Your NEXT step toward flexible and

scalable machine automation

Complete range overview

More design possibilities

Flexible machine control creates new design possibilities for machines
thanks to:
Scalability and consistency of the offer
Increasing performance levels
Large catalogue of motion and safety solutions
Flexibility in the design of architectures
Ethernet connectivity for all machines
Remote diagnosis for machine builders worldwide
Schneider Electric The NEXT! April 2014

NEXT generation controllers

performance

SoMachine as single
software environment

PacDrive LMC
Motion centric

Modicon LMC058
Motion centric

Modicon LMC078
Motion centric

Modicon M258
PLC centric
Altivar IMC
Drive centric

Magelis SCU
HMI centric

from logic

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Modicon M241 Modicon M251

PLC centric
PLC centric
Modicon M221
PLC centric

to motion controller

Modicon M221 architectures

Internet
Remote
Access

Hardwired

Modbus Serial

Embedded
Control

Wireless Local Access

Modicon
M221
Schneider Electric The NEXT! April 2014

Modicon
M221
4

Your NEXT benchmark controller, providing

simple yet powerful solutions to your
machines
M221 Overview

Automation trends for machines

Higher performance & more functions ( motion, safety) in machines
Simplification of machines to save time and reduce time to market
Reducing cost of machines to increase efficiency
Easy remote access for monitoring and maintenance

Schneider Electric The NEXT! April 2014

Intuitive automation:

Design

Tested, Validated, and Documented Architecture

Solution for compact and small to medium size

control applications.
Modicon M221 controller with Magelis STO
Coordinated motion with ATV12 and two motors
Simple motion enhanced with Modicon TM3 TeSys
Modicon TM3 Safety for machine emergency stop
System connectivity with Modbus TCP & Modbus SL
Ositrack RFID & Harmony wireless pushbutton
Energy Metering

Compact / Modbus SL / Logic Controller M221

Schneider Electric The NEXT! April 2014

M221 values
Available in compact or modular size for saving space
Saving space and money thanks to the features
Embedded in the controller
up to 2 communication Ports
SD Card
2 PTOs for motion and control loop
up to 4 HSC
up to 2 Analog channels

Embedded in the configuration

Wide range of Expansion Modules for
Safety
Motor Starters
Application Modules
Schneider Electric The NEXT! April 2014

M221 values
Scalable and flexible performance
Up to 3 times faster than competition:
0.2s by instruction
640KB RAM and 2MB Flash
Transfer Application: 5s transfer time
less than 5ms processing time is required for 1000 Boolean instructions

Schneider Electric The NEXT! April 2014

Intuitive automation:

Design

Converting an existing Twido project

Step 1: Remove Twido controller and disconnect the Modicon TM2 modules
Modicon TM2 modules

Step 2: Add a New Modicon M221 controller, reconnect the Modicon TM2 modules, or
switch to Modicon TM3 modules, or choose a combination of both.
Modicon TM3 modules and/or Modicon TM2 modules

Step 3: Convert & Download the Twido program in a Modicon M221 Controller
Schneider Electric The NEXT! April 2014

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Intuitive automation:
SoMachine Basic software

Available as a
stand-alone software
or integrated in
SoMachine.

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Build

Low PC resources, FREE download

Intuitive navigation
Easy programming requiring no training
Easy connection
SD card to update firmware and/or download
application.

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All embedded offer

All
Your embedded
application needs motion functions, safety,

Build

motor startersIts all part of the offer!

16 I/O
Modicon M221 made
for space saving &
easy wiring

24 I/O

32 I/O

40 I/O

70 mm

70 mm

5.08 mm Pitch terminal Blocks

95 mm

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110 mm

163 mm

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M221 features overview

Embedded Ethernet

No Ethernet
1 Ethernet port
1 Serial port

2 Serial line ports

Memory Type

Size

Used

RAM

512Kb + 128Kb MPU

To execute the application

FLASH

512Kb + 1.5Mb MPU

To save the program and data in case of a power

interruption

Schneider Electric The NEXT! April 2014

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M221 book features overview

M221ME16R (screw) and M221ME16G (spring)
Analog input terminal block

SD card Port
SD(SDSC)*/ SDHC*
Max 2 GB
Display unit (LEDs)
Controller % IO status

