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mannesmann
Rexroth
DIAX03
Plug-in modules for digital
intelligent drive controllers
Project Planning Manual
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Rexroth
Indramat
Title
Type of documentation
Document code
DIAX03
Plug-in modules for digital intelligent drive controllers
Project Planning Manual
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
120-0700-B316-03/EN
This documentation supports the development of the electronic
construction of the machine manufacturer.
In support of these efforts, this documentation summarizes and includes
technical documentation, terminal diagrams and detailed signal paths of
the individual plugin modules.
Published by
Copyright
Status
Comments
DOK-DIAX03-PLUG*IN*MOD-PRJ2-EN-P
08.97
1st edition
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
04.99
2nd edition
Validity
Published by
All rights are reserved with respect to the content of this documentation
and the availability of the product.
INDRAMAT GmbH Bgm.-Dr.-Nebel-Str. 2 D-97816 Lohr a. Main
Telefon 09352/40-0 Tx 689421 Fax 09352/40-4885
Abt. ECD (jh/hp/kn)
Note
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Where
What
Complete document
Complete document
DEA-Chards
Changes
Note:
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
This List is not exhaustive, the author may make further small
changes not listed here.
Notes
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Contents
Contents
1 About this documentation
1-1
2-1
3-1
3.1 Plugin modules with plastic and metallic front panels ......................................................................... 3-1
3.2 Type codes .......................................................................................................................................... 3-1
4-1
4.1 Extra-low voltage circuits DC 5...24 V and galvanically coupled signal inputs and outputs................ 4-1
4.2 Optocoupler interface .......................................................................................................................... 4-1
4.3 Notes on short to ground monitoring ................................................................................................... 4-2
5-1
6-1
7-1
8-1
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
9-1
II Contents
10-1
11-1
12-1
13-1
14-1
15-1
16-1
17-1
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Contents III
18-1
19-1
20-1
21-1
22-1
23-1
23.1 Encoder branching DGA01.2 for encoders with sinusoidal voltage signals 1 VSS ......................... 23-1
General information..................................................................................................................... 23-1
Terminal diagram ........................................................................................................................ 23-2
Dimensions DGA01.2.................................................................................................................. 23-3
Technical data............................................................................................................................. 23-3
23.2 Line driver DGV01.1 for measuring systems with current signals................................................... 23-6
Terminal diagram - line driver DGV01.1 ..................................................................................... 23-6
Dimensions - line driver DGV01.1............................................................................................... 23-7
24 Index
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
24-1
IV Contents
Notes
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
1-1
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Notes
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
2-1
+5...+45C
-30...+85C
max. 95%
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Notes
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
3-1
Screws
Snap-on device
Knurled screw
Fa5075f1.fh7
Fig. 3-1: Plugin modules with plastic and metallic front panels
Type codes:
Product name
DSS
Product name
Example:
DDS
Series
01
Series
02
Version
Version
DSS 02.1 M
Tl0212f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Notes
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
4-1
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Drive controller
+UL
DC +24V
0VL
0V
AP5194f1.fh7
Fig. 4-1:
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
5-1
CLC-D02.3
The terminal diagrams for the control cards CLC-D02.1M-FW and CLCD02.3M-FW is the same.
H4
LWL interface
transmitter
X25
TX
TX
X26
TXA
RXA
TXA4xx
TXA4xx
RXA4xx
RXA4xx
GND
100R
ZT
+5 V
1
looking onto
front panel
X28
GND
+5 V
Reset key input
RX
X 27
X27
X26
RX
X 28
LWL interface
receiver
9pin D-sub. connector
INS0456
part no.: 257 046
TXB
RXB
TXB4xx
TXB4xx
RXB4xx
RXB4xx
GND
100R
+5 V
Ap5195f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
X27/X28
TXA/B
RXA/B
GND
CLC-D02
Ap5196f1.fh7
X27/X28
1
TXA/B4xx
TXA/B4xx
RXA/B4xx
CLC-D02
RXA/B4xx
GND
Ap5197f1.fh7
X27/X28
1
TXA/B4xx
TXA/B4xx
CLC-D02
6
7
GND
Ap5198f1.fh7
Parameter
RS 232
RS 422
RS 485
Type
non-symmetric
symmetric
symmetric
15m
1200m
1200m
38400 baud
9600 baud
9600 baud
max. transmission
output voltage
15 V
5 V*
5 V*
25 V
14 V*
-14 V*
input sensitivity
3 V
200 mV
200 mV
input resistance
3...7 k
4 k
12 k
*) diferential signals
Fig. 5-5: Technical data RS 232, RS 422, RS 485
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
5-3
Receiver data
Rx
Abbreviation
Unit
Value
PSmaxL
dBm/W
-28.2/1.5
PSminH
dBm/W
-7.5/180
PSmaxH
dBm/W
-3.5/450
p
p
nm
nm
640675 nm (0 C..55 C)
- 30 nm (25 C)
PEmaxL
dBm/W
-31.2/0.75
PEminH
dBm/W
-20/10
PEmaxH
dBm/W
-5/320
PSminHPEminH
dB
12.5
Battery
At the time of delivery, the battery has a minimum capacity of 75% of total
capacity.
Once it reaches the 10% level of total capacity, the battery is empty.
The lifespan of the battery depends on how the CLC is operated. The
table gives some general guidelines:
Ambient
temperature
3-shift
operations
25 C
4 yrs.
35 C
4 yrs.
45 C
3 yrs.
Fig. 5-7: Battery lifespan
Note:
Replacing the battery
2-shift
operations
1-shift
operations
Storage
4 yrs.
3 yrs.
2 yrs.
4 yrs.
2 yrs.
1.2 yrs.
3 yrs.
1.5 yrs.
0.8 yrs.
After the battery is removed, the parameters are backed up for only one
minute.
Procedure:
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Notes:
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
6-1
E1+
E1-
temperture prewarning
drive enable
4
5
drive halt
DC +24V ext.
8
9
DC 0V ext.
10
11
clear error
12
stop
13
BN
GN
BN 12
10
10
WH 12
11
11
+24 V
12
12
BK
+5 V
13
13
RD
14
14
15
15
1)
DATA (+)
DATA ()
DC 0 V ext.
DC +24 V ext.
pulse(+)
pulse ()
INK0209
cable (2x1.0 +4x2x0.25)C
1)
free
free
free
free
data (+)
data ()
14
free
E2+
E2+UL
0VL
X75
E1+
E1TVW
RF
AH
E2+
CLR
E2-
STOP
+UL
FB+
OVL
FB-
Ua2
GY
Ua2
Ua2
PK
Ua2
Ua0 RD
Ua0 BK
Ua1 BN
Ua1 GN
10
10
11
11
+24 V
12
12
+5V
13
13
free
14
14
15
15
free
pulse ()
AH
CLR
free
pulse (+)
RF
free
0V
TVW
DAE02.1
X75
1
DC 0 V ext.
DC +5 V ext.
WH 0,52
BN 0,52
INK0448
cable (2x0,5 +4x2x0,25)C
STOP
FB+
FB-
Ua0
Ua0
Ua1
Ua1
free
free
free
0V
free
free
X76
looking towards
front panel
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Designation
Input voltage 1)
Input current
Unit
min.
max.
E1+, E2+
-10
+10
E1-, E2-
-10
+10
|(E1+)-(E1-)|
|(E2+)-(E2-)|
E1+, E2+
mA
-0.25
+0.25
E1-, E2-
mA
-0.5
+0.5
10
16
X75
1, 3
E1+, E2+
20K/0,1%
20K/0,1%
+
2, 4
E1, E2
20K/0,1%
20K/0,1%
0V / EGND
Ap5200f1.fh7
The inputs and outputs are isolated, receiving their power via connector
X75 with 24 V. The external voltage source is reverse protected.
