Magnadrive Presentation

AVJ Engineering Consultants
MAGNADRI.WMV
8/23/2013
AVJ Engineering Consultants was established in the

year 2009 after working for 36 years and is based at:
Flat No.1, Plot No.21,
Mahabali Housing Society,
Karve Nagar,
Pune 411052
Telefax: 912025460104
Mobile: 919923413733
vinod@avjengineering.com
Mail ID:
Website:
www.avjengineering.com
AVJ Engineering Consultants will be known as AVJ Engineering & Marketing Pvt. Ltd.
8/23/2013

Presentation on Reduction in Auxiliary Power Consumption and Reduction
Reduction in
O&M Cost Through
MagnaDrive Magnetic Couplings and Adjustable Speed Drives (ASD)

The Next Industrial Revolution
By
Vinod. Malhotra
8/23/2013
About AVJ Engineering Consultants
AVJ is Distributor & Marketing Associates for:

MagnaDrive, Seattle USA
Flownetix, UK
Electromagnetic & Ultrasonic Flow
Meters
Jyoti Limited, Baroda Pumps, Motors &
Switch Gears
Essential Power Transmission Gear
Boxes
Baldor Electric - Premium Efficiency
Motors and Adjustable Speed Direct
Drive Cooling Tower Motors.
8/23/2013

Magnadrive Couplings and ASD
Ultrasonic Flow Meters
Baldor Cooling
Tower Direct Drive
Motors
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Flownetix Ultrasonic Smart

Water Meters
MagnaDrive Benefits
MagnaDrive is the Only GREEN Technology

Which Offers Dual Benefits - Saves Energy &
Reduces O&M Cost also
MagnaDrives Value Proposition

MagnaDrives revolutionary disconnected
torque-transfer technology reduces your
total cost of ownership by lowering
maintenance and operating costs,
increasing process availability, and
improving system reliability.
8/23/2013
About MagnaDrive
Founded in 1999
Technology of the Year by Industry Week
for 2001
20 Domestic Patents and More than 200
International Patents
Installed on Over 16,000 Systems
Recently Awarded $2.7 million Contract by
U.S. Navy
8/23/2013
2004 Inc. 500

Fastest Growing
Private Companies
8/23/2013
About MagnaDrive
About MagnaDrive
2004 Inc. 500

Fastest Growing
Private Companies
2004 Deloitte 500
Fastest Growing
Technology
Companies
8/23/2013
Inc. 500
Fastest Growing
Private Companies
Deloitte 500
Fastest Growing
Technology
Companies
8/23/2013
About MagnaDrive
MagnaDrive Produces Magnetic Adjustable Speed Drives and

Couplings that eliminate the physical link between the motor
and load and instead uses a Magnetic field to transmit torque
across an air gap. Its a simple but effective mechanical
technology that is GREEN gives following advantages
Reduces energy consumption
Reduces motor stress at start-up
Cushions shock loads and eliminates motor seizure
Tolerates misalignment and thermal expansion
Extends equipment life and reduces maintenance requirements through
reduced vibration and cavitations
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11
Principle of Operation
Magnet & Copper Penny Demo.wmv
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12
MagnaDrive Benefits
Imagine
Operates While Misaligned
Cushions Shock Loads
Cushioned Start
Controls Load Speed
A Mechanical,
Easy to Install
Non-Electronic Device
Extends Equipment Life

Eliminates Motor Seizure
Compact
Reduces Vibration
Easily Understood
13
Target Market
Application Types
Pumps
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14
Target Market
Application Types
Pumps
Fans
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15
Target Market
Application Types
Pumps
Fans
Blowers
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16
Target Market
Application Types
Pumps
Fans
Blowers
Centrifuges
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17
Target Market
Application Types
Pumps
Fans
Blowers
Centrifuges
Bulk Handling
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18
MagnaDrive is Solution
MagnaDrive is not only a Drive but a Total Solution

to Achieve Lower Total Cost of Ownership
MagnaDrive THE Solution Module
Energy
Zero Vibration Works in Misalignment
MagnaDrive
R
E
S
U
L
T
No Throttling
Lower O&M cost
Lower Starting Current
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No Motor Seizure
Lower Motor Ratings
LOWER COST OF OWNERSHIP
A
B
S
O
L
U
T
E
S
A
V
I
N
G
S 19
Product Lines
Couplings
Adjustable Speed Drives (ASDs)
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20
Coupling Range and Models
Magnetic Couplings
Constant and Variable Torque
1 to 5,000 HP Applications
Four Models:
First Generation Coupling (FGC)
Delay (MGD)
Torque Limiting (MGTL)
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21
Permanent Magnet
Couplings
FGC
Couplings:
FGC - First Generation
MGD
Coupling
MGD Magnaguard Delay

