organizational members. Managers have formal authority to use organizational resources and to make decisions. In organizations, there are typically three levels of management: top-level, middle-level, and first-level. These three main levels of managers form ahierarchy, in which they are ranked in order of importance. In most organizations, the number of managers at each level is such that the hierarchy resembles a pyramid, with many more first-level managers, fewer middle managers, and the fewest managers at the top level. Each of these management levels is described below in terms of their possible job titles and their primary responsibilities and the paths taken to hold these positions. Additionally, there are differences across the management levels as to what types of management tasks each does and the roles that they take in their jobs. Finally, there are a number of changes that are occurring in many organizations that are changing the management hierarchies in them, such as the increasing use of teams, the prevalence of outsourcing, and the flattening of organizational structures. Management Hierarchy All levels of management perform these functions. However, the amount of time a manager spends on each function depends on the level of management and the needs of the organizationfactors which play a role in organizational design. Top-level managers include the board of directors, president, vice-president, CEO, and other similar positions. They are responsible for planning and directing the entire organization. Middle-level managers include general managers, branch managers, and department managers, all of whom are accountable to the top-level management for the functions of their departments. They devote more time to organizing and directing. First-level managers include supervisors, section leads, foremen, and similar positions. They focus on controlling and directing. As a result of this hierarchy, upper management will view the organizational design from a macro-level and consider all moving parts of the organization. Middlemanagement will generally focus on operations within functional or geographic areas. Lower-level managers will look at specific processes within functions or regions. From an organizational-design perspective, the higher managers are in the organization, the broader the view they will take and the greater number of moving parts they will consider. (a) Planning: This is the first and the most important element of production planning and control. Planning refers to deciding in advance what is to be done in future. A separate planning department is established in the organisation which is responsible for the preparation of policies and plans with regard to production to be undertaken in due course. (b) Routing: Production routing is a process concerned with determining exact route or path, a product has to follow right from raw material till its transformation into finished product. A few definitions of routing can be cited here: (c) Scheduling:
Scheduling in simple words means fixation of time and
date when each operation is to be commenced and completed. It is an important part of production control as all future process of production is based on it. Scheduling lays down ground work for all subsequent steps in production process (d) Dispatching: Dispatching relates to the process of initiating production in accordance with pre-conceived production plan. It is concerned with giving practical shape to the production plan. This includes issuing necessary orders and instructions and other important guidelines and information pertaining to work. (e) Checking the progress or Follow-up: Follow-up or expediting function relates to evaluation and appraisal of work performed. If goods are to be produced as planned, proper follow up or expediting must be undertaken. A properly planned follow up procedure is helpful in finding errors and defects in the work and it also suggests remedial measures. (f) Inspection: This is the last but not the least component in the process of production planning and control. The function of inspection is primarily carried to ensure whether desired quality of products has been achieved or not. Inspection is carried out at different levels of production activity. A bill of materials (BoM) is a list of the parts or components that are required to build a product. TheBoM provides the manufacturer's part number (MPN) and the quantity needed for each component. BOM LevelAssign each part or assembly a number to detail where it fits in the hierarchy of the BOM. This allows anyone with an understanding of the BOM structure to quickly decipher the BOM. Part NumberAssign a part number to each part or assembly in order to reference and identify parts quickly. It is common for manufacturers to choose either an intelligent or non-intelligent part numbering scheme. Whichever scheme you use, make sure you avoid creating multiple part numbers for the same part. Part NameRecord the unique name of each part or assembly. This will help you identify parts more easily. PhaseRecord what stage each part is at in its lifecycle. For parts in production, it is common to use a term like In Production to indicate the stage of the part. New parts that have not yet been approved can be classified as 'Unreleased' or 'In Design'. This is helpful during new product introduction (NPI) because it allows you to easily track progress and create realistic project timelines. DescriptionProvide a detailed description of each part that will help you and others distinguish between similar parts and identify specific parts more easily. QuantityRecord the number of parts to be used in each assembly or subassembly to help guide purchasing and manufacturing decisions and activities. Unit of MeasureClassify the measurement in which a part will be used or purchased. It is common to use each, but standard measures like inches, feet, ounces and drops are also suitable classifications. Be
consistent across all similar part types because the
information will help make sure the right quantities are procured and delivered to the production line. Procurement TypeDocument how each part is purchased or made (i.e. off-the-shelf or made-tospecification) to create efficiencies in manufacturing, planning and procurement activities. Reference DesignatorsIf your product contains printed circuit board assemblies (PCBAs), you should
include reference designators that detail where the
part fits on the board in your BOM. Capturing this information in the BOM can save time and help you avoid confusion down the road. BOM NotesCapture other relevant notes to keep everyone who interacts with your BOM on the same page.