Designation
Unit
min.
Type
max.
18
24
32
mA
UHigh
14
24
32
100
ULow
<1
10
output TVW
IOut
mA
Fig. 6-4: Voltage source and digital input and output data
100
X75
input (RF, AH,
CLR, STOP,
FB+, FB-)
0 VL
+UL
5K
10V
100nF
11
0 VTTL
10
4R7
output
(TVW)
Tv
0 VL
Ap5202f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
6-3
Ua
twisted cable
pair
1/2 DS7820
DS3487M
C2
100pF
Ua
strobe
0Vext
power driver
output circuit
Output
System Limits
In contrast to conventional incremental encoders in which the pulse
output frequency can be infinitely set in very fine increments (i.e., pulse
flanks always allocated to fixed positions), an emulated incremental
encoder signal is subject to some limitations. This is the direct result of
the drive controller and the way the encoder emulation card DAE02.1M
must work in a digital fashion.
Number of Lines
The number of encoder lines usually ranges between 16 and 262144,
taking maximum output frequency into account, and can be freely
selected.
Note:
When emulating the actual positon value 1 gained from a nonabsolute resolver, the number of lines must be divisible by the
number of resolver pole pairs.
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Note:
Ua1
Ua2
t2
Ua0
t1
t1
Sv5104f1.fh7
Designation
Unit
min.
Type
max.
4.75
5.25
mA
Signal level
175
2.5
3.4
0.3
0.5
output current
mA
40
output frequency
MHz
ns
ns
edge distance t2
ns
200
Fig. 6-8:
100
100
X76
pulse (+)
90 R
13
input
circuit
150 R
2N
14
pulse
90 R
+5 V
5
data (+)
output
circuit
data (-)
0 Vext
DS3487
10
0Vext.
Ap5203f1.fh7
Designation
Unit
min.
Type
max.
10
24
32
mA
100
200
Fig. 6-10: Voltage supply and signal level of incremental encoder emulator
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
6-5
Line length in m
< 10
< 2000
< 20
< 1000
< 50
< 500
< 75
< 250
< 100
Fig. 6-11: Line length and pulse frequency
Actual position output in
absolute format
probe code:
Gray Code
data scope:
4096 rotations
< 125
resolution:
4096 increments/rotations
data format:
24 Bit + PFB
count direction:
switchable
data transmission:
synchronous, serial
input/output circuit:
G0
G23
pulse frequency:
T = 10 s ... 0.5 s
monoflop time:
tm= 16 s
clock pulse:
Tp = tm + T/2
delay time:
Tp > tm+T/2
pulse
1
data
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1 1 G23 G22 G21 G20 G19 G18 G17 G16 G15 G14 G13 G12 G11 G10 G9 G8 G7 G6 G5 G4 G3 G2 G1 G0 PFB
tm
1
1
1 G23 G22
pulse
Tp
tm
tv
serial data
G23
G22
G0
PFB
Sv5105f1.fh7
DANGER
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
probe code:
Gray Code
data scope:
1 table rotation
resolution:
data format:
18 Bit
count direction:
switchable
data transmission:
synchronous, serial
input/output circuit:
G0
G17
pulse frequency:
T = 10 s ... 0,5 s
monoflop time:
tm= 16 s
pulse break:
Tp = tm + T/2
delay time:
Tp > tm-T/2
Takt +
1
data
9 10 11 12 13 14 15 16 17 18
tm-T/2
1
1
1 G17 G16
pulse
Tp
tm
tv
serial data
G17
G16
G1
G0
Sv5106f1.fh7
DANGER
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
7-1
If the measuring system is equipped with an EnDat interface, then set the
S2/4 switch on the printed circuit board to OFF.
If it works according to SSI standards, then set this switch to ON.
10
to 2 MHz
20
to 1 MHz
50
to 500 kHz
75
to 250 kHz
100
Fig. 7-1: Select pulse frequency
Switch
position S2/1
Switch
position S2/2
Switch
position S2/3
2 MHz
ON
ON
ON
1 MHz
OFF
ON
ON
500 kHz
ON
OFF
ON
250 kHz
OFF
125 kHz
ON
Fig. 7-2: Setting pulse frequency
condition at delivery
OFF
ON
ON
OFF
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
to 125 kHz
Switch setting
S2/1
Switch setting
S2/2
Switch setting
S2/3
125KHz
ON
ON
OFF
Interface
Switch setting S4
Endat
OFF
X58
1
24 V ext.
0 V ext.
shield
free
DAG 01.2
X58
+UL
0VL
X59
X59
1
free
A+
15
BKGN
A+
A-
16
BKYE
15
15
A-
B+
12
BKBU
B+
B-
13
BKRD
17
17
B-
shield
11
R+
RD
R-
BK
25
19
19
shield
R+
R-
8
:
:
14
8
:
:
14
free
:
:
free
14
WH
16
16
0 V sensor
BU
18
18
+5 V sensor
10
GNWH
0V
BNGN
+5 V
data (-)
17
PK
20
20
data (-)
data (+)
14
GY
21
21
data (+)
pulse (-)
YE
22
22
pulse (-)
pulse (+)
VT
23
23
pulse (+)
24
24
0 V ext.
25
25
24 V ext.
0 V sensor
+5 V sensor
0V
+5 V
13
view to
front plate
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
7-3
DAG 01.2M
DAG 01.2 M
X58
+UL
0VL
INS0520 conn.
X59
INK0532
52
28
42
INS0379
IKS0142
Ap5247f1.fh7
DC +5V (2.5%)
350 mA
Resolution
Power signals
The signal periods coming from the measuring system has a resolution of
8192-fold.
Signal voltage for A, B, R:
1 VSS (+10/-20%)
0.2 V
500 kHz
15 kHz
Signal period
360 el.
A
0
90 el.
B
0
R
0
Sv5114f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Code signal
Data output
Signal pulse(+) and pulse(-) from differential line driver per EIA standard
RS-485.
Data input
Signal data(+) and data(-) for differential line receiver per EIA standard
RS-485 with cable end Z0=120 Ohm.
Data transmission
Store
position
value
Position value
TCAL
tm
pulse
data
Mode
no
separate
line
2n-1
2n
Following electronics
transmits mode command
Sv5107f1.fh7
Circuit principle
DAG01.2M
Geber
+5V
data (+)
Z0
RS485
data (-)
Z0
RS485
+5V
0V
RS485
RS485
synchronous
serial
data
transmission
+5V
pulse (+)
Z0
RS485
RS485
pulse (-)
0V
A+,B+
Z0
U0
A-,B-
incremental
signal
R1
V0
Z0 =120
Ap5206f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
X58
1
24 V ext.
0 V ext.
shield
free
DAG 01.2
X58
+UL
0VL
encoder
X59
1 free
A+
15
15
A-
B+
17
17
B-
19
19
shield
R+
R-
8
:
:
14
8
:
:
14
free
:
:
free
16
16
0 V sensor
18
18
+5 V sensor
0V
+5 V
data(-)
GN
20
20
data (-)
data (+)
BN
21
21
data (+)
pulse (-)
RD
22
22
pulse (-)
pulse (+)
BK
23
23
pulse (+)
BN 1
mm2
24
24
0 V ext.
WH 1
mm2
25
25
+24 V ext.
0 V ext.
+24 V ext.
12
11
X59
25
14
13
view to
front plate
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Ap5248f1.fh7
7-5
DAG 01.2M
DAG 01.2 M
X58
+UL
0VL
INS0520 conn.
