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Component Locations

Part
Number

Description

Machine
Location

Schematic
Location

Accumulator Gp - Pilot Circuit

200-0750

D-12

Cooler Gp - Hydraulic Oil

169-3806

G-5

Cover - Valve Stack

169-9119

C-9

Cylinder Gp - Angle
Cylinder Gp - Dual Tilt

Note A

203-0820

E-1

9T-6095

G-1

RENR4275-03
November 2004
28

15 36

29

127-8931
129-4258

MAIN AUX.

PUMP or MOTOR

9T-2716

I-12

166-2582

F-1

Element - Imp Return

4T-0552

E-5

Filter - Case Return

9T-8999

10

F-5

Pump Gp - Piston

162-0324

11

G-4

Manifold Gp - Blade Tilt & Angle Cy Rel

212-3726

12

F-2

Manifold Gp - Block

222-0417

13

D-7

Manifold Gp - Inlet

164-8913

14

H-9

Motor Gp - Steering Motor

159-7156

15

G-5

31

Sensor Gp - Pressure

224-4535

18

B-5

Tank Gp - Filter

197-0959

19

E-5

Valve Gp - Breather

3G-4783

20

F-5

21

D-9

Valve Gp - CBAL (Lift Circuit)

Note B

239-0681

22

G-3

162-8040

23

F-9

Valve Gp - Control (Dozer Lift)

PRESSURE

13 27

14 16

17 21

23 24 25

26 37

33 35

10
9

20

12

Valve Gp - Control (Ripper)


Valve Gp - Control (Steering)

24

162-8042

25

E-9

107-1191

D6R Series II Track-Type Tractor


Hydraulic System

29

E-9
33 35 38

26

G-9

27

E-7

21 23 24 25 37 38

Valve Gp - Cooler Bypass


(Pressure Based)

119-9620

28

G-6

C-4

30

A-5

31

E-11

Valve Gp - Quick Drop

113-5429

32

H-2

167-1177

33

C-12

130-4531

34

D-11

Note C

206-4795

35

D-7

Valve Gp - Steering Counter-Balance

9T-4789

36

H-5

Valve Gp
- Unit Test 5
- Unit Test 4
- Unit Test 4
- Unit Test 3

(Note D, H)
(Note A, E)
(Note A, G)
(Note A, F)

206-7334
162-8036
232-5921
162-8034

Valve Gp - Winch Pilot

160-0766

Winch Arr - Paccar Winch Unit

232-6203

10 14 16 17 19

BIDIRECTIONAL

AFM1-UP
BPM1-UP
AEP1-UP
BLT1-UP
FDT1-UP

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

AAX1-UP
BMY1-UP
BPZ1-UP
BRZ1-UP

SOLENOID
or MANUAL

SOLENOID

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

GENERAL MANUAL

PUSH BUTTON

RELEASED PRESSURE

31

15

36

EXTERNAL RETURN

22

234-5126

Valve Gp - Solenoid

UNIDIRECTIONAL

PEDAL

SPRING

REMOTE SUPPLY PRESSURE

32

29

162-0162

Valve Gp - Shut-Off

FLOW

PILOT CONTROL SYMBOLS

Valve Gp - Mounting &

(Single Axis)

PILOT
CONTROLLED

ROTATING SHAFTS

TEMPERATURE

VENTED

34

Valve Gp - Pressure Reducing & Check


Valve Gp - Ripper Pilot

FW
D

13 20 27

232-4854

200-0189
240-9654
206-7333
240-9655

BNC1-UP
ADE1-UP
BRE1-UP
DAE1-UP
BNL1-UP

Valve Gp - Control (Winch)

Valve Gp - Dozer Pilot Valve


DS
DS (CTCT)
PAT
PAT(CTCT)

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

FLUID STORAGE RESERVOIRS

38

19

28

162-8041
216-8609

INFINITE POSITION

Power Angle Tilt - Option

Valve Gp - Control (Dozer Tilt)


Note A
Note D

P T
SHIFTED POSITION

MEASUREMENT

A-5
F-7, F-10

208-1492

CHECK VALVES

AB

P T
NORMAL POSITION

16
17

FOUR-WAY

THREE-WAY

TOP VIEW

34

Note D

TWO-WAY

THREE POSITION

CONTROL VALVES
AB

233-6942
238-4986

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVE PORTS

TWO POSITION

Resolver Valve

Valve Gp - Control (Angle)

