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High Voltage Surge Arresters

Buyers Guide

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

Contents

Table of contents

Product
Information

Technical
Information

SECTION-PAGE

Introduction

A-2

Definitions

B-1

Simplified selection procedure

C-1

Design features - Porcelain-housed


surge arresters, EXLIM

D-1

Design features - Silicone polymer-housed


surge arresters, PEXLIM

E-1

The PEXLINK concept

F-1

Quality control and testing

G-1

Zinc oxide surge arresters with silicone


polymer-housed insulator:
PEXLIM R, IEC class 2

H-1

PEXLIM Q, IEC class 3

I-1

PEXLIM P, IEC class 4

J-1

HS PEXLIM P-T, IEC class 4

K-1

HS PEXLIM T-T, IEC class 5

L-1

Zinc oxide surge arresters with


porcelain-housed insulator:
EXLIM R, IEC class 2

M-1

EXLIM Q-E, IEC class 3

N-1

EXLIM Q-D, IEC class 3

O-1

EXLIM P, IEC class 4

P-1

EXLIM T, IEC class 5

Q-1

Accessories:

Other

A-1

Surge arrester monitor EXCOUNT-II

R-1

Surge counter EXCOUNT-A

S-1

Purchase order

T-1

Index

U-1

Customer notes

U-3

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Introduction

Safe, secure and economic supply of


electricity with ABB surge arresters
ABB surge arresters are the primary
protection against atmospheric and
switching overvoltages. They are
generally connected in parallel with the
equipment to be protected to divert
the surge current. The active elements
(ZnO-blocks) of ABB surge arresters are
manufactured using a highly non-linear
ceramic resistor material composed
largely of zinc oxide mixed with other
metal oxides and sintered together.
Strong focus on quality at all stages,
from raw material until finished product, ensure that ABB surge arresters

survive the designed stresses with


ease and with good margins. Different
dimensions permit a large variety of
standard arresters as well as clientspecific solutions as regards protection
levels and energy capability.
This Buyers Guide deals with high
voltage surge arresters for standard
AC applications. For other applications, such as series capacitors protetion, shunt capacitor protection or DC
applications, contact your ABB sales
representative.

Product range
Product family

Arrester
classification 1)

Type

Max. system
voltage 2)

Rated
voltage 2)

Um
kVrms

Ur
kVrms

Energy
requirement/
Lightning
intensity

Mechanical
strength 3)

Nm

PEXLIM Silicone polymer-housed


arresters
Superior where low weight, reduced
clearances, flexible mounting,
non-fragility and additional personnel
safety is required
Major component for PEXLINKTM
concept for transmission line
protection.

10 kA, IEC class 2

PEXLIM R

24 - 170

18 - 144

Moderate

1 600

10 kA, IEC class 3

PEXLIM Q

52 - 420

42 - 360

High

4 000

20 kA, IEC class 4

PEXLIM P

52 - 420

42 - 360

Very high

4 000

HS PEXLIM - High strength silicone


polymer-housed arresters.
Specially suited to high seismic
applications.

20 kA, IEC class 4

HS PEXLIM P

245 - 550

180 - 444

Very high

28 000

20 kA, IEC class 5

HS PEXLIM T

245 - 800

180 - 612

Very high

28 000

EXLIM Porcelain-housed arrester

10 kA, IEC class 2

EXLIM R

52 - 170

42 - 168

Moderate

7 500

10 kA, IEC class 3

EXLIM Q-E

52 - 245

42 - 228

High

7 500

10 kA, IEC class 3

EXLIM Q-D

170 - 420

132 - 420

High

18 000

20 kA, IEC class 4

EXLIM P

52 - 550

42 - 444

Very high

18 000

20 kA, IEC class 5

EXLIM T

245 - 800

180 - 624

Very high

18 000

1) Arrester classification according to IEC 60099-4 (nominal discharge current, line discharge class).
2) Arresters with lower or higher voltages may be available on request for special applications.
3) Maximum permissible dynamic service load (MPDSL).

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

A-2

Definitions

Definitions
Note: The standards referred to hereunder are the latest editions of IEC
60099-4 and ANSI/ IEEE C62.11
The maximum voltage between phases
during normal service.

ANSI (MCOV)
ANSI lists the maximum continuous
operating voltage (MCOV) for all arrester
ratings used in a table. The value is used
in all tests specified by ANSI. MCOV is
less stringent as regards uneven voltage
distribution in an arrester.

Nominal discharge current (IEC)

Temporary overvoltages (TOV)

Maximum system voltage (Um)

The peak value of the lightning current


impulse which is used to classify the
arrester.

Lightning classifying current


(ANSI/IEEE)

The designated lightning current used to


perform the classification tests.

Rated voltage (Ur)

An arrester fulfilling the IEC standard must


withstand its rated voltage (Ur) for 10 s
after being preheated to 60 C and subjected to energy injection as defined in the
standard. Thus, Ur shall equal at least the
10-second TOV capability of an arrester.
Additionally, rated voltage is used as a
reference parameter.
Note! TOV capability of EXLIM and
PEXLIM arresters exceeds the IEC
requirements.

Duty-cycle voltage rating (ANSI)

The designated maximum permissible


voltage between its terminals at which an
arrester is designed to perform its duty
cycle.

Continuous operating voltage

It is the maximum permissible r.m.s.


power frequency voltage that may be
applied continuously between the arrester terminals. This voltage is defined in
different ways (verified by different test
procedures) in IEC and ANSI.
IEC (Uc)
IEC gives the manufacturer the freedom
to decide Uc. The value is verified in the
operating duty test. Any uneven voltage distribution in the arrester shall be
accounted for.

B-1

Edition 5, 2004-10

Temporary overvoltages, as differentiated


from surge overvoltages, are oscillatory
power frequency overvoltages of relatively
long duration (from a few cycles to hours).
The most common form of TOV occurs
on the healthy phases of a system during
an earth-fault involving one or more
phases. Other sources of TOV are loadrejection, energisation of unloaded lines
etc.
The TOV capability of the arresters is
indicated with prior energy stress in the
relevant catalogues.

Residual voltage/
Discharge voltage

This is the peak value of the voltage that


appears between the terminals of an
arrester during the passage of discharge
current through it. Residual voltage
depends on both the magnitude and
the waveform of the discharge current.
The voltage/current characteristics of the
arresters are given in the relevant catalogues.

Energy capability

Standards do not explicitly define energy


capability of an arrester. The only measure
specified is the Line Discharge Class in
IEC. Often, this is not enough information
to compare different manufacturers and,
therefore, ABB presents energy capability
also in kJ/kV (Ur). This is done in 3 different ways:
Two impulses as per IEC clause 8.5.5.
This is the energy that the arrester is subjected to in the switching surge operating
duty test (clause 8.5.5.) while remaining
thermally stable thereafter against the
specified TOV and Uc.

ABB Surge Arresters Buyers Guide

Definitions

Routine test energy


This is the total energy that each individual
block is subjected to in our production
tests.
Single-impulse energy
This is the maximum permissible energy,
which an arrester may be subjected to
in one single impulse of 4 ms duration or
longer and remain thermally stable against
specified TOV and Uc.

Note! Corresponding values based on Uc


are obtained by multiplying the catalogue
values by the ratio Ur/Uc.

Short-circuit capability

This is the ability of an arrester, in the


event of an overload due to any reason, to
conduct the resulting system short-circuit
current without violent shattering which
may damage nearby equipment or injure
personnel. After such an operation, the
arrester must be replaced.
The system short-circuit current may
be high or low depending on the system
impedance and earthing conditions.
Hence short-circuit capability is verified at
different current levels.

External insulation
withstand strength

It is the maximum value of the applied voltage (of a specified wave shape)
which does not cause the flashover of an
arrester. Unlike other equipment, arresters are designed to discharge internally
and the voltage across the housing can
never exceed the protective levels. Thus,
the external insulation is self-protected if
its withstand strength is higher than the
protective levels corrected for installation
altitude. The standards specify additional
safety factors, exclusive of correction for
altitude, as under:

Note! The altitude correction factors are


13% per 1 000 m (IEC) and 10% per
1000 m (ANSI).
All EXLIM and PEXLIM arresters fully comply
with IEC and ANSI standards for installations
up to 1 000 m, often with a large margin.

Pollution performance

IEC 60815 defines four levels of pollution


(from light to very heavy) and stipulates the
required creepage for porcelain housings as
indicated in the table here.
Pollution level

Specific creepage in
mm/kV (Um)

Light (L)

16

Medium (M)

20

Heavy (H)

25

Very Heavy (V)

31

In the absence of similar standards for


polymeric housings, the table also applies at
present to such housings.
The creepage distance is the length measured along the housings external profile and
serves as a measure of the arrester
performance in polluted environments with
respect to the risk of external flashover.
Since the mean diameter for all the standard arresters is less than 300 mm, the
specific creepage distance is the same as the
nominal creepage distance.

IEC: 15% for short impulses and 10%


for long impulses (at sea level)
ANSI: 20% for short impulses and 15%
for long impulses (at sea level)

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

B-2

Definitions

Definitions Transmission Line Arresters


Backflashover

Occurs when lightning strikes the tower


structure or overhead shield wire. The
lightning discharge current, flowing
through the tower and tower footing
impedance, produces potential differences across the line insulation.
If the line insulation strength is exceeded,
flashover occurs i.e. a backflashover.
Backflashover is most prevalent when
tower footing impedance is high.

Compact insulation lines

Transmission lines with reduced clearances between phases and between phase
and earth and with lower insulation level
withstand than for normal lines for the
same system voltage.

Protection of phase conductors from


direct lightning strokes; generally, by
means of additional conductor(s) running
on the top of the towers and grounded
through the tower structures.

Shielding angle

The included angle, usually between 20


to 30 degrees, between shield wire and
phase conductor.

Shielding failure

Occurs when lightning strikes a phase


conductor of a line protected by overhead
shield wires.

TLA

Transmission Line Arresters.

Coupling factor

is the ratio of included surge voltage on a


parallel conductor to that on a struck conductor. This factor is determined from the
geometric relationships between phase
and ground (or protected phase conductors). A value often used for estimation
purposes is 0.25.

Tower footing impedance

The impedance seen by a lightning


surge flowing from the tower base to
true ground. The risk for backflashover
increases with increasing footing
impedance.

Travelling waves

Energy capability

The energy that a surge arrester can


absorb, in one or more impulses, without
damage and without loss of thermal stability. The capability is different for different
types and duration of impulses.

Isokeraunic level

Number of annual thunderstorm days for


a given region.

B-3

Shielding

Edition 5.1, 2007-04

Occur when lightning strikes a transmission line span and a high current surge is
injected on to the struck conductor.
The impulse voltage and current waves
divide and propagate in both directions
from the stroke terminal at a velocity of
approximately 300 meters per microsecond with magnitudes determined by the
stroke current and line surge impedance.

ABB Surge Arresters Buyers Guide

Selection of arrester

Simplified selection procedure


The selection is carried out in two major
steps:
Matching the electrical characteristics
of the arresters to the systems electrical demands

Matching the mechanical characteristics


of the arresters to the systems mechanical
and environmental requirements.
The final selection is reflected in the arrester
type designation.