X59
INK0209
26
52
Meas. sys.
e.g., CE-65
from T&R
45
INS0326
IKS0136
Ap5249f1.fh7
probe code:
Gray Code
data scope:
4096 rotations
resolution:
4096 increments/rotation
data format:
data transmission:
synchronous, serial
G0
G23
pulse frequency:
fT = 125 kHz2MHz
T = 80.5 s
monoflop time:
tm = 30 s
pulse break:
Tp = 250 s - 26 * T - 30 s
0: no error 1: error
pulse +
1
data
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1 1 G23 G22 G21 G20 G19 G18 G17 G16 G15 G14 G13 G12 G11 G10 G9 G8 G7 G6 G5 G4 G3 G2 G1 G0 PFB
tm
1
1
1 G23 G22
pulse
Tp
tm
tv
serial data
G23
G22
G0
PFB
Sv5108f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
7-7
DC 24V (20%)
1.5 A
DC 24V ( 20%)
1.5 A
Code signal
Data output
Signal pulse(+) and pulse(-) from differential line driver per EIA standard
RS-485.
Data input
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Notes
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
8-1
H5
DIP switch to
select node
number
0 ... 255
DAK 01.1
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Matching
resistor
93
BNC
T adapter
Participant
1
Participant
2
Participant
3
Participant
4
.......
Participant
8
active HUB
Ap5209f1.fh7
The network must be constructed using a coaxial cable of the RG-62 type
or RG-71 with an impedance of 93 .
The final ARCNET bus participant must be connected with a 93 terminator.
Each network participant must be connected into the bus segment via a
T-BNC adapter.
DAK 01.1
L
High
impedance
transceiver
(HIT)
5k6
X44
4n7
BNC bushing
5k6
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
9-1
RX
TX
X71
RX
X70 TX
X70
SECONDARY
LWL interface
transmitter
H18
H17
H12
H11
Status display
link ring
X71 RX
X53
X53 RX
X52 TX
TX
PRIMARY
X52
P
S
S
M
LWL interface
transmitter
H6
RUN/ARC
LED for
ARCNET interface
CLC link
S6 LOW S7 HIGH
FSMA connector
2.2 INS0418
6.0 INS0426
DAQ02.1
ARCNET
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Drives
......
Drives
......
SYNAX ring 1
CLC
DAQ02.1
Primary ring
SYNAX ring 2
CLC
DAQ02.1
Ap5212f1.fh7
9.4 CLC link with pri mary and secondary rings (double ring)
1
Drives
......
Drives
......
SYNAX ring 1
CLC
DAQ02.1
Secondary ring
Primary ring
SYNAX ring 2
CLC
DAQ02.1
Ap5213f1.fh7
Fig. 9-3: CLC link with primary and secondary ring (double ring)
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
9-3
Receiver data
Rx
Abbreviation
Unit
Value
PSmaxL
dBm/W
-28.2/1.5
PSminH
dBm/W
-7.5/180
PSmaxH
dBm/W
-3.5/450
p
p
nm
nm
640675 nm (0 C..55 C)
- 30 nm (25 C)
PEmaxL
dBm/W
-31.2/0.75
PEminH
dBm/W
-20/10
PEmaxH
dBm/W
-5/320
PSminHPEminH
dB
12.5
Matching
resistor
93
BNC
T adapter
Participant
1
Participant
2
Participant
3
active HUB
Participant
4
.......
Participant
8
Ap5214f1.fh7
The network must be constructed using a coaxial cable of the RG-62 type
or RG-71 with an impedance of 93 .
The final ARCNET bus participant must be connected with a 93 terminator.
Each network participant must be connected into the bus segment via a
T-BNC adapter.
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
X54
4n7
BNC bushing
5k6
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
10-1
1
2
+24V
OVL
Terminal X38
has not function
with DBS03.1M
DBS03.1
X 38
+24V
0 VL
E1
E2
E3
OVL
3
4
X 39
E1
E2
E3
0 VL
H13
INS0457 X40
1
DO1
DI1
GND1
4
5
Arriving bus
free
free
DO1
DI1
free
free
8 Diagnostic LEDs
X 40
H14
INS0456 X41
1
DO2
DI2
GND2
free
+5V
DO2
7
8
DI2
free
RBST
Outgoing bus
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
X 41
Looking onto
front panel
Ap5216f1.fh7
Departing interface
External inputs
The DBS03.1M assembly makes three hardware inputs (+24V) available.
These can only be used in conjunction with a CLC-D if it is supported by
pertinent firmware. The signal states at the inputs are transmitted,
independent of INTERBUS-S status (On/Off), to the CLC-D. The
INTERBUS -S master can also query these via the PD or PCP channel.
X3
Designation
E1
-0.5 V ... +8 V
E2
-0.5 V ... +8 V
E3
-0.5 V ... +8 V
4
0VL
reference potential 0V
Fig. 10-2: Signal allocation X3 - external inputs
Note:
reference potential 0V
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
11-1
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
IN 2
BKYE
IN 3
GNBU
IN 4
RDBU
IN 5
BNYE
IN 6
BNGY
IN 7
RDWH
IN 8
WHPK
10
IN 9
BKWH
11
IN 10
BNPK
12
IN 11
YEWH
13
IN 12
GNWH
14
IN 13
BUWH
15
IN 14
GNGY
16
OUT 0
GYWH
17
OUT 1
WH
18
OUT 2
VT
19
OUT 3
YE
20
OUT 4
PK
21
OUT 5
BU
22
OUT 6
YEGY
23
OUT 7
GNPK
24
OUT 8
YEPK
25
OUT 9
BNBU
26
OUT 10
BNGN
27
OUT 11
YEBU
28
OUT 12
RDYE
29
OUT 13
BNRD
30
OUT 14
BKBN
31
OUT 15
BN
32
CLC_Bb
33
34
GY 0.5 mm2
DC 0 Vext
35
ERR
ERR
inputs
X 17
X 32
X 33
outputs
view to
front plate
connector
INS0523
free
DEA05.2
X 32
free
36
0Vext
free
37
Uext
ERR
DEA06.2
IN 1
RDGN
IN 0
DEA05.2
GYPK
BKGN
DEA04.2
X17/X32/X33
INK0271
42
200
IKS0123
The colour code is correct for IDRAMAT cable type: INK0271
Ap5256f1.fh7
Fig. 11-1: Terminal diagram DEA 04.2M, DEA 05.2M, DEA 06.2M
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
11-3
power source
Unit
min.
Type
max.
18
24
32
1)
2.2
2)
current consumption
Iext
0.15
0.2
inputs X17/115
+UHigh
+ULow
V
V
14
0
24
<1
32
3
outputs X17/1631
+Uhigh
+Ulow
IL
V
V
mA
Uext-2
0
0
Uext-1
1,6
-
Uext
2
3)
80
Iext
X17
+Uext
DC
+12 V
DC
1/4 HEF40244
input
0 Vext
115
5K
12V 10nF
35
IL
output
5K
UDN 2987A
1632
33k
Ap5219f1.fh7
+
D2
D1
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Note:
Note:
Output CLC_ Bb
Output CLC_Bb is set to high with every edge change of output OUT15.
Output CLC_Bb remains at high for 100 ms. If the state of output OUT15
does not change during this time, then output CLC_Bb goes back to low.
If there is a change within these 100 ms, then output CLC_Bb is triggered
again and remains in a "high" state.
Retrigger time: 100 ms
Note:
Application:
Output CLC_Bb can be used as a kind of "Watchdog".
