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SCHEME OF TEACHING AND EXAMINATION

M.TECH. TOOL ENGINEERING (MTE)


I SEMESTER
Sub-Code

Name of the Subject

Teaching Hours/week
Lecturer Practical/Fiel
s
d work /
Assignment
04
02

10MTE11

Applied Mathematics

10MTE12

Finite Element Methods

04

10MTE13

Press Tool Design

04

10MTE14

Jigs & Fixtures Design

04

10MTE15x

Elective- I

10MTE16

Seminar
Total

Duration
of Exam
in Hours

Marks for
IA
Exa
m

03

50

100

150

02

03

50

100

150

03

50

100

150

03

50

100

150

04

02
* Practical
02
* Practical
02

03

50

100

150

--

03

--

50

--

50

20

13

15

500

800

ELECTIVE-I
10MTE151

CAD / CAM

10MTE152

Materials Technology

10MTE153

Modern Machining Methods

30
0

* Thirty Marks for Internal Assessment Test for Theory and Twenty Marks for Laboratory
(Minimum Ten Exercises/Experiments to be conducted for the subject for which Practical is
mentioned)
APPLIED MATHEMATICS
Sub Code
Hrs/week
Total Lecture Hrs

: 10MTE11
: 04
: 52

Total
Marks

IA Marks
: 50
Exam Hours : 03
Exam Marks : 100

1. Linear Algebra: Definition of a matrix, types of matrices, matrix operations such


as addition, subtraction, scalar and vector multiplication, matrix characteristics like rank,
transpose, trace, determinant, inverse of a matrix: identity matrix method and cofactor
method of finding the inverse of a matrix, rules for binary operations, unary operation,
Eigen values and eigen vectors, linear systems of equations, solutions of linear
equations by Gauss elimination and Cramers rule.
6 Hours

2. Numerical Solutions of Algebraic and Transcendetal Equations: Fixed Point


Iteration, Bisection Method, False Position or Regular Falsi Method, Newton-Raphson
Method, Secant Method, Muller's Method, Improved Newton Method.
6 Hours
3. System of Equations: Simultaneous equations in matrix form, consistency of
equations, types of solutions, methods of solving simultaneous equations: Gauss elimination
method, Gauss-Siedel method, Inverse matrix method, GiraffS root square method,
determinant method, Triangular Systems and Back Substitution, Gauss-Jordan Elimination and
Pivoting, Tri-Diagonal Matrices, Inverse Matrix, LU Factorization, Cholesky, Jacobi, Pivoting
Methods, Iterative Refinement ,Linear Programming-Simplex Method.
8 Hours
3. Egen Value Problems: Definition, eigen values and eigen vectors, Theorems of eigen
values and eigen vectors, methods of solving eigen value problems: Characteristic
equation method, Iterative method. Some applications of eigen value problem.
6 Hours
5. Introduction and Polynomial Approximation: Maclaurin and Taylor Series, Lagrange
Polynomial Interpolation and Approximation, Newton Interpolation Polynomial, Hermite
Polynomial Interpolation, Legendre Polynomials.
6 Hours
6. Curve Fitting: Least Squares Lines, Least Squares Polynomials, Nonlinear Curve
Fitting, Logistic Curve, FFT and Trigonometric Polynomials, Conic Fit, Circle of Curvature.
6 Hours
7. Solution of Ordinary Differential Equations: Euler's Method, Taylor Series Method,
Runge-Kutta Method, Runge-Kutta-Fehlberg Method, Adams-Bashforth- Moulton Method,
Milne-Simpson's Method, Predictor-Corrector Methods, Galerkin's Method.
6 Hours
8. Numerical Integration: Midpoint Rule, Newton-Cotes Integration, Trapezoidal Rule for
Numerical Integration, Simpson's Rule for Numerical Integration, Simpson's 3/8 Rule for
Numerical Integration, Adaptive Simpson's Rule, Gauss-Legendre Quadrature, Cubic
Spline Quadrature, Monte Carlo Pi, Monte Carlo Integration, 2D Trapezoidal and Simpson
Rules.
8 Hours
Text Books:
1. Higher Engineering Mathematics - Dr.B.S.Grewal, Khanna Publishers, 37th Edition.
2. Advanced Engineering Mathematics - Erwin Kreyszig,John Wiley & Sons, 7th Edition.
Reference Books:
1. Introduction to Numerical Analysis - S.S.Sastry.
2. Numerical methods for Engineering Santosh K Gupta, New age international
publishers
3. Numerical methods for Scientific & Engineering Computation - M.K Jain, S.R.K
Iyengar ,R.K Jain New age international publishers.