System/arrester parameters

Vocabulary
Um

Maximum system voltage

Uc

Continuous operating voltage

Ups

Switching impulse protective level

Ur

Rated voltage

Upl

Lightning impulse protective level

Uws

Switching impulse withstand level

Uwl

Lightning impulse withstand level

TOV Temporary overvoltage


T

TOV strength factor

ABB Surge Arresters Buyers Guide

Earth fault factor

Edition 5.1, 2007-04

C-1

Selection of arrester

Flowchart for simplified selection


of surge arresters

C-2

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Selection of arrester

Matching the electrical characteristics


Arrester rated voltage (Ur)

For each system voltage, the tables Guaranteed protective data show a range of
Ur and maximum continuous operating
voltages Uc, all of which are capable of
withstanding the actual continuous operating voltage (Uca) with sufficient margin.
Hence, the selection of Ur is only a function of the applied temporary overvoltages, TOV, (Utov), taking into account their
amplitudes and duration.
TOV are long-duration, mostly powerfrequency (p.f.) or nearly p.f. voltages,
with or without harmonics, generated
by system events. The arresters must
withstand the heat energy generated by
them.
Most commonly, a single or two-phase
earth fault leads to a TOV in the healthy
phase(s) and also in the neutral of Yconnected transformers. Its amplitude
is determined by the system earthing
conditions and its duration by the faultclearance time.
If the earth-fault factor, (k) = Utov/Uca,
is 1.4 or less, the system is considered
to be effectively earthed. Generally, this
implies a solid connection of the neutral to
the earth grid. All other forms of earthing
via an impedance or a non-earthing of the
neutral is considered as non-effective with
k = 1.73
For effectively earthed systems, the faultclearance time is generally under 1 s but it
can vary widely among different systems.
The catalogues list the values of TOV
capability for 1 and 10 s duration after
a prior energy stress (as a conservative
approach). For other durations or for specific TOV conditions, follow the procedure
hereunder:
Consider each TOV separately.
From the TOV curves, read off the TOV
strength factor (T) for the time corresponding to the fault-clearance time.
Utov/T gives the min. value of Ur for
withstanding this TOV. Choose the next
higher standard rating.
The final choice of Ur will be the highest of the Ur values obtained from the
above calculations for each TOV.

ABB Surge Arresters Buyers Guide

System
Earthing

Fault
Duration

System
Voltage
Um (kV)

Min. Rated
Voltage, Ur
(kV)

Effective
Effective
Non-effective

1s
1s
10 s

100
123
170

Non-effective
Non-effective

2h
>2h

170
170

0.8 x Um
0.72 x Um
0.91 x Um
0.93 x Um
(EXLIM T)
1.11 x Um
1.25 x Um

Table 1.
The table gives a minimum value of the arrester
rated voltage (Ur). In each case, choose the next
higher standard rating as given in the catalogue.

Note: Do not select a lower value of


Ur than obtained as above unless the
parameters are known more exactly;
otherwise the arrester may be overstressed by TOV.

Energy capability & line


discharge class
IEC classifies arresters by their nominal
discharge current. For 10 and 20 kA arresters, they are also classified by energy capability expressed as line discharge class (2
to 5) verified in a long duration current test
and a switching surge operating duty test.
In the latter, the arrester is subjected to two
impulses of a given amplitude and duration after which it must be thermally stable
against Uc. The class figure roughly gives
the expected energy absorbed in
kJ/kV (Ur) per impulse. As seen in Table 2,
the ABB arresters are tested for a much
higher energy absorption capability.
Arrester
Type
EXLIM R
PEXLIM R
EXLIM Q
PEXLIM Q
EXLIM P
PEXLIM P
HS PEXLIM P
EXLIM T
HS PEXLIM T

Line
discharge
class

Energy
capability
(2 impulses)
kJ/kV (Ur)

Normal
application
range (Um)

2
2
3
3
4
4
4
5
5

5.0
5.1
7.8
7.8
10.8
12
10.5
15.4
15.4

170 kV
170 kV
170 - 420 kV
170 - 420 kV
362 - 550 kV
362 - 550 kV
362 - 550 kV
420 - 800 kV
420 - 800 kV

Table 2.
Energy capability of ABB arresters: The normal
application range is only a guide. Arresters for
higher class may be required depending on the
specific parameters.

Edition 5.1, 2007-04

C-3

Selection of arrester

Matching the electrical characteristics


Though the energy capability is mentioned
in a different manner in ANSI, the normal
range of application as above applies
even for ANSI systems.
For specific and special cases, e.g.
capacitor banks, it may be necessary to
calculate the energy capability as shown
in the IEC 60099-5 and other guides.

Protection levels (Upl and Ups)

For insulation co-ordination purposes,


consider the lightning impulse protection
level (Upl) at 10 kA for Um 362 kV and
at 20 kA for higher voltages. Similarly, the
switching impulse protection levels (Ups)
for co-ordination purposes range from 0.5
kA (for Um 170 kV) to 2 kA (for Um 362
kV). The values can be read-off from the
catalogue tables or easily computed from
Table 3. In the latter case, they must be
rounded upwards.
Arrester
Type

Nom.
Discharge
current
(In)

Upl/Ur
at
10
kAp

Upl/Ur
at
20
kAp

Ups/Ur

EXLIM R

10

2.590

2.060 at 0.5 kAp

PEXLIM R

10

2.590

2.060 at 0.5 kAp

EXLIM Q

10

2.350

1.981 at 1.0 kAp

PEXLIM Q

10

2.350

EXLIM P

20

2.275

2.5

2.020 at 2.0 kAp

PEXLIM P

20

2.275

2.5

2.020 at 2.0 kAp

HS PEXLIM P

20

2.275

2.5

2.020 at 2.0kAp

EXLIM T

20

2.200

2.4

1.976 at 2.0 kAp

1.981 at 1.0 kAp

Table 3.
Upl and Ups ratios for ABB arresters

Protection margins

Protection margins (in %), calculated at


co-ordinating impulse currents as per
Table 3, are defined as follows:
Margin for lightning impulses =
((Uwl/Upl)-1) x 100, where Uwl is the
external insulation withstand of the
equipment against lightning impulses.
Margin for switching impulses = ((Uws/
Ups)-1) x 100 where Uws is the external insulation withstand of the equipment for switching impulses.

C-4

Edition 5.1, 2007-04

Note! ANSI standards refer to Uwl as BIL


and Uws as BSL.
Margins are normally excellent due
to the low Upl, Ups and also that most
equipment at present have a high Uwl and
Uws. However, depending on the electrical
distance between the arrester and the
protected equipment, the Upl margin is
reduced and thus arresters fail to protect
equipment that is not in the close vicinity
of the arresters (i.e. within their protection
zone). The flexible erection alternatives
for PEXLIM arresters may be of benefit in
reducing the distance effects. Additional
line-entrance arresters may help too. For
more detailed information regarding this,
please refer to publications PTHVP/A
2310E and PTHVP/A 2120en.
Note! The distance effect reduction
does not apply to Ups margin since the
front-time of a switching surge impulse
is longer.
It is recommended that the protection
margins (after taking into account the
distance effect) should be of the order of
20% or more to account for uncertainties
and possible reduction in the withstand
values of the protected equipment with
age.
Should the selected arrester type not
give the desired protection margins, the
selection should be changed to an arrester of a higher line discharge class, which
automatically leads to lower Upl.
Note! Do NOT use a lower-than selected
(Ur) to attempt improve the margins, as
this may lead to unacceptably low TOV
capability.
As an additional assistance in selection,
please refer to the simplified flow chart at
the beginning of this chapter.

ABB Surge Arresters Buyers Guide

Selection of arrester

Matching the mechanical characteristics


The varistor column must be suitably
housed to withstand long-term effects of
the system loading and the environmental
stresses.

External creepage distance

IEC 60815 defines the minimum creepage


distances for different environmental
conditions. Select the housing to give the
desired creepage - the same as for the
other equipment in the same location. If
the creepage demand exceeds 31 mm/kV,
please refer to ABB for a special design.

to reduce the static loading. Suspending


PEXLIM arresters further reduces the
static terminal loading and allows PEXLIM
arresters to also be chosen for higher
voltages without mechanical problems.
For short arresters, the mechanical
strength of PEXLIM approximately equals
that for EXLIM. For longer arresters, the
lower mechanical strength of PEXLIM arresters can be compensated by using suspended or under-hung erection or by special
bracing for upright erection. For details,
refer to publication PTHVP/A 2120en.

Mechanical test of silicone-housed arrester


PEXLIM P.

PEXLIM arresters, having a highly


hydrophobic housing, are better suited
for extremely polluted areas than EXLIM
arresters and a lower creepage may be
justified in many cases.

Mechanical strength

The maximum useable static and permissible cantilever loading is shown in the relevant catalogues and summarised in Table 4.
Since arresters do not carry any large
continuous current, they should be
provided with lighter leads and clamps

ABB Surge Arresters Buyers Guide

Arrester
type

Cantilever strength (Nm)


MPDSL

PSSL

DPSSL

7 500
18 000
7 500
18 000
18 000
1 600
4 000
4 000
28 000
28 000

3 000
7 200
3 000
7 200
7 200
n.a.
n.a.
n.a.
n.a.
n.a.

n.a.
n.a.
n.a.
n.a.
n.a.
1 000
2 500
2 500
19 000
19 000

EXLIM R-C
EXLIM Q-D
EXLIM Q-E
EXLIM P-G
EXLIM T-B
PEXLIM R-Y
PEXLIM Q-X
PEXLIM P-X
HS PEXLIM P
HS PEXLIM T

Table 4.
Permissible strength loading for ABB arresters

Edition 5.1, 2007-04

MPDSL - Maximum
permissible dynamic
service load.
PSSL - Permissible
static service load
(for PEXLIM arresters
this is a declared
value based on cyclic
loading).
DPSSL - Declared
permissible static
service load.

C-5

Selection of arrester

Simplified selection procedure


Neutral-ground arresters

For neutral-ground arresters the recommended rated voltage is approximately


the maximum system voltage divided by
3. The recommended neutral-ground
arresters in the relevant sections are
calculated for unearthed systems with
relatively long fault duration. The electrical
characteristics are identical to standard
catalogue arresters with the corresponding rated voltage. For such arresters,
Uc is zero and they are not subject to
any voltage stress during normal service
conditions. The neutral-ground arresters
should preferably be of the same type as
the phase-ground arresters. For resonantearthed systems with long radial lines
special considerations must be taken. A
higher rated voltage (20% to 40%) than
listed may be necessary.

Type designation

The type designation itself gives detailed


information of the arrester and its application. See the figure below. As standard,
the arresters are meant for upright vertical
erection. For under-hung erection, when
desired, the type designation is completed
by letter H after system voltage (Um).
For other angular erection, please inform
us at order.
For non-standard arresters, the type
designation will have additional letters for
example:


E
M
P

Non-standard electrical data


Non-standard mechanical data
Parallel metal-oxide columns

Block-type Ur

Internal
code

For under-hung
arresters, letter H
to be added here.
Um

PEXLIM Q192-XV245 (H) (L)


Arrester family Pollution level according to
IEC 60815. Neutral-ground
arresters have an N here.

C-6

For transmission line


surge arresters, letter
L to be added here.

Edition 5.1, 2007-04

Special applications

Please consult your nearest ABB representative for help in selection of arresters
for special applications such as protection
of shunt or series capacitor banks, cables
and cable-aerial junctions, rotating machines, traction systems, overhead lines,
HVDC etc. or for non-standard arrester
ratings.