160 ms
80 ms
120 ms
60 ms
80 ms
High
output
OUT 15
Low
100 ms
100 ms
100 ms
High
output
CLC_Bb
Low
retrigger edge change
0
100
200
300
400
500
600
t in ms
Ap5220f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
12-1
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
ERR
DEA10.1
ERR
ERR
DEA09.1
In 0
In 1
In 2
In 3
In 4
In 5
In 6
In 7
In 8
In 9
In 10
Out 0
Out 1
Out 2
Out 3
Out 4
Out 5
Out 6
Out 7
CLC_Bb
0Vext
In 11
In 12
In 13
In 14
In 15
In 16
In 17
In 18
In 19
In 20
In 21
Out 8
Out 9
Out 10
Out 11
Out 12
Out 13
Out 14
Out 15
+Uext
0Vext
In 22
In 23
In 24
In 25
In 26
In 27
In 28
In 29
In 30
In 31
Out 16
Out 17
Out 18
Out 19
Out 20
Out 21
Out 22
Out 23
+Uext
0Vext
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
DEA08.1
WH 0.16 mm2
BN 0.16 mm2
GN 0.16 mm2
YE 0.16 mm2
GY 0.16 mm2
PK 0.16 mm2
BU 0.16 mm2
RD 0.16 mm2
BK 0.16 mm2
VT 0.16 mm2
GY/PK 0.16 mm2
YE/BU 0.21 mm2
RD/GN 0.21 mm2
RD/YE 0.21 mm2
BK/GN 0.21 mm2
BK/YE 0.21 mm2
BU/GY 0.21 mm2
BU/PK 0.21 mm2
RD/GY 0.21 mm2
RD/PK 0.21 mm2
WH1 0.5 mm2
BU/RD 0.16 mm2
GN/WH 0.16 mm2
BN/GN 0.16 mm2
YE/WH 0.16 mm2
BN/YE 0.16 mm2
GY/WH 0.16 mm2
BN/GY 0.16 mm2
WH/PK 0.16 mm2
BN/PK 0.16 mm2
BU/WH 0.16 mm2
BU/BN 0.16 mm2
BK/GY 0.21 mm2
BK/PK 0.21 mm2
BK/BU 0.21 mm2
BK/RD 0.21 mm2
BK/BN/WH 0.21 mm2
BK/YE/GN 0.21 mm2
BK/GY/PK 0.21 mm2
BK/RD/BU 0.21 mm2
WH2 0.5 mm2
WH3 0.5 mm2
RD/WH 0.16 mm2
BN/RD 0.16 mm2
BK/WH 0.16 mm2
BK/BN 0.16 mm2
GN/GY 0.16 mm2
YE/GY 0.16 mm2
PK/GN 0.16 mm2
YE/PK 0.16 mm2
GN/BU 0.16 mm2
BK/GN/WH 0.21 mm2
BK/BN/GN 0.21 mm2
BK/YE/WH 0.21 mm2
BK/BN/YE 0.21 mm2
BK/GY/WH 0.21 mm2
BK/BN/GY 0.21 mm2
BK/WH/PK 0.21 mm2
BK/BN/PK 0.21 mm2
BK/BU/WH 0.21 mm2
WH4 0.5 mm2
WH5 0.5 mm2
62 42 21
X 64
X 65
X 66
43 22 1
INS0620
connector
X 72
58,0
ferrules for
intermediate clamping INK0618
400
view to
front plate
IKS0186
ap5251f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
12-3
power source
current consumption
Unit
min.
Type
max.
18
24
32
0.2
1)
2.2
2)
Iext
0.15
inputs IN 0IN 31
+UHigh
+ULow
V
V
14
0
24
<1
32
3
outputs
OUT 0...OUT 23
CLCBb
+Uhigh
+Ulow
IL
V
V
mA
Uext-2
0
0
Uext-1
1,6
-
Uext
2
3)
80
5K
10V
input
0 Vext
Iext
+Uext
UDN 2987A
IL
output
33k
0 Vext
0 Vext
0 Vext
Ap5222f1.fh7
Fig. 12-3: Block diagram of the digital input and output circuits
Recommended load inductance
protective circuit
+
D2
D1
Ap5221f1.fh7
Note:
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Note:
If the driver UND 2987 A has locked one or more outputs due
to overload, then this error is displayed.
Output CLC_ Bb
If there is a change in the relevant bit within these 100 ms, then output
CLC_Bb is triggered again and remains in "high" state.
Retrigger time: 100 ms
Application:
Output CLC_Bb can be used as a kind of "Watchdog"
80 ms
160 ms
120 ms
60 ms
80 ms
0
relevant
bit *
1
100 ms
100 ms
100 ms
High
output
CLC_Bb
Low
Retrigger edge change
0
100
200
300
400
500
600
t in ms
Sv5109f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
13-1
M
H4
DEA30.1
DEA30.1M
DEA28.1
DEA28.1M DEA29.1M
DEA29.1
CLC-D ...
CLC-D02.3
ERR
ERR
ERR
X 72
X 73
X 74
8
X25
TX
X26
X 28
X 27
RX
Fa5077f1.fh7
The inputs and outputs are isolated. An external power supply of DC +24
V has to be connected. The input for the power supply is protected
against reversal.
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
ERR
DEA30.1
ERR
ERR
DEA29.1
In 0
In 1
In 2
In 3
In 4
In 5
In 6
In 7
In 8
In 9
In 10
Out 0
Out 1
Out 2
Out 3
Out 4
Out 5
Out 6
Out 7
CLC_Bb
0Vext
In 11
In 12
In 13
In 14
In 15
In 16
In 17
In 18
In 19
In 20
In 21
Out 8
Out 9
Out 10
Out 11
Out 12
Out 13
Out 14
Out 15
+Uext
0Vext
In 22
In 23
In 24
In 25
In 26
In 27
In 28
In 29
In 30
In 31
Out 16
Out 17
Out 18
Out 19
Out 20
Out 21
Out 22
Out 23
+Uext
0Vext
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
DEA28.1
WH 0.16 mm2
BN 0.16 mm2
GN 0.16 mm2
YE 0.16 mm2
GY 0.16 mm2
PK 0.16 mm2
BU 0.16 mm2
RD 0.16 mm2
BK 0.16 mm2
VT 0.16 mm2
GY/PK 0.16 mm2
YE/BU 0.21 mm2
RD/GN 0.21 mm2
RD/YE 0.21 mm2
BK/GN 0.21 mm2
BK/YE 0.21 mm2
BU/GY 0.21 mm2
BU/PK 0.21 mm2
RD/GY 0.21 mm2
RD/PK 0.21 mm2
WH1 0.5 mm2
BU/RD 0.16 mm2
GN/WH 0.16 mm2
BN/GN 0.16 mm2
YE/WH 0.16 mm2
BN/YE 0.16 mm2
GY/WH 0.16 mm2
BN/GY 0.16 mm2
WH/PK 0.16 mm2
BN/PK 0.16 mm2
BU/WH 0.16 mm2
BU/BN 0.16 mm2
BK/GY 0.21 mm2
BK/PK 0.21 mm2
BK/BU 0.21 mm2
BK/RD 0.21 mm2
BK/BN/WH 0.21 mm2
BK/YE/GN 0.21 mm2
BK/GY/PK 0.21 mm2
BK/RD/BU 0.21 mm2
WH2 0.5 mm2
WH3 0.5 mm2
RD/WH 0.16 mm2
BN/RD 0.16 mm2
BK/WH 0.16 mm2
BK/BN 0.16 mm2
GN/GY 0.16 mm2
YE/GY 0.16 mm2
PK/GN 0.16 mm2
YE/PK 0.16 mm2
GN/BU 0.16 mm2
BK/GN/WH 0.21 mm2
BK/BN/GN 0.21 mm2
BK/YE/WH 0.21 mm2
BK/BN/YE 0.21 mm2
BK/GY/WH 0.21 mm2
BK/BN/GY 0.21 mm2
BK/WH/PK 0.21 mm2
BK/BN/PK 0.21 mm2
BK/BU/WH 0.21 mm2
WH4 0.5 mm2
WH5 0.5 mm2
62 42 21
X 72
X 73
X 74
43 22 1
INS0620
connector
X 72
58,0
ferrules for
intermediate clamping
INK0618
400
view to
front plate
IKS0186
AP5252f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
13-3
Power source
current consumption
Unit
min.
