Express Build- Resistors

Part

Schematic
Ref*
Part Type

R3,4,6,9,14,2
2
PR1
R2
PR2
R7
PR3
R5
PR4
R11
PR5
R16,17,29
PR6
R13
PR7
R15
PR8
R30
PR9
PR10 R31
PR11 R1,10,12
PR12 R8
PR13 R18,19
PR14a R23,24
R26a,26b,27,
PR15a 28

Function

Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor

B+ supply, Preamp
plates, tone stack,
Feedback loop, PI
V1b bias
2-3 stage coupling
V1a bias
PI
PI, Bias Resistor
PI
PI
Bias supply
Bias supply
Input pad, PI
V2 bias
V4,5 Grid stopper
PS bleeder resistor

Resistor
Resistor

Rating

Version 2.0

Exp
Part Build
Value Qty Compostion

Manufacturer

23-Nov-09

Mfg PN

Supplier

Xicon
Xicon
Xicon
Xicon
Xicon
Xicon
Xicon
Xicon
Xicon
Xicon
Xicon
Xicon
Vishay BC
IRC-TTE

GS3-100-1003-J-LF

Mouser
Mouser
Mouser
Mouser
Mouser
Mouser
Mouser
Mouser
Mouser
Mouser
Mouser
Mouser
Mouser
Mouser

Catalog
Page#

Supplier PN

Qty

Cost
per

www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com

548
548
548
548
548
548
548
548
548
548
548
548
547
541

293-100k-RC
293-1.5k-RC
293-150k-RC
293-2.7k-RC
294-10k-RC
293-220k-RC
294-470-RC
293-82k-RC
293-15k-RC
293-47k-RC
293-1M-RC
293-10k-RC
594-5083NW1K500J
66-GS31001003JLF

10
10
10
10
10
10
10
10
10
10
10
10
2
2

$0.05
$0.05
$0.05
$0.05
$0.14
$0.05
$0.14
$0.05
$0.05
$0.05
$0.05
$0.05
$0.32
$0.51

$0.50
$0.50
$0.50
$0.50
$1.40
$0.50
$1.40
$0.50
$0.50
$0.50
$0.50
$0.50
$0.64
$1.02

URL

Total
Cost

Comments

100K
1.5k
150K
2.7k
10K
220K
470R
82K
15K
47K
1M
10K
1.5k
100K

6
1
1
1
1
3
1
1
1
1
3
1
2
2

CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
CF
Metal Oxide
Metal Film

PS Dropping Resistors 2w

9.1k

Metal Oxide

Vishay BC

PR03 9.1k

Mouser

www.mouser.com

547

594-5093NW9K100J

$0.46

$1.84

Screen resistor

1K

Wire/Epoxy

Vishay-Dale

CW-5 1k

Mouser

www.mouser.com

546

71-CW5-1.0K

$0.76

$1.52 "Greenies" Francesca has Mouser

549

1/2 w
1/2 w
1/2 w
1/2 w
1w
1/2 w
1w
1/2 w
1/2 w
1/2 w
1/2 w
1/2 w
2w
3w

Some say to use 1W throughout

1 watt
May have to use 150K for bias resistor
1 watt

Francesca has CC; AES- $.40

Allyn uses 56K like KF did
1Watt??, Kiwame??
Francesca has 2w CC

Ohmite? IRC? KF used 7W Kiwame

PR16

R20,21

PR17

R25

Resistor

Replaces choke

25w

1K

"Cement"

Xicon

Mouser

www.mouser.com

PR20

Optional

Resistor

Option for Artificial

Heater Center Tap

1W

100R

Metal Film

Vishay BC

Mouser

www.mouser.com

PR21

Optional

Resistor

Bias Check resistors

2w

1 ohm

Metal Film

Vishay BC

Mouser

www.mouser.com

PP1

VR3

PP2-4 VR1,3,4

PP5

VR6

PP6

VR5

Pot

Pot

Mid Pot

Bass, Treble. Vol Pot

Pot

Bias Trimmer Pot

Pot

Presence

5w

Linear

25k, 2W

Log-Aud 1M, 2W

Linear

Linear

25k,
0.5W

5k, 2W

Conductive
Plastic

Conductive
Plastic

Carbon?