FINITE ELEMENT METHOD


(Common to 10MDE12/10MMD12)
Sub Code
Hrs/week
Total Lecture Hrs
: 100

: 10MTE12
: 04
: 52

IA Marks
Exam Hours
Exam Marks

: 50
: 03

1. Introduction to Finite Element Method : Engineering Analysis, History, Advantages,


Classification, Basic steps, Convergence criteria, Role of finite element analysis in computeraided design., Mathematical Preliminaries, Differential equations formulations, Variational
formulations, weighted residual methods
6 Hours
2. One-Dimensional Elements-Analysis of Bars and Trusses : Basic Equations and
Potential Energy Functional, 1-0 Bar Element, Admissible displacement function, Strain matrix,
Stress recovery, Element equations, Stiffness matrix, Consistent nodal force vector: Body force,
Initial strain, Assembly Procedure, Boundary and Constraint Conditions, Single point constraint,
Multi-point constraint, 2-D Bar Element, Shape functions for Higher Order Elements
8 Hours
3. Two-Di;1ensional Elements-Analysis of Plane Elasticity Problems : Three-Noded
Triangular Element (TRIA 3), Four-Noded Quadrilateral Element (QUAD 4), Shape functions for
Higher Order Elements (TRIA 6, QUAD 8)
7 Hours
4. Axi-symmetric Solid Elements-Analysis of Bodies of Revolution Under axi-symmetric
Loading : Axi-symmetric Triangular and Quadrilateral Ring Elements. Shape functions for
Higher Order Elements
6 Hours
5. Three-Dimensional Elements-Applications to Solid Mechanics Problems : Basic
Equations and Potential Energy Functional, Four-Noded Tetrahedral Element (TET 4), EightNoded Hexahedral Element (HEXA 8), Tetrahedral elements, Hexahedral elements: Serendipity
family, Hexahedral elements: Lagrange family. Shape functions for Higher Order Elements
8 Hours
6. Beam Elements-Analysis of Beams and Frames : 1D Beam Element, 2D Beam
Element, Problems.
5 Hours
7. Heat Transfer I Fluid Flow : Steady state heat transfer, 1 D heat conduction governing
equation, boundary conditions, One dimensional element, Functional approach for heat
conduction, Galerkin approach for heat conduction, heat flux boundary condition, 1 D heat
transfer in thin fins. Basic differential equation for fluid flow in pipes, around solid bodies, porous
media.
6 Hours
8. Dynamic Considerations : Formulation for point mass and distributed masses, Consistent
element mass matrix of one dimensional bar element, truss element, axi-symmetric triangular
element, quadrilatateral element, beam element. Lumped mass matrix, Evaluation of eigen
values and eigen vectors, Applications to bars, stepped bars, and beams.
6 Hours

Text Books:
1. Finite Elements in engineering, Chandrupatla T. R., 2nd Edition, PHI, 2007.
2. Finite Elements Analysis Procedures in Engineering, Lakshminarayana H. V.,
Universities Press, 2004
Reference Books:
1. Finite Elements Method in Engineering, Rao S. S. 4th Edition, Elsevier, 2006
2. Textbook of Finite Element Analysis P.Seshu, -PHI, 2004.
3. Finite Element Method, J.N.Reddy, McGraw -Hill International Edition.
4. Finite Elements Procedures, Bathe K. J. PHI.
5. Concepts and Application of Finite Elements Analysis, Cook R. D., et al., 4th Edition,
Wiley & Sons, 2003.

