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Objectives
At the end of this lecture YOU will be able to
describe:
Functions of Drill Pipe , Drill Collars and BHA
selection
Grades of Drill Pipe and strength properties
Thread types and tool-joints
Drill collar weight and neutral point
Bending Stress Ratios and Stiffness Ratios
Margin Of Overpull
Basic design calculations based on depth to be
drilled.
Functions of stabilizers and roller reamers.
Agenda
I. Definitions Mechanical properties of
steel
II. Introduction to Drill String Design:
Overview
III. Drill String Components
Drill Collars - Drill Pipe - HWDP
The Kelly
The Kelly is the rotating link between the rotary
table and the drill string.
Transmits rotation and weight-on-bit to the drillbit
Supports the weight of the drillstring
Connects to the swivel and allow circulation thru pipe.
Kelly Cock
The Kelly is usually
provided with two safety
valves, one at the top and
one at the bottom, called
Kelly cock.
The Kelly cock is used to
close the inside of the
drillstring in the event of a
kick.
The upper & lower Kelly
cocks operate manually.
IBOP / DPSV are not run in
the drill string but kept
handy on the rig floor
Top Drive
The top drive is basically a combined rotary
table and kelly.
It is powered by a separate motor and transmits
rotation to the drill string directly without the
need for a rotary table.
Drill Pipe
Function
To serve as a conduit or conductor for drilling
fluid To transmit the rotation from surface to
the bit on bottom
Components
A pierced, seamless tube of forged steel or
extruded Aluminum Tool joints attached to
each end of the seamless tube
Tool Joints
Provide connections for the drill string
Separate pieces of metal welded to the
seamless tube Thick enough to have pin or box
cut into them
Drillpipe Upsets
Where the pipe joins the tooljoint, the pipe wall thickness is
increased or upset.
This increased thickness is used to decrease the frequency of
pipe failure at the point where the pipe meets the tool-joint.
The drill-pipe can have
Internal upsets (IU), ( OD stays the same )
External upsets (EU), ( ID stays the same )
Internal and External Upsets (IEU).
API RP 7G
Table 1-3 New Pipe Data
Table 4-5 Premium Pipe Data
Table 6-7 Class Two Pipe Data
Table 8-9 Tool-joint Data
Table 10 Make-up Torque Data
Table 12 Connection interchangeability
Table 24 Classification of used DP
Tool Joints
All API tool joints have a minimum yield strength of 120,000
psi regardless of the grade of the drill pipe they are used on
(E, X, G, S)
API sets tool joint torsional strength at minimum 80% of the
tube torsional strength.
Make up torque is determined by pin ID or box OD. The
make up torque is 60% of the tool joint torsional capacity.
The equation for determining make up can be obtained
from the appendix of API RPG7. ( Numeral A.8.2 ). This
equation is rather complex, so the API developed a series of
charts to find the recommended make up torque to any
connection given the tool jt OD of box and ID of pin. These
charts can be found in API RP 7G ( Figures 1 to 25 )
Drill Collars
Functions
Types
Typically 4 to 9 OD
Most commonly in lengths of 30-31 feet
Square collars where the holes tend to be
crooked
Spiral collars where there is chance of
getting stuck (differentially, etc..)
Collars with elevator and slip recesses
Function
Stabilizers
Stabilizers
Reasons for Using Stabilizers:
Roller Reamers
Weight
BHA Weight must be sufficient for the planned
WOB
BHA Weight must be sufficient to account for
Buoyancy
BHA Weight must be sufficient to account for
hole inclination
BHA Weight must be sufficient so that the
neutral point of axial loads is within the BHA
with a safety factor of 15%
BHA Design
Drill Collar Weight & Neutral Point
BHA Design
Procedure For Selecting Drill Collars:
1. Determine the buoyancy factor for the mud
weight in use using the formula below:
where
BF =Buoyancy Factor, dimensionless
MW =Mud weight in use, ppg
65.5 =Weight of a gallon of steel, ppg
BHA Design
2. Calculate the required collar length to achieve the
desired weight on bit:
DC Length = 1.15* WOB / (BF*Wdc)
where:
WOB=Desired weight on bit , lbf (x 1000)
BF =Buoyancy Factor, dimensionless
W dc =Drill collar weight in air, lb/ft
1.15 =15% safety factor.