Type
max.
18
24
32
0,2
1)
2,2
2)
Iext
0,15
inputs IN 0IN 31
+UHigh
+ULow
V
V
14
0
24
<1
32
3
outputs
OUT 0...OUT 23
CLCBb
+Uhigh
+Ulow
IL
V
V
mA
Uext-2
0
0
Uext-1
1,6
-
Uext
2
3)
80
5K
10V
input
0 Vext
Iext
+Uext
UDN 2987A
IL
output
33k
0 Vext
0 Vext
0 Vext
Ap5222f1.fh7
Fig. 13-4: Block diagram of the digital input and output circuits
+
D2
D1
Ap5221f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Note:
Note:
Output CLC_ Bb
If the driver UND 2987 A has locked one or more outputs due
to overload, then this error is displayed.
160 ms
80 ms
120 ms
60 ms
80 ms
0
relevant
bit *
1
100 ms
100 ms
100 ms
High
output
CLC_Bb
Low
Retrigger edge change
0
100
200
300
400
500
600
t in ms
Sv5110f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
14-1
DEF02.1M
DEF01.1M
INK0209
cable (2x1.0+4x2x0.25)C
X22
GY 1)
Ua2
Ua2
PK
Ua2
Ua2
RD
Ua0
Ua0
BK
Ua0
Ua0
BN
Ua1
Ua1
GN
Ua1
Ua1
10
10
11
11
12
12
13
13
14
14
15
15
WH 12
BN 12
DC 0V external
DC +5V external
15-pin, D-submin.
connector INS0439
(screw fixing)
part no.: 252884
X22
X24
0V
+5V
View to
front panel
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Designation
Unit
min.
type /
value
max.
4.75
5.25
output voltage +5 V
output current +5 V
mA
Fig. 14-2: Power source of the external measuring system
Designation
Unit
min.
2,5
250
type /
value
signal voltage
UHigh
signal voltage
ULow
phase position
Ua1
el.
phase position
Ua2
el.
90
0.5
kHz
1000
max.
4 -fold
ns
50
edge distance t2
ns
250
Fig. 14-3: Voltage level and phase position of the input signals
Ua1
Ua2
t2
Ua0
t1
t1
Sv5111f1.fh7
+5V
Uax
Uax
Sv5112f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
15-1
DFF 1.1
DFF 1.1
DFF 1.1
5 drive maximum
Max. cable length
equals 5 meters
between the two
drive controllers
Maximum cable length of all connections: 75 m
Ap5226f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
1)
X18
GN
PK
SC-
0VM
PRIOR_OUT
RD
SCL
VT
SDO
BN
S+
10
10
C+
11
11
0VM
12
12
13
13
BK
14
14
FS
BU
15
15
SDI
10 WH
GY
12 BN
3
4
9
DFF01.1
X18
UG
free
shield
connector INS0439
part no.: 231715
X19
1)
X19
1)
VT
BNWH
SC-
WH
0VM
BU
RD
BK
SCL
PRIOR_IN
GY
SDO
PK
10 GN
10
10
S+
C+
11 YE
11
11
0VM
12 BN
12
12
13 GNWH
13
13
UG
free
14 YEWH
14
14
FS
15 GYWH
15
15
SDI
view to
front panel
1)
connect shield to
connector housing
shield
connector INS0519
part no.: 231714
IKS0024
45
INK0550
42
IKS0374
DFF01.1M
DFF01.1M
X18
X19
X19
INS0439
INS0519
42
26
IKS0374
INS0513
INK0209
IKS0024
INS0439
GDS 1.1
AP5253f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
16-1
Measuring systems
INS0451 coupling
DLF01.1M
42
28
max. 50 m
52
42
26
INS0329 conn.
X23
1VSS
BN
GN 0.25 mm2
GN
BN 0.25 mm2
A+
A-
15
15
GY
BK 0.25 mm2
B+
PK
RD 0.25 mm2
B-
14
14
R+
R-
RD
GY 0.25 mm2
BK
PK 0.25 mm2
13
13
X23
WHGN
10
10
WH 1 mm2
10
10
0V
BNGN
12
12
BN 1mm2
12
12
+5V
11
11
Meas. sys.
type: INK0280 1)
e.g.
cable [3x1,0+3x(2x0,5)StC+2x1,0]C
LIF 181,
LS 186,
15 pin D-sub. conn. INS0439
LS 486 from
(screw mounting)
Heidenhain
1)
view to
front plate
Fig. 16-1: Terminal diagram for measuring systems with voltage signals
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
DLF01.1
1VSS
Signal
break
down
4-fold
DGA 1.2
DLF01.1
DLF01.1
DLF01.1
Ap5245f1.fh7
max. 30 m 1)
52
42
26
max. 30 m 1)
52
DLF01.1
INS0392 coupling
42
26
INS0301 conn.
X23
GN
GN 0.25 mm2
+Ie1
YE
BN 0.25 mm2
-Ie1
15
15
BU
BK 0.25 mm2
+Ie2
RD 0.25 mm2
-Ie2
RD
14
14
X23
GY
GY 0.25 mm2
+Ie0
PK
PK 0.25 mm2
-Ie0
13
13
10
10
0V
12
12
+5V
shield
WH
WH 1 mm2
BN
BN 1mm2
11ASS
Meas. sys.
type: INK0280 2)
e.g.
cable [3x0,25+3x(2x0,25)StC+2x1,0]C
LIF 101,
LS 106,
15 pin D-sub. conn. INS0439
LS 406 from
(screwed mounting)
Heidenhain
part no.: 252884
11
11
view to
front plate
1)use
AP5255f1.fh7
Fig. 16-3: Terminal diagram for measuring systems with current signals
With line lengths >30m, use line driver DGV01.1 (see S. 23-6).
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
16-3
Current signals
DC +5 V (5%)
mA
A, B, R 1
VSS
500
kHz
Signal current:
15
Ie1, Ie2
716 ASS
Ie0
28
ASS
150
kHz
15
kHz
kHz
X23
7, 6, 4
1 H
X23
8, 5, 3
1 H
10 nF
121 R
+
10 nF
Ap5230f1.fh7
Signal period
360 el.
A, Ie1
0
90 el.
B, Ie2
0
R, Ie0
0
Sv5113f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Notes
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
17-1
X69
1
E1
E2
E3
E4
OVL
4
5
DPF05.1
X69
E1
E2
E3
E4
0 VL
H15
H16
8 diagnostics
LEDs
X68
1
2
Receive/transmit data P
Repeater control signal P
Data reference potential
Bus 5 V
3
4
5
6
7
Receive/send data N
Repeater control signal N
8
9
free
RxD / TxD -P
CNTR-P
DGND
X68
VP
free
RxD / TxD -N
CNTR-N
Looking onto
front panel
Fig. 17-1: Terminal diagram DPF05.1M-FW
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Ap5231f1.fh7
The DPF05.1M makes four hardware inputs (+24V) available. These can
only be used in conjunction with the CLC-D, if it is supported by the
pertinent firmware. The signal states at these inputs are transmitted,
independent of Profibus status (On/Off), to the CLC-D. The Profibus
master can, however, also query them via the DP or FMS channel.
