HPP3005TECH

Technical Instructions
CORPORATE
LOS ANGELES, USA
US 1 800 394.9900
Intl +1 818 837.8100
FAX 1 800 394.9910
Intl +1 818 838.7047

Printers
HP
HP
HP
HP
HP

P3005
P3005/d
P3005/n
P3005/dn
P3005/x

ATLANTA, USA
US 1 877 676.4223
Intl +1 678 919.1189
FAX 1 877 337.7976
Intl +1 770 516.7794

OEM Info
Q7551A
Black
(Standard Capacity 6.5K pages)
Q7551X
Black
(High Capacity 13K pages)

KANSAS CITY, USA

Tools
Tools & Supplies Needed:
Tools required:
#1 Phillips Screwdriver
Small Flat Blade Screwdriver
Drill and Drill Bit-3/32
Spring Hook, Pliers
Wire Cutters
Supplies Required:
Padding Powder
Soft Lint-Free Cloth
Cotton Swabs
Conductive Grease
Anhydrous Isopropyl Alcohol
MAGCLEANER
Vacuum or dry Compressed Air

US 1 913 871.1700
FAX 1 913 888.0626

Photo 1

Step 1

MIAMI, USA
US 1 800 595.4297
Intl +1 305 594.3396
FAX 1 800 522.8640
Intl +1 305 594.3309

Position cartridge with label facing you. Locate

the cartridge pin covers. (See Photo 1)

NEW YORK, USA

US 1 800 431.7884
Intl +1 631 588.7300
FAX 1 800 431.8812
Intl +1 631 588.7333

TORONTO, CAN
CAN 1 877 848.0818
Intl +1 905 712.9501
FAX 1 877 772.6773
Intl +1 905 712.9502

BUENOS AIRES, ARG

Photo 2

Step 2

ARG 0810 444.2656

Intl +011 4583.5900
FAX +011 4584.3100

Using a drill with a 3/32 drill bit. (See Photo 2)

MELBOURNE, AUS

Drill a hole on the inside edge of the opening to

expose the end of the cartridge pin. (See Photo 3)

AUS 1 800 003. 100

Intl +62 03 9561.8102
FAX 1 800 004.302
Intl +62 03 9561-7751

Use a spring hook or comparable tool with angled

end to push the cartridge pin past the edge of the
cartridge. Pull the pin out using wire cutters.
(See Photo 4)

SYDNEY, AUS
AUS 1 800 003.100
Intl +62 02 9648.2630
FAX 1800 004.302
Intl +62 02 9548.2635

MONTEVIDEO, URY
URY 02 902.2001
Intl +5982 902.2001
FAX +5982 900.0858

Photo 4
Photo 3

JOHANNESBURG, S.A.
S.A. +27 11 974.6155
FAX +27 11 974.3593

SO PAULO, BRAZIL
Intl +55 11 5524.8000

RAANANA, ISRAEL
ISR 09 760.12.39
Intl +972 9760.12.39
ISR 052.38.555.82
Intl +972 5238.555.82

E-mail: info@futuregraphicsllc.com
REV. 12/22/06

Website:

www.futuregraphicsllc.com

HPP3005 Technical Instructions

Photo 8

Step 6
Remove PCR roller from saddle blocks.
Set PCR roller aside.
(See Photo 8)

Step 3
Separate the cartridge and put aside
the toner unit. (See Photo 5)

Photo 5
Photo 9

Step 7
Remove the screws to the wiper blade and
remove wiper blade. Clean waste toner area
using a vacuum or dry, compressed air.
(See Photo 9)

Step 4
Remove the drum axial and contact
cover. Carefully pull on the contact
cover using a pliers removing the
drum axial and spring loaded contact
cover. (See Photos 6 & 7)
NOTE: Be careful not to lose the contact cover coil spring.

Photo 10

Step 8
Clean wiper blade with a soft, dry cloth.
(See Photo 10)
Apply padding powder to the blade edge and
reinstall wiper blade.
(See Photo 11)

Photo 6

Photo 11

Step 9
Clean PCR saddle blocks with cotton swab
and Anhydrous Isopropyl Alcohol. Clean PCR
using a dry, soft, lint-free cloth. (See Photo 12)
NOTE: If needed, de-ionized water can be
used to clean the PCR. (See Photo 13)
Photo 7

Photo 13

Photo 12

Step 5
Remove the drum and set aside in a
light protected area.

