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DEPARTMENT
JUN 0 8 2015
DEPARTMENT ORDER
No.
83
CU"" if
SUBJECT
Series of 201S
In line with the mandate of the Department in providing effective standard specifications in
the implementation of various infrastructure projects and in view of the need of setting a
standard specification for steel doors and frames, the attached DPWH Standard
Specification for Item 1042 - Stainless Steel Ooor and Frames is hereby prescribed,
for the guidance and compliance of all concemed.
This specification shall form part of the on-going revision of the DPWH Standard
Specifications for Public Works Structures - Buildings, Ports and Harbors, Flood Control and
Drainage Structure and Water Supply Systems, Volume III, 1995 Edition.
This Order shall take effect immediately.
5.5.2 FET/JFS
1111111111111111I11111111111111111111
WIN5U01095
1042.1
Description
This Item shall consist of furnishing and installing all fabricated stainless steel doors and
frames equipped with construction details, material descriptions, core descriptions, fireresistance rating, temperature-rise ratings, finishes, fixing accessoriesand locking devices in
accordance with the Plans and/or shop drawings and as herein specified.
Shop Drawings shall include the following:
1.
2.
Details of doors, including vertical and horizontal edge details and metal thicknesses.
3.
Frame details for each frame type, including dimensioned profiles and metal
thicknesses.
4.
5.
6.
7.
Details of accessories.
8.
9.
Details of conduit and preparations for power, signal, and control systems.
1042.2
Material Requirements
The stainless steel sheet to be used shall conform to the requirements of ASTM A 240,
austenitic stainless steel, Type 304 or 316 as indicated. For steel sheet, it shall conform to
ASTM A 1008 or ASTM A 1011, Commercial Steel (CS), Type B. The metallic coated steel
sheet shall conform to ASTMA 653, Commercial Steel (CS), Type B; with minimum Z180 or
ZF180 metallic coating. For foam plastic insulation, the Manufacturer's standard polystyrene
board insulation with maximum flame-spread and smoke-develOpedindexes of 75 and 450,
respectively, shall be according to ASTM E 84. Insulation shall be enclosed completely within
door. Mineral fiber insulation shall be composed of rock-wool fibers, slag-wool fibers, or
glass fibers
1042.2.1
The contractor shall provide stainless steel doors, not less than 44 mm thick, of
seamless, hollow-metal construction. Construct doors with smooth, flush surfaces
without visible joints or seams on faces, fabricated with smooth surfaces, without
visible joints or seams on exposed faces unless otherwise indicated, and shall comply
with Item 1006 - Steel Doors and Frames.
1.
2.
Standard Vertical Steel-Stiffener Core: Minimum 22 gage steelstiffeners at 150 mm on-center construction attached by either spot
welds spaced not more than 130 mm on centers or stiffeners
permanently bonded to both faces.
c.
provide fire-protection
and
3.
4.
Vertical edges shall have the face sheets joined by a continuous weld
extending the full height of the door. Welds shall be ground, filled and
dressed smooth. Beveled Edge shall be 3 mm in every 50 mm.
5.
6.
1042.2.2
The Contractor shall provide frames of the type and profile indicated, not less than
the thickness indicated; and shall comply with Item 1006 - Steel Doors and Frames.
1.
2.
Fabricate frames with "closed and tight" mitered, full depth continuously
welded seams, finished smooth with no visible seam unless otherwise
indicated. Knock down type frames shall not be permitted.
3.
Decimal
Equivalent
0.060
0.073
0.086
0.099
.112
0.125
0.138
0.164
10
0.190
12
0.216
14
0.242
1/4
0.250
5/16
0.3125
3/8
0.375
7/16
0.4375
1/2
0.500
Tap Drills
No. of
Threads
per em
Free Fit
Oose Fit
Drill Size
Decimal
Equivalent
0.0635
50
0.0700
48
0.0760
46
0.0810
43
0.0890
41
0.0960
37
0.1040
35
0.1100
32
0.1160
30
0.1285
30
0.1285
29
0.1360
27
0.1440
25
0.1495
18
0.1695
16
0.1770
0.1960
0.2010
0.2210
0.2280
0.2460
Free Fit
0.2570
0.2570
0.2660
0.3230
0.3320
0.3860
0.3970
29/64
0.4531
15/32
0.4687
33/64
0.5156
17/32
0.5312
Drill Size
Decimal
Equivalent
Drill Size
31
3/64
0.0469
52
25
53
0.0595
28
53
0.0595
22
50
0.0700
25
50
0.0700
19
47
22
45
0.0785
0.0820
14'
44
.0860
15
43
0.0890
19
42
0.0935
15
38
0.1015
17
37
0.1040
12
36
0.1065
15
33
0.1130
12
29
0.1360
14
29
0.1360
25
0.1495
12
21
0.1590
16
0.1770
11
14
0.1820
8'
10
0.1935
9'
0.2010
0.2010
11
0.2130
0.2570
0.2720
5/16
0.3125
0.3320
0.3680
25/64
0.3906
27/64
0.4219
29/64
0.4531
Decimal
Equivalent
Screwsmar1<edwith asterisk (*) are not in the American Standard but are from the former American Society of
Mechanical Engineers(ASME)Standard.