X69
Designation
E1
-0.5 V ... +8 V
E2
-0.5 V ... +8 V
E3
-0,. V ... +8 V
0VL
reference potential 0V
reference potential 0V
Profibus interface
Profibus interface per DIN 19245, sec. 1 with line termination for lines of
categories A or B as per DIN 19245, section 3.
The Profibus line is connected at X68. The connector is not supplied with
DPF05.1M, but can be ordered separately.
The PROFIBUS connector is outfitted with one switchable terminating
resistor. It must be switched on at the first and final bus participant. Do
not confuse cores A and B. Connect as per the following illustration.
1 Switch position for the first and final slave in the Profibus-DP
2 The cable shield must be applied bare to the metal guide.
Fa5079f1.fh7
Fig. 17-3: Bus connection for the first and final slave, bus connector INS0450
without 9-pin D-subminiature bushing
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
17-3
Fig. 17-4: Bus connection for all other slaves, bus connector INS0540, without 9pin D-subminiature bushing
1 Switch position for the first and final slave in the Profibus-DP
2 The cable shield must be applied bare to the metal guide.
Fa5080f1.fh7
Fig. 17-5: Bus termination for the first and final slave, bus connector INS0541,
with 9-pin D-subminiature bushing
Fig. 17-6: Bus connection for all other slaves, bus connector INS0541 with 9 pin
D-subminiature bushing
Connect DPF05.1M to the control via a shielded two-wire line as per DIN
19245, section 1.
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Notes
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
18-1
DRF01.1
X36
1
S3
S4
GND
reserved
GND
A1
free
S1
10
10
S2
11
11
GND
12
12
13
13
GND
14
14
A0
15
15
free
X36
looking towards
front panel
DRF01.1
DRF 01.1M
IKS0099
42
ferrules for
intermediate clamping
200
conn. INS0439
X36
INK0280
A5256f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
X36
10k/0.1%
S3/S4
10k/0.1%
+
to
bit 12
ADU
+
10k/0.1%
S1/S2
10k/0.1%
c
20k
90k
d
10k
b
10k
+5V
a
G1
G0
7
14
6
10k
MUX
GND
to the second
differential amplifier
AP5233f1.fh7
Interconnecting X36
Connection
at
Pin 7
X36
MUX
channel
Desired amplificiation
Pin 14
free
free
2 (default)
free
GND
GND
frei
GND
GND
10
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Amplification
10
Input
voltage
min.
S1, S2
S3, S4
|S1-S3|
|S2-S4|
resolution
-10 V
-10 V
S1, S2
S3, S4
|S1-S3|
|S2-S4|
resolution
-5 V
-5 V
S1, S2
S3, S4
|S1-S3|
|S2-S4|
resolution
-2,5 V
-2,5 V
S1, S2
S3, S4
|S1-S3|
|S2-S4|
resolution
-1 V
-1 V
resolution
12 bit
18-3
max.
+10 V
+10 V
10 V
10 V
4.88 mV/bit
+5 V
+5 V
5V
5V
2.44 mV/bit
+2,5 V
+2,5 V
2,5 V
2,5 V
1.22 mV/bit
+1 V
+1 V
1V
1V
0.49 mV/bit
Note:
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
the
differential
Notes
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
19-1
DSA01.1
free
free
BN 1)
GN
10
10
11
11
+U
12
12
BK
free
13
13
RD
14
14
15
15
INK0209
cable (2x1.0 + 4x2x0.25)C
DATA (+)
DATA ()
DC 0 V ext.
DC +24 V ext.
pulse (+)
pulse ()
BN 12
WH
12
free
free
data (+)
data ()
free
free
free
0V
pulse (+)
pulse ()
free
X48
looking onto
front panel
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Transmitter
Designation
Unit
min
ty
p
max
10
24
32
current consumption of
the +Uext
mA
100
200
output current
Low-Level +I0L
High-Level +I0L
output voltage. V0 with
Io=0
Receiver
mA
mA
60
-60
5.25
Diff.-output voltage
|V D01 | with I0=0
|V D02 | with R L= 54
V
V
1.5
1.5
5.25
5.0
Diff.-input voltage
Low-Level VTL
High-Level VTL
V
V
0.2
Hysteresis VHVS
mV
0.2
50
Fig. 19-2: Power supply and signal level of the absolute encoder emulator
X48
DC
11
+Uext
+5 V
DC
13
pulse
100 R
input
circuit
0 Vext
2.2 nF
SN 75179 B
2.2 nF
100 R
14
pulse
0 Vext
+5 V
5
data (+)
output
circuit
data (-)
0 Vext
SN 75179 B
10
0Vext.
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
19-3
DSA01.1
DSA 01.1M
INS0519 conn.
X48
ferrules for
intermed. clamping
INK0209
42
70
IKS0031
AP5257f1.fh7
Line length in m
< 50
< 400
< 100
< 300
< 200
< 200
< 400
< 100
Fig. 19-5: Recommended pulse frequency for data transmission
probe code:
Gray Code
data scope:
4096 rotations
resolution:
4096 increments/360
data format:
count direction:
switchable
data transmission:
synchronous, serial
input/output circuit:
Designation
Unit
min.
monoflop time tm
pulse frequency fT
MHz
0.1
pulse break Tp
40
decel time tV
ns
max.
15...25
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
typ/Value
10
540
Tp > tm+T/2
pulse
1
data
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1 1 G23 G22 G21 G20 G19 G18 G17 G16 G15 G14 G13 G12 G11 G10 G9 G8 G7 G6 G5 G4 G3 G2 G1 G0 PFB
tm
1
1
1 G23 G22
pulse
Tp
tm
tv
serial data
G23
G22
G0
PFB
Sv5105f1.fh7
DANGER
probe code:
Gray Code
data scope:
1 table rotation
resolution:
data format:
18 bit
count direction:
switchable
data transmission:
synchronous, serial
input/output circuit:
Designation
Unit
min.
monoflop time tm
pulse frequency fT
MHz
0,1
pulse break Tp
40
delay time tV
ns
type /
value
max.
15...25
1
10
540
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
19-5
Tp > tm-T/2
Takt +
1
data
9 10 11 12 13 14 15 16 17 18
tm-T/2
1
1
1 G17 G16
pulse
Tp
tm
tv
serial data
G17
G16
G1
G0
Sv5106f1.fh7
DANGER
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Notes
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
20-1
DSS 02.1
H3 ERR
X 11 RX
X11
LWL interface
receiver
S2 LOW
TX
S3 HIGH
X 10 TX
X10
LWL interface
transmitter
RX
E1
E2
X12
1
E1
E2
E3
E4
E5
E3
E4
+UL
E5
0VL
E6
+UL
0VL
E6
X 12
reference switch
pos. travel range limit switch
neg. travel range limit switch
probe 1
probe 2
E-STOP
DC +24V ext.
DC 0V ext.