Run/stop switch

IO removable terminal block

8 digital inputs (4 regular and 4
fast : HSC)
8 digital outputs ( 8 relay
outputs)

Serial line port

Ethernet port
24 VDC power supply
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USB mini-B (prog. port )

* SDSC: Standard Capacity

* SDHC: High Capacity
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M221 brick features overview

Broad choice
16/24/40/60 IOs
AC/DC power supply
Relay or transistor outputs

Powerful: 0,2s/inst Prog: 10Kinst

2 Analog inputs
Up to 4 High Speed Counters, 4 @ 100kHz
2 Pulse Outputs at 100kHz
Space saving & Competitiveness

Run/stop switch

SD card
Program download
Easy to duplicate/maintain
ETHERNET
USB mini-B (Prog. port )
Serial Line
Flexibility & Connectivity
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Display Unit (LEDs)

Controller % IO Status

24 VDC power supply

Analog I/O or serial line cartridge

Flexibility keeping footprint
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All embedded offer

Your application needs motion functions, safety,
motor startersIts all part of the offer!

Design

Embedded in the configuration

Safety
modules

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Digital/Analog
modules

Motor starter
interface

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All embedded offer

Your application needs motion functions, safety,
motor startersIts all part of the offer!

Build

Emergency stop

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Flexible and scalable performance

Flexible
and
scalable
performance
Choose the most
cost effective
solution!
Design

High Processing CPU

4x 1-phase 1-count up to 100kHz

Rotary Encoder

200ns / instruction
Program size : 10000 instructions

High Speed Counters

Modicon M221

Pulse Train Outputs

High Speed Counter

Lexium 28
Lexium BCH

Pulses up to 100 kHz

Up to 2 dual-phase HSC

Pulse Train Outputs

1st Axis
100 Khz

2nd Axis
100Khz

S-Curve function

Up to 2 PTOs
Pulse generator up to 100 kHz
Precise positioning for open loop
control motor drives
Trapezoidal and S-Curve

PTO Functionality will be available in Q4/2014

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Flexible and scalable performance

Design

Choose extension I/Os from a rich catalogue of modules!

17 digital I/O modules

9 analogue I/O modules

24VDC or 120VAC inputs

Relay or transistor outputs
Sink and source modules
Screw/Spring/HE10 terminals

12-bit or 11 bit +sign

16 bit or 15 bit +sign
Very fast configurable read/transfer time: 1 or 10 ms

Supporting up to 7 local I/O Modules (Digital and Analog I/Os) and up to 14 with the expander module.

+ Expander module

Up 7 I/O modules
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Up to 14 I/O modules
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Flexible and scalable performance

Build

Application cartridges
From a general purpose product

to an application oriented offer

PLUG-and-PLAY application Cartridge

With required I/Os embedded
Automatic detection of the cartridge by
SoMachine
Software displays a pop up message to help the
customer
Proposes appropriate application library(s) and
application template(s)
Suggests architecture(s) (from generic TVDA)
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Connected everywhere

Operate

Embedded communication

Ethernet
Modbus TCP (Client/Server)
Ethernet/IP adapter

Magelis STU

Ethernet

Services

Control Connectivity

Application Download/upload
Firmware updating
Connection with HMI, PLCs, SCADA, other devices
Remote access
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USB

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M221 embedded communications

At least one isolated Serial Line
RJ45 Connector
(RS232 or RS485 Serial link)
Connecting:
HMI Magelis
Modem
Printer
Altivar & Lexium
Power meter

Second Serial Line

GSM Modem

MagelisSTU

Character RS232

Power Meter

SL1: configured by default for Modbus

Modbus RTU
Modbus ASCII
ASCII

Printer

Async.
Motor

RJ45 Connector (RS485)

Servo

Possibility to add a serial line cartridge on the M221 and in that case, cartridge port is considered as SL2 (Serial Line 2)
Schneider Electric The NEXT! April 2014

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Connected everywhere

Operate

Routers and modems

PSTN
SR2MOD01

Partner eWON
VPN router

Partner eWON
3G router

Internet
GSM
SR2MOD03

Bluetooth:
TCSWAAC13FB

SCAN ME

QR Code
To give a first
level of
information
on the
Product
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Vijeo Air & Vijeo Air + (H2I) for fee

