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HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

HERRENKNECHT AG. THE WORLD LEADER IN MECHANIZED TUNNELLING.


M.Sc. Eng. Geol. Marco Della Casa

Javier Vernier

General Manager Herrenknecht Argentina

Managing Director Herrenknecht Argentina

SRL

SRL

Buenos Aires | 6th November 2012

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

HERRENKNECHT AG
SCHWANAU HEADQUARTERS.

3,900
2,000
227

Empleados mundial
Empleados Alemania
Practicantes / Trainees

Herrenknecht en cifras (por ao):


60 TBM gran dimetro

90 TBM Micro (< 4m de diametro)

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

GRUPO HERRENKNECHT EN CIFRAS (2011)


Facturacin 1.000 millones - 3.900 empleados ms de 50% de participacin en el mercado

Tipo de Maquinas:

Geologas:

Tipos de Tneles:

Proveedor integral:

TBM EPB Suelo Blando

Arcilla (Clay)

Agua Potable

MSD: Equipos de transporte

TBM Escudo Mixto

Limo (Silt)

H+E: Bandas transportadoras

TBM Gripper Roca

Arena (Sand)

Aguas
Residuales

TBM Escudo Simple Roca

Grava (Gravel)

TBM Escudo Doble Roca

Roca (Rock)

TBM Convertibles

Agua subterrnea
(Ground water)

TBM para microtuneles


Pipe Jacking

Electricidad
Petrleo / Gas
Viales
Rerroviarios

Metro

Perforacin horizontal dirigida


(HDD)

Hidrulicos

Mquinas para perforacin


vertical de Piques

Minera
Subterrnea

Minera

GTE: Personal especializado


y servicios de consultora
Formwork, Euroform:
moldes dovelas, encofrados
Herrenknecht Vertical:
Equipos de perforacin
vertical hasta 6000m de
profundidad
VMT: Sistema de gua para
TBM

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

FACTORS FOR A SUCCESSFUL PROJECT.


FULL SERVICE TUNNELLING WITH HERRENKNECHT AG
Geotechnical expertise
based on valid field research
in the planning stage

Separation & Material transportation


to achieve maximum performance
rates

Machine concept
according to geology, hydrology and
project conditions

Navigation
to keep the machine on the right track

Pipe & Segment design and quality

Control and steering

Supervision of jacking forces (OLC)

all data of tunnelling components are

and development of most suitable

integrated in one control unit, visualized on

segment design

the operator panel

Bentonite Lubrication System

Service

to minimize friction along the

Operators, spare parts and

tunnel alignment

technical advice

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

Herrenknecht Argentina SRL

HK presente en Argentina con un branch desde el 2008


SRL desde el 2011
Primera mquina trabajando en Argentina en el 1995
Prestaciones de servicios post venta:

Montaje y desmontaje maquinas


Servicios de operacin/mantenimiento maquinas y entrenamiento personal
Asistencia tcnica en obra y mejora del ciclo de produccin
Entrega piezas de repuesto y de desgaste
Entrega herramienta de corte
Puente con la casa Matriz
Asesoramiento soluciones tcnicas y tecnolgicas
Reacondicionamiento de Maquinas usadas (Sarmiento)

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

Obras actuales HAR


Tunjuelo Canoas (COL): 8,8 km tnel por una planta
purificadora (rio), operacin y mantenimiento TBM EPB 5m
dimetro, 17 personas en obra

Aguas del Paran (Escobar): 14km tnel por planta una


potabilizadora, operacin y mantenimiento de 2 TBM EPB 4,5m
dimetro, 8 personas en obra

Sarmiento (Haedo): tnel ferrovial de 16 km (primera etapa),


reacondicionamiento y montaje TBM EPB 11,5m dimetro, hasta 8
personas en obra

Colector Oeste (Tigre): 4,6 km pipe jacking, asistencia tcnica


puntual TBM EPB 1500mm

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

Herrenknecht como partner


Leader mundial
Presencia en Argentina y otros 5 pases del LA
Compaa en expansin a pesar de la difcil situacin econmica
Europea
Posibilidad de financiacin de proyectos:
- prestatario HK y no el Banco
- tasos intereses nivel europeo 7-8% x ao
- 1ro ao de gracia (max 5,5 aos)
- no necesaria garanta del Banco
- sujeto a aprobacin y revisin ltimos 3 aos de balance

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

Excavacin subterrnea con mquinas tuneleras:


aplicaciones en el mbito civil y minero.