Ordering data for arresters

The following information, at a minimum,


is required with your order:









Quantity and type designation


Rated voltage
Type of line terminal
Type of earth terminal
Type of surge counter, if any
Type of insulating base, if any.
(Insulating base is required if surge counter
and/or leakage current measurements
are desired. One base is required for
each arrester).

Ordering example

Below is a typical example of an order


with three PEXLIM arresters and its
accessories.
3 pcs.


PEXLIM Q192-XV245
Rated voltage 192 kV
Line terminal type 1HSA 410 000-L
Earth terminal type 1HSA 420 000-A

3 pcs.

Insulating base type 1HSA 430 000-A

3 pcs.

Surge counter type EXCOUNT-A

Note! We recommend that the order


form, in section T-1, be filled-in and
attached to your order to ensure
inclusion of all the important parameters
and commercial conditions.

ABB Surge Arresters Buyers Guide

Selection of arrester

Simple selection example


Substation data:

Maximum system voltage:


Arrester location:
System earthing:
System fault clearance time:
Creepage distance:

145 kV
Phase-ground
Effective
1s
3 000 mm

1 Ur0 = 0.72xUm (according to table 1)


= 0.72x145 = 104.4 kVrms. Select the
next higher standard Ur (see Guaranteed protective data), i.e. 108 kVrms.
2 According to table 2, a common
choice selection for 145 kVrms would
be a line discharge class 2 arrester, i.e.
PEXLIM R. This arrester has a Upl/Ur
of 2.59, i.e. Upl of 280 kVpeak at 10 kA
(according to table 3). With a Uwl of
550 kVpeak this would give a protective
margin of (550/280-1)x100 = 96 %.
3 This margin appears to be excellent
but it must be noted that depending on
distance effect and possible insulation
ageing, the margin is reduced to only

ABB Surge Arresters Buyers Guide

10% to 15% after taking distance effect


into account and depending on the
chosen impulse steepness and amplitude. Thus, it is very important that the
arrester is installed as close as possible
to the protected object.
4 If the margin is considered insufficient,
choose a class 3 arrester, e.g. PEXLIM Q
with the same rated voltage 108 kV.
5 With a required creepage distance of
3 000 mm, i.e. 20.7 mm/kV, YH145
(XH145 for PEXLIM Q) housing should
be selected.
6 The type designation of the selected
arrester will then be:
PEXLIM R108-YH145
(or PEXLIM Q108-XH145)

Edition 5.1, 2007-04

C-7

Design

Porcelain-housed arrester

Design features - Porcelain-housed arresters, EXLIM


The design is based on successful
experience of over 65 years, first as
gapped SiC arresters, in all climates
and conditions all over the world.
EXLIM arresters live up to their name:
EXcellent voltage LIMiters. The design
is robust and well-matched with the
other apparatus in substations.

Each arrester is built up of one or more


units. Each unit is a porcelain housing
containing a single column of ZnO blocks,
all individually extensively routine-tested
during manufacture, dispersed with the
necessary spacers as determined by
the electrical design for the arrester. It is
necessary, therefore, that the units are
series-connected at site in the pre-determined order as marked on the units. Consult the installation instructions supplied
with each arrester.
Longer arresters often require (and are
supplied with) external grading rings to
maintain a uniform and acceptable voltage
stress along their length. Operation of such
arresters without the grading rings, therefore, may lead to failure and invalidates our
guarantees/warranties.
The standard porcelain colour is brown
but grey porcelain is supplied on request.
Seaworthy packing of the arresters is
standard.

Sealing and pressure-relief function

Porcelain insulator

Sealing cover

Venting duct

Sealing ring

Spring

Indication plates

Desiccant bag

ZnO-blocks

Copper sheet

10

Flange cover

D-1

Edition 5.1, 2007-04

The flanges are cemented to the porcelain


and enclose also the sealing arrangement.
Please see the figures herein.
For satisfactory performance, it is
important that the units are hermetically
sealed for the lifetime of the arresters. The
sealing arrangement at each end of each
unit consists of a pre-stressed stainless
steel plate with a rubber gasket. This
plate exerts a continuous pressure on the
gasket against the surface of the insulator
and ensures effective sealing even if the
gasket sets due to ageing. It also serves
to fix the column of the blocks in the
longitudinal direction by means of springs.
The sealing is verified for each unit after
manufacture in routine tests.
The sealing plate is designed to act also
as an over-pressure relief system. Should
the arrester be stressed in excess of its
design capability, an internal arc is established. The ionised gases cause rapid
increase in the internal pressure, which in
turn causes the sealing plate to flap open

ABB Surge Arresters Buyers Guide

Porcelain-housed arrester

and the ionised gases to flow out through


the venting ducts. Since the ducts at the
two ends are directed towards each other,
this results in an external arc; thus relieving the internal pressure and preventing
a violent shattering of the insulator.

Mechanical Strength

The mechanical strength of the housing,


i.e. maximum permissible dynamic service
load (MPDSL), is defined in accordance
with IEC 60099-4. Thus the fracture
moment is generally 120% of the specified figure. The insulating base (when
supplied) matches the strength of the
housing.
The permissible static service load
(PSSL) i.e. continuous moment should be
limited to 40% of the MPDSL in accordance with IEC 60099-4.
Arresters with mechanical strength
higher than listed are quoted on request.

Design

any special tools or instruments. Properly


chosen and installed arresters are practically maintenance-free for their lifetime
and do not need any monitoring. However, if such monitoring is demanded, it
is easily performed online by using the
EXCOUNT-II with its built-in features for
correctly measuring the resistive leakage
current.

Mechanical loading
Horizontal (cantilever) load
The maximum permissible continuous
horizontal load is calculated as the maximum continuous (static) moment divided
by the distance between the base of the
arrester and the centre of the terminal
load.
The continuous current through an
arrester is of the order of a few mA.
Hence, using a lighter terminal clamp
and/or connecting the arrester by a lighter
tee-off considerably reduces the demand
for mechanical strength.

Installation, maintenance
and monitoring

Standard EXLIM arresters are intended


for vertical, upright erection on a structure
and require no bracing. Special EXLIM
arresters for suspension, inverted mounting or other angular erection are available
on request.
EXLIM arresters are easy to install
following the instructions packed with
each arrester. Installation does not need

ABB Surge Arresters Buyers Guide

Cutaway view of a typical EXLIM unit showing


the internal arrangements designed to minimise partial discharge.

Edition 5.1, 2007-04

D-2

Design

Silicone-housed arrester

Design features - Polymer-housed arresters, PEXLIM


PEXLIM arresters, using the same ZnO blocks as the EXLIM arresters, match
their electrical performance. Silicone as outer insulation material has been used
for over 30 years with good results and has been chosen by ABB for arresters
as well. It confers the additional benefits of low weight, improved pollution
performance, increased personnel safety and flexibility in erection.

Two basic designs

The PEXLIM family of ABB silicone-housed arresters comes in two different designs:

High strength (HS)


PEXLIM tube design.

Moulded PEXLIM design

1
2
3
4
5
6
7
8

E-1

Protective winding
Silicone rubber insulator
Base
Line terminal
Top yoke
ZnO-blocks
Fibreglass loop
Bottom yoke

Edition 5.1, 2007-04

1
2
3
4
5
6
7
8

Sealing cover
Silicone rubber insulator
Fibreglass tube
Line terminal
Spacers
ZnO-blocks
Spring
Venting duct

ABB Surge Arresters Buyers Guide

Silicone-housed arrester

Design

Moulded PEXLIM design


Design Highlights

Each arrester is built-up of one or more


units, which in turn may be made up of
one or more modules. Each module
contains a single column of ZnO-blocks,
that are extensively individually routinetested during manufacture, dispersed with
the necessary spacers as determined by
the electrical design for the arrester. The
modules are standardised into different
sizes based on electrical, mechanical and
process considerations.
ABB employs a unique patented
design to enclose the ZnO blocks of each
module under axial pre-compression in
a cage formed of fibreglass reinforced
loops fixed between two yokes which also
serve as electrodes. An aramide fibre is
wound over the loops resulting in an open
cage design for the module. This results
in high mechanical strength and excellent
short-circuit performance. See the figures
hereunder.
Each module is then passed through a
computer-controlled cleaning and priming
process. The module is then loaded in a
highly automated vulcanising press and
silicone injected at a high pressure and
temperature (HTV process) to completely
bond to the active parts, leaving no internal voids or air spaces.
Individual modules are thereafter
assembled into units and routine tested
before packing and dispatch.
For satisfactory performance, it is
important that the units are hermetically
sealed for the lifetime of the arresters. The
HTV moulding process under vacuum
ensures this by bonding along the entire
length from electrode to electrode. There
is no air or any gas entrapped between
the active parts and the housing. Hence,
gaskets or sealing rings are not required.
Should the arrester be electrically stressed in excess of its design capability,
an internal arc will be established. Due
to the open cage design, it will easily
burn through the soft silicone material,

ABB Surge Arresters Buyers Guide

permitting the resultant gases to escape


quickly and directly. At the same time,
the aramide fibres prevent the explosive
expulsion of the internal components.
Hence, special pressure-relief vents are
not required for this design. The fail-safe
short-circuit capability is verified in shortcircuit tests in accordance with IEC.

Cutaway view of a typical PEXLIM module showing the internal arrangements and the opencage construction designed to improve both
mechanical strength and personnel safety.

Edition 5.1, 2007-04

E-2

Design

Silicone-housed arrester

High strength (HS) PEXLIM tube design


In special cases with very high demands
for mechanical strength, the moulded
design may not provide the optimal solution (particularly at system voltages above
420kV). Instead, what is required is a
mix between the features of the standard
EXLIM and the moulded PEXLIM designs.
The HS (High strength) PEXLIM tube
design provides this by offering comparable mechanical strength to EXLIM
arresters, but with much less mass. The
seismic and pollution performance is in
line with the moulded PEXLIM arresters
and thus superior to conventional porcelain designs.

Design highlights

The basic concept is the replacement of


the porcelain housing used with EXLIM
arresters by a fibreglass tube housing
onto which the silicone sheds are vulcanised. The metal flanges are integrated
onto the tube prior to the vulcanising process. The internal arrangement and the
pressure-relief devices are similar to those
for EXLIM arresters.
For satisfactory performance, it is
important that the units are hermetically
sealed for the lifetime of the arresters.
The sealing arrangement at each end of
each unit is shown in the figure hereunder
and consists of a pre-stressed stainless
steel plate with a rubber gasket. This
plate exerts a continuous pressure on
the gasket against the inner surface of
the flanges and ensures effective sealing
even if the gasket sets due to ageing. It
also serves to fix the column of the blocks
in the longitudinal direction by means of
heavy spring washers.
To maintain the interior free of any humidity, the unit is evacuated after the sealing
plate and gaskets are fitted and then filled
with dry air at low dew point. Additionally,
a small bag of a desiccant is placed in
each unit during assembly. Sealing is verified for each unit after manufacture during
routine tests.

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Edition 5.1, 2007-04

The sealing plate is designed to also


act as an over-pressure relief system.
Should the arrester be electrically stressed in excess of its design capability,
an internal arc is established. The ionised gases cause a rapid increase in the
internal pressure, which in turn causes
the sealing plate to flap open and the
ionised gases to flow out through the
venting ducts. Since the ducts at the two
ends are directed towards each other, this
results in an external arc; thus relieving the
internal pressure and preventing a violent
shattering of the insulator. The successful
operation of the pressure-relief device is
verified in short-circuit tests in accordance
with IEC.

Cutaway view of a typical HS PEXLIM unit


showing the internal arrangements.