MGTL- MagnaDrive Torque
Limiting
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MGTL
Product Overview Couplings
FGC Product Line

3 to 5000 HP @1500
Variable and Constant
Torque applications
Can deliver higher starting
torques
Cushioned start desired
Shafts: standard or
special sizes
Dist. Between Shaft ends
(DBSE): within or beyond
standard range
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FGC Coupling
AIR GAP SPACER
CONDUCTOR STEEL
CONDUCTOR STEEL
MAGNETS
COPPER CONDUCTOR
SHRINK DISC
MOTOR HUB
COPPER CONDUCTOR
SHRINK DISC
LOAD HUB
AIR CLEARANCE
(GAP)
ALUMINUM MAGNET ROTOR
8/23/2013
MGD Product Line

Air Gap Increases from 1/8
to 3/16 inch During Start Up
Gap Change Reduces
Torque Transfer About 50%
for Cushioned Smooth Start
MGD Also Has Partial
Disconnect Feature Built In
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AIR GAP SPACER
CONDUCTOR STEEL
Product Overview MGD

ALUMINUM MAGNET ROTORS
CONDUCTOR STEEL
MAGNETS
COPPER CONDUCTOR
SHRINK DISC
MOTOR HUB
AIR CLEARANCE
(GAP)
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COPPER CONDUCTOR
SHRINK DISC
LOAD HUB
Product Overview
Couplings
MGTL Product Line
All the Features of the MGD, Plus

MGTL has Complete Disconnect
Feature Built In
Complete Disconnection Results

when High Torque Repelling
Magnetic Force Occurs Due to
Additional Slip
Repelling Force Completely

Uncouples Motor from Load for
Complete Protection
Self Resetting when Motor is

Turned Off
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Coupling Benefits - MGTL
AIR GAP SPACER
CONDUCTOR STEEL
ALUMINUM MAGNET ROTORS

CONDUCTOR STEEL
MAGNETS
COPPER CONDUCTOR
SHRINK DISC
MOTOR HUB
AIR CLEARANCE
(GAP)
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COPPER CONDUCTOR
SHRINK DISC
LOAD HUB

FGC & MGE
Coupling Benefits:
Offers Low Maintenance

Simple Installation
Efficient Torque Transfer
Permits Shock Loadings
(Load is Cushioned & Slips)
Greater Misalignment
Tolerance
Ideal for Applications Subject
to:
MGD
MGTL
Vibration
Periodic Load Seizure
Pulsating Loads
Thermal Expansion
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Higher Starting Inertia/Torque
Type of Loads
Centrifugal Loads
Centrifugal loads are rotating loads, such as centrifugal pumps, fans, and
mixers. They closely follow the affinity laws, which dictate how flow,
horsepower, and torque change as speed changes:
New Flow
New Torque = Original Torque Speed2
New HP
In other words, flow varies proportionally with change in speed ( Speed,

expressed as a percentage of the original speed), torque varies with the square
of the change in speed, and horsepower varies with the cube of the change in
speed.
It is important to understand that torque is demanded by the load. Attach a 2hp motor to a 2-hp load, then attach a 10,000-hp motor to the same load and
both motors will generate 2-hp (ignoring losses).
8/23/2013
= Original Flow Speed
= Original HP Speed3
30
Technology
Technology
Affinity (or Fan) Laws
Torque Transmitted
& Flow Are Reduced
By Increasing the
ASD Air Gap
A 1% Reduction in
Speed and Flow
Yields a 3% Energy
Savings
(HP1 / HP2) = (Flow1 / Flow2)3