Looking onto
front panel
Ap5237f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Designation
Unit
min
type
/value
max
18
24
32
current consumption UL
mA
100
inputs
UHigh
16
E1E6
ULow
24
32
5,5
X12
+UL
DC
+12V
DC
5k
inputs
(E1E6)
10K
C
5k
0VL
12V
0VTTL
0VL
AP5238f1.fh7
Name
Sender data
Tx
Receiver data
Rx
Abbreviation
Unit
min. 1)
max. 1)
PSmaxL
dBm/W
-31.2/0.75
-28.2/1.5
PSminH
dBm/W
-10.5/90
-7.5/180
PSmaxH
dBm/W
-5.5/280
-3.5/450
p
p
nm
nm
640675 nm (0 C..55 C)
- 30 nm (25 C)
PEmaxL
dBm/W
-31.2/0,75
PEminH
dBm/W
-20/10
PEmaxH
dBm/W
-5/320
PSminHPEminH
dB
9,5
12,5
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
S5 position
20-3
in dBm
in W
OFF
OFF
-7
200
ON
OFF
-4.5
350
OFF
ON
-1
800
ON
ON
1000
If a -4.5 dBm transmission output is delivered then a opt. high level is set.
Data rate
OFF
ON
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Notes
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
21-1
ready-made cable
IKS0314
42
26
52
DZF02.1
9 pin
plugin conn.
INS0401
9 pin plugin
conn.
INS0401
cable INK0209
(colour code is correct
for INDRAMAT cable
type: INK0209)
15pin
D-Sub
connector
INS0519
X50
1
PK 0.25 mm2
GY 0.25 mm2
11 0ref
GN 0.25 mm2
13 B
BN 0.25 mm2
14 Bref
BU 0.25 mm2
VT 0.25 mm2
15 Aref
X50
BN 1 mm2
12 DC +5 V
WH 1 mm2
10 DC 0 V
1)
view to
front plate
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Unit
min.
type /
value
max.
output voltage +5 V
5.25
output current +5 V
mA
Fig. 21-2: Power source of the external measuring system
200
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
22-1
52
DZF03.1
9 pin
plugin conn.
INS0401
42
26
9 pin
plugin conn.
INS0401
flange
socket
cable INK0209
(colour coding is
correct for
INDRAMAT cable
type: INK0209)d)
15pin
D-Sub
connector
INS0519
X50
1
PK 0.25 mm2
GY 0.25 mm2
11 R-
GN 0.25 mm2
13 B+
BN 0.25 mm2
14 B-
BU 0.25 mm2
VT 0.25 mm2
15 A-
R+
X50
A+
BN 1 mm2
12 DC +5 V
WH 1 mm2
10 DC 0 V
1)
gearwheel enc.
from Lenord & Bauer Geber GEL244
(sensor mounting insulated)
1)
view to
front panel
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
DC +5 V (5%)
mA
signal voltage:
max. signal voltage offset:
0,2 V
250 kHz
15 kHz
X50
7,13,2
X50
15,14,11
121 R
Ap5241f1.fh7
Signal period
360 el.
A
0
90 el.
B
0
R
0
Sv5114f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
23-1
General information
The DGA makes it possible to distribute the signals of a measuring
system to up to four measuring inputs of different drive controllers. DGA
applications are:
Parallel switching of linear motors using a measuring system
position signals conducted to external controls for monitoring
purposes or as a master axis position
All measuring systems can be connected if they have sinusoidal output
signals and a signal level of 1 VSS (Heidenhain voltage interface).
The DGA permits the connection of up to four drive controllers. There is
also one output with square-wave signals.
Terminal diagram DGA01.2
1) X2
DLF01.1
X3
DLF01.1
X1 DGA01.2 X4
DLF01.1
X5
DLF01.1
Measuring system:
Linear scale or
rotary encoder
1VSS
X6
1)
Sv5115f1.fh7
Ready-made cables
Connection
Ready-made cable
IKS0131
IKS0331
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Terminal diagram
Meas. sys., e.g.,
LIF181, LS186, LS468
from Heidenhain
1V
SS
X3
X1
4 10 12
9
INS0301
X6
A+ A- B+ B- R+ R- 0V +5V
A+
Ua0
A-
Ua0
B+
Ua1
B-
Ua1
R+
Ua2
R-
Ua2
0V
0V
10
free
frei
12
INS0400
DGA01.2
X5
X4
1
A+
INS0400
A+
A-
A-
B+
B+
B-
B-
R+
R+
R-
R-
0V
0V
frei
frei
9
X2
A+ A- B+ B- R+ R- 0V +8V
DLF
DLF
INS0400
INS0400
max. cable length: 75 m
3 10
1 12
A+ A- B+ B- R+ R- 0V +8V
DLF
Ap5242f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
23-3
Dimensions DGA01.2
295
80
(60)
175
(60)
1,5
35
65
(60)
X6
X5
55
X1
X2
X4
(60)
X3
(9)
200
(9)
218
Mb5040f1.fh7
Technical data
External measuring system
Power source for external
measuring system
Signal form
Voltage signals
DC +5 V (5%)
150 mA
A, B, R 1
VSS
400
kHz
15
kHz
X1
5, 8, 3
X1
6, 1, 4
121 R
Ap5243f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Signal period
360 el.
A
0
90 el.
B
0
R
0
Sv5116f1.fh7
DC +8 V (5%)
300 mA
Ua2
Ua1
t2
Ua0
t1
t1
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Designation
Unit
min.
Type /
value
Grad
Grad
90
Signal amplitude
VSS
23-5
max.
Ua-(/Ua)
reference point delay t1
ns
edge distance t2
Fig. 23-8: Incremental signal data
ns
50
500
Output circuit
Ua1, Ua2, Ua0
X6 (5, 8, 3)
DS8830A
X6 (6, 1, 4)
Ua1, Ua2, Ua0
Sv5118f1.fh7
+5V
DS8820A
STR
TIME
TER
OUT
+
Sv5119f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
23.2 Line driver DGV0 1.1 for measuring systems with current
signals
Terminal diagram - line driver DGV01.1
42
26
Meas. sys.
e.g., LIF101, LS106,
LS406 from
Heidenhain
+Ie1
-Ie1
GN
YE
line
driver
DGV 1.1
1
2
1
2
15 pin
D-SUB conn.