Conductive
Plastic

PEC

PEC

Bourns

PEC

547

280-CR25-1.0k-RC

$1.09

$1.09 NTE on Francesca?

PR01000101000JR500

$0.16

$0.32

594-5083NW1R000J

$0.32

$0.64 Optional

RV4NAYSA253A

Antique
Electronic
Supply

www.tubesandmore.
com

$9.95

RV4NAYSA105C

Antique
Electronic
Supply

www.tubesandmore.
com

$9.95

3329H-1-253LF

Mouser

www.mouser.com

RV4NAYSA502A

Antique
Electronic
Supply

www.tubesandmore.
com

652-3329H-1-253LF

$2.30

$9.95

Subtotal

PEC from Metro Amp or Clarostat from

Westlabs; Linear Clarostats from Allied; PEC
Shaft length .375 ", Bourns non-sealed pots from
ApexJr (www.apexjr.com). KF used unsealed
Alpha pots and soldered the copper buss to the
$9.95 back.
PEC from Metro Amp or Clarostat from
Westlabs; Linear Clarostats from Allied; PEC
Shaft length .375 ", Bourns non-sealed pots from
ApexJr (www.apexjr.com). KF used unsealed
Alpha pots and soldered the copper buss to the
$29.85 back.
Not what KF used- Knurled wheel on Francesca,
very small Clarostat rotary pot on 1990 Wreck.
Not required if optional externally accessable
$2.30 chassis mount bias pots are used
PEC from Metro Amp or Clarostat from
Westlabs; Linear Clarostats from Allied; PEC
Shaft length .375 ", Bourns non-sealed pots from
ApexJr (www.apexjr.com). KF used unsealed
Alpha pots and soldered the copper buss to the
$9.95 back.

$66.92

Tweaker Kit
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor
Resistor

Substitute bias R

1/2 w
1/2 w
1/2 w
1/2 w
1/2 w
1/2 w
1/2 w
1/2 w
1/2 w

75k
56K
33k
68k

47k
130k
22k
4.7k
470k

CF
CF
CF
CF
CF
CF
CF
CF
CF

Xicon
Xicon
Xicon
Xicon
Xicon
Xicon
Xicon
Xicon
Xicon

Mouser
Mouser
Mouser
Mouser
Mouser
Mouser
Mouser
Mouser
Mouser

www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com

548
548
548
548
548
548
548
548
548

293-75k-RC
293-56k-RC
293-33k-RC
293-68k-RC
293-47k-RC
293-130k-RC
293-22k-RC
293-4.7k-RC
293-470k-RC

10
10
10
10
10
10
10
10
10

$0.05
$0.05
$0.05
$0.05
$0.05
$0.05
$0.05
$0.05
$0.05

Subtotal
Page Total
* Numbering per the UR12 Kelly '90 Updated Schematic
CF= Carbon
Film

$0.50
$0.50
$0.50 Seen on Input Grid
$0.50 Seen on Input Grid
$0.50
$0.50
$0.50
$0.50
$0.50

$4.50
$71.42

Capacitors

Express Build- Capacitors

Part

Schematic
Ref*

Part Type

PC1a C18,19,20

Cap-Electrolytic

PC2a C15,16,17
PC3 C21,22

Cap-Electrolytic
Cap-Electrolytic

PC4
PC5

C1,7

Cap-Electrolytic

PC8a C9,10,11

Cap-Poly Film/foil

PC9a C3,4,13,14

Cap-Poly Film/foil

PC10a C8

Cap-Poly Film/foil

PC11 C2,6
PC12 C5

Cap- Mica
Cap- Mica

PC14 C12

Cap- Mica

P32

D1-11

P33

Function
Preamp PS
Filter
Screen Grid / PI
PS Filter
Bias Supply
V1, V2 cathode
bypass cap
Liverpool
only
Coupling to V3,
Presence
Tone, Coupling
to V4,5
2-3 stage
coupling
Brite switch,
Tone
Brite Switch