Proportion of Max
Flow
(Flow1/Flow2)
Flow Reduction
(1-Flow1/Flow2)
Power Consumed
(HP1/HP2)
Power Saved
(1-HP1/HP2)
99%
1%
97%
3%
98%
2%
94%
6%
97%
3%
91%
9%
96%
4%
88%
12%
A 10% Reduction in
Speed and Flow Yields
a 27% Energy Savings
A 50% Reduction in
Speed and Flow Yields
a 88% Energy Savings
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95%
5%
86%
14%
90%
10%
73%
27%
85%
15%
61%
39%
Energy
May
Energy Savings
Savings
May51%be
be Greater
Greater
80%
20%
49%
Due
Vibration
and
70%
30%
34%
66%
Due to
to Reduced
Reduced
Vibration
and
60% Misalignment
40%
22%
Tolerance
of
Misalignment Tolerance of 78%
50%
50%
13%
88%
MagnaDrive
Air
Gap
MagnaDrive
Air
Gap
40%
60%
6%
94%
31
Non-Centrifugal Loads
Other loads, such as screw compressors, positive displacement pumps,

positive displacement blowers, paper roll machines, conveyor belts, punch
presses, and rock crushers, do not follow the affinity laws.
Flow varies proportionally with speed.
Torque and horsepower may decrease, remain constant or increaseit

depends on the application.
Speed changes for non-centrifugal loads do not generate the same large
energy saving as with centrifugal loads, but changes in speed may be desirable
for process control reasons. In other words, you may want to control the speed
of the process, even though you are not saving any energy.
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Fixed Speed Mechanical

Couplings
Rigid Couplings
Rigid
Chain
Gear
Disc
Flexible
Flexible // Elastomeric
Elastomeric Couplings
Couplings
Rubber (Tire)
Flexible Shaft
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Jaw
Pin
33
Fixed Speed Mechanical

Couplings
All couplings are subject to:

Angular
Misalignment
Parallel / Offset
Misalignment
Axial
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Misalignment
34
Fixed Speed
Mechanical Couplings
MagnaDrive has a unique design:

Copper
Copper Conductor
Conductor
Rotor
Rotor
Motor Shaft
Permanent
Permanent Magnet
Magnet
Rotor
Rotor
Load Shaft
Air Gap
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35
Motor Shaft
Fixed Speed
Load Shaft
MagnaDrive
MagnaDrive
can
can operate
operatewith
with
Angular
AngularMisalignment
Misalignment
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Fixed Speed
Motor Shaft
Load Shaft
MagnaDrive
MagnaDrive
can
can operate
operate with
with
Angular
Angular Misalignment
Misalignment
Motor Shaft
Load Shaft
Motor Shaft
MagnaDrive
MagnaDrive
can
can operate
operate with
with
Parallel
Parallel Misalignment
Misalignment
Load Shaft
MagnaDrive
MagnaDrive
can
can operate
operate with
with
Axial
Axial Misalignment
Misalignment
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37
Coupling Technology
Cushioned Start
Lower
Inrush at
Startup
Reduced starting power requirement
Lowers
Peak
Demand
Immediate
Restarts
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Energy Savings as a result

of removing system
inefficiencies
38
Couplings
Motor Characteristics
Up to 5000 HP Motors @ 1500 RPM
Up to 3000 HP Motors @ 3000 RPM
Vibration Isolation
Vibration.mpg.mpg
Alignment Problems
MagnaDrive Corp - Distributor Demos Misalignment.wmv
Need for Cushion Start
Thermal Expansion Issues
Shaft Seizure Issues
Mechanical Seals are Present
Need to Protect Critical Equipment
8/23/2013
39

Rigid
Rigid &
& Flexible
Flexible Couplings
Couplings
All mechanical couplings are somehow

physically connected causing:
Fixed Speed
MagnaDrive
MagnaDrive ((MGE/FGC/MGD/MGTL)
MGE/FGC/MGD/MGTL)
The disconnected nature of the MagnaDrive

connection (air gap) provides:
Misalignment
Misalignment allowance up to 3 degrees
Vibration transfer
Premature equipment failure
No vibration transfer
Longer equipment life (bearings, seals, etc.)
Energy waste due to misalignment
Energy savings due to motor/load disconnection
Installation, operation, & maintenance issues:
Time and money spent on laser alignment
Virtually no time and money spent on alignment
Time and money spent maintaining equipment

Production downtime costs
Less time and money spent maintaining equip.