INS0439
(screw mounting)
9 pin
plugin
connector
INS0400
max. 30 m
X23
1
2
GN 0.25 mm2
Ua1+
BN 0.25
mm2
Ua1-
15
15
mm2
Ua2+
Ua2-
14
14
Ua0+
Ua0-
+Ie2
BK
BK 0.25
-Ie2
RD
RD 0.25 mm2
+Ie0
GY
GY 0.25 mm2
mm2
-Ie0
0
V
+5V
PK
DLF01.1
max. 50 m
PK 0.25
13
13
WH
WH 1 mm2
10
10
BN
BN 1 mm2
11
11
12
12
11Ass
1)
type: INK0280
cable [3x0,25+3x(2x0,25)StC+3x1,0]C
X23
0
V
+8V
shield
view to
front plate
1)
Ap5261f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
(60)
175
1,5
35
65
(60)
X2
55
X1
(9)
200
(9)
218
Mb5041f1.fh7
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
23-7
Notes
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Index 24-1
24 Index
A
Absolute encoder emulator 19-1
ANALOG interface 6-1
Analog signal interface 18-1
Applications 1-1
ARCNET coupler card 8-1
C
CLC link interface with ARCNET 9-1
CLC-D02.3M-FW 5-1
Control cards 5-1
D
DAE02.1M 6-1
DAG 01.2 M 7-1
DAK 01.1M 8-1
DAQ 02.1M 9-1
DBS03.1M 10-1
DEA 04.2M, DEA 05.2M, DEA 06.2M 11-1
DEA 08.1M, DEA 09.1M, DEA 10.1M 12-1
DEA 28.1M, DEA 29.1M, DEA 30.1M 13-1
DEF 01.1M 14-1
DFF 01.1M 15-1
DGA 01.2 23-1
DGV 01.1 23-6
DLF 01.1M 16-1
DPF05.1M-FW 17-1
DRF 01.1M 18-1
DSA01.1M 19-1
DSS 02.1M 20-1
DZF 02.1M 21-1
DZF 03.1M 22-1
E
Encoder branching 23-1
Encoder interface 7-1, 15-1
EnDat interface 7-2
Extra-low voltage circuits 4-1
G
Gearwheel encoder interface 21-1, 22-1
Ground reference 4-1
H
High-resolution position interface for sinusoidal signals 16-1
Humidity 2-1
I
Input/output interface 11-1, 12-1, 13-1
INTERBUS-S slave assembly 10-1
L
Line driver 23-6
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
24-2 Index
O
Optocoupler interface 4-1
P
Plastic 3-1
Plugin module accessories 23-1
Position interface for square-wave signals 14-1
Profibus Interface 17-1
S
SERCOS interface 20-1
Short to ground monitoring 4-2
Signal inputs 4-1
Signal outputs 4-1
SSI 7-5
Storage 2-1
Synchronous Serial Interface 7-5
T
Temperature 2-1
Transport conditions 2-1
Type codes 3-1
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
SALES
Service
Vertriebsgebiet Ost
Germany East
vom Ausland:
from abroad:
SALES
Service
Vertriebsgebiet West
Germany West
Vertriebsgebiet Nord
Germany North
INDRAMAT GmbH
Bgm.-Dr.-Nebel-Str. 2
D - 97816 Lohr am Main
INDRAMAT GmbH
Beckerstrae 31
D - 09120 Chemnitz
INDRAMAT GmbH
Harkortstrae 25
D - 40849 Ratingen
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D - 22525 Hamburg
Telefon:
Telefax:
Telefon:
Telefax:
Telefon:
Telefax:
Telefon:
Telefax:
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Germany Centre
SALES
Service
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Geschftsbereich INDRAMAT
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SALES
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Telefax: +49 (0) 511/72 66 57-93
INDRAMAT Service-Hotline
INDRAMAT GmbH
Telefon: +49 (0)172/660 04 06
oder/or
Telefon:
+49 (0)171/333 88 26
Hotline ERSATZTEILE:
- nur an Werktagen von 15 -18 Uhr +49 (0) 93 52/40 42 22
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Europa Europe
Austria
SALES
Service
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Belgium
SALES
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SALES
BEC AS
Zinkvej 6
DK-8900 Randers
Telefon:
Telefax:
Telefon:
Telefax:
Telefon:
Telefax:
Telefon:
Telefax:
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England
SALES
Service
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SALES
Service
+43 (0)7221/605-0
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Finland
SALES
Service
Rexroth Mecman OY
INDRAMAT division
SF-017 40 Vantaa
Telefon:
Telefax:
+358 (0)9/84 91 11
+358 (0)9/84 91 13 60
France
SALES
Service
SALES
Service
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+32 (0)2/5823180
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Italy
SALES
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Service
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SALES
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Italy
SALES
Service
Telefon:
Telefax:
Telefon:
Telefax:
Telefon:
Telefax:
Italy
Italy
SALES
Service
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SALES
Service
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SALES
Service
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SALES
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Telefon:
Telefax:
Telefon:
Telefax:
Telefon:
Telefax:
Russia
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SALES
Service
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INDRAMAT Division
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or Box 3007
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N-1402
Ski
Telefon:
Telefax:
+47 (0)64 86 41 00
+47 (0)64 86 90 62
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Telefon:
Telefax:
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Telefon:
Telefax:
Telefon:
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oder/or
Telefax:
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SALES
Service
Telefon:
Telefax:
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-West-
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Service
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Telefon:
Telefax:
Telefon:
Telefax:
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SALES
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Telefon:
Telefax:
Telefon:
Telefax:
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SALES
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-East-
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Service
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DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
SALES
Service
Brazil
SALES
Service
Mannesmann Rexroth
Automao Ltda.
Diviso INDRAMAT
Rua Georg Rexroth, 609
Vila Padre Anchieta
BR - 09951-270 Diadema-SP
[ Caixa Postal 377 ]
[ BR-09901-970 Diadema-SP ]
Telefon:
Telefax:
China
+55 (0)11/745 90 60
+55 (0)11/745 90 70
+55 (0)11/745 90 50
SALES
Service
Argentina
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vom Ausland:
from abroad:
Australia
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NAKASE
Servicio Tecnico CNC
Calle 49, No. 5764/66
RA 1653 Villa Balester
Prov. Buenos Aires
Telefon:
Telefax:
e-mail:
Telefon:
Telefax:
Brazil
SALES
Service
Mannesmann Rexroth
Automao Ltda.
Diviso INDRAMAT
Rua Umberto Pinheiro Vieira, 100
Distrito Industrial
BR 09220-390 Joinville - SC
[ Caixa Postal 1273 ]
Tel./Fax:
Mobil:
e-mail:
China
Canada
+61 (0)3/93 59 02 28
+61 (0)3/93 59 02 86
SALES
Service
SALES
Service
Hongkong
SALES
Service
Telefon:
Telefax:
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Service
Japan
+852 22 62 51 00
+852 27 44 02 78
SALES
Service
Telefon:
Telefon:
Telefon:
Telefax:
Telefax:
Mexico
+91 (0)22/7 61 46 22
+91 (0)22/7 68 15 31
SALES
Service
Telefax:
Taiwan
+52 5 754 17 11
+52 5 754 36 84
+52 5 754 12 60
+52 5 754 50 73
+52 5 752 59 43
SALES
+62 21/4 61 04 87
+62 21/4 61 04 88
+62 21/4 60 01 52
Telefax:
Korea
SALES
Service
+82 (0)51/2 60 06 18
+82 (0)51/2 60 06 19
Korea
+81 (0)52/777 88 41
+81 (0)52/777 88 53
+81 (0)52/777 88 79
+81 (0)52/777 89 01
SALES
Telefon:
Telefax:
+82 (0)2/7 80 82 08
+82 (0)2/7 80 82 09
+82 (0)2/7 84 54 08
Service
+886 2/2 68 13 47
+886 2/2 68 53 88
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Service
+61 (0)3/95 80 39 33
+61 (0)3/95 80 17 33
mel@rexroth.com.au
China
SALES
Service
+86 21/62 20 00 58
+86 21/62 20 00 68
Telefon:
Telefax:
Indonesia
Telefon:
Telefax:
Email:
Telefon:
Telefax:
+1 905/335 55 11
+1 905/335-41 84
Telefon:
Telefax:
Service
Telefon:
Telefax:
SALES
Service
India
SALES
Australia
India
SALES
Service
+91 (0)80/8 39 73 74
+91 (0)80/8 39 43 45
Japan
SALES
Service
+81 (0)45/942 72 10
+81 (0)45/942 03 41
South Africa
SALES
Service
+27 (0)11/673 20 80
+27 (0)11/673 72 69
Auerhalb Europa
USA
SALES
Service
SALES
Service
Telefon:
Telefax:
Telefon:
Telefax:
USA
+1 847/6 45 36 00
+1 847/6 45 62 01
SALES
+1 248/3 93 33 30
+1 248/3 93 29 06
USA
SALES
Service
USA
SALES
Service
Telefon:
Telefon:
+1 770/9 32 32 00
+1 770/9 32 19 03
+1 860/8 44 83 77
+1 860/8 44 85 95
Service
+1 704/5 83 97 62
+1 704/5 83 14 86
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Notes
DOK-DIAX03-PLUG*IN*MOD-PR03-EN-P
Printed in Germany
275155
Rexroth
Indramat