ABB Surge Arresters Buyers Guide

Silicone-housed arrester

Design

Silicone as an Insulator
All PEXLIM arresters utilise silicone for
the external insulation. Silicone rubber is
highly hydrophobic and resistant to UV
radiation and has been shown to be the
best insulation (compared to both porcelain and other polymers) based on world
wide independent laboratory and field
tests. ABB uses special fillers to enhance
these properties as well as giving it high
pollution resistance, tracking resistance
and fire-extinguishing features. The
silicone housing is available only in grey
colour. For additional information, please
refer to publication PTHVP/A 2120en.

Mechanical Strength

Present standards lack suitable definitions and tests regarding the mechanical
strength of composite polymeric material.
A damage limit has nevertheless been
defined in IEC60099-4 as the lowest value
of force perpendicular to the longitudinal
axis leading to mechanical failure. Similarly, the maximum permissible dynamic
service load (MPDSL) is the greatest
dynamic force allowed to be applied
during service without causing any
mechanical damage to the arrester.
All PEXLIM designs exhibit very high
strength under tensile or compression
loading; hence it is the cantilever loading
that is of interest. To be applicable to
different arrester lengths, the loading is
given in terms of bending moment in this
guide. Furthermore, since standard multiunit PEXLIM arresters are built with units
of equal strength, the bending moment at
the base of the arrester is the only figure
of interest.
Due to their flexible construction,
PEXLIM arresters may exhibit a visible
deflection at the line-end of the arrester
under maximum loading. Such deflection is limited by our declared value for
permissible static service load (DPSSL)
given in Table 4. This maximum recommended continuous loading ensures that
the electrical and/or mechanical functions

ABB Surge Arresters Buyers Guide

of the arrester are not impaired in any way,


even during long-term cyclic loading. This
value is comparable with the permissible
static service load for porcelain arresters
(PSSL).
If the permissible bending moment
for a certain arrester appears insufficient
for a given loading, consider one of the
following methods to reduce the loading
demand.
Use lighter terminal clamps and/or lighter tee-offs for arresters. In contrast to
the current capability (and thus the size
of clamps and conductors) required for
other substation equipment, the continuous current through an arrester is
of the order of only a few mA. Hence,
using lighter terminal clamp and/or
connecting the arresters by lighter teeoffs considerably reduce the demand
for mechanical strength.

Use another erection alternative (suspension, under-hung, etc). Since
PEXLIM arresters are very light compared to equivalent porcelain-housed
arresters, they permit innovative erection
alternatives, which could further reduce
the bending moment demands; particularly in the case of the moulded design
PEXLIM. Refer publication PTHVP/A
2120en. This in turn can lead to the
additional benefit of lighter structures
with subsequent reduced costs, or even
the complete elimination of the need for
a separate structure at all.
Pedestal-mounted long arresters with
mechanical strength higher than listed
may be quoted on request.
The line terminal and the insulating base
(when supplied) match or exceed the
strength of the arrester housing.

Edition 5.1, 2007-04

E-4

Design

Silicone-housed arrester

Installation, maintenance and monitoring


Standard PEXLIM arresters are intended
for vertical, upright erection on a structure
and require no bracing. Special PEXLIM
arresters for suspension, inverted mounting or other angular erection are available
on request.
There are two standard ranges of the
moulded design PEXLIM arresters for the
following erection alternatives:
Vertical & upright erection mounted on
a structure or suspended by the line
terminal from a conductor. Such arresters may also be used for positive
angular erection (above horizontal).
Vertical and inverted erection for mounting under a structure, e.g. a gantry.
Such arresters may also be used for
negative angular erection (below horizontal).
All PEXLIM arresters are easy to install following the instructions packed with each
arrester. Installation does not need any

E-5

Edition 5.1, 2007-04

special tools or instruments.


The units of multiple-unit arresters must
be series-connected at site in a predetermined order as marked on the units
and explained in the instructions that are
packed in each case. An incorrect assembly may lead to failure and invalidates our
warranty.
The design of long arresters often
requires external grading rings to maintain
a uniform and acceptable voltage stress
along their length. Such rings are included
in the delivery of arresters. Installation or
operation of such arresters without these
grading rings may lead to failure and invalidates our warranty.
Properly chosen and installed arresters
are practically maintenance-free for their
lifetime and do not need any monitoring.
However, if such monitoring is demanded,
it is easily performed online by using the
EXCOUNT-II with its built-in features for
correctly measuring the resistive leakage
current. More information is available in
the chapter dealing with this counter.

ABB Surge Arresters Buyers Guide

Transmission line surge arresters

PEXLINK

The PEXLINK concept


Both large and small public/private
utility owners of transmission systems face a sharpened competitive
situation which demands increased
availability and reliability of the systems. Consumers have become more
demanding as their processes are
dependent on constant and reliable
energy supply of good quality.

Improvement in the reliability and


availability of a transmission system
can be obtained in one or more of the
following ways:
1. Duplication of the system (more than
one line).
This is a very expensive method and often
impractical.

2. Increased insulation withstand.

It can both be expensive and create other


problems such as the need for increased
insulation of station equipment.

3. Improved footing impedance.

Often difficult and expensive, specially in


hilly terrain.

4. Shield wires.

If the provision was not in the original


tower design, it can be expensive to
retrofit such shielding. It helps eliminate
a large number of interruptions but it is
not enough to obtain the now-demaded
degree of reliability

5. Protection of line insulation by


surge arresters

Picture shows a TLA for 145 kV, comprising


standard components including PEXLIM arrester and EXCOUNT-II monitor.

In many countries, it has also been


increasingly difficult to obtain permission
to build new lines of normal dimensions.
Hence, new lines under construction may
mostly be compact-insulation lines. This,
in turn, requires optimal control of overvoltages caused by lightning or switching
events. Surge arresters installed along the
line or at a few selected critical towers, in
this case, may be an attractive solution or
a complement to other means.

ABB Surge Arresters Buyers Guide

Surge arresters connected in parallel with


them at selected towers. In this application usually the term line arresters is
used. Protection using polymer-housed
arresters (ABB type PEXLIM) along with
additional accessories for fixing the arresters across the insulators and providing
automatic disconnection of the arresters
in the event of their being overstressed is
called the PEXLINK concept. This method
is simple, cost-effective and, in many
cases, an attractive alternative to the methods mentioned above.

More information on internet

Visit www.abb.com/arrestersonline for


viewing the PEXLINK video.

Edition 5.1, 2007-04

F-1

PEXLINK

Transmission line surge arresters

ABBs protection philosophy


ABBs philosophy is to provide protection for line insulation at selected
locations by using standard available
components. The main item is the
gapless silicone polymer-housed arrester, PEXLIM, with metal-oxide (MO)
active elements. Such arresters have
been used for many years for protection of equipment in substations and
hence their protective performance is
well-known.

late the arrester stresses at each of the


chosen locations.
The design permits installation using
standard transmission-line hardware
normally available locally. The design
also permits mounting at different angles
based on tower geometry and conductor
spacing.
If very high availability is desired, a very
large number of locations may have to be
protected, mainly due to the unpredictable nature of lightning. In such a case it

The low weight permits installation on


existing structures and the polymer
housing gives increased safety of the line
equipment as well as people and animals
which may be in the vicinity of the lines
during overstress conditions.
With regard to lightning energy, line
arresters are exposed to more severe
conditions than arresters placed in substations. The latter are benefited by the
reduction of surge steepness due to line
corona effect and reduction in surge amplitude as the lightning current finds parallel
paths through shielding wires, flashover
and parallel lines. Thus, it is necessary to
ensure that the MO blocks of the TLA are
not under-dimensioned from energy and
current point-of-view. A computer program is used to determine the optimum
number of locations (generally where the
footing impedance is high) and to calcu-

may not be economically justified to select


arresters with sufficient energy capability
and instead a higher failure rate may be
acceptable.
To ensure quick, safe, automatic and
controlled disconnection of a failed arrester, ABB uses a special disconnecting
device with a suitable link, often in the
earthing circuit of the arresters.
The earth lead is designed to withstand
the short-circuit currents and the disconnecting device is tested to ensure no
false operations. Thus, at a failure, the
tripped line does not have to be lockedout and attended to immediately.
By moulding the silicone polymer housing on the active MO elements directly,
internal atmosphere is eliminated and with
it the risk of ingress of moisture which
in the past has been established as the
major cause of arrester failures in service.

TLAs, including line


discharge class 3
PEXLIM Q arresters
and disconnecting
devices on earth
leads, erected on
ESKOM 300 kV
system in South
Africa.

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Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Transmission line surge arresters

PEXLINK

Application
Increased line availability

By locating the PEXLINK on sections of


lines with high footing impedance towers
and one additional low footing-impedance
tower at each end of the section, PEXLINK
protects existing shielded and non-shielded
lines from abnormal lightning surges (frequent or high amplitudes) and reduces the
outages.
The reduced outages are beneficial also
indirectly in that sensitive equipment is not
damaged and the circuit breakers overhaul interval can be increased. Thus, total
maintenance costs are also reduced.
This protection may be used for all system
voltages where the stated abnormal
conditions exist. Arresters with moderate energy capability are often sufficient.
However, the high-current capability must
be large and distribution-type arresters
may not be suitable.

For long EHV lines, surge arresters usually are located at line-ends. In addition,
by locating arresters at one or more
points along the line e.g. at midpoint or
1/3 and 2/3 line length switching surge
overvoltages and thus line insulation
requirements could be limited without
using preinsertion resistors. Arresters
used for this type of application should
be designed for high energy capability. Usually a class 2 or 3 arrester will
be sufficient out on the line but higher
arrester classes may be necessary at
the receiving end of the line.

Compact-insulation lines

Arresters placed in parallel with line insulators permit a large degree of compacting
of a transmission line with lower right-ofway costs as a result.

No overvoltage control
Surge arresters at line ends
Surge arresters at line ends and two additional
locations along the line

The diagram shows overvoltages phaseground generated by three-phase reclosing of 550 kV, 200 km transmission line
with a previous ground fault. For long EHV
lines pre-insertion resistors traditionally
are used to limit switching overvoltages.
Surge arresters, as a robust and efficient
alternative, could be located at line ends
and along the line at selected points.

ABB Surge Arresters Buyers Guide

Compact 400 kV tower without overhead shield


wire. Insulators protected by TLA in top phase.

Edition 5.1, 2007-04

F-3

PEXLINK

Transmission line surge arresters

Application
Line upgrading

Substitute for shield wires

The existing insulation level of a line, when


suitably protected by arresters, may be
upgraded for service at a higher system
voltage leading to greater power transfer
without much additional capital cost.

Extended station protection

In cases where provision of shield wires is


not practical physically or is very expensive, e.g. very long spans, very high
towers etc., arresters are a good and
economical substitute.
Arresters located in all phases on each
tower eliminate the need for both shield
wires and good footing impedance and
may be economically justified in cases
where the cost of reduction in footing
impedance and the cost of overhead
shield wire are very high.

By locating arresters on towers near a substation, the risk of backflashovers near the
station is eliminated. This results in reduction of steepness and amplitude of incoming travelling waves, thus improving the
protection performance of station arresters
and eliminating the need for additional
expensive metal-enclosed arresters even
for large GIS.

sulation

Normal in

strength

(BIL)

No arresters at all. Lightning stroke to tower number 5.