Lower production downtime costs
No overload torque protection

Some types require grease/oil
Overload protection
MagnaDrive is a GREEN technology
Hard start causes extra stress on equipment

and energy spikes
No speed adjustability
Cushioned and delayed start increases

equipment life and provides lower peak demand
and inrush (additional energy savings)
MagnaDrive couplings can be fine tuned to save
energy
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Increased cost
of ownership
Lower cost
of ownership
40
Fluid Couplings
Applications:
Bulk Material Systems Conveyors:
Coal Handling
Ash Handling
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41
Fixed Speed
Fluid / Hydraulic Couplings
42
Fixed Speed
Fluid
Fluid Coupling
Coupling Issues
Issues -- Oil
Oil
8/23/2013
43
Fixed Speed
Fluid / Hydraulic
Couplings
Fluid
Fluid Coupling
Coupling Issues
Issues High
High Maintenance
Maintenance
"Replacement parts for fluid couplings are notoriously
expensive. However, we had no choice but to keep
paying out as the Dryer-Pulveriser Mill is such a key
element within the refinery process. Unfortunately we
were in a lose-lose situation, when the application
faltered it not only cost us money to fix it, it was also
costing us money for the duration it was off-line.
"The coupling requires inspection every 12 weeks with
frequent oil top ups, the oil used within a fluid coupling
is highly volatile. The coupling incorporates a fusible
drain plug which is designed to discharge oil if the
operating temperature is too high. This feature was
causing a considerable health and safety risk to
operators, we had experienced several fires in the past
caused by hot oil blowing the fusible plug and
consequently igniting.
Source: http://www.hub-4.com/news/696/wbb-minerals-grind-down-maintenance-costs-using-siemens-soft-starters
8/23/2013
44
Fixed Speed
Fluid
Fluid Coupling
Coupling Issues
Issues -- Hazardous
Hazardous
8/23/2013
45
Fixed Speed
Fluid
Fluid Coupling
Coupling Issues
Issues -- Hazardous
Hazardous
8/23/2013
46
Fixed Speed
Fluid
Fluid Coupling
Coupling Issues
Issues -- Hazardous
Hazardous
2002 Fatality Accident with a

major brand Fluid Coupling
at Lone Star Quarry & Mill
Lone Star Industries, Inc.
Cape Girardeau, MO
For Official Accident Report Go To: http://www.msha.gov/fatals/2002/ftl02m17.htm

8/23/2013
47
Fixed Speed
Fluid
Fluid Coupling
Coupling Issues
Issues -- Hazardous
Hazardous
Curbing the killer Conveyors
Recently a steel worker was injured when an inclined conveyor ran
backwards, out of control, and the fluid coupling in the drive train
exploded like a bomb, spreading shrapnel and hot hydraulic oil
everywhere. It should never have happened.
The fluid coupling is sized to soft-start the conveyor and protect the
motor/drive package from overloads. It is made from aluminum and is
intended to run, in this case, at 1,500 to 1,800rpm. If it is run at speeds
of up to 6,000rpm then the aluminum casing will be put under massive
centrifugal loads sufficient to make the whole thing explode like a
bomb.
Then, when the drive train fails and the conveyor back-drives, the
fluid coupling becomes a bomb just waiting to explode.
Source: http://www.renold.com/Company/News/Curbing_the_killer_conveyors.asp
8/23/2013
48
Fixed Speed
Fluid
Fluid Coupling
Coupling Issues
Issues -- Hazardous
Hazardous
An undermanager and a deputy on a backshift

were attempting to change the oil in a leaking fluid
coupling. The men were inexperienced in this task
which resulted in the deputy receiving oil burns to
his face.
Source: http://www.cfmeu.com.au/storage/documents/Apr00CC.pdf
8/23/2013
49
Performance of Magnetic Couplings in Bulk Material Handling Systems:

MAGNADRIVE - BWE - ThyssenKrupp, Australia.wmv
MAGNADRIVE - CONVEYOR - 1400 Ton Per Hour Conveyor in Australia.wmv
MAGNADRIVE+-+CONVEYOR+-+Australia+-+SWCC+-+Thiess.wmv
Apprehensions:
Weather Magnetic Couplings will work in dusty environment?
+Chile.wmv
Dust Flying MAGNADRIVE - Tura - TURKEY (1).wmv
8/23/2013
50
Comparative Study between VFD and Magnadrive on Energy Savings in

Conveyor:
Power consumption for Magnetic Drive
MAG Drive kilo Watt

35
30
25
kW 20
15
10
5
0
MAG Drive kil o Watt
1 5 9 13 17 21 25 29 33 37 41 45 49 53 57 61
60 Minute Interval
Power Consumption per hour - 1600.16 kWh

Average Power per hour - 26.23 kW

Power consumption for Variable Speed Drive
VSD Drive kilo Watt

60
50
40
kW 30
VSD Drive kilo Watt
20
10
0
1 5 9 13 17 21 25 29 33 37 41 45 49 53 57 61
60 Minute Interval
Power Consumption per hour - 1933.08 kWh

Average Power per hour - 31.68 kW

Magnadrive/VSD Power Consumption Comparison Graph
MAG/VSD Comparison Graph

60
50
40
kW 30
MAG Drive kilo Watt
20
VSD Drive kilo Watt
10
0
1 5 9 13 17 21 25 29 33 37 41 45 49 53 57 61
60 Minute Interval
Energy Savings in conveyor Mooikraal Drive Recordings.xls

Fluid
Fluid Couplings
Couplings
Fluid Couplings are not totally disconnected

and are subject to:
Misalignment and vibration transfer

Premature equipment failure (gear boxes,
bearings, seals, etc.)
Energy waste due to misalignment and
additional fluid friction losses inside the coupling

Time and money spent on laser alignment
Fluid Couplings are difficult to install and
maintain
Time and money spent maintaining equipment
Most Fluid Couplings can not operate in both
directions of rotation
Fluid Couplings are filled with oil which is a
hazard for the environment and people
The Fluid Coupling over torque protection is
provided by a fusible plug which melts and sprays
oil all around. When the plug fails to melt, the
Fluid Coupling literately becomes a time bomb
8/23/2013
Increased cost
of ownership
Fixed Speed
MagnaDrive
MagnaDrive ((FGC/MGD/MGTL)
FGC/MGD/MGTL)
The disconnected nature of the connection

(air gap) provides:
No misalignment and vibration issues

Longer equipment life (bearings, seals, gear
boxes, etc.)
Energy savings due to the motor/load
disconnection. Because MagnaDrive operates
with a cushion of air, a 3-5% savings in power can
be attained in relation to the same work done by a
Fluid Coupling

Virtually no time and money spent on alignment
MagnaDrive Couplings have no oil, are
lighter, and easier to install and are safe for
people and environment
Less time and money spent maintaining equip.
MagnaDrive Couplings transmit the same torque
in either direction of rotation
MagnaDrive is a GREEN technology and does
not use any oil
MagnaDrive Couplings basically slip if there is
an over torque condition, and certain models
(MGTL) also offer a complete disconnect feature
Lower cost
of ownership
54
Adjustable Speed Drive

(ASD)
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55
Variable Speed
Valve / Damper Systems
56
Variable Speed
VFDs (Variable
(Variable Frequency
Frequency Drives)
Drives)
8/23/2013
57
Variable Speed
VFDs (Variable
(Variable Frequency
Frequency Drives)
Drives)
Principle
Principle of
of Operation
Operation
8/23/2013
58
Variable Speed VFDs (Variable

(Variable
Frequency
Frequency Drives)
Drives)
VFD
VFD Issues
Issues Installation
Installation Complexity
Complexity and
and Space
Space Requirement
Requirement
Building
Buildingto
tohouse
houseVFDs
VFDs
MagnaDrive
MagnaDriveminimal
minimal
space
spacerequirement
requirement and
and
simple
simpleinstallation
installation
8/23/2013
59
Product Lines
Adjustable Speed Drives
Variable Gap For Adjustable Speed