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

HERRENKNECHT OFFERS THE ENTIRE SPECTRUM.


VARYING FROM SMALL TO LARGE DIAMETER.

Geologies:

Utility Tunnelling:

Traffic Tunnelling:

Deep Vertical Drilling:

Clay.

Drinking Water.

Road.

Oil.

Silt.

Sewage.

Railway.

Gas.

Sand.

Data.

Metro.

Geothermal energy.

Gravel.

Electro.

Multi-function

Rock.

Oil/Gas.

Ground water.

Vertical Drilling.

tunnel.

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

HERRENKNECHT UTILITY TUNNELLING.


FOR ALL KIND OF PIPELINE SYSTEMS.

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

UTILITY TUNNELLING MACHINE TYPES.

SOLUTIONS FOR ALL GEOLOGIES.

AVN/AVND
EPB
TBM

HDD
Direct Pipe

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

PRODUCT FAMILIES IN THE BUSINESS UNIT UTILITY TUNNELLING.

Pipe Jacking

HDD

Segmental Lining

Direct Pipe

Vertical Shaft Sinking

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

PRODUCT FAMILIES IN THE BUSINESS UNIT UTILITY TUNNELLING.

Pipe Jacking

HDD

Segmental Lining

Direct Pipe

Vertical Shaft Sinking

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

PIPE JACKING.
AVN 600 JOBSITE IN INNER CITY.
Separation
Control container

Bentonite
pump

Pipe stock

Jacking
frame

Tunnelling
machine

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

PIPE JACKING.
AVN 2000 JOBSITE.

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

PIPE JACKING.
JOBSITE OF UTILITY EARTH PRESSURE BALANCE SHIELD.

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

PIPE JACKING.
JOBSITE OF UTILITY EARTH PRESSURE BALANCE SHIELD.

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

MICROTUNNELLING EQUIPMENT AVN (SLURRY MODE).

Cutting Wheel
Access to the cutting wheel
Steering Cylinders

Laser Target
Power Pack

Feed and Slurry lines

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

AVND-SERIES FOR MIXED GROUND CONDITIONS.


COMPRESSED AIR REGULATION UNDER GROUNDWATER.

Cutting wheel

Powerpack

Access to cutting wheel

Feeding and slurry line

Steering cylinder

Compressed airlock

Laser-target

Compressed air regulation unit

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

MICROTUNNELLING EQUIPMENT EPB.


PIPE JACKING MACHINE.

Cutting wheel

Power pack

Access hatch to cutting wheel

Screw conveyor

Steering cylinder

Conveyor belt

Laser target

Waggon

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

Schema
Bentonitschmiersystem A

BENTONITE LUBRICATION SYSTEM WITH VOLUME CONTROL.


ADJUSTABLE BENTONITE VOLUME.

Continuous recording of bentonite

volume, pressure, modifications


Overview of friction forces

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

HERRENKECHT NAVIGATION SYSTEM.


FOR STRAIGHT DRIVES. ELS ELECTRONIC LASER SYSTEM.
Measurement wheel
Laser station

Reference module

Laser target

Altitude sensor I + II

straight drives: up to 200m

straight drives: up to 400m


with hydrostatic water leveling

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

FOR CURVED PIPE JACKS.


GYRO NAVIGATION SYSTEM.

Shaft

Shaft

Shaft

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

FOR CURVED PIPE JACKS.


GYRO NAVIGATION SYSTEM.
Hose line
Measurement wheel

Reference module
Fibre optic gyro compass HGO

Altitude sensor I + II

continuous measurement of coordinates


Pipe ID > 800 mm

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

PRODUCT FAMILIES IN THE BUSINESS UNIT UTILITY TUNNELLING.


Pipe Jacking

HDD

Segmental Lining

Direct Pipe

Vertical Shaft Sinking

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

UTILITY TUNNELLING MACHINE TYPES.


HARD ROCK TBMS.

Gripper TBM

Single Shield

Double Shield

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

SEGMENT LINING.
JOBSITE OF UTILITY EARTH PRESSURE BALANCE SHIELD.

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

MICROTUNNELLING EQUIPMENT EPB.


SEGMENT LINING MACHINE.