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

VALVE ENVELOPES

ONE POSITION

PUMP: VARIABLE and


PRESSURE COMPENSATED

2-SECTION PUMP

VALVES
4

Cylinder Gp - Single Tilt

LINE RESTRICTION
(FIXED)

RESTRICTION

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

32

H-2

Cylinder Gp - Ripper Lift

BASIC COMPONENT SYMBOLS

11

15 22

Cylinder Gp - Lift
(Std)
(LGP)

FLUID POWER SYMBOLS

INTERNAL RETURN

SIMPLIFIED

CROSSING AND JOINING LINES

ACCUMULATORS

SPRING LOADED

GAS CHARGED

LINES CROSSING

HYDRAULIC PUMPS
FIXED
DISPLACEMENT

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

LINES JOINING

FIXED
DISPLACEMENT

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

INTERNAL
SUPPLY PRESSURE

COMPLETE

VARIABLE DISPLACEMENT
NON-COMPENSATED

TWO
POSITION

THREE
POSITION

INFINITE
POSITIONING

37

H-9

38
39

A-12

18

12

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE
DIRECTION

CROSS
FLOW

PARALLEL
FLOW

FLOW ALLOWED IN
EITHER DIRECTION

Differential Steering - Standard, Power Angle Tilt, and Accugrade Options

11

Machine Component Locations

G-12

Printed in U.S.A.

2004 Caterpillar
All Rights Reserved

Standard Dozer Blade

Note A: Only on DS and DS (CTCT)


Note B: Only on AccuGrade Option

Electrical Symbols Table

Note C: For Angle Pilot Control Press


Note D: Only on PAT and PAT (CTCT)

Hydraulic Symbols (Electrical)

Note E: Steer, Dozer Lift/Tilt, Ripper


Note F: Steer, Dozer Lift/Tilt

FWD

Note G: Steer, Dozer Lift/Tilt, Winch

Note H: Steer, Dozer Lift/Tilt/Angle, Ripper Lift


Note I: Only on DS

Transducer
(Fluid)

Note J: Only on DS (CTCT)

Generator

Electric Motor

BB

Note K: Only on PAT

Transducer
(Gas / Air)

Tap
Number

CP
Schematic
Location

Description

BB

Oil Cooler (Outlet) and Steering Motor (Supply) Port

CP

Pilot Supply
(Pressure Tap after Pressure Reducing Valve
and after Discharge Valve.)

D-11

HA

Implement Pump Discharge - at Valve

E-11

HB

Implement Pump Signal - at Valve

H-4

Upstream Filter

F-5

MA

Steering Port A

H-5

MB

Steering Port B

G-5

SOS

Oil Sampling Port

D-11

Pressure Switch
(Adjustable)

Pressure Switch

Electrical Wire

Temperature Switch

F-5

Electrical Symbols (Electrical)

CP

Pressure
Symbol

Temperature
Symbol

Flow
Symbol

Level
Symbol

Wire Number Identification Codes

HB
TOP LEFT SIDE VIEW

Electrical Schematic Example

FWD
7

Hydraulic Schematic Example


Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

HA

Wire Color

325-AG135 PK-14
325-PK

HB
HA

Circuit Identification
Number

HB

37

Wire Color

Wire Gauge

Previous Standard
FRONT VIEW

HA

Wire Color

Wire

325-PK-14

Ripper

Winch

LEFT SIDE VIEW

Lines Group - Implement & Steering Pump

Optional - Ripper & Winch

RIPPER / WINCH

DOZER ANGLE

DOZER TILT

DOZER TILT

DOZER LIFT

DOZER LIFT

DOZER TILT

STEERING

STEERING

DOZER LIFT

Circuit Number
Identification

Lines Group - Pump

(EXAMPLE VALVE)

HB

Compensator Valve

RIPPER LIFT

Piston-type Pump
STEERING

Unit Test 3 - 162-8034

Unit Test 4 - 162-8036 (Ripper)


- 232-5291 (Winch)

Unit Test 5 - 206-7334

HA

Pump Gp - Pressure Taps

Wire Gauge

Accumlator

30 Page, BJS

Tap Locations
Pressure, Sampling, and Sensor

RENR4275-03

Note L: Only on PAT (CTCT)