Part
Rating Value

Version 2.0
Exp
Bld
Qty

Compostion Manufacturer

23-Nov-09

Mfg PN

Supplier

URL

Catalog
Page#

Supplier PN

Qty

Cost
per

Total

450v

20uf

Aluminum

Mallory-CDE

TC-75

Allied

www.alliedelec.com

1506 852-9101

$20.15

$60.45

450v
100v

40uf
10uf

3
2

Aluminum
Aluminum

Mallory-CDE
Mallory-CDE

TC-78
SKA100M100

Allied
Allied

www.alliedelec.com
www.alliedelec.com

1506 852-0040
1506 852-5230

3
2

$24.77
$0.43

$74.31
$0.86

25v
100v

22uf
220uf

2
0

Aluminum

Mallory-CDE
Mallory-CD

SKA220M025
SKA221M100

Allied

www.alliedelec.com

1506 852-5086
852-5105

2
0

$0.46

$0.92
$0.00

600v

.1uf

PF

Cornell-Dublier PVC601

On-Line

www.onlinecomponents.com

PVC601

$1.23

$3.69

600v

.022uf

PF

Cornell-Dublier PVC6122

On-Line

www.onlinecomponents.com

PVC6122

$0.81

$3.24
$0.65

600v

.002uf

PF

PVC6222

$0.65

500v
500v

500 pf
100pf

2
1

Mica
Mica

Cornell-Dublier CD15FD501J03F Allied

Cornell-Dublier CD15FD101J03F Allied

www.alliedelec.com
www.alliedelec.com

1512 862-0551
1512 862-0496

2
1

$1.57
$0.72

$3.14
$0.72

500v

47pf

Mica

Cornell-Dublier CD15ED470J03F Allied

www.alliedelec.com

1512 862-0495

$0.79

$0.79

1000V

N/A

MCC

1N4007

Mouser

www.mouser.com

390 833-1N4007-TP

11

$0.05

$0.55

AVX

VE17M00151K

Mouser

www.mouser.com

479 581-VZC150XX

$0.65

Allied
Allied
Allied
Allied
On-Line
On-Line
On-Line
On-Line
On-Line

www.alliedelec.com
www.alliedelec.com
www.alliedelec.com
www.alliedelec.com
www.onlinecomponents.com
www.onlinecomponents.com
www.onlinecomponents.com
www.onlinecomponents.com
www.onlinecomponents.com

Diode

PI-stability
Rectifier,
Flyaway
Protection

MOV / Varistor

Spike Protection 150V

11 Silicon

50A

1 Metal Oxide

Cornell-Dublier PVC6222

On-Line

www.onlinecomponents.com

$0.65
Subtotal $149.97

Tweaker Kit
Cap
Cap
Cap
Cap
Cap
Cap
Cap
Cap
Cap

500v
500v
500v
500v
600v
600v
600v
600v
600v

470pf
22pf
68pf
250pf
.047uf
.01uf
.001uf
.2uf
.005uf

2
1
1
1
2
2
2
1
2

Mica
Mica
Mica
Mica
PF
PF
PF
PF
PF

Cornell-Dublier
Cornell-Dublier
Cornell-Dublier
Cornell-Dublier
Mallory-CD
Mallory-CD
Mallory-CD
Mallory-CD
Mallory-CD

CD15FD471J03F
CD15ED220J03F
CD15ED680J03F
CD15FD251J03F

PVC6147
PVC611
PVC621
PVC602
PVC625

Page 1

1512
1512
1512
1512

862-0499
862-0626
862-0546
862-0709
PVC6147
PVC611
PVC621
PVC602
PVC625

$1.93
$3.86
$0.81
$0.81
$0.82
$0.82
$1.23
$1.23
$1.07
$2.14
$0.74
$1.48
$0.65
$1.30
$2.25
$2.25
$0.73
$1.46
Subtotal $15.35
Page Total $165.32
2
1
1
1
2
2
2
1
2