PRESS TOOL DESIGN


Sub Code
Hrs/week
Total Lecture Hrs
: 100

: 10MTE13
: 04
: 52

IA Marks
Exam Hours
Exam Marks

: 50
: 03

PART A
1. Introduction: Elements of press tools, classification of press, High speed presses,
press brakes, shearing theory, cutting force, elements of press tool, clearance between punch
and die, shut height and daylight, press tonnage calculation.
Strip Layout: Basic rules, economic layout, bridge size, calculation of plug point/center
of pressure.
8 Hours
2. Press Tool Operations: Piercing, blanking, slitting, cropping, trimming, shaving, lancing,
bending, curling, calibrating, drawing, Embossing, coining, flanging, fine blanking.
6 Hours
3. Design of Press Tool Elements: Die plates, punches, punch holder plates, stripper plates,
and calculation of stripping force, bolster plates, pilots, ejectors, shedders, material s ops, pillar,
bush, slender punches, Stock guides, stock feeding device and die sets.
6 Hours
PART B
4. Types of Press Tools: Progressive tools, stage tools, compound tools, combination
tools, cam actuated die, horn dies, sub press dies, inverted dies, bulging dies, levering dies,
trimming dies, shaving dies, riveting dies, assembly dies, lamination dies.
Extrusion: Forward, backward, combined extrusion, Modem metal forming techniques.
8 Hours
5. Bending and Forming Dies: Theory of bending, development of bend, spring back,
correcting spring back, bending tools, U -bending, V -bending, forming tools, bending on press
brake,' bending force calculation.
6 Hours
6. Drawing: Theory of drawing, blank development, strain factor, calculation of number of
stages of drawing, circular draw, rectangular draw, draw force calculation, lubrication. Defects
and remedies, ironing.
6 Hours
PART C
7. Preparation and Presentation of Typical Designs in the Form of Drawings for the
Following
1. Piercing & blanking tool.
2. Progressive tool
3. Stage tool
4. Bending tool
5. Compound tool
12 Hours
Assignments / Practical Work (2 Hours per week)

Detailed Design and drafting of the following tool to be consider for IA Marks
1. Progressive Tool
2. Combination Tool
3. Fine blanking tool
4. Combination progressive tool
Text Books:
1. Basic die design Eugene ostergard
2. Advanced die Design - Eugene ostergard
Reference Books:
1. Die Design Fundamentals -PAQUIN J.R. & CROWLEY R.E: New York -Industrial
Press Inc. 2nd Ed. 1987.
2. Progressive Dies -DALLAS B. DANIEL
3. Michigan -SME 2nd Edt. 1994.
4. Die Design Hand Book -SMITH A. DAVID.SME 3rd 1990.
Note: Question Paper Pattern
1. Answer any 2 full question out of 3 full question, each of 15 marks in PART A and PART
B
2. Question from PART C carrying 40marks is compulsory

JIGS AND FIXTURES DESIGN


Sub Code
Hrs/week
Total Lecture Hrs
: 100

: 10MTE14
: 04
: 52

IA Marks
Exam Hours
Exam Marks

: 50
: 03

PART-A
1. Introduction: Definition of Jigs and Fixtures, Difference between jigs and fixtures,
Advantages, Steps for design. LOCATION Degree of freedom, 3-2-1 principles, Choice of
location, redundant location, Diamond pin calculation, Locating methods and chip control.
8 Hours
2. Locating Devices: Surface location, Rest blocks, pins, V-blocks, Equalizers, Profile
locators. 6 Hours
3. Clamping : Basic principles, cutting forces, Rigid clamping, wedge clamping, Cam clamping,
quick action clamps, Toggle clamps, simultaneously acting clamps.
6 Hours
PART B
4. Guiding Elements : Jig bushes, Standards, Setting gauges.
6 Hours
5. Indexing Jigs and Fixtures: Indexing methods, Linear, Rotary, Indexing jigs, Indexing
fixtures.
Assembly and Welding Fixture Principles
8
Hours
6. Design of Jigs and Fixture Bodies other Elements types of Jigs and Fixtures: Plate
jigs, Box jigs, Indexing jigs, Milling fixtures, and Indexing-milling fixtures, turning fixtures,
Grinding fixtures, Universal jigs and fixtures, welding fixtures, Broaching fixtures, and Assembly
Fixtures
6 Hours
PART C
7. Preparation and Presentation of typical designs in the form of drawings for the
following
1. Drill Jig
2. Drilling and Reaming Jigs
3. Milling Fixtures
4. Indexing Jigs
5. Indexing Milling Fixtures.
6. Turning Fixtures
12
Hours
Assignments / Practical Work (2 Hours per week)
Detailed Design and drafting of the following tool to be considered for IA Marks
1. Turning and Milling fixtures
2. Welding fixtures
3. Grinding mandrel
4. Broaching fixtures
5. Assembly fixtures