12

11

10

RIPPER ARRANGEMENT
SEE LOC
H-11

DD

VALVE GP
QUICK DROP
113-5429

VALVE GP

NOTE A, E
UNIT TEST 4
162-8036

LOWER

CYLINDER GP
RIPPER LIFT
9T-2716

RAISE

STANDARD

NOTE A, F
UNIT TEST 3
162-8034

WINCH ARRANGEMENT

NOTE A, G
UNIT TEST 4
232-5921
NOTE D, H
UNIT TEST 5
206-7334

RIPPER ARRANGEMENT

VALVE GP
COUNTER BALANCE
VALVE - STEERING
9T-4789

MA

RAISE

RIPPER ARRANGEMENT

PUMP DISCHARGE

CYLINDER GP
LIFT

A
BLADE
LIFT

PUMP DISCHARGE

STD
127-8931

LOWER
SIGNAL TO PUMP

PUMP GP
IMPLEMENT &
STEERING PUMP
162-0324

RETURN
MOTOR FLUSHING CIRCUIT

LPG
129-4258

H
WINCH ARRANGEMENT
INLET MANIFOLD

SEE LOC
I-6

DD

LS

CC

SEE
LOC
B-11

IMP

DUAL TILT OPTION

MB

G
PRESSURE LIMITER

STEER RIGHT

STEER LEFT

STEER LEFT

VALVE GP
COOLER BYPASS
119-9620

VALVE GP
CONTROL LIFT
162-8040

CYL

COOLER GP
HYDRAULIC OIL
169-3806

SINGLE TILT OPTION

UGRAD
E
ACC

STANDARD

STANDARD

UGRAD
E
ACC

C1

AIR VENT

C2
LOWER

TILT LEFT

SEE LOC
B-5

VALVE GP
BREATHER
3G-4783

RAISE
RAISE
LOWER

SEE LOC
B-5

UGRAD
E
ACC

STANDARD

STANDARD

POWER ANGLE TILT (PAT)

TOP
SEE LOC
B-5

BYPASS

TILT RIGHT

SUCTION

2
3

TILT RIGHT

VALVE GP
CONTROL WINCH
232-4854

PAY OUT

RAISE

RAISE

HAUL IN

LOWER

ANGLE RIGHT

SEE
LOC
E-2

YY

XX

SEE LOC
D-9

TILT RIGHT

TILT RIGHT

TILT LEFT

TILT LEFT

S T A N D AR D

MACHINE ARRANGEMENTS
Power Angle Tilt (PAT) Option

JOYSTICK
THUMB
SWITCH

POWER ANGLE TILT

VALVE GP
DOZER PILOT

NOTE C
206-4795

END COVER

RAISE

TILT

NOTE I
200-0189

HOUSING DRAIN

COVER
VALVE STACK
169-9119

NOTE J
240-9654

ELEC. DET.

MANIFOLD
222-0417

Locations: D-7, D-9, D-11, E-2

AccuGrade Option

NOTE K
206-7333

VALVE GP
RIPPER PILOT
167-1177
RAISE
S

FLOAT PILOT BOOST

NOTE L
240-9655

PILOT DRAIN
1

UGRAD
E
ACC

STANDARD

PILOT SUPPLY

T
PA

VALVE GP
SOLENOID

ZZ

VAVLE GP
CONTROL ANGLE
208-1492

RIGHT

BLADE ANGLE

SEE LOC
D-8

ECM

WW

SEE LOC
D-8

PA
T

XX

PA
T

ANGLE LEFT

WW

CYLINDER GP
ANGLE
203-0820

POWER ANGLE TILT (PAT)