The 15% safety factor ensures that the neutral point
remains within the collars when unforeseen forces
(bounce, minor deviation and hole friction) are present.
BHA Design
3. For directional wells:
DC Length = DC Length Vertical / Cos I
where: I= Well inclination
Note:
that for horizontal wells drill collars
are not normally used and BHA selection is
based entirely on the prevention of buckling
Stiffness
The BHA must have sufficient Stiffness to
stabilize the BHA, optimize ROP and prevent
the formation of Key Seats, ledges and doglegs
The larger the DC, the stiffer the BHA
Stiffness Coefficient :
= Moment of Inertia x Youngs Modulus of Elasticity
= (OD4 ID4) / 64 x 30.000.000
Where:
BSR in DC Connections
A Connection is said to be
balanced if the BSR is 2.5
BSR in Connections
Stiffness Ratio
The SR measures the stiffness of a connection in a transition between 2
types of pipe
Note: Stiffness ratios are calculated using tube ODs & IDs,
not connections.
Connection Selection
BSR
SR
Torque capability
Exercise DP-05
On a land rig we find the following collars:
9 OD x 3 ID 6 5/8 FH connection
8 OD x 3 ID 6 5/8 REG connection
6 OD x 2 ID NC46 connection
Given that we will drill a vertical 12 hole, with 9.5 ppg mud and 65000 pounds in a
relatively hard formations, what API collar would you recommend?
What would your recommendation on BSR be for the connection chosen?
Check your recommended DCs with your recommended BSR.
What would be the SR between the DC and 5 DP be?
Is it acceptable?
If not what would you do?
What would be your final BHA? Length? Buoyed Weight?
Axial Loads
Tension Design
The greatest tension
(working load Pw) on
the drill string occurs at
the top joint at the
maximum drilled depth
The drill string is not designed according to the minimum yield strength!!! If
reaches yield:
Drill Pipe
maximum
Step 2
Other Loads
Collapse under Tension
Burst
Other loads not covered here
Shock Loads
Bending Loads
Buckling Loads
Torsion
Torsion with Simultaneous Tension
Biaxial Collapse
The DP will collapse if:
External Pressure Load > Collapse pressure rating
A Design factor of 1.15 is used:
External Pressure Load < Collapse rating / 1.15
When the string is in tension, the Collapse rating is
further de-rated:
Biaxial Collapse
Collapse load is worst when For dry test work
where pipe is run in empty
Biaxial Collapse
For nominal Collapse
Use D/t and correct formula Spec 7G Appendix A 3
Use the results found in Table 3-6 RP-7G
For OD and ID, use Table 1 RP-7G
For Avg Yp Use Table in section 12.8 RP 7G
Burst
Barlows formula applies
Buoyancy
Buoyancy is the weight of the displaced fluid
Buoyancy is usually accounted for via BF
Buoyancy is creating a hydrostatic effect: the
Pressure-Area Force
The forces acting on a drillstring are the selfweight and the hydrostatic pressure of the drilling
fluid
Buoyancy is creating a force acting at the bottom
of the drill string and placing the lower portion of
the drill string in compression and reducing the
hook load by HP x CSA
Neutral Points
Neutral Point of Tension & Compression:
The point within a tube where the sum of the
axial forces are equal to zero
Neutral Point of Bending:
The point within a tube where the sum of
moments are equal to zero
The point within a tube where the average of
the radial and tangential stress in the tube
equals the axial stress
The point within a tube where the buoyed
weight of the tube hanging below that point
is equal to an applied force at its bottom end
Buckling
Neutral point of bending is H = WOB / buoyed weight per foot of
string
In vertical wells, buckling will occur only below the neutral
point of bending, hence the necessity to keep the buoyed
weight of the BHA exceeding the WOB.
In deviated wells, buckling will not only occur below the
neutral point of bending but also above the neutral point of
bending when the compressive force in the drillstring exceeds
a critical load.
References
API RP 7G Drill Stem Design and Op Limits
API SPEC 7 Specifications for Rotary Drilling
Elements
API SPEC 5D Specifications for Drill Pipe
SLB Drill String Design manual
TH Hill DS-1 Drill String Design