Very high risk for flashover due to high TFI (Tower Footing Impedance) with an earth fault followed by a circuit
breaker operation as a consequence.

th (BIL)

lation streng

Normal insu

Arresters in all 9 towers. Lightning stroke to tower number 5.

The overvoltage profile is well below the BIL of the system all along the section. An ideal protection is obtained.

F-4

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Transmission line surge arresters

PEXLINK

PEXLINK features
Standard components

The suspension of the arresters is simplified and standard clamps and similar
hardware normally available may be used
for this purpose. This leads to overall
economy for the user.
Arrester
Type

Line
Discharge
Class

Energy capability
(2 impulses)
kJ/kV (Ur)*

as per IEC
60099-4

PEXLIM R

Class 2

5.1 kJ/kV (Ur)

PEXLIM Q

Class 3

7.8 kJ/kV (Ur)

PEXLIM P

Class 4

12.0 kJ/kV (Ur)

*) Ur = Rated voltage

A few examples can be seen in the figures


for Some erection alternatives on next
page.
The disconnecting device is carefully
chosen to perform its function only at the
failure of the arrester. Generally, the same
is placed in the earth circuit of the arres-

Standard
line clamp
Shunt

Clevis
link

ter but depending on the configuration, it


may be placed at the high-potential end
of the arrester. Please refer to the figures
mentioned above.
The separation of the disconnector
is quick and effective and the method
of connection advised by ABB in each
particular case ensures that neither the
disconnected wire nor the damaged
arrester lead to any interference with other
live parts. Thus, after a failure, the line
can be re-charged without attending to it
immediately.
The disconnection is easily visible from
the ground and thus locating it is simple
for the maintenance crew.

Easy to install

The PEXLIM arresters are built-up of


optimum-length modules and hence can
be easily designed for use on various
voltages. They are light and hence easily
transported up the towers.

Disconnecting
device

Earth
terminal

Line
terminal
Weights

Earth cable to
tower leg

Earth cable to
tower leg

Disconnecting
device

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

F-5

PEXLINK

Transmission line surge arresters

Some erection alternatives


Different arrangements showing how easy it is to install the PEXLINK
concept in towers of different design.

Insulator string

Insulator string

Surge
arrester

Surge
arrester

Disconnecting
device

Earthing
cable

Earthing
cable
Disconnecting
device

Insulator string

Surge
arrester

Insulator
string

Disconnecting
device
Earthing
cable
Surge
arrester

Disconnecting
device

Insulator string

Surge
arrester

F-6

Disconnecting
device

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Quality control and testing

Quality control and testing


ABB is certified to fulfil the requirements of ISO 9001.

Type tests

Type (design) tests have been performed


in accordance both with IEC 60099-4
and ANSI/IEEE C62.11. Test reports are
available on request.

Routine tests

Routine tests are performed on ZnO


blocks as well as on assembled arrester units and accessories. The most
important type tests data is verified on
all batches of ZnO blocks, thus verifying
catalogue data.

Tests on ZnO blocks

Energy withstand test on all blocks


The blocks pass three energy test
cycles with cooling in-between. In
each cycle, the injected energy is far
in excess of the single impulse energy
capability. Blocks with insufficient energy
capability are automatically rejected.
Classification of all blocks
The blocks are classified at 1 mA (d.c.)
and 10 kA (8/20 s) and the residual
voltages are printed on each block
together with a batch identification.
Finally all blocks are visually inspected.
Accelerated life tests on samples
Power losses after 1 000 hours calculated from a test with shorter duration (approx. 300 hours) at an elevated
temperature of 115C at 1.05 times Uc
shall not exceed the losses at start of
the test. Batches in which unapproved
blocks appear are rejected.
Impulse current tests on samples
Blocks are subjected to high current
impulses (4/10 s) and long duration
current impulses (2 500 s) of amplitudes verifying catalogue data.
Other sample tests
In addition to the above, low current
characteristics, protection characteristics and capacitance are checked on
samples.

ABB Surge Arresters Buyers Guide

Tests on assembled
mechanical units

Routine tests on units fulfil the demands


of both IEC 60099-4 and ANSI/IEEE
C62.11. Each arrester unit has a serial
number as per IEC 60099-4
Guaranteed residual voltage
The residual voltage at 10 kA, 8/20 s
impulse current of each unit is calculated
as the sum of the residual voltages for all
blocks connected in series in the unit.
The residual voltage of the complete
arrester is the sum of the residual voltages
for its units.
Tightness check (only for EXLIM and HS
PEXLIM arresters)
It is performed by placing each unit in a
vacuum chamber connected to a Hespectrometer. Maximum permissible
leakage is 0.00001 mbarl/s at a pressure
difference of 0.1 MPa.
Power frequency reference voltage
Reference voltage is measured on each
arrester unit.
Internal corona
It is checked on each unit at 0.9 times Ur.
A steady internal corona level less than
5 pC is required in a pass/no-pass test.
Grading current
It is measured at Uc on each unit.
Power losses
They are measured at Uc on each unit
verifying that the thermal performance is in
compliance with performed type tests.
Test reports
Routine test reports are filed and are available
on request. The reports include reference
voltages, power losses and residual voltages.

Tests on accessories

Surge counters, EXCOUNT-A


All counters are routine-tested in a pass/
no-pass test before leaving the factory.

Edition 5.1, 2007-04

G-1

PEXLIM R

Silicone-housed arresters

Zinc Oxide Surge Arrester PEXLIM R


Protection of switchgear, transformers
and other equipment in high voltage systems against atmospheric and switching
overvoltages. For use when requirements
of lightning intensity, energy capability and
pollution are moderate.

Superior where low weight, reduced


clearances, flexible mounting, non-fragility
and additional personnel safety is
required.
Major component in PEXLINKTM concept for transmission line protection.

Brief peformance data


System voltages (Um)

24 - 170 kV

Rated voltages (Ur)

18 - 144 kV

Nominal discharge current (IEC)

10 kApeak

Classifying current (ANSI/IEEE)

10 kApeak

Discharge current
withstand strength:
High current 4/10 s
Low current 2 000 s

100 kApeak
550 Apeak

Energy capability:
Line discharge class (IEC)
[2 impulses, (IEC Cl. 8.5.5)
Fulfils/exceeds requirements of
ANSI transmission-line discharge
test for 170 kV systems.
Short-circuit / Pressure
relief capability

50 kAsym

External insulation

Fulfils/exceeds
standards

Mechanical strength:
Declared permissible static
service load (DPSSL)
Maximum permissible dynamic
service load (MPDSL)
Service conditions:
Ambient temperature
Design altitude
(Higher altitudes on request)
Frequency

H-1

Edition 5.1, 2007-04

Class 2
5.1 kJ/kV (Ur)]

1 000 Nm
1 600 Nm

-50 C to +45 C
max. 1 000 m
15 - 62 Hz

ABB Surge Arresters Buyers Guide

Silicone-housed arresters

PEXLIM R

Guaranteed protective data


Max.
System
Voltage

Um
kVrms
243)

363)

52

72

100

123

145

170

Rated
Voltage

Max. continuous
operating voltage 1)

Ur
kVrms
18
21
24
27
30
33
36
39
42
48
42
48
51
54
60
66
54
60
66
72
75
84
90
96
75
84
90
96
90
96
102
108
120
132
138
144
108
120
132
138
144
132
138
144

as per
IEC
Uc
kVrms
14,4
16,8
19,2
21,6
24,0
26,4
28,8
31,2
34
38
34
38
41
43
48
53
43
48
53
58
60
67
72
77
60
67
72
77
72
77
78
78
78
78
78
78
86
92
92
92
92
106
108
108

as per
ANSI/IEEE
MCOV
kVrms
15,3
17,0
19,5
22,0
24,4
26,7
29,0
31,5
34,0
39,0
34,0
39,0
41,3
42,0
48,0
53,4
42,0
48,0
53,4
58,0
60,7
68,0
72,0
77,0
60,7
68,0
72,0
77,0
72,0
77,0
82,6
84,0
98,0
106
111
115
86,0
98,0
106
111
115
106
111
115

TOV capability 2)

Max. residual voltage with current wave


30/60 s

1s
kVrms
20,7
24,1
27,6
31,0
34,5
37,9
41,4
44,8
48,3
55,2
48,3
55,2
58,6
62,1
69,0
75,9
62,1
69,0
75,9
82,8
86,2
96,6
103
110
86,2
96.6
103
110
103
110
117
124
138
151
158
165
124
138
151
158
165
151
158
165

10 s
kVrms
19,8
23,1
26,4
29,7
33,0
36,3
39,6
42,9
46,2
52,8
46,2
52,8
56,1
59,4
66,0
72,6
59,4
66,0
72,6
79,2
82,5
92,4
99,0
105
82,5
92,4
99,0
105
99,0
105
112
118
132
145
151
158
118
132
145
151
158
145
151
158

0.5 kA
kVpeak
37,1
43,2
49,4
55,6
61,7
67,9
74,1
80,3
86,4
98,8
86,4
98,8
105
112
124
136
112
124
136
149
155
173
186
198
155
173
186
198
186
198
210
223
247
272
284
297
223
247
272
284
297
272
284
297

8/20 s
1 kA
kVpeak
38,5
44,9
51,3
57,7
64,2
70,6
77,0
83,4
89,8
103
89,8
103
109
116
129
142
116
129
142
154
161
180
193
206
161
180
193
206
193
206
218
231
257
283
295
308
231
257
283
295
308
283
295
308

2 kA
kVpeak
40,3
47,0
53,8
60,5
67,2
73,9
80,6
87,3
94,0
108
94,0
108
115
121
135
148
121
135
148
162
168
188
202
215
168
188
202
215
202
215
229
242
269
296
309
323
242
269
296
309
323
296
309
323

5 kA
kVpeak
44,0
51,3
58,7
66,0
73,3
80,6
88,0
95,3
103
118
103
118
125
132
147
162
132
147
162
176
184
206
220
235
184
206
220
235
220
235
250
264
294
323
338
352
264
294
323
338
352
323
338
352

10 kA
kVpeak
46,7
54,4
62,2
70,0
77,7
85,5
93,3
102
109
125
109
125
133
140
156
171
140
156
171
187
195
218
234
249
195
218
234
249
234
249
265
280
311
342
358
373
280
311
342
358
373
342
358
373

20 kA
kVpeak
52,3
61,0
69,7
78,4
87,1
95,8
105
114
122
140
122
140
148
157
175
192
157
175
192
209
218
244
262
279
218
244
262
279
262
279
296
314
349
383
401
418
314
349
383
401
418
383
401
418

40 kA
kVpeak
59,7
69,7
79,6
89,6
100
110
120
130
140
160
140
160
170
180
199
219
180
199
219
239
249
279
299
319
249
279
299
319
299
319
339
359
398
438
458
478
359
398
438
458
478
438
458
478

More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en.
1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI) differ only due to deviations in type test procedures.
Uc has to be considered only when the actual system voltage is higher than the tabulated.
Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the maximum single-impulse energy stress (2.5 kJ/kV (Ur)).
3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages.
Arresters with lower or higher rated voltages may be available on request for special applications.