Scada Touch @app Partner product on Tablet &

Smartphone (Wifi, 3G)
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Bluetooth communication & device

mobile

Ref: TCSWAAC13FB

Bluetooth Communication

Mobile Phone

Commissioning

Monitoring

Upload / download

Application for Mobile Phone (Java applet) & Smartphone (Android)

Free Web site for making the Application
Setting : phone remote-controlled parameters
Monitor : read-only parameters
Diagnose : not accessible or viewable by phone users, essentially used for expertise

Scada Mobile

Schneider Electric The NEXT! April 2014

For commissioning, setting, Upgrade; WITHOUT WIRING

Easy to wire (RJ45 Powered)
Easy to Use

Monitoring
Setting
Configuring
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Tesys modul motor starter

Only one cable between PLC, I/Os & each motor starter

Schneider Electric The NEXT! April 2014

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Tesys modul motor starter

A complete solution based on M221 Controller powered by SoMachine
(automation Platform), it composed of:
TM3

M221
Preferred
architecture for
simple machines

Schneider Electric The NEXT! April 2014

- TM3 IO PLC module for motor starters

- LU9R.. Pre-cabled RJ45 links (different lengths)
- LUFC00 Connection module for TeSys U motor starters

Each TM3 is able to monitor and control

up to 4 motor starters
Monitoring and control of the motor starter
Run Forward / Run Reverse
Ready / Fault / Running

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TM3 safety module

Main Objectives
Embed safety in a cost effective way to make it easy for our customers to
manage safety on optimized and performance type machines#

M221 safety will bring

Advanced diagnostics
Less connections for DC 24V power and diagnostics
One Software platform (SoMachine Basic)
Integrate safety and non-safety modules to M221 controller range

Schneider Electric The NEXT! April 2014

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TM3 safety module

Target
Embedding our safety modules into the TM3 housings covering the most
required safety functions and segments based on existing safety relays
(XPS Preventa offer)
TM3 standard I/O
module

XPS Preventa
relays

Schneider Electric The NEXT! April 2014

TM3 safety relay

communication

TM3 safety
module

M221 controller
- TM2/ TM3 bus
- 24 VDC power supply
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TM3 safety module

Connectivity

I/O Expander

M221

Safe Limit switches

Safe Light curtains
Emergency stop
Schneider Electric The NEXT! April 2014

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TM3 safety module

M221 Safety Embedded Relays Step 1
4 Embedded Safety relays
Cat 3 (PL d)

TM3SAC5R
TM3SAC5RG

Cat 4 (PL e)

TM3SAF5R
TM3SAF5RG

XPS AFL

Cat 4 (PL e)

TM3SAFL5R
TM3SAFL5RG

XPS AK

Cat 4 (PL e)

TM3SAK6R
TM3SAK6RG

XPS AC

XPS AF

Schneider Electric The NEXT! April 2014

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TM3 safety module

Safety chain solutions M2xx safety
1. 2 Safety chain solutions to realize Safe Stop 0
Emergency Stop monitoring for Category 3 (PLd,
SIL2) and Cat 4 architectures (PLe, SIL3)

3.

Safety chain solution for light curtain monitoring Type 4,

for Category 4 architectures

2.

4.

Safety chain solution for monitoring of safety mats

application for Category 4 architectures

Safety chain solution for guard switch monitoring for

Category 4 architectures (PLe, SIL3)

Schneider Electric The NEXT! April 2014

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Flexible and scalable performance

Choose extension I/Os from a rich catalogue of modules!
TM3 Digital I/O : 17 modules

TM3 Tesys Expert : 1 module

8/16/24/32
channels

Installation: fast & easy wiring

TM3 Analog I/O : 9 modules

Simplicity: 1 I/O system

2/4/6/8 channels
in 12&16 bits

TM3 Safety : 4 modules

TM3 Expander & Receiver

Schneider Electric The NEXT! April 2014

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SoMachine Basic Software

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Introduction
Flexibility and Scalability
Scalabality
Automatic conversion of Twido applications
Possibility to replace controller keeping TM2 modules
Conversion of M221 to higher platforms applications

Flexibility in programming
Change PLC in user application
Easy re-use with Copy / Paste between several projects

Know how protection

Project protection
Application protection

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Workflow configuration
Devices Tree

Hardware Catalog
Editor
Drag & Drop

Device Information

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Tools software objects

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Questions
&
Answers
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