Air-Cooled:
Sizes 20 to 500 Hp @ 1500 RPM
Horizontal & Vertical Applications
Water-Cooled
500 through 4,500 Hp @ 1500 RPM
Horizontal & Vertical Applications
8/23/2013
60
ASD Benefits
Variable Speed Control for Energy Savings

Low System Maintenance
Accepts Greater Misalignment
Eliminates Vibration Transfer Between
Motor and Load
Unloaded Startup, Controlled Ramp-Up
Permits Shock Loading
Increased Seal & Bearing Life
Eliminates Electronic Harmonics
Unaffected By Power Quality Issues
Lightning Strikes
8/23/2013
61
Adjustable Speed Drive (ASD)

For Speed Control and Energy
Savings
ASD Energy Savings
Demo.wmv
ASD energy savings
New.wmv
8/23/2013
62
Largest ASD Supplied by Magnadrive for ID fan of 3037 HP / 980 rpm

6 Nos. To China.
MagnaDrive Corp - Fan - ID Fan on Power Plant, China.wmv
8/23/2013
63

VFDs
VFDs
Special issues and installation requirements:

Require inverter duty motors
Are susceptible to dirty power
Require environment control (temp, dust, hum.)
Complexity of equipment and installation
Are expensive in medium/high voltage
Rapid obsolesce (6-7 years)/throw away
Motors control space requirement
Operation & maintenance issues:

Harmonics
Bearing Fluting
No rapid restart capability
Equipment connected with VFDs still has a
physical connection between the motor and

load shaft causing:
Misalignment and vibration transfer
Premature equipment failure
Energy waste due to misalignment
No overload protection
8/23/2013
Increased cost
of ownership
Variable Speed
VFDs (Variable
(Variable Frequency
Frequency Drives)
Drives)
MagnaDrive
MagnaDrive ASDs
ASDs
MagnaDrive ASDs:
Operates with any kind of motor

Is not affected by dirty power
Is not affected by temperature, dust, humidity
and other factors in the operating environment
Are simple to install and maintain
Have a life span of 20 25 years, depending on
operating conditions
Operation & maintenance issues:

No issues with harmonics
No issues with bearing fluting
Rapid restart capability
The disconnected nature of the connection

(air gap) provides:
No misalignment and vibration issues

Less time and money spent aligning and
maintaining equipment
Longer equipment life
Cushioned start
No load start
Energy savings due to motor / load
disconnection
Overload protection
Lower cost
of ownership
64

Name of Customer
Location
Delhi Jal Board

Bhilai Steel Plant
Bhilai Steel Plant
Jindal Steel & Power
Tata Motors
Delhi
Coke Oven
WMD
Power House
Pune
Qty. in
Nos.
8
4
6
1
1
Tata Steel
Tata Steel
Reliance Energy
Bhilai Steel Plant
Bhushan Steel Ltd
Infosys Ltd
NALCO
Power House 4
Coal Plant
CHP
Sinter Plant
Dewatering
ETP
CHP
Tata Steel
Jindal Power
Coke Plant
Power House
List of Indian Customers

Application
Drive
Power in KW
Status
Pump
Pump
Pump
ID Fan
Pump
Coupling
Coupling
Coupling
ASD
Coupling
290
45
110
190
15
Installed
Installed
Installed
Installed
Installed
1
1
1
1
1
1
1
Pump
Conveyor
Conveyor
Conveyor
Pump
Pump
Conveyor
Coupling
Coupling
Coupling
Coupling
Coupling
Coupling
Coupling
75
75
110
55
18.5
7.5
37.5
Installed
Installed
Installed
Supplied
Installed
Installed
Installed
1
1
Crusher
Pump
Coupling
Coupling
550
11
Under Installation
Installed
Calcutta Electric Supply Company
CHP
Conveyor
Coupling
45
Installed
United Phosphrous Ltd
Compressor House
Compressor
Coupling
90
Installed
Reliance Energy Rosa
CHP
Air Pre Heater
Coupling
18.5
Shipped
Reliance Energy Dahanu
Ash Handling Plant
Ash Handlinp Pump
Coupling
230
Installed
NTPC Auraiya Gas Plant
DM Plant
DM Transfer Pump
Coupling
18.5
Installed
NTPC Tanda Thermal Power Plant
CHP
Crusher
Coupling
450
Under Shipment
NTPC Tanda Thermal Power Plant
CHP
Conveyor
Coupling
110
Shipped
Infosys Bangalore
HVAC
Chiller Pump
Coupling
18.5
Under Shipment
AVJ Engineering Consultants Quantified Business Results
Plant Head Mr. Nandi Inaugurating Magnadrive Magnetic Coupling