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

H-2

PEXLIM R

Silicone-housed arresters

Technical data for housings


Max.
system
voltage

Rated
Voltage

Um
kVrms

Ur
kVrms

24
36
52

18-27
30-48
42-60
66
54-60
54-72
75-96
75-96
90
96-120
90-96
102-132
138-144
108
120
108
120-144
132-144

72

100
123

145

170

Housing

YV024
YV036
YV052
YV052
YH072
YV072
YV072
YV100
YH123
YH123
YV123
YV123
YV123
YH145
YH145
YV145
YV145
YH170

Creepage
distance

mm
1863
1863
1863
2270
1863
2270
3726
3726
3726
3726
4133
4133
4540
3726
3726
4540
4540
4540

External insulation

1.2/50 s
dry
kVpeak

50 Hz
wet (60s)
kVrms

60 Hz
wet (10s)
kVrms

250/2500 s

wet
kVpeak

Mass
kg

Amax

Fig.

310
310
310
370
310
370
620
620
620
620
680
680
740
620
620
740
740
740

150
150
150
180
150
180
300
300
300
300
330
330
360
300
300
360
360
360

150
150
150
180
150
180
300
300
300
300
330
330
360
300
300
360
360
360

250
250
250
300
250
300
500
500
500
500
550
550
600
500
500
600
600
600

13
14
14
16
14
16
24
24
26
25
28
27
29
27
25
30
29
31

641
641
641
727
641
727
1216
1216
1236
1216
1322
1302
1388
1236
1216
1408
1388
1408

400
400
400
400
400

160
160
160
160
160

1
1
1
1
1
1
2
2
3
2
3
2
2
3
2
3
2
3

150
150
150
180
300
300
300

150
150
150
180
300
300
300

250
250
250
300
500
500
500

14
14
14
16
25
25
25

641
641
641
727
1216
1216
1216

1
1
1
1
2
2
2

Neutral-ground arresters
52
30-36
YN052
1863
310
72
42-54
YN072
1863
310
100
60
YN100
1863
310
123
72
YN123
2270
370
84-120
YN123
3726
620
145
75-120
YN145
3726
620
170
75-120
YN170
3726
620
*) Sum of withstand voltages for empty units of arrester.

H-3

Dimensions

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Silicone-housed arresters

PEXLIM R

Accessories
Line terminals

Earth terminals

Drilling plans
Without insulating base

1HSA410 000-L
Aluminium

1HSA420 000-A
Stainless steel

Aluminium
1HSA410 000-M
Aluminium flag with other
items in stainless steel

1HSA420 000-B
Stainless steel
With insulating base

1HSA410 000-N
Aluminium

1HSA430 000-H
Epoxy resin
M12 bolts for connection to structure are not
supplied by ABB. Required threaded grip
length is 15-20 mm.

1HSA410 000-P
Stainless steel

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

H-4

PEXLIM R

Silicone-housed arresters

Shipping data
Rated
Voltage
Ur
kVrms
18-27
30-48
42-60
66
54-60
54-72
75-96
75-96
90
96-120
90-96
102-132
108-120
138-144
108
120-144
132-144

Housing

Number of arresters per crate


One

YV024
YV036
YV052
YV052
YH072
YV072
YV072
YV100
YH123
YH123
YV123
YV123
YH145
YV123
YV145
YV145
YH170

Neutral-ground arresters
30-36
YN052
42-54
YN072
60
YN100
72
YN123
84-120
YN123
75-120
YN145
75-120
YN170

Three
Gross
kg
35
36
36
38
36
38
51
51
53
52
55
54
54
61
62
61
63

Volume
m3
0.5
0.5
0.5
0.5
0.5
0.5
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.9
0.9
0.9
0.9

Gross
kg
65
68
68
74
68
74
103
103
109
106
115
112
112
123
126
123
129

Volume
m3
0.9
0.9
0.9
0.9
0.9
0.9
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.5
1.5
1.5
1.5

Gross
kg
110
116
116
128
116
128
181
181
193
187
205
199
199
216
222
216
228

0.5
0.5
0.5
0.5
0.7
0.7
0.7

36
36
36
38
52
52
52

0.5
0.5
0.5
0.5
0.7
0.7
0.7

68
68
68
74
106
106
106

0.9
0.9
0.9
0.9
1.2
1.2
1.2

116
116
116
128
187
187
187

Each crate contains a certain number of arrester units


and accessories for assembly and erection. A packing
list is attached externally on each crate.
Each separate crate is numbered and the numbers

H-5

Six

Volume
m3
0.5
0.5
0.5
0.5
0.5
0.5
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.9
0.9
0.9
0.9

of all crates and their contents are listed in the shipping


specification. ABB reserves the right to pack arresters
in the most effective/economic combination. Alternate
or non-standard crates may involve additional charges.

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Silicone-housed arresters

PEXLIM Q

Zinc Oxide Surge Arrester PEXLIM Q


Protection of switchgear, transformers and
other equipment in high voltage systems
against atmospheric and switching
overvoltages.
in areas with high lightning intensity
and high energy requirements.
where grounding or shielding condi-

tions are poor or incomplete


Superior where low weight, reduced
clearances, flexible mounting,
non-fragility and additional personnel
safety is required.
Major component in PEXLINKTM concept for transmission line protection.

Brief peformance data


System voltages (Um)

52 - 420 kV

Rated voltages (Ur)

42 - 360 kV

Nominal discharge current (IEC)

10 kApeak

Classifying current (ANSI/IEEE)

10 kApeak

Discharge current
withstand strength:
High current 4/10 s
Low current 2000 s

100 kApeak
900 Apeak

Energy capability:
Line discharge class (IEC)
[2 impulses, (IEC Cl. 8.5.5)
Fulfils/exceeds requirements of
ANSI transmission-line discharge
test for 362 kV systems.
Short-circuit / Pressure
relief capability

50 kAsym

External insulation

Fulfils/exceeds
standards

Mechanical strength:
Declared permissible static
service load (DPSSL)
Maximum permissible dynamic
service load (MPDSL)
Service conditions:
Ambient temperature
Design altitude
(Higher altitudes on request)
Frequency

ABB Surge Arresters Buyers Guide

Class 3
7.8 kJ/kV (Ur)]

Edition 5.1, 2007-04

2 500 Nm
4 000 Nm

-50 C to +45 C
max. 1 000 m
15 - 62 Hz

I-1

PEXLIM Q

Silicone-housed arresters

Guaranteed protective data


Max.
System
Voltage

TOV capability 2)

Rated
Voltage

Max. continuous
operating voltage 1)

Um
kVrms

Ur
kVrms

as per
IEC
Uc
kVrms

as per
ANSI/IEEE
MCOV
kVrms

1s
kVrms

10 s
kVrms

0.5 kA
kVpeak

1 kA
kVpeak

2 kA
kVpeak

5 kA
kVpeak

10 kA
kVpeak

20 kA
kVpeak

40 kA
kVpeak

243)
363)

24
30
36
42
48
51
54
60
72
54
60
66
72
75
78
81
84
75
78
84
90
96
90
96
102
108
120
129
132
138
144
150
108
120
132
138
144
150
162
168

19.2
24.0
28.8
34
38
41
43
48
58
43
48
53
58
60
62
65
67
59
61
65
69
74
72
77
78
78
78
78
78
78
78
78
86
92
92
92
92
92
92
92

19.4
24.4
29.0
34.0
39.0
41.3
43.0
48.0
58.0
43.0
48.0
53.4
58.0
60.7
63.1
65.6
68.0
60.7
63.1
68.0
72.0
77.0
72.0
77.0
82.6
84.0
98.0
104
106
111
115
121
86.0
98.0
106
111
115
121
131
131

27.6
34.5
41.4
48.3
55.2
58.6
62.1
69.0
82.8
62.1
69.0
75.9
82.8
86.2
89.7
93.1
96.6
86.2
89.7
96.6
103
110
103
110
117
124
138
148
151
158
165
172
124
138
151
158
165
172
186
193

26.4
33.0
39.6
46.2
52.8
56.1
59.4
66.0
79.2
59.4
66.0
72.6
79.2
82.5
85.8
89.1
92.4
82.5
85.8
92.4
99.0
105
99.0
105
112
118
132
141
145
151
158
165
118
132
145
151
158
165
178
184

46.1
57.6
69.2
80.7
92.2
98.0
104
116
139
104
116
127
139
144
150
156
162
144
150
162
173
185
173
185
196
208
231
248
254
265
277
288
208
231
254
265
277
288
312
323

47.6
59.5
71.4
83.3
95.1
102
107
119
143
107
119
131
143
149
155
161
167
149
155
167
179
191
179
191
203
214
238
256
262
274
286
298
214
238
262
274
286
298
321
333

49.5
61.8
74.2
86.5
98.9
105
112
124
149
112
124
136
149
155
161
167
173
155
161
173
186
198
186
198
210
223
248
266
272
285
297
309
223
248
272
285
297
309
334
346

53.6
67.0
80.4
93.8
108
114
121
134
161
121
134
148
161
168
175
181
188
168
175
188
201
215
201
215
228
242
268
288
295
309
322
335
242
268
295
309
322
335
362
376

56.4
70.5
84.6
98.7
113
120
127
141
170
127
141
156
170
177
184
191
198
177
184
198
212
226
212
226
240
254
282
304
311
325
339
353
254
282
311
325
339
353
381
395

62.1
77.6
93.1
109
125
132
140
156
187
140
156
171
187
194
202
210
218
194
202
218
233
249
233
249
264
280
311
334
342
357
373
388
280
311
342
357
373
388
419
435

69.4
86.8
105
122
139
148
157
174
209
157
174
191
209
217
226
235
243
217
226
243
261
278
261
278
295
313
347
373
382
399
417
434
313
347
382
399
417
434
469
486

52

72

100

123

145

Max. residual voltage with current wave


30/60 s

8/20 s

More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en.
1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI) differ only due to deviations in type test procedures.
Uc has to be considered only when the actual system voltage is higher than the tabulated.
Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the maximum single-impulse energy stress (4.5 kJ/kV (Ur)).
3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages.
Arresters with lower or higher rated voltages may be available on request for special applications.

I-2

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Silicone-housed arresters

PEXLIM Q

Guaranteed protective data


Max.

Um
kVrms
170

245

300

362

420

Rated
Voltage

Max. continuous
operating voltage 1)

Ur
kVrms
132
144
150
162
168
192
180
192
198
210
216
219
222
228
216
240
258
264
276
258
264
276
288
330
336
342
360

as per
IEC
Uc
kVrms
106
108
108
108
108
108
144
154
156
156
156
156
156
156
173
191
191
191
191
206
211
221
230
264
267
267
267

as per
ANSI/IEEE
MCOV
kVrms
106
115
121
131
131
152
144
154
160
170
175
177
179
180
175
191
209
212
220
209
212
221
230
267
272
277
291

TOV capability 2)

Max. residual voltage with current wave


30/60 s

1s
kVrms
151
165
172
186
193
220
207
220
227
241
248
251
255
262
248
276
296
303
317
296
303
317
331
379
386
393
414

10 s
kVrms
145
158
165
178
184
211
198
211
217
231
237
240
244
250
237
264
283
290
303
283
290
303
316
363
369
376
396

0.5 kA
kVpeak
254
277
288
312
323
369
346
369
381
404
415
421
427
438
415
461
496
507
530
496
507
530
553
634
646
657
692

8/20 s
1 kA
kVpeak
262
286
298
321
333
381
357
381
393
417
428
434
440
452
428
476
512
523
547
512
523
547
571
654
666
678
714

2 kA
kVpeak
272
297
309
334
346
396
371
396
408
433
445
451
458
470
445
495
532
544
569
532
544
569
593
680
692
705
742

5 kA
kVpeak
295
322
335
362
376
429
402
429
443
469
483
489
496
510
483
536
576
590
617
576
590
617
643
737
751
764
804

10 kA
kVpeak
311
339
353
381
395
452
423
452
466
494
508
515
522
536
508
564
607
621
649
607
621
649
677
776
790
804
846

20 kA
kVpeak
342
373
388
419
435
497
466
497
512
543
559
567
574
590
559
621
667
683
714
667
683
714
745
854
869
885
931

40 kA
kVpeak
382
417
434
469
486
555
521
555
573
608
625
634
642
660
625
694
746
764
798
746
764
798
833
954
972
989
1046

More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en.
1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI) differ only due to deviations in type test procedures.
Uc has to be considered only when the actual system voltage is higher than the tabulated.
Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the maximum single-impulse energy stress (4.5 kJ/kV (Ur)).
3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages.
Arresters with lower or higher rated voltages may be available on request for special applications.