T
PA

PA
T

SEE LOC
D-7

YY

SEE LOC
D-7

RIPPER CONTROL

HOUSING DRAIN

ZZ

SOS

LEFT
JUNCTION PLATE

WINCH CONTROL
DOZER ANGLE

PA
T

CP
VALVE GP
SHUT-OFF
130-4531

TANK GP
FILTER
197-0959

LOWER

VALVE GP
CONTROL RIPPER
162-8042

CP

LEFT SIDE
OF TRACTOR A

)(

NOTE D
216-8609

T
PA

30 Page, Color 4, BJS

ACCUMULATOR
PILOT CIRCUIT
200-0750

ACC

WINCH CONTROL
RIPPER CONTROL

NOTE A
162-8041

T
PA

RENR4275-03

VALVE GP
CONTROL TILT

ANGLE RIGHT

ELEMENT
IMP RETURN
4T-0522

ANGLE LEFT

TILT LEFT

SEE LOC
B-5

T
PA

TILT LEFT

SINGLE TILT OPTION

FILTER GP
CASE DRAIN RETURN:
(ELEMENT 4T-6788)
9T-8999

UGRAD
E
ACC

C4

C3

RESOLVER VALVE
238-4986

DOZER TILT

MANIFOLD
BLADE TILT AND
ANGLE CYL RELILEFS
212-3726

BB

AIR RELIEF

PRESSURE LIMITER

RESOLVER VALVE
238-4986

PS

VALVE GP
TILT
166-2582

TILT RIGHT

WINCH AR
232-6203

HA

PUMP FLUSHING CIRCUIT

STEER RIGHT

DOZER LIFT

VALVE GP
MANIFOLD
PRESSURE REDUCING
AND CHECK VALVES
162-0162

NOTE A
9T-6095

MOTOR GP
STEERING MOTOR
159-7156

EE
SEE LOC
A-11

CYLINDER GP
DUAL TILT

TILT LEFT
P

VALVE GP
CONTROL STEERING
107-1191

WINCH ARRANGEMENT

TILT RIGHT

HAUL IN

DUAL TILT OPTION

NOTE B
239-0681

HB

STEERING

PAY OUT

ACCUGRADE

LS

PA
T

G
X

MANIFOLD GP
INLET MANIFOLD
WITH RELIEF
164-8913

VALVE GP
COUNTERBALANCE
LIFT CIRCUIT

T S

T S

FLOAT PILOT BOOST


LOWER

Locations: C-5, E-8, E-10, F-8, F-10, I-3

Ripper / Winch Option

TILT LEFT
TILT RIGHT

RIPPER COMPONENT

WINCH COMPONENT

RIPPER COMPONENT

WINCH COMPONENT

RIPPER CONTROL

A C C U GR A D E

HYDRAULIC
COLOR
LEGEND

B
WINCH CONTROL

CC

FREE SPOOL
2

SEE LOC
G-11

ELEC. DET.

PILOT SUPPLY

VALVE GP
WINCH PILOT
CONTROL
160-0766

T S

T S

SEE LOC
G-11

HAUL IN

PAY OUT

WINCH CONTROL

12

11

10

SEE
LOC
F-7

SEE
LOC
F-10

SEE
LOC
F-7

C1 C2 C3 C4

Pilot / Load Sensing Pressure

SENSOR GP
PRESSURE
224-4535

B
Locations: C-12, E-9, H-6, I-12

Drain / Return Lines

Single / Dual Tilt Option

Component Group
T

Single Tilt

Dual Tilt

Single Tilt

Dual Tilt

Attachment
Air Line

CALLOUTS

EE

Pressure Line

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


Implement Pump Output.
Angle Cylinder Control Circuit.
Steering Control Circuit.
Tilt Cylinder Control Circuit.
Ripper / Winch Cylinder
Control Circuit.
Supply Line.
Drain / Return Line.
Dozer Lift Cylinder Control
Circuit.

PILOT DRAIN
1

SEE
LOC
F-10

LINE PATTERNS

YY

Note B: Only on AccuGrade Option

Taps (Pressure, Sampling, Sensor) by letter

Components by number

AA

Connections by letter

Note C: For Angle Pilot Control Press

VALVE GP
234-5126

PILOT SUPPLY
RAISE

ARROW PATTERNS
Ripper / Winch Options
AccuGrade Options

Location: F-1

Note D: Only on PAT and PAT (CTCT)


Note E: Steer, Dozer Lift/Tilt, Ripper

PILOT DRAIN

Note F: Steer, Dozer Lift/Tilt

FLOAT PILOT BOOST

Note G: Steer, Dozer Lift/Tilt, Winch

LOWER

Note H: Steer, Dozer Lift/Tilt/Angle, Ripper Lift

THIS SCHEMATIC IS FOR THE D6R SERIES II - DS, DS (CTCT), PAT, PAT (CTCT)
Part #: 172-0096
Part #: 238-1904
Part #: 211-3269
Part #: 238-1903

Note I: Only on DS

TILT LEFT

Note J: Only on DS (CTCT)

Tilt Options

Note A: Only on DS and DS (CTCT)

TILT RIGHT

Note K: Only on PAT

RESOLVER VALVE
233-6942

CHG03 D6R SERIES II - DIFF STR


CHG03 D6R SERIES II - DS (CTCT)
CHG04 D6R SERIES II - PAT
CHG02 D6R SERIES II - PAT (CTCT)

Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.

Note L: Only on PAT (CTCT)