Model FGC 18.5S on Conveyor No. 6A At Dahanu Thermal Power
Station
8/23/2013
66

Client:
Dahanu Thermal Power Station
Application:
Conveyor
Motor Rating:
110 KW
Speed of Motor:
1485 RPM
Area:
Coal Handling Plant
Original Drive:
Fluid Coupling
Power Consumed
With Fluid Coupling:
39.5 KW
Power Consumed with
Magnadrive :
37.36 KW
Energy Savings:
2.14KWH
Energy Savings / Yr:
18747 KWH
Energy Saving / Yr. in Rs.:
Magnadrive Magnetic Coupling

Model FGC 18.5S At Dahanu
Thermal Power Station
8/23/2013
93732.00
Other Benefits
Reduction in Vibration Level
Zero Maintenance
Increased MTBF
Performance report of FGC 18.5S on 110 KW
Conveyor at Dahanu Thermal Power.pdf 67
Quantified Business Results
Client:
Delhi Jal Board
Project:
Rithal ETP
Application:
Pump
Liquid:
Water
Motor Power:
280 KW
Voltage:
3.3 KV
Speed of Pump:
1466 RPM
Quantities:
8 Nos.
Performance Parameters:
Full Load Current:
63 Amps
Magnadrive Coupling: FGC 21.0S
Current Drawn with
Magnadrive Coupling: 46 Amps
Energy Savings:
78 KWH
Energy Saving in Rs.
40.80L / Yr.
Magnadrive Magnetic Coupling
Model FGC 21.0S
8/23/2013
68
Magnadrive Coupling Model MGE-11

At Coke Oven Bhilai Steel Plant
Performance Certificate for MGE-11
from BSP Coke Oven.pdf
E:\VKM OWN\BSP\Coke
Oven\Minutes of the Meeting.pdf
Client:
SAIL
Project:
BSP
Application:
Pump
Liquid:
Hot Benzyl
Flow:
40m3/Hr
Motor Power:
45 KW
Voltage:
415 Volts
Speed of Pump:
2980 RPM
Quantities:
4 Nos.
Current before
Magnadrive:
53 Amps
Magnadrive Coupling: MGE - 11
Current Drawn with
201480 / Yr.
Reduction in CO2
1 Ton / Day from 4
Emission:
Couplings.
8/23/2013
69
Client:
SAIL
Project:
BSP WMD
Application:
Pump
Liquid:
Water
Motor Power:
110 KW
Voltage:
415 Volts
Speed of Pump:
1480 RPM
Quantities:
6 Nos.
Current before
Magnadrive:
163 Amps
Magnadrive Coupling: FGC 16.5
Current Drawn with
Energy Savings:
17 KWH
438000 / Yr.
Performance_certificate_from_WMD.pdf
8/23/2013
70
Client:
Tata Motors Pune
Project:
ETP
Application:
Pump
Liquid:
Effluent
Motor Power:
15 KW
Voltage:
415 Volts
Speed of Pump:
1480 RPM
Quantities:
1 Nos.
Power before
Magnadrive:
9.77 KW
Magnadrive Coupling: MGE-11
Power Consumed with
Magnadrive Coupling: 6.91 KWH
Energy Savings:
2.9 KWH
Energy Saving in %.
25%
Performance Report for MGE 11 from Tata Motors.pdf