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

I-3

PEXLIM Q

Silicone-housed arresters

Technical data for housings


Max.
system
voltage

Rated
Voltage

Um
kVrms
24
36
52
72

Ur
kVrms
24
30-36
42-72
54-72
75-84
75-96
90-120
90-96
108-144
150
108-120
108-120
132-144
150
162-168
132-144
150
132
144-192
192
180-210
216-228
180-198
210-228
216-264
276
216
240-258
264-276
258-264
276-288
258-288
330-342
360

100
123

145

170

245

300

362

420

Housing

Creepage
distance

mm
XV024
XV036
XV052
XV072
XV072
XV100
XH123
XV123
XV123
XV123
XH145
XV145
XV145
XV145
XV145
XH170
XH170
XV170
XV170
XM245
XH245
XH245
XV245
XV245
XH300
XH300
XV300
XV300
XV300
XH362
XH362
XV362
XH420
XH420

1363
1363
2270
2270
3625
3625
3625
4540
4540
4988
3625
4540
4540
4988
5895
4540
4988
5895
5895
5895
7250
7250
8613
8613
8613
8613
9520
9520
9520
9520
9520
11790
10875
10875

External insulation *)

1.2/50 s
dry
kVpeak
283
283
400
400
578
578
578
800
800
861
578
800
800
861
978
800
861
978
978
978
1156
1156
1439
1439
1439
1439
1556
1556
1556
1556
1556
1956
1734
1734

Dimensions

50 Hz
wet (60s)
kVrms
126
126
187
187
293
293
293
374
374
419
293
374
374
419
480
374
419
480
480
480
586
586
712
712
712
712
773
773
773
773
773
960
879
879

60 Hz
wet (10s)
kVrms
126
126
187
187
293
293
293
374
374
419
293
374
374
419
480
374
419
480
480
480
586
586
712
712
712
712
773
773
773
773
773
960
879
879

250/2500 s

wet
kVpeak
242
242
330
330
462
462
462
660
660
704
462
660
660
704
792
660
704
792
792
492
924
924
1166
1166
1166
1166
1254
1254
1254
1254
1254
1584
1386
1386

Mass
kg
16
16
24
24
35
35
35
46
44
47
37
46
44
47
55
46
49
58
57
60
71
69
86
83
86
86
100
99
94
100
99
125
116
116

Amax

Fig.

481
481
736
736
1080
1080
1080
1417
1397
1486
1100
1417
1397
1486
1741
1417
1506
1761
1761
1761
2105
2105
2617
2617
2617
2617
2872
2872
2872
2872
2872
3533
3216
3216

400
400
400
400
600
600
600
800
800
900
900
900
900
900
1200
1200
1400
1400
1400

600
600
600
600
600
600
600
800
800
800
800
800

160
160
160
160
300
300
300
400
400
500
500
500
500
500
600
600
700
700
700

1
1
1
1
1
1
1
2
2
2
1
2
2
2
2
3
3
3
3
4
4
4
5
5
5
6
5
5
5
5
5
7
5
5

187
187
187
187
293
293
293
293
374

187
187
187
187
293
293
293
293
374

330
330
330
330
462
462
462
462
660

24
24
24
24
35
35
36
36
45

736
736
736
736
1080
1080
1080
1080
1397

1
1
1
1
1
1
1
1
1

Neutral-ground arresters
30-36
XN052
1363
400
42-54
XN072
2270
400
60
XN100
2270
400
72
XN123
2270
400
75-120
XN123
3625
578
145
84-120
XN145
3625
578
170
84-120
XN170
3625
578
245
108-120 XN245
3625
578
132-144 XN245
4540
800
*) Sum of withstand voltages for empty units of arrester.
52
72
100
123

I-4

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Silicone-housed arresters

PEXLIM Q

Technical data for housings


1

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

I-5

PEXLIM Q

Silicone-housed arresters

Accessories
Line terminals

Earth terminals

Drilling plans
Without insulating base

1HSA410 000-L
Aluminium

1HSA420 000-A
Stainless steel
Aluminium
NOTE! Alternative drilling plan 3 slotted
holes (120 ), n14 at R111-127

With insulating base

1HSA410 000-M
Aluminium flag with other
items in stainless steel

1HSA420 000-B
Stainless steel

1HSA430 000-A
Epoxy resin
1HSA410 000-N
Aluminium

M12 bolts for connection to structure are not


supplied by ABB. Required threaded grip
length is 15-20 mm.

1HSA410 000-P
Stainless steel

I-6

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Silicone-housed arresters

PEXLIM Q

Shipping Data
Rated
Voltage
Ur
kVrms
24
30-36
042-072
054-072
075-084
075-096
090-120
090-096
108-144
150
108-120
108-120
132-144
150
162-168
132-144
150
132
144-192
192
180-210
216-228
180-198
210-228
216-276
216
240-258
264-276
258-264
276-288
258-288
330-360

Housing

Number of arresters per crate


One

Three

Six

Volume
m3

Gross
kg

Volume
m3

Gross
kg

Volume
m3

Gross
kg

XV024
XV036
XV052
XV072
XV072
XV100
XH123
XV123
XV123
XV123
XH145
XV145
XV145
XV145
XV145
XH170
XH170
XV170
XV170
XM245
XH245
XH245
XV245
XV245
XH300
XV300
XV300
XV300
XH362
XH362
XV362
XH420

0.5
0.5
0.7
0.7
0.7
0.9
0.9
0.9
0.7
0.9
0.9
0.9
1.1
0.9
0.9
1.1
1.1
1.1
1.1
1.1
1.0
0.9
0.9
1.5
1.4
1.0
1.5
1.4
2.2
2.2

49
49
65
65
65
81
81
81
67
82
81
82
95
84
84
98
98
100
111
109
164
115
126
211
192
157
211
192
278
268

0.5
0.5
0.7
0.7
0.7
0.9
0.9
0.9
0.7
0.9
0.9
0.9
1.1
0.9
0.9
1.1
1.1
1.1
1.1
1.1
1.7
1.5
1.7
2.6
2.3
1.7
2.5
2.3
3.8
3.8

107
107
145
145
145
183
183
183
151
186
186
186
215
192
192
224
224
230
263
257
340
291
345
443
416
369
443
416
564
534

0.9
0.9
1.2
1.2
1.2
1.5
1.5
1.5
1.2
1.5
1.5
1.5
1.9
1.5
1.5
1.9
1.9
1.9
1.9
1.9
-

194
194
265
265
265
336
336
336
277
338
342
342
395
354
354
413
413
425
491
479
-

Neutral-ground arresters
30-36
XN052
42-54
XN072
60
XN100
72
XN123
75-120
XN123
84-120
XN145
84-120
XN170
108-120
XN245
132, 144
XN245

0.5
0.5
0.5
0.5
0.7
0.7
0.7
0.7
0.9

49
49
49
49
65
65
65
65
81

0.5
0.5
0.5
0.5
0.7
0.7
0.7
0.7
0.9

83
83
83
83
145
145
145
145
183

0.9
0.9
0.9
0.9
1.2
1.2
1.2
1.2
1.5

146
146
146
146
265
265
265
265
336

Each crate contains a certain number of arrester units


and accessories for assembly and erection. A packing
list is attached externally on each crate.
Each separate crate is numbered and the numbers

ABB Surge Arresters Buyers Guide

of all crates and their contents are listed in the shipping


specification. ABB reserves the right to pack arresters
in the most effective/economic combination. Alternate
or non-standard crates may involve additional charges.

Edition 5.1, 2007-04

I-7

PEXLIM P

Silicone-housed arresters

Zinc-Oxide Surge Arrester PEXLIM P


Protection of switchgears, transformers
and other equipment in high voltage systems against atmospheric and switching
overvoltages.
in areas with very high lightning intensity
where grounding or shielding conditions
are poor or incomplete
for important installations

where energy requirements are very


high (e.g. very long lines, capacitor
protection).
Superior where low weight, reduced clerances, flexible mounting, non-fragility and
additional personnel safety is required.
Major component in PEXLINKTM concept for transmission line protection.

Brief peformance data


System voltages (Um)

52 - 420 kV

Rated voltages (Ur)

42 - 360 kV

Nominal discharge current (IEC)

20 kApeak

Classifying current (ANSI/IEEE)

15 kApeak

Discharge current
withstand strength:
High current 4/10 s
Low current 2000 s

100 kApeak
1 350 Apeak

Energy capability:
Line discharge class (IEC)
[2 impulses, (IEC Cl. 8.5.5)
Fulfils/exceeds requirements of
ANSI transmission-line discharge
test for 362 kV systems.
Short-circuit / Pressure
relief capability

65 kAsym

External insulation

Fulfils/exceeds
standards

Mechanical strength:
Declared permissible static
service load (DPSSL)
Maximum permissible dynamic
service load (MPDSL)
Service conditions:
Ambient temperature
Design altitude
(Higher altitudes on request)
Frequency

J-1

Edition 5.1, 2007-04

Class 4
12.0 kJ/kV (Ur)]

2 500 Nm
4 000 Nm

-50 C to +45 C
max. 1 000 m
15 - 62 Hz

ABB Surge Arresters Buyers Guide

Silicone-housed arresters

PEXLIM P

Guaranteed protective data


Max.
System
Voltage

Um
kVrms
243)
363)

52

72

100

123

Rated
Voltage

Max. continuous
operating voltage 1)

Ur
kVrms
24
30
33
36
39
42
48
51
54
60
63
72
66
72
75
78
81
84
90
96
90
102
108
114
120
129
132
138
144
150

as per
IEC
Uc
kVrms
19.2
24.0
26.4
28.8
31.2
34
38
41
43
48
50
58
53
58
60
62
65
67
72
77
72
78
78
78
78
78
78
78
78
78

as per
ANSI/IEEE
MCOV
kVrms
19.5
24.4
26.7
29.0
31.5
34.0
39.0
41.3
43.0
48.0
51.0
58.0
53.4
58.0
60.7
63.1
65.6
68.0
72.0
77.0
72.0
82.6
84.0
92.3
98.0
104
106
111
115
121

TOV capability 2)

Max. residual voltage with current wave


30/60 s

1s
kVrms
27.8
34.8
38.2
41.7
45.2
48.7
55.6
59.1
62.6
69.6
73.0
83.5
76.5
83.5
87.0
90.4
93.9
97.4
104
111
104
118
125
132
139
149
153
160
167
174

10 s
kVrms
26.4
33.0
36.3
39.6
42.9
46.2
52.8
56.1
59.4
66.0
69.3
79.2
72.6
79.2
82.5
85.8
89.1
92.4
99.0
105
99.0
112
118
125
132
141
145
151
158
165

