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v77mm
SINGLE OPERATOR
TRANSFORMERS
( Third Revision )
JCS
25160.30;
29.150
@ BIS 1997
BUREAU
MANAK
Mmch
1997
OF
BHAVAN,
INDIAN
STANDARDS
9 BAHADUR
SHAH
NEW DELHI 110002
ZAFAR
MARG
Price Gmop
FOREWORD
This Indian Standard (Third Revision) was adopted by the Bureau of Indian Standards after the draft
finalized by the Rotating Machincty Sectional Commiltcc had been appro\,cd by the Elcctrotcchnical
Division Council.
This standard was first published in 1961. In the first
automatic and semi-automatic applications and, testing
test load factor had been discontinued. In addition, the
with the dcvelopmcnts taking place at the International
In the second revision sequences of type tcsls and routine Lcsts were spccificd, and test for maxinlum
wcldingcurrcnt had been substituted by load characterisric tests. Tcmpcrature-rise lcsts and highvolrnge
tests wcrc also revised.
In this revision, the rcquircmcnt for no load primary currcnl has been added and to make specifications
up to date, all the amendments have been incorporated.
In,the preparation
of this standard, assistance has been dcrivcd from the following xtandards :
IS0 700 : 19S2 Power sources for manual mccnl arc welding with covcrcd clcctrodcs and for the
TIG process. International Organization for Srandarilizarion.
BS 638 (Part 10) : 1990 Arcwclding power source quipmen and acccssorics: Part IO Specification
for safety requirements for arc welding cquipmcnt : Mclding po\\cr x~urccs. British Standards
Institution.
For the purpose ofdecidingL\,hcthcr a p:lrticul:lr rcquircment of this slamlard is complied \vith, the final
value, ohsc~cd or calculated, expressin, (1 the result of a test, shall be rounded off in aocordancc with
iS 2 : 1960 Rules for rounding off numerical values (/~~rYsciO.
The number of significant pktccs rctaincd
in the rounded off value should bc the same as rhat ol the speciliccl value in this s~anclard.
IS 1851: 1997
Ihdian Standard
SINGLEOPERATORTYPEARCWELDING
SPECIFICATION
TRANSFORMERS(Third Revision )
1 SCOPE
which the transformer is capable of delivering when engaged continuously for manual metal-arc welding. at the
spccificd voltage and duly cycle without cxcecding
rhe specified Kmpcrature-rise.
2 REFERENCES
2.1 The Indian Standards listed below are the
necessary adjuncts to this standard:
Title
IS No.
335 : 1993
1271: 1985
(first revision)
2834 : 1986
The minimum welding current for which the transformer is calibrated for manual metal-arcwclding.
IplYsiotz)
3 TERMINOLOGY
3.10 hk~ximum
Automatic
Welding
The maximum welding current which may bc supplied by the transTormcr for continuous operation
on automatic or semi-automatic arc welding at
spccificd vollagc
and duty cycle without escccding
Ihc spccikd temperalure-rise.
Continuous
Current
3.LI Opcil-Circuit
Voltage
IS 1851: 1997
3.12
Rating
Voltage
4.2.1 lnspccial casts, it is permissible for the opcncircuit voltage to bc up to 100 V (rms) (see 4.6).
shll
of the rated
indicate
current
that
name-plate
the current
but while
of the
cliccking
of this clause,
the tolerance
of current
sllcxlld hc IilliCIl ill10 1IccoIIIl1.
Not cxcccding
40C
b)
Altitude
Not cxcccding
welding
X
lx--
the conforniit~
calibration
Ill
It is intended
Ambient ccmperature
hc
a)
NOTE
1 000
Thcopcn-circuitvoltageofthcwelding
transformer
should not normally exceed 80 V (rms) (SCC,
4.6).
trmsiormcr
5 NORhfAI, SISXVICJZCONJ)lIIONS
Voltage
in 9.2
6.2 l:rame
and
Enclosures
IS 1851: 1997
653.2
NOTE changed.
6.6 Earthing
6.3 Terminals
S&thetic liquids
shall be suitably
or
inadvertent
6.4 Wiring
6.5 The insulating parts of the arc welding transformer and bases or supports for the mounting of
uninsulated live metal parts shall be made of substantially non-hygroscopic materials which arc not
affected by the temperature to which they may be
subjected under conditions of actual use.
provided,
between
indicator
output at
9 IERFOR~NCE
6.5.3 Liquids
9.2 Method
Graduations
of Calibration
and Accuracy
of
IS 1851: 1997
W Type of cooling;
m) Total weight;
1 Class of insulation;
P)
4)
Welding
Current
A
Land Voltage
V
26
28
32
36
40
44
1.50
200
300
400
500
600andabove
NOTE-The
above load voltages are based on the formula
U = 20 + 0.041where
Uis the load voltage and lis the load
current, this formula is applicable to welding currents up to
and including 600 A.
r)
10 MARKING
shall be given on
a) Source of manufacture;
b) Reference to this standard (Ref IS 1851);
C> Manufacturers type or designation and
a>
serial number;
e>Maximum
f> Maximum
s)
h)
...... Amperes
For hand welding
...... Amperes, and
For automatic welding
Rated output of the transformer.
9.2.3 The no load power loss of the welding transformer shall not exceed 3 percent of the kVA at 0.X
power factor.