Capacitors

Comments
Tech Caps 22 uf works well
Tech Caps 47 uf works well
Rubycon in Francesca
Rubycon in Francesca
Allied not stocking anymore- Allynmey selling sets of PVC caps for $16, or try
Digikey
Allied not stocking anymore- Allynmey selling sets of PVC caps for $16, or try
Digikey
.0022 per Francesca? Can sub a .0047 for more bass. Allied not stocking
anymore- Allynmey selling sets of PVC caps for $16, or try Digikey
Brown Mica drop 500V OK?
Brown Mica drop 500V?
Blue ceramic blob on Francesca, Same as 500pf and 100pf on Undocumented
1990 Express

UF4007 quieter?
RG Keene suggests a 10% safety factor, so with typical 125V mains these
days, use a 140V or 150V MOV

Page 2

Hardware

Express Build- Hardware

Part

Part Type

Function

PH1

Octal Sockets

Power Tube
Sockets

PH2

Noval Sockets

Preamp Sockets

Exp
Bld
Qty

Version 2.0

Manufacturer

Mfg PN

23-Nov-09

Supplier

Belton

Mojo

Belton

Mojo

URL

Catalog
Page#

Supplier PN

www.mojomusicalsupply.c
om
www.mojomusicalsupply.c
om

Qty Cost per

Total

4050001

$2.63

$5.26

4070220

$2.25

$6.75

PH5

Tube sockets,
Ground Lugs and
#6-32 x 3/8 Machine Screw board standoffs
Tube sockets,
Ground Lugs and
#6-32 Nut
board standoffs
Tube sockets,
Ground Lugs and
#6 Lock Washer
board standoffs

PH6

12AX7 Tubes

Preamp, PI tubes

Tung Sol

The Tube Depot

The Tube Depot

PH7

EL 34 Tubes

Power Tubes

Groove Tubes EL34M Mullard

Sweetwater

http://www.sweetwater.co
m/store/detail/GTEL34MQ/

$42.99

$42.99

PH8
PH9
PH10

Switch- Mains
Switch- Standby
Switch- Brite

Power Switch
Standby Switch
Brite Switch

1
1
1

Carling
Carling
E-Switch

Mouser
Mouser
Mouser

www.mouser.com
www.mouser.com
www.mouser.com

1411 691-2GK50-73
1411 691-2FA53-73
1412 612-100-C1112

1
1
1

$6.82
$3.25
$2.96

$6.82
$3.25
$2.96

PH11
PH12
PH13
PH14
PH15

Impedance Selector
Input, Speaker Jacks
Fuse Holder
2A Slo-Blo Fuse
Pilot Light

3 pole, 3 pos 6A
Mono, shorting
Fuse Holder
Circuit Protection
Power Indicator

1
3
1
1
1

Electroswitch
Switchcraft
Littelfuse
Littelfuse
Mode Electronics

C4D0304N-A
12A
342-014

www.mouser.com
www.mouser.com
www.mouser.com

1455 690-C4D0304N-A
966 502-12A
518 576-342014

55-463-0

Mouser
Mouser
Mouser
Lowes
Mode

Mode Electronics

55-463-0

1
3
1
1
1

$16.95
$1.80
$2.72
$0.80
$1.20

$16.95
$5.40
$2.72
$0.80
$1.20

PH16

Output Transformer

Speaker Output

Heyboer

HTS-8110

Toneslut

Toneslut Transformers

11415-1 TW-OT

$80.00

$80.00

PH17

Power Supply

Heyboer

HTS-5199

Toneslut

Toneslut Transformers

11410 TWPT

$85.00

$85.00

Tranny Mount
Tranny Mount
Tranny Mount
Tranny Mount

8
8
8
16

8
8
8
16

$0.16
$0.03
$0.01
$0.20

$1.28
$0.24
$0.08
$3.20

PH22
PH23
PH24
PH25
PH26
PH27

Power Transformer
#10-24 x 1/2" Machine
Screw
#10-24 Nut
#10 Lock washer
#10 Flat Washer
20 awg 300V wire
20 awg 300V wire
20 awg 300V wire
20 awg 300V wire
20 awg 300V wire
24 awg 300V Wire

