
DATAK
TOKCL

14

J20P

EEP_SK

J36P

J20P

14

CSCR
SOKCL
EEP_SK
DATACL

J36P
J36P
J36P
J36P

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4 CS
3
2 SK
1

J36P

J20P

2
J20P

2
J20P

1
J20P

22U,10V

J20P

17

C4
1

18

J20P

J40P

ENC1

J20P

18

CSCR

J36P

19

J20P

BE1
BE2
DATAK
BG
BE0
BE3
SOKCL
DATACL

J36P

20

C9

2
1

VH

J36P

J20P

DATAC
DATAML
HEMLC
HEKCL

20
J20P

0.01U,50V

HEAD_SEN

JCRB3

JCRB2

HCLK

40
J40P
39
J40P
38
J40P
37
J40P
36
J40P
35
J40P
34
J40P
33
J40P
32
J40P
31
J40P
30
J40P
29
J40P
28
J40P
27
J40P
26
J40P
25
J40P
24
J40P
23
J40P
22
J40P
21
J40P
20
J40P
19
J40P
18
J40P
17
J40P
16
J40P
15
J40P
14
J40P
13
J40P
12
J40P
11
J40P
10
J40P
9
J40P
8
J40P
7
J40P
6
J40P
5
J40P
4
J40P
3
J40P
2
J40P
1

C8

TOKCL
TOMLC
SOMLC
SOMY
HEMY
DATAM
DATAY
TOMY

HEMLC
DATAML
DATAC
BG
TOMY
DATAY
SOMLC
DATAM
BE2
HEMY
SOMY
TOMLC

DI
DO

1
J36P
2
J36P
3
J36P
4
J36P
5
J36P
6
J36P
7
J36P
8
J36P
9
J36P
10
J36P
11
J36P
12
J36P
13
J36P
14
J36P
15
J36P
16
J36P
17
J36P
18
J36P
19
J36P
20
J36P
21
J36P
22
J36P
23
J36P
24
J36P
25
J36P
26
J36P
27
J36P
28
J36P
29
J36P
30
J36P
31
J36P
32
J36P
33
J36P
34
J36P
35
J36P
36

0.01U,50V

JHD1

1
J20P

ENC_G

J4P

ENC1

ENCA

J4P

J4P

ENC1

ENC1

C7
4

0.01U,50V

SENSEPOW

TH1
1

TH

ENCB

J4P

TBPS1473J475H5Q

5-27

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