HPP3005 Technical Instructions

Photo 14

Step 10
Apply conductive grease to the black PCR
saddle block. (See Photo 14)

Step 14
Install PCR into saddle blocks.
(See Photo 15)

Photo 15

Starting on the toner unit, locate the

cartridge handle and label to face
you. Remove the right side drum
shutter guide bar from the holder.
Remove the spring loaded guide
arm using small blade screw driver.
Remove left side guide bar from the
holder.
NOTE: Drum shutter must be
closed to remove guide arm. Do not
loose guide arm spring.
(See Photo 20)

Photo 20
Photo 16

Step 11
Clean drum using soft, dry cloth. (See Photo 16)
Apply padding powder to the drum.
(See Photo 17)

Photo 17

Step 15
Remove the two screws holding the
drive gear cover. Remove drive
gear cover and mag roller gear. Set
aside cover and gear for later.
(See Photo 21)

Photo 18

Step 12

Photo 19

Install the drum by inserting the drum axle and

contact cover into the contact side of the drum.
(See Photo 18)
Align contact cover and coil spring arm to the
PCR contact and arm locator slot. Rotate drum
to ensure smooth operation.
(See Photo 19)
Remove excess padding powder using a soft,
dry cloth from the drum and PCR area. Move
contact cover to ensure correct spring operation.

Step 13
Set aside the waste unit. Protect the drum from
light exposure.

Photo 21

HPP3005 Technical Instructions

Photo 24

Step 18
Clean mag roller using soft cloth and
MAGCLEANER.
(See Photo 24)

Step 16
Remove the two screws holding the
mag contact cover and remove
cover. Remove the mag roller taking
care not to damage the spring contact. Clean excess toner by blowing
dry, compressed air over the mag
roller. (See Photo 22)

Clean the spring contact with alcohol and a

soft cloth or cotton swabs. Set aside mag roller
until later. (See Photo 25)

Photo 25
Photo 22

Photo 26

Step 17

Step 19

Remove and inspect the green and

black bushings on the mag roller.
Replace the bushings if they are
worn or cracked. (See Photo 23)

Clean the contact side end cap with alcohol.

(See Photo 26)
Inspect white bushing, if warn or damaged
replace bushing.
Add conductive grease to contact.
(See Photo 27)

Photo 23

Photo 27

Step 20
Remove the two screws holding the doctor
blade. (See Photo 28)
Clean using a soft, dry cloth.
(See Photo 29)

Photo 28
Photo 28

E-mail: info@futuregraphicsllc.com

Website:

www.futuregraphicsllc.com

HPP3005 Technical Instructions

Photo 30

5
Step 21
Fill toner hopper with HP P3005 type toner
through the mag roller opening. Use up to 340
grams of toner for the 51A cartridge and 600
grams of toner for the 51X cartridge (preliminary fill weights).
(See Photo 30)

Photo 31

Step 22

Step 25
Install mag roller drive gear.
(See Photo 36) Inspect gears in the
drive gear end cap, ensure they are
clean. Install drive gear end cap.
(See Photo 37)

Photo 36

Replace the doctor blade using the two screws

and white end pieces.
(See Photo 31)

Photo 36
Photo 32

Step 23
Reassemble mag roller. (See Photo 32)
Black bushing is on the contact side and green
bushing is on the gear side. (See Photo 33)
Gear side mag roller arm has a bearing that
requires inspection and replacement if worn
or damaged. Place mag roller into toner unit.
(See Photo 34)

Photo 34
Photo 33

Photo 35

Step 24
Install contact end cap using the two mounting
screws. Be careful not to damage mag roller
spring contact. (See Photo 35)

HPP3005 Technical Instructions

Photo 38

Step 26
Install the drum cover onto the toner hopper.
(See Photo 38) Install metal arms on left and
right side into the hinge posts. (See Photo 39)
Set the spring in the cover arm and install arm
onto pin. Move shutter to engage spring.
(See Photo 40)

Photo 39

Photo 41

Photo 40

Step 40
Install the toner and waste units together and
install the cartridge pins. (See Photo 41)

HP P3005
The HP P3005 was introduced in October of 2006.
The HP P3005 is an updated HP 2400 with nearly identical
features and functions. The printer prints up to 35 ppm with
a first page out in less than 10 seconds.
The HP P3005 has a maximum duty cycle of 100,000 pages
per month. The two available cartridges share design and components between the two products (HP 2400 and HP P3005).
This commonality will greatly aid your remanufacturing efforts if
you worked on the HP 2400 cartridges.

Step 41
Replace cartridge chip.
(See Photo 42)

Photo 42