1042.2.3
Frame Anchors
1042.2.3.1
Jamb Anchors:
a.
b.
Stud Wall Type: Designed to engage stud and shall not be less than
16 gage (0.8 mm) thickness.
1042.2.3.2
Floor Anchors: Floor anchors shall be provided at each jamb.
It shall be formed from same material as frames, and not less than 1.7 mm
thick.
1042.2.3.3
Mortar Guards: The Contractor shall proVide minimum 26
gage mortar guards welded to the back of each hardware cut-out.
1042.2.4
Moldings for glazed lites in doors and loose stops for glazed lites in frames shall have
a minimum thickness of 0.80 mm, shall be fabricated from same material as door
face sheet in which they are installed.
Construction Requirements
1042.3
1042.3.1
Fabrication
The fabricated stainless steel work shall be rigid and free of defects, warp, or buckle.
Accurately form metal to required sizes and profiles, with minimum radius for
thickness of metal. Where practical, fit and assemble units in manufacturer's plant.
When shipping limitations so dictate, frames for large openings shall be fabricated in
sections for splicing or splining in the field by others.
Stainless Steel Doors:
1.
2.
1.
Welded Frames shall be in full depth continuously weld frame seams; grind,
fill, dress, and make smooth and flush.
Welded frames shall be provided with two steel spreaders temporarily
attached to the bottom of both jambs to serve as a brace during shipping and
handling. Spreader bars shall be for bracing only and shall not be used to size
the frame opening.
2.
Sidelight and Transom Bar Frames shall be provided with closed tubular
members with no visible face seamsor joints, fabricated from same material as
door frame. Fasten members at crossingsand to jambs by butt welding.
3.
4.
5.
Electrical knock out boxes shall be welded 18 gage electrical knock out boxes
to frame for electrical hardware preps; this include but not limited to electric
through wire transfer hardware, electrical raceways and wiring harnesses,
door position switches, electric strikes, magnetic locks, and jamb mounted
card readers as noted in Item 1004, "Hardware".
a.
b.
c.
6.
Floor Anchors: Anchors shall be welded to the bottom of the jambs and
mullions with at least four spot welds per anchor.
7.
Masonry and Stud Wall Types: Locate anchors not more than 450
mm from the top and bottom of the frame. Space anchors shall not
be more than 800 mm on the center, and four anchors per jamb plus
1 additional anchor per jamb for each 610 mm or fraction thereof
above 2100 mm high.
Locate hardware as indicated, or if not indicated, according to Item 1006 Steel Doors and Frames.
2.
Reinforce doors and frames shall receive non-template, mortised and surfacemounted door hardware.
3.
2.
Multiple Glazed utes: Provide fixed and removable stops and moldings so
glazed lites are capable of being removed independently.
3.
1042.3.2
Preparation
Installation
General: Install stainless steel work plumb, rigid, properly aligned, and securely
fastened in place; comply with Drawings and manufacturer's written instructions.
Stainless Steel Frames: Install stainless steel frames of size and profile indicated.
Installation shall comply with ANSI/SDI A250.11.
1.
Set frames accurately in position, plumbed, aligned, and braced securely until
permanent anchors are set. After wall construction is complete, remove
temporary braces, leaving surfaces smooth and undamaged. Shim as
necessaryto comply with installation tolerances.
a.
.8.i
DPWH 5tlndard
Department Order No .
Series of 2015
Specification for Item 1042 - STAINLESS STffL DOOR AND FRAMES
Page 7 of8
joint continuously; grind, fill, dress, and make splice smooth, flush,
and invisible on exposed faces.
b.
Install frames with removable glazing stops located on the secure Side
of opening.
c.
2.
Floor Anchors: Provide floor anchors for each jamb and mullion that extends
to floor, and secure with post-installed expansion anchors.
3.
4.
Stainless steel doors: Fit the Non-Fire-Rated standard steel doors accurately in
frames, within clearances specified below. Shim as necessary.
a.
b.
c.
Between Bottom of Door and Top of Finish Floor (No Threshold): Maximum
19mm.
1042.3.4
Operating hardware items shall be checked and readjusted immediately before final
inspection. Leave work in complete and proper operating condition. Defective work,
including stainless steel work that is warped, bowed, or otherwise unacceptable shall
be removed and replace afterwards.
Grout and other bonding material shall be removed from stainless steel work
immediately after installation.
Remove stains and materials that will have an adverse effect on the doors and
frames and restore slight blemishes in accordance with manufacturer's instructions to
match original finish.
1042.3.5
Finish shall be either mill-finish, brushed satin-finish (general purpose with visible
grain), or high luster mirror-finish.
If graining is required, it shall run in the vertical direction.
References
1.
2.
3.
4.
5.
Description
Unit of Measurement
1042
DPWH Standard Specifications on Buildings, Ports and Harbors, Flood Control and Drainage
Structures and Water Supply Systems(Volume ITI)
AMERICANSOCIETYFORTESTINGAND MATERIALS(ASTM)
A 167
A 653
AMERICANNATIONAl STANDARDSINSTITUTE(ANSI)
A 250.8
A 250.6
STEELDOORINSTITUTE(SDI)
SDI 117
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