IS 1851: 1997
11.1.2 Routine Tests
Test
Test
hand
(see
concycle
For tran~formcrs designed ior operation at an altitude greater than 1 000 m, but tcstcd at normal
altitudes, the. limits of tcmpcrature-rise given in
Table 2 are rcduccd 1~)the followmg amounts for
each SO0 m by which the intcndcd Lvorking altitude
cscccds 1 000 m.
a) Oil-immersed,
natural
2.0 percent
air-cooled transformers
natural
2.5 perccn t
b) Dry-type,
air-cooled transformers
c) Oil-immersed,
forced
3.0 percent
air-cooled transformers
forced
5.0 percent
d) Dry-type,
air-cooled transformers
NWJC - Thcsc reductmns
not ~tpplical~le to \\'illCr cooled
LL.6 Temperature-Rise
in temperature-rise
translormers.
litnil:< are
or fans
IS 1851: 1997
TaWe 2 Limits of Permissible Temperature-Rise
(Clcluses 11.6.2, 11.6.3 nrd A-1.2.3)
Sl
Class A
Insulation
Part
NO.
m
ii)
iii)
ClllSS 17
Insolation
?--?
Class II
1nsol:~lion
-T
(3)
(9
(5)
(6)
(7)
(8)
(9)
(JOI
(11)
(12)
Windings
55
60
65
75
70
80
85
100
105
125
Oil
jo_-
(1)
0
-T
ClilSS II
Insulnlion
+T
R
Clnru E
InsuIalion
(2)
Insulated parts
including cores not in
contact with insulated
windings.
The tcnipcrature-rise
shall in no case reach such a value that there is risk of injuly to any
insulating material on adjacent parts or to thewclding
plant in any respect.
T = by thermometer
R = by resistance
NOTES
!
1 Thenumericalvaluesquotcd
forclasses Fand Hshould beconsidered
experience is avaiable. If class C insulation is used, the temperature-rise
and the supplier.
2 For details of classes of insulation
(xc IS 1271
as tentativeonlyand
shall be a matter
may
bereviscd when more practical
of agreement
between the purchaser
: 1965).
IS 1851: 1997
ANNEX
MEASUREMENTS
accessible surfaces) of transformer during the test
period.
A-l METIIODS
A-l.1 %o methods of measuring temperature
recognized, namely :
a)
b)
Thermometer
are
method.
A-l.2 Resistance.Method
In this method, the temperature-rise of the winding
shall be determined by the increase in the resistance
of the windings. However, if desired, a check may
be made by thermometers applied to the accessible
surfaces of the windings and the temperature-rise
thus determined shall not exceed the permissible
limit specified for the resistance method.
A-2 PRECAUTIONS
TO BE OBSERVED
MAKING RESISTANCE MEASUREMENTS
A-2.1 Special care should bc taken when measuring the temperature of windings by this method to
ensure that apparatus and method of adequate
accuracy are used.
(tl+X) - X
where
t2 = temperature
of windings (hot) in C,
R2 = resistance of winding (hot),
RI = resistance of winding (cold),
tl = temperature of windings (cold) in %Z,
and
X = 234.5 for copper and 229.8 for
aluminium.
IVO?t:- The valttc of 229.8 for aluminium is based on 3141 I
condit!nns
and conductivity
Ai~caled Copper Standard.
thts mxy have to he altered.
A-3 hIEASUREbIENT
TEMIISRATURE
OF AMBIENT
IN
Method
1s 1x51: 1997
halfway up the transformer and at a distance of 1 to
2 m away from it. These thermometers shall be so
placed as to indicate the temperature ofthe current
of air llowing towards the transformer and shall bc
protcctcd from heat radiation and stray draughts.
A-3.2. Where temperature tests arc carried out
under such conditions that parts of a transformer
are in a position in which vcnlilation may bc impeded, for example, in a pit, the temperature, in
such a restricted area shall bc deemed to be the
ambient temperature.
A-3.3 If the air is admitted into the transformer
through a definite inlet opening or openings, the
tcmpcrature of the ambient shall be measured by
means of thcrmometcrs placed in the current of
incoming air near the place it enters the transformer.
A-3.4 Thevalue to beadoptcd for the temperature
of the ambient during the tcmperaturc-rise test
shall be the nvcragc of the reading of lhc thcrmomcters mcntioncd above, taken at the beginning
and the end of the last half an hour of the test.
lh~reau
o~.Indian Standards
BlS is a statutory institution cstnblishcd under the But~nci of I&inn Standards Act, 19% to promote
harmonious devclopmcnt of lhc activities of standardization, marking and quality certification of goods
and attending to connected matters in tllc counlry.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of ncccssary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright bc adJressed to the Director (Publications), BIS.
Review of Indian Standards
Amendments are issued to standards as the riced arises on -the basis of comments. Standards are also
revicwcd periodically; a standard along with amendments is rcaffirmcd when such review indicates that
no changes arc needed; if the review indicates that changes arc ncedcd, it is taken up for revision. Users
of Indian Standards should ascertain that they arc in possession of the latest amendments or cdilion by
referring to the latest issue of BE Handbook and Standards: Monthly Additions.
This Indian Standard has b&n dovclopcd from Dot : No. ETD 21 ( 3694 ).
f
Amendments
Date of Issue
Amend No.
BUREAU
Text Affected
OF INDIAN STANDARDS
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