Red
Yellow
Black
Light Blue
White
Black- Pilot Light

25 ft
25 ft
25 ft
25 ft
25 ft
25 ft

PH28

18 awg 600V wire

Red- Heaters

25 ft NTE

PH29
PH30
PH31
PH32

16 AWG stranded wire

Black
RG174U shielded wire
Copper wire
Power Cord

Wiring fuse holder

to power switch
V1 to Input Jack
Grounding buss
3-16 Power Cord

10"
1 ft
6"
1

PH36

Power cord Strain Relief

PH3

PH4

PH18
PH19
PH20
PH21

36

Lowes

36

$0.16

$5.76

36

Lowes

36

$0.01

$0.36

36

Lowes

36

$0.01

$0.36

$14.95

$44.85

2GK50-73
2FA53-73
100SP3T1B1M1RE

Lowes
Lowes
Lowes
Lowes
NTE
NTE
NTE
NTE
NTE
NTE

WHS20
WHS20
WHS20
WHS20
WHS20
WHS24

MB Electronics
MB Elecronics
MB Elecronics
MB Elecronics
MB Elecronics
MB Elecronics

MB Electronics
MB Electronics
MB Electronics
MB Electronics
MB Electronics
MB Electronics

WHS20-00-25
WHS20-00-25
WHS20-00-25
WHS20-00-25
WHS20-00-25
WHS24-00-25

1
1
1
1
1
1

$4.99
$4.99
$4.99
$4.99
$4.99
$3.99

$4.99
$4.99
$4.99
$4.99
$4.99
$3.99

WH18

MB Elecronics

MB Electronics

WHS18-00-25

$6.99

$6.99

1
1
1

$0.32
$5.80

$0.00
$0.32
$0.00
$5.80

$0.16

$0.16

Kobiconn

Heyco

1207

Hoffman
Lowes
Mouser

www.mouser.com

Mouser

www.mouser.com

Page 1

942 173-63103-E

1814

Hardware

Part

Part Type

Function

Exp
Bld
Qty

Manufacturer

PH34

Cabinet

Woodcraft

PH35

Face Plate

PH36
PH37

Chassis
Chassis cover

1
1

Amplates
Amp Builder's
Parts
Bud Industries

Mfg PN

Supplier

URL

140715

Woodcraft

www.woodcraft.com

BPA-1520

Allyn Meyers
Mouser

www.amplates.com
www.ampbuildersparts.co
m
www.mouser.com

Catalog
Page#

Supplier PN

N/A

140715

563-BPA-1520

Qty Cost per

Total

$56.85

$56.85

$50.00

$50.00

1
1

$68.00
$11.20

$68.00
$11.20

Chassis cover
mount

Lowes

$0.06

$0.48

Secures chassis
Chassis bolts

4
4

Lowes
Lowes

$0.25

$1.00

1
12
6

$30.00
$0.40
$1.32

$30.00
$4.80
$7.92

$0.70

$2.80

$0.25

$1.00

PH39
PH40

#8x 3/8" Metal Screw

1/4-20 1 1/4" Machine
Screw
1/4-20 2" Flat washer

PH41
PH43
PH43

Circuit Board Set

1/2" #6-32 Hex Standoffs
Knobs

Complete with
turrets
Board Standoffs
Control Knobs

1
12
6

RJ Guitars
Keystone
Davies

2210
1510AH

Mouser
Mouser

http://www.rjguitars.net/Par
ts_for_Sale.html
www.mouser.com
www.mouser.com

PH44

Amp Feet

Amp Feet

Penn-Elcom

F1692

DBLittle

Penn-Elcom feet from DB

Little

PH45

#8 3/4" Flathead
Woodscrew

Feet mount

PH46

Star washers

Pot, jack grounding

10

Eagle Plastic

481-0685

Mouser

www.mouser.com

1593 481-0680

10

$0.61

$6.10

PH47

Ground Lug

Double Hole Lugs

Keystone

7312

Mouser

www.mouser.com

1289 534-7312

$0.14

$0.84

$1.00

$1.00

$3.14

$3.14

PH38

PH49

Shrink tubing