Cutting wheel

Screw conveyor

Access hatch to cutting wheel

Conveyor belt

Steering cylinder

Waggon

Power pack

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

SEGMENT LINING. DESIGN PRINCIPLES.

rather long tunnels: >1000m.


larger diameters: >3m ).
multi curves: various directions
non-remote controlled: process control

LONG JOINT DETAIL


(CIRCLE JOINTS SIMILAR)

caulking groove

appropriate gasket
(at each face) in groove

bolt

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

PRODUCT FAMILIES IN THE BUSINESS UNIT UTILITY TUNNELLING.


Pipe Jacking

HDD

Segmental Lining

Direct Pipe

Vertical Shaft Sinking

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

HORIZONTAL DIRECTIONAL DRILLING.


THE METHOD.

Pilot Drill

Reaming

Pipeline Pullback

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

HORIZONTAL DIRECTIONAL DRILLING.


XXL PIPELINE 56 IN TURKMENISTAN.
Karabekaul | Turkmenistan
HK250T, HK400M,

Pipe Thruster HK750 PT


Geology: Sand, clay,
Sandstone
Pipeline : 56
Pipeline Length: 1.750 m

Client: Turkmengas

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

PRODUCT FAMILIES IN THE BUSINESS UNIT UTILITY TUNNELLING.


Pipe Jacking

HDD

Segmental Lining

Direct Pipe

Vertical Shaft Sinking

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

HERRENKNECHT DIRECT PIPE.


ONE - PASS PIPELINE INSTALLATION IN ALL GEOLOGIES.

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

2 X 56 RIVER RIBBLE CROSSING (850M) IN GREAT BRITAIN.


SET UP OF THE MACHINE AVN1200 & PIPE THRUSTER.

56 (ID 1400mm) casing for 36 water pipe

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

2 X 56 RIVER RIBBLE CROSSING (850M) IN GREAT BRITAIN.


SET UP OF THE MACHINE AVN1200 & PIPE THRUSTER.

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

DIRECT PIPE OPERATION IN THE NETHERLANDS.


LONGEST CROSSING: 1400m.
Direct Pipe Crossing no. 11 |

48 gas pipeline | Netherlands


Diameter: 48
Length: 1400m (3 sections)
Coating: Polypropylen PP
Geology: sand, little gravel,
clay

Contractor: A. Hak Drillcon


Client: Gasunie NL

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

DIRECT PIPE OPERATION IN THE NETHERLANDS.


ADDITIONAL PUSH FORCE BY 2 PIPE THRUSTERS.

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

PERFORMANCE CHART OF THE 1.400 METER LONG PROJECT.


BEST DAILY PERFORMANCE: 232M.

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

PRODUCT FAMILIES IN THE BUSINESS UNIT UTILITY TUNNELLING.


Pipe Jacking

HDD

Segmental Lining

Direct Pipe

Vertical Shaft Sinking

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

HERRENKNECHT VSM MACHINES.


GENERAL SETUP WITH SLURRY TRANSPORT.

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

VSM PROJECT IN SEATTLE, USA.


BALLARD SIPHON PROJECT.

Launch Shaft for EPB TBM | Depth: 45m

Excavation: up to 2.6m / shift


First VSM operation in the USA
VSM chosen due to more safety, less time and

less noise than conventional shaft sinking.

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

FUTURE VSM APPLICATIONS: HERRENKNECHT U-PARK.


AUTOMATIC UNDERGROUND PARKING SHAFTS.

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

SPECIAL APPLICATIONS IN THE BUSINESS UNIT UTILITY TUNNELLING.

Sea Outfall

Blind hole recovery

Pipe Arch

Long distance tunnelling

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

SPECIAL APPLICATIONS UTILITY TUNNELLING.


SEA OUTFALLS AND INTAKES.

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

THE SEA OUTFALL CONCEPT.


THE ADVANTAGES.

Minimized impact on environment


Sea water quality remains untouched
Vibrations by construction are reduced
Construction independent from weather and sea water level
Tunnel is protected against erosion, settlement
No impact on existing infrastructure

Independent from coast lines topography

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

SPECIAL APPLICATIONS UTILITY TUNNELLING.


BLIND HOLE RECOVERY. RETRACTABLE MACHINES.

Machines with foldable cutterhead

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

SPECIAL APPLICATIONS UTILITY TUNNELLING.


PIPE ARCH TECHNOLOGY MADE BY AVN.

HERRENKNECHT AG | UTILITY TUNNELLING | TRAFFIC TUNNELLING

THANK YOU VERY MUCH FOR YOUR ATTENTION.