Text Books:
1. Jigs & Fixtures -JOSHI P .H.- New Delhi -Tata McGraw Hill Pub. Co. Ltd., 11th print
1999.
2. Jigs. & Fixtures & Gauges -BOYES E. WILLIAM-Michigan -SME 1st Ed. 1986.
REFERENCE BOOKS:
1. An Introduction to Jig and Tool Design -KEMPSTER M.H.A.- Bristol- ELBS 3rd Ed.
1974.
Note :
Question Paper Pattern
1. Answer any 2 full question out of 3 full question, each of 15 Marks in PART A and PART
B
2. Question from PART C carrying 40 Marks is compulsory

CAD / CAM
Sub Code
Hrs/week
Total Lecture Hrs
: 100

: 10MTE151
: 04
: 52

IA Marks
Exam Hours
Exam Marks

: 50
: 03

1. Overview of CAD/CAM System in Brief: Introduction, CAD/CAM contents and tools,


Market trends, Industrial applications, Hardware.
6 Hours
2. CAD/CAM Software: Graphics standards, Data Structure, DBNIS, Co-ordinate systems,
Modes of graphics operations, User interface, Software modules, Modeling and Viewing,
Documentation, Software Trends.
6 Hours
3. Geometric Modeling: Mathematical representation of curves, surfaces and solids -Wire
frame models, entities analytic curves, synthetic curves, manipulation, surface entities,
analytic, synthetic surfaces, solid entities, representation, manipulations, applications.
6 Hours
4. Geometric Transformation: Transformation of geometric models, mapping, inverse
transformations, projections of geometric models, engineering applications.
8 Hours
5. Computer Aided Manufacturing: Introduction, computer aided process planning, MRP,
Capacity planning, Computer -process control-types,
6 Hours
6. Computer Integrated
implementation6 Hours

Manufacturing

programming,

CAD/CAM

integration,

7. Materials Handling and Storage Systems in Brief: Automated materials handling, storage
systems, robot applications in material handling.
8 Hours
8. CNC Machine Tool: Introduction, Principal of operation, Historical development, Types of
machines, Features of CNC systems, virtual machining
6 Hours
Text Books:
1. CAAD/CAM Theory & Practice -Ibrahim Zeid
2. CAD/CAM - Groover
3. CAD/CAM/CIM-P. Radhakrishnan & S. Subramanian, -New Delhi New Age
international (P) Ltd. 2ndEdtn, 2000.
4. Computer graphics -Joseph Harrington.