Brown Foam
weatherstripping

PH50
PH51

Chassis Name Stamp Kit

GE Silicone II

PH52

7/16" ID Rubber grommets

PH53

3/4" ID Rubber Grommet

PH54

Pot Grounding Buss lugs

PH48

Presence resistor,
tranny taps
Filter cap pad,
tranny bottom
Emboss Amp's
Name
Clear
OT Wire bundle
holes
PT Wire bundle
holes
Copper Grounding
buss

1612 534-2210
1586 5164-1510AH

F1692

Lowes

1
1

Lowes

1
1

Harbor Freight
Lowes

www.harborfreight.com

1
1

$12.00
$3.85

$12.00
$3.85

Mouser

www.mouser.com

$0.05

$0.10

Mouser

$0.05

$0.05

$0.50

$2.50

Page Total

$622.07

Optional Parts

Page 2

Hardware

Comments
Ceramic w/ 1.1875 hole (1 3/16"); Francesca has Ceramic, Glen's Annie
and the undocumented '90 amp have micalex / cinch; YMMV
.75 Hole, Micalex, shield for V1, with vent holes

Stainless. Glen's Annie PS Board uses 4 screws- middle row +

corner by back gnd lug- other 3 corners are siliconed. Dana used #6
counter sunk bolts

Stainless

Stainless
Allyn Meyers uses Tungsram NOS, supposedly used by KF; May have also
used NOS Bugleboy (V1), Brimar (V2 / V3). Also known as ECC83. Order
low microphonics tested for V1, V2 (+$4), balanced triodes for V3 (+$2)
KF used NOS Siemens or Mullard. Also known as 6CA7. Price is for a
matched pair.
SW2- DPST- Knurled nut
SW3- SPST-Knurled nut
SW1- SPDT ON-OFF-ON Mini Switch
Green Stackpole on Francesca, Black Lorlin on Glen's Annie. Electroswitch
bought out Stackpole, listed switch is an exact replacement
AES-$1.75
Must order through a distributor, Plus shipping
6.6K primary is quieter. 11415-2 is 6.6K ohm only single tap "Classic"
version. RJ Guitars also stocks the appropriate Heyboer and Pacific
trannys.
Use 300V high voltage taps. RJ Guitars also stocks the appropriate
Heyboer and Pacific trannys.
Stainless
Stainless
Stainless
Stainless- Use one on both ends
Solid Core only-NTE WHS20 .
Solid Core only-NTE WHS20 .
Solid Core only-NTE WHS20 .
Solid Core only-NTE WHS20 .
Solid Core only-NTE WHS20 .
Solid Core only-NTE WHS24 .

Teflon optional but not per KF

Teflon optional but not per KF
Teflon optional but not per KF
Teflon optional but not per KF
Teflon optional but not per KF
Teflon optional but not per KF

Fracesca used stranded "Colombia 20 AWG CSA 600V" in white letters

There may be enough residual black wire off the PT to do this

GEPCO VDM230 MINI HD SDI COAX? Francesca had Grey sheathing
Strip Ground wire out of 14 or 16 gage Romex cable
10 ft
Standard Fender style strain relief as used on real Trainwrecks ( this part
requires a 7/16" x 1/2" "double D" hole- the precut hole on Allynmey chassis
is too small for SJO 156-3 cable, must be enlarged)