8/23/2013
71
Client:
Tata Steel Tata Nagar
Location:
Power House - 4
Application:
Pump
Liquid:
Effluent
Motor Power:
75 KW
Voltage:
415 Volts
Speed of Pump:
1480 RPM
Quantities:
1 Nos.
Power before
Magnadrive:
50.6 KW
Power Consumed with
Magnadrive Coupling: 44.27 KWH
Energy Savings:
6.3 KWH
Energy Saving in %.
12.45%
Magnadrive Magnetic Coupling Model
FGC 16.5S at Tata Steel
8/23/2013
PERFORMANCE REPORT FOR FGC 16.5S for pump by AVJ.pdf
72
Client:
Tata Steel Tata Nagar
Location:
Coal Plant
Application:
Conveyor No. 4A
Motor Power:
75 KW
Voltage:
415 Volts
Speed of Pump:
1480 RPM
Quantities:
1 Nos.
Power Consumption Before
Magnadrive:
54.1 KW
Power Consumed with
Magnadrive Coupling: 50.1 KW
Energy Savings:
4.0 KWH
Energy Saving in %.
8%
FGC 16.5S on Conveyor No. 4A
At Tata Steel Ltd.
8/23/2013
Continue
73

Study Report by Tata Steel Ltd for 75 KW Conveyor
Study Report of MAGNA Drive r1 for conveyor of Tata Steel.pdf
8/23/2013
74
Magnadrive Magnetic Adjustable Speed Drive Model ASD 26.5 for 190 KW ID
Fan at Jindal Steel & Power Ltd. Raigarh
8/23/2013
75
Performance parameters for ASD 26.5 from JSPL.pdf
Magnadrive Magnetic Adjustable Speed Drive Model ASD 26.5 for 190 KW 6.6
KV ID Fan at Jindal Steel & Power Ltd. Raigarh Energy Savings around 73 KWH
8/23/2013
76
Quantified Business Result for MGE

07 at Infosys Hyderabad.pdf
The starting current reduced by:

Power Reduction by:
% Energy savings:
Pay Back period:
KWH saved:
Hrs of operation:
Hrs / Year:
Cost of Power in Rs.:
Per Year Energy savings:
Per Month Saving in Rs.:
Cost of MGE 07:
Pay Back Period:
27%
2.25 KW
26%
2.25
18
6570
6
2.25X6570X6 = Rs. 88695
88695 / 12 = Rs. 7392
Rs. 70478.00
9.5 Months.
8/23/2013
77
Cost Benefits
Ease of Installation
Troubleshooting Ease
Lower Maintenace Costs
Maintained In-house
Longer Service Life
Reliability/Reduce Downtime
Lower Total Cost (1-50HP)
Lower Total Cost (50HP+)
8/23/2013
X
X
X
X
X
X
X
X
X
X
X
X
s
s
X
X
s
s
s
s
X
s
X
X
s
s
s
Mechanical Benefits
Non-contact Power Transfer
Reduce Vibration
Reduce Wear
Misalignment Tolerance
Reduce Power In-Rush
Soft Start/Stop
Increase Bearing, Seal, Eqpt Life
Electrical/Electronics Issues
Complex to Install/Support
Extensive Infrastructure
Sensitive to Power Quality
Harmonic Distortion
Frequent Parts Replacement
Parts Obsolescence
nica l D
evices
Flu id an
d Belt
Drives
Eddy C
urrent
X
X
X
X
X
X
X
M echa
X
X
X
X
X
X
X
VFD
Driv e A
SD
Drive C
oup lin
g
Eddy C
urrent
M echa
nical D
evices
Flu id a
n d Bel
t Driv es
X
X
M agna
X
X
X
X
X
X
s
s
VFD
Driv e C
oup ling
X
X
X
Competitive Analysis
M agna
Operation
Variable Speed
Process Control
Energy Efficiency
Overload/Failure Protection
Constant Load
Hi/Medium Voltage (High HP)
M agna
M agna
Driv e A
SD
s
s
X
X
X
X
s
s
X
X
X
X
X
X
X
X
X = Very Characteristic
s = Somewhat Characteristic
78
8/23/2013
79
About MagnaDrive
US Navy
Over 1,000 Couplings Delivered
Applications from 40 to 500 hp
No Electromagnetic Interference (EMI)
Issues
Fire Suppression System Pumps
Seawater Pumps
Aircraft Carrier JP-5 Fuel Pumps
Testing Adjustable Speed Drive Applications
8/23/2013
About MagnaDrive
US Navy Seawater Pump
8/23/2013
8/23/2013
MagnaDrive Update
8/23/2013
8/23/2013
MagnaDrive Update

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