MATERIALS TECHNOLOGY
Sub Code
Hrs/week
Total Lecture Hrs
: 100

: 10MTE152
: 04
: 52

IA Marks
Exam Hours
Exam Marks

: 50
: 03

1. Tool Steels and Its Classification: Water hardening, oil hardening, air hardening, hot work
tool steels. Effect of alloy additions, properties, selection, application commercial names of tool
steels, material IS testing.
6 Hours
2. Heat Treatment: I-C equilibrium diagram, T T T diagram, Quenching. Quenching media.
6 Hours
3. Heat treatment Process : Annealing, Normalizing, case hardening, Nitriding, Subzero
treatment, Design construction, Heat treatment defects and remedies, equipments, furnace and
accessories.
6 Hours
4. Plastic Materials : History, source and manufacture of raw material, basic chemistry,
methods of manufacturing, flow behavior, additives, processing behavior, general properties
and applications.
8 Hours
5. General Purpose Plastics : Olefin polymers and co-polymers, Poly vinyl chloride and
its co-polymers, Polystyrene and styrene co-polymers, celluloses, Acrylics.
6 Hours
6. Engineering Thermoplastics : Nylons, Polyacetal, Ultrahigh molecular weight HDPE,
Saturated polyester, Florine- containing Polymers,
6 Hours
7. Polycarbonate, Polyphenyle sulfide, Polyphenyl oxide, Polysulphone, Poly
EtherKetone (PEEK), Plastic alloying and Blending, Composite Polymeric material.
6 Hours

Ether

8. Thermosetting Plastics: Phenol formaldehyde, Urea formaldehyde, Melamine


formaldehyde, unsaturated polyester, Epoxy, Polyurethane, Silicones, Thermo set composite
materials.
8 Hours

Text Books:
1. Properties of Engineering Materials -R.A. HIGGINS. New Delhi -Viva Low priced
student Ed, - 6th -1982
2. Plastic Materials -J .A. Brydson. London -British Library Cataloging in Publication data 4th Ed. 1982.
Reference Books:
1. Plastic Materials Hand Book, Athalye Bombay -Multi print, Byculla, 1992.

2. Hand Book of Thermo set Plastics, Goodman

MODERN MACHINING METHODS


Sub Code
Hrs/week
Total Lecture Hrs
: 100

: 10MTE153
: 04
: 54

IA Marks
Exam Hours
Exam Marks

: 50
: 03

1. Introduction: Process selection, classification, and comparative study of different


processes.
Ultrasonic Machining: Ultrasonic machining, definition, Mechanism of metal removal, elements
of the process, Tool feed mechanism, Theories of mechanics of cutting, Effect of parameters,
Applications.
8 Hours
2. Abrasive Jet Machining&Water jet machining: Principles, parameters of the process,
applications, advantages and disadvantages.
6 Hours
3. Electrical Discharge Machining: Electric discharge machining, principle of operation,
mechanism of metal removal basic EDM circuitry spark erosion generators, analysis of
relaxation type of circuit, material removal rate in relaxation circuits, critical resistance,
parameters in Ro circuit, die electric fluids, electrodes for spark erosion, surface finish,
applications.
6 Hours
4. Chemical Machining: Introduction, fundamental principal, types of chemical machining,
maskants, Etch ants, advantages, disadvantages, applications.
6 Hours
5. Electrochemical Machining: Electro chemical machining, classification of ECM
process, principle of ECM, chemistry of ECM process, parameters of ECM process,
Determination of the metal removal rate, dynamics of ECM process, hydro dynamics of
ECM process, polarization, tool design, advantages & disadvantages, applications.,
Electro chemical grinding, Electro chemical honing, electro chemical de-burring.
8 Hours
6. Plasma ARC Machining: Introduction, plasma, generation of plasma & equipments,
mechanism of metal removal, PAM parameters, process characteristics, types of torches,
applications.
Electron Beam Machining (EBM): Introduction, equipment for production of electron beam,
theory of electron beam. Machining, thermal & non-thermal type, process characteristic,
applications.
6 Hours
7. Laser Beam Machining: Introduction, principle of generation process, laser properties,
types of lasers, laser welding, laser drilling, applications, advantages and disadvantages of
lasers
6 Hours
8. High Velocity Forming Process: Introduction, development of specific process,
selection, comparison of conventional, explosion forming process, Electro hydraulic forming,
magnetic pulse forming.
6 Hours

Text Book:
1. New technology Institution of Engineers, India, Bhattacharya
2. Production technology R.K.Jain Kanna Publishers
Reference Books:
1. Production Technology - HMT New Delhi, TATA Mc Graw Hill Pub, 1993.
2. High velocity forming of metals, ASTME Prentice Hall:

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