Page 3

Hardware

Comments
Larry Mann (distortions@comcast.net) makes a beautiful product.
1/16" thick, 1/32" shy of 2" high and about 1/8" shy of 17" long- provided
with Distortion (Larry Mann) cabinet. Consider Knob diameter when placing
wording on plate. Alternate Supplier: www.bnplasers.com

Zinc. Francesca uses #6 screw. May not be as many required on the

Allynmey chassis.
Use with either Allyn Meyer's chassis or Nutserts

Price is for a set of boards- email RJ at info@rjguitars.net for latest pricing,

shipping and availability. Also available at www Turretboards.com for
$42.50 per set and JoeBob (hff1@bellsouth.net) for $35 per set. Original
boards were 3/32" thick Perfboard with .094" holes and .265" spacing
center to center, and used GC / Calectro J4-636 "Flea Clip" ternminals.
Use keystone # 1540-4 turrents from Mouser or Digikey.

Black hard rubber; Original Wreck feet are .635"" high, .936"
diameter at top tapering down to.769 at the bottom; Alternates:
Budwig TF8T (very close), Parts Express F1691, CE Distributing /
Antique Electronics P-H9310, Mouser 5162-F8B

Mount with Power tube sockets and for chassis grounds

KF used Brown as piping around the faceplate, to cushion the caps against
the cover plate and alongside V1-V3
Optional
Attach PC Filter Caps and 3 PS Board corner standoffs
Measurement means size of the hole required in the chassis, i.e. grommet
inner diameter
Measurement means size of the hole required in the chassis, i.e. grommet
inner diameter
There is no known supplier of this part; KF soldered the copper wire to the
back of the unsealed Alpha or CTS pots he used.

Page 4

Airbrake Build- All Hardware

Airbrake I
Procured?

Part

Part Type

Rating Part Value Manufacturer

Mfg PN

Supplier

URL

Catalog
Page#

Supplier PN

Cost per Qty

Total

Airbrake II
Qty

Total

Airbrake III
Qty

Total

Comments

Change to -16 unit to allow for better

cooling- drill holes to improve
$29.26 ventilation
$5.34 Optional foot switch in Airbrake III
$0.00
Adjustable Resistor, comes with one
lug, buy two more. Two used in
$34.12 "Airbrake III" design.
Optional if Bedroom level
$0.00 adjustment is desired
Alt P/N-ElectroSwitch 690$16.02 C4D0206N-A
$3.28
Standard on original Airbrake, not
typically used on Airbrake II (reostat$0.00 less) or Airbrake III
$5.05
$0.00

270 Series

Mouser
Mouser
Mouser

www.mouser.com
www.mouser.com
www.mouser.com

546-500-0940
502-11
588-L100J-25RE

$29.26
$1.78
$9.83

1
2
1

$29.26
$3.56
$9.83

1
2
1

$29.26
$3.56
$9.83

1
3
0

210 Series

Mouser

www.mouser.com

588-D100K-25RE

$17.06

$17.06

$17.06

Mouser

www.mouser.com

588-RJS150E

$32.90

$32.90

$0.00

Mouser
Mouser

www.mouser.com
www.mouser.com

10WA365
588-2125E

$4.76
$1.64

1
2

$4.76
$3.28

1
2

$4.76
$3.28

1
2

Mouser
Mouser

www.mouser.com
www.mouser.com
www.mouser.com

1511 862-0245
690-1202BJ
664 588-5150E

$1.09
$5.05
$6.30

1
1
1

$1.09
$5.05
$6.30

0
1
0

$0.00
$5.05
$0.00

0
1
0

Bedroom Adjust knob dial

Box Feet
Hookup Wire gauges??
Chassis Screws
Feet Screws

Mouser
Mouser
Mouser
Mouser
Mouser

www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com

664 588-5000E

$1.34
$1.00
$1.00
$0.05
$0.10

1
4
3
4
4

$1.34
$4.00
$3.00
$0.20
$0.40

0
4
3
4
4

$0.00
$4.00
$3.00
$0.20
$0.40

0
4
3
4
4

$0.00
$4.00
$3.00
$0.20
$0.40

AB16
AB17

Pwr Resistor clip hardware

Resistor mounting clips

Mouser

www.mouser.com

588-12-E

$0.50
$0.56

4
4

$2.00
$2.24

4
4

$2.00
$2.24

4
4

$2.00
$2.24

AB18

Load balance Resistor

Load balance Resistor
Mounting screws

Mouser

www.mouser.com

71-RH0258R000FE02

$4.22

$0.00

$0.00

Dale Gold Metal Power Resistor,

$4.22 used in "Airbrake III" design.

$0.50

$0.00

$0.00

AB1
AB2
AB3

Aluminum Chassis
I/O Jacks
Power Resistor

100W

AB4

Tapped Power Resistor

AB5

Power Reostat

AB6
AB7

2 Pole 6 Pos Rotary Sw

Resistor Lugs

AB8
AB9
AB10

Capacitor
6 Pos attenuator knob
Bedroom adjust knob

AB11
AB12
AB13
AB14
AB15

AB19

25 Ohm

Carling
Ohmite

100W

25 Ohm

Ohmite

50w

150 Ohm

Ohmite
Lorling

0.1uf

25W

400V

8 Ohm

Dale

CK1455

www.mouser.com

$126.27

$84.64

$1.00

$110.13 TOTALS

Use different Chassis

Dummy Load Box Build- All Hardware

Procured?

Part
DL1
DL2
DL3
DL4
DL5
DL6
DL7
DL8
DL9
DL10
DL11
DL12
DL13
DL14
DL15

Part Type
Aluminum Chassis
Chassis Cover
I/O Jack
Power Resistor
Power Resistor
Power Resistor
1 Pole 4 Pos Rotary Sw
Control Knob
Box Feet
Screws
Hookup Wire gauges??
Chassis Screws
Feet Screws
Resistor mounting hardware

Rating Part Value

50WW 8 Ohm
50WW 4 Ohm
50WW 2 Ohm

Mfg

Carling
Dale
Dale
Dale
Lorlin

Mfg PN

Supplier

Mouser
Mouser
Mouser
71-RH0508R000FE02 Mouser
Mouser
RH0504R000FC02
71-RH0502R000FE02 Mouser
Mouser
Mouser
Mouser
Mouser
Mouser
Mouser
Mouser
Mouser
Mouser

URL

www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com
www.mouser.com

Catalog
Page#

Supplier PN

502-11

71-RH0508R000FE02
71-RH50-4.0
71-RH0502R000FE02
690-1202BJ

Qty
1
1
1
1
3
1
1
1
4
6

Cost per

Total

$12.20 $12.20
$4.68 $4.68
$1.78 $1.78
$3.76 $3.76
$4.26 $12.78
$3.76 $3.76
$4.76 $4.76
5.05 $5.05
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
TOTAL $48.77

Comments

Current Limiter Box Build- All Hardware

Procured
?

Part

Part Type

Rating

Part
Value

MFG

Mfg PN

Supplier

CL1
CL2

Aluminum Chassis
Chassis Cover

Mouser
Mouser

CL3
CL4
CL5

#6 Chassis Cover Screws

Chassis Feet
Feet Screws
Single plug Female 120V
outlet
8 ft Power cord 16 AWG
50WW
Power cord Stain Relief
Ground Lug
#6 Machine Screw, lock
washers, nut
16 AWG Hookup Wire

Lowes

CL6
CL7
CL8
CL9
CL10
CL11

8 Ohm

URL

www.mouser.com
www.mouser.com

Catalog
Page#

Supplier
PN

Qty
1
1

Cost per
$12.20
$4.68

Total
$12.20
$4.68

Lowes

4
4
4

$0.00
$0.00
$0.00

Lowes
Lowes
Mouser
Mouser

2
1
1
1

$0.00
$0.00
$0.00
$0.00

Lowes
Lowes

1
3

$0.00
$0.00

Comments