1 kA
kVpeak
46.8
58.5
64.4
70.2
76.1
81.9
93.6
99.5
106
117
123
141
129
141
147
153
158
164
176
188
176
199
211
223
234
252
258
270
281
293

8/20 s
2 kA
kVpeak
48.5
60.7
66.7
72.8
78.8
84.9
97.0
104
110
122
128
146
134
146
152
158
164
170
182
194
182
207
219
231
243
261
267
279
291
304

3 kA
kVpeak
49.7
62.2
68.4
74.6
80.8
87.0
99.4
106
112
125
131
150
137
150
156
162
168
174
187
199
187
212
224
237
249
268
274
286
299
311

5 kA
kVpeak
51.9
64.9
71.4
77.9
84.3
90.8
104
111
117
130
137
156
143
156
163
169
176
182
195
208
195
221
234
247
260
279
286
299
312
325

10 kA
kVpeak
54.6
68.3
75.1
81.9
88.8
95.6
110
117
123
137
144
164
151
164
171
178
185
192
205
219
205
233
246
260
273
294
301
314
328
342

20 kA
kVpeak
59.8
74.8
82.3
89.7
97.2
105
120
128
135
150
157
180
165
180
187
195
202
210
225
240
225
255
270
284
299
322
329
344
359
374

40 kA
kVpeak
65.6
81.9
90.1
98.3
107
115
132
140
148
164
172
197
181
197
205
213
222
230
246
263
246
279
295
312
328
353
361
377
394
410

More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en.
1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI) differ only due to deviations in type test procedures.
Uc has to be considered only when the actual system voltage is higher than the tabulated.
Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the maximum single-impulse energy stress (7.0 kJ/kV (Ur)).
3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages.
Arresters with lower or higher rated voltages may be available on request for special applications.

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

J-2

PEXLIM P

Silicone-housed arresters

Guaranteed protective data


Max.
System
Voltage

Um
kVrms
145

170

245

300

362

420

Rated
Voltage

Max. continuous
operating voltage 1)

Ur
kVrms
108
120
132
138
144
150
162
168
132
144
150
162
168
180
192
180
192
198
210
214
216
219
222
228
216
228
240
258
264
276
258
264
276
288
330
336
342
360

as per
IEC
Uc
kVrms
86
92
92
92
92
92
92
92
106
108
108
108
108
108
108
144
154
156
156
156
156
156
156
156
173
182
191
191
191
191
206
211
221
230
264
267
267
267

as per
ANSI/IEEE
MCOV
kVrms
86.0
98.0
106
111
115
121
131
131
106
115
121
131
131
144
152
144
154
160
170
173
175
177
179
180
175
182
191
209
212
220
209
212
221
230
267
272
277
291

TOV capability 2)

Max. residual voltage with current wave


30/60 s

1s
kVrms
125
139
153
160
167
174
187
194
153
167
174
187
194
208
222
208
222
229
243
248
250
254
257
264
250
264
278
299
306
320
299
306
320
334
382
389
396
417

10 s
kVrms
118
132
145
151
158
165
178
184
145
158
165
178
184
198
211
198
211
217
231
235
237
240
244
250
237
250
264
283
290
303
283
290
303
316
363
369
376
396

1 kA
kVpeak
211
234
258
270
281
293
316
328
258
281
293
316
328
351
375
351
375
387
410
419
422
427
433
445
422
445
468
504
515
539
504
515
539
562
644
656
667
702

8/20 s
2 kA
kVpeak
219
243
267
279
291
304
328
340
267
291
304
328
340
364
388
364
388
400
425
434
437
443
449
461
437
461
485
522
534
558
522
534
558
582
667
679
691
728

3 kA
kVpeak
224
249
274
286
299
311
336
348
274
299
311
336
348
373
398
373
398
410
435
445
448
454
460
473
448
473
497
535
547
572
535
547
572
597
684
696
709
746

5 kA
kVpeak
234
260
286
299
312
325
351
364
286
312
325
351
364
390
415
390
415
428
454
464
467
474
480
493
467
493
519
558
571
597
558
571
597
623
714
727
740
779

10 kA
kVpeak
246
273
301
314
328
342
369
383
301
328
342
369
383
410
437
410
437
451
478
488
492
499
506
519
492
519
546
587
601
628
587
601
628
656
751
765
779
819

20 kA
kVpeak
270
299
329
344
359
374
404
419
329
359
374
404
419
449
479
449
479
494
524
535
539
546
554
568
539
568
598
643
658
688
643
658
688
718
823
838
852
897

40 kA
kVpeak
295
328
361
377
394
410
443
459
361
394
410
443
459
492
525
492
525
541
574
586
590
598
607
623
590
623
656
705
721
754
705
721
754
787
901
918
934
983

More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en.
1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI) differ only due to deviations in type test procedures.
Uc has to be considered only when the actual system voltage is higher than the tabulated.
Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the maximum single-impulse energy stress (7.0 kJ/kV (Ur)).
Arresters with lower or higher rated voltages may be available on request for special applications.

J-3

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Silicone-housed arresters

PEXLIM P

Technical data for housings


Max.
system
voltage

Rated
Voltage

Um
kVrms
24
36

Ur
kVrms
18-24
30-36
39
42-72
54-72
75-84
75-96
90-120
90-144
150
108-120
108-144
150
162-168
132-144
150
132-192
180-192
180-228
180-198
210-228
216-264
276
216-276
258-288
258-288
330-360

52
72
100
123

145

170

245

300

362
420

Housing

XV024
XV036
XV036
XV052
XV072
XV072
XV100
XH123
XV123
XV123
XH145
XV145
XV145
XV145
XH170
XH170
XV170
XM245
XH245
XV245
XV245
XH300
XH300
XV300
XH362
XV362
XH420

Neutral-ground arresters
52
30-36
XN052
72
42-54
XN072
100
60
XN100
123
72
XN123
75-120
XN123
145
84-120
XN145
170
96-120
XN170
245
108
XN245
132-144 XN245

Creepage
distance

External insulation *)

Dimensions

50 Hz
wet (60s)
kVrms
126
126
187
187
187
293
293
293
374
419
293
374
419
480
374
419
480
480
586
712
712
712
712
773
773
960
879

60 Hz
wet (10s)
kVrms
126
126
187
187
187
293
293
293
374
419
293
374
419
480
374
419
480
480
586
712
712
712
712
773
773
960
879

250/2500 s

wet
kVpeak
242
242
330
330
330
462
462
462
660
704
462
660
704
792
660
704
792
792
924
1166
1166
1166
1166
1254
1254
1584
1386

Mass
kg
18
18
29
29
28
43
43
42
53
54
41
52
54
65
52
56
69
65
82
100
97
101
97
109
117
146
130

Amax

Fig.

mm
1363
1363
2270
2270
2270
3625
3625
3625
4540
4988
3625
4540
4988
5895
4540
4988
5895
5895
7250
8613
8613
8613
8613
9520
9520
11790
10875

1.2/50 s
dry
kVpeak
283
283
400
400
400
578
578
578
800
861
578
800
861
978
800
861
978
978
1156
1439
1439
1439
1439
1556
1556
1956
1734

481
481
736
736
736
1080
1080
1080
1397
1486
1080
1397
1486
1741
1417
1506
1761
1761
2105
2617
2617
2617
2617
2872
2872
3533
3216

400
400
400
400
400
800
600
900
900
900
1200
1400
1400

600
600
600
600
800
800
800

160
160
160
160
160
400
300
500
500
500
600
700
700

1
1
1
1
1
1
1
1
2
2
1
2
2
2
3
3
3
3
3
5
4
5
6
5
5
7
5

1363
2270
2270
2270
3625
3625
3625
3625
4540

283
400
400
400
578
578
578
578
800

126
187
187
187
293
293
293
293
374

126
187
187
187
293
293
293
293
374

242
330
330
330
462
462
462
462
660

19
29
30
28
43
42
42
41
50

481
736
736
736
1080
1080
1080
1080
1397

1
1
1
1
1
1
1
1
1

*) Sum of withstand voltages for empty units of arrester.

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

J-4

PEXLIM P

Silicone-housed arresters

Technical data for housings


1

J-5

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Silicone-housed arresters

PEXLIM P

Accessories
Line terminals

Earth terminals

Drilling plans
Without insulating base

1HSA410 000-L
Aluminium

1HSA420 000-A
Stainless steel
Aluminium
NOTE! Alternative drilling plan 3 slotted
holes (120 ), n14 at R111-127

With insulating base

1HSA410 000-M
Aluminium flag with other
items in stainless steel

1HSA420 000-B
Stainless steel

1HSA430 000-A
Epoxy resin
1HSA410 000-N
Aluminium

M12 bolts for connection to structure are not


supplied by ABB. Required threaded grip
length is 15-20 mm.

1HSA410 000-P
Stainless steel

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

J-6

PEXLIM P

Silicone-housed arresters

Shipping data
Rated
Voltage
Ur
kVrms
24
30-36
39
42-72
54-72
75-84
75-96
90-120
90-144
150
108-120
108-144
150
162-168
132-144
150
132-192
192
180-228
180-198
210-228
216-264
276
216-276
258-288
258
264-288
330-360

Housing

XV024
XV036
XV036
XV052
XV072
XV072
XV100
XH123
XV123
XV123
XH145
XV145
XV145
XV145
XH170
XH170
XV170
XM245
XH245
XV245
XV245
XH300
XH300
XV300
XH362
XV362
XV362
XH420

Neutral-ground arresters
30-36
XN052
42-54
XN072
60
XN100
72
XN123
75-120
XN123
84-120
XN145
96-120
XN170
108-120
XN245
132-144
XN245

Number of arresters per crate


One
Volume
Gross
m3
kg
0.1
42
0.1
42
0.5
52
0.5
52
0.5
52
0.7
71
0.7
71
0.7
71
0.9
87
0.9
87
0.7
68
0.9
87
0.9
87
1.1
98
0.9
89
0.9
89
1.1
102
1.1
98
1.1
115
0.9
133
0.9
133
1.0
155
1.0
155
1.0
163
1.6
207
2.1
242
2.1
258
2.1
242

Three
Volume
m3
0.5
0.5
0.5
0.5
0.5
0.7
0.7
0.7
0.9
0.9
0.7
0.9
0.9
1.1
0.9
0.9
1.1
1.1
1.1
1.5
1.5
1.7
1.7
1.7
2.3
2.9
2.3
2.3

Gross
kg
86
86
116
116
116
163
163
163
201
201
154
201
201
239
207
207
251
239
290
339
339
358
358
382
435
497
545
497

Six
Volume
m3
0.9
0.9
0.9
0.9
0.9
1.2
1.2
1.2
1.5
1.5
1.2
1.5
1.5
1.9
1.5
1.5
1.9
1.9
1.9
-

Gross
kg
152
152
212
212
212
301
301
301
372
372
283
372
372
443
384
384
443
443
545
-

0.1
0.5
0.5
0.5
0.7
0.7
0.7
0.7
0.9

0.5
0.5
0.5
0.5
0.7
0.7
0.7
0.7
0.9

86
116
116
116
163
163
163
163
201

0.9
0.9
0.9
0.9
1.2
1.2
1.2
1.2
1.5

152
212
212
212
301
301
301
301
372

42
52
52
52
71
71
71
71
87

Each crate contains a certain number of arrester units


and accessories for assembly and erection. A packing list is attached externally on each crate.
Each separate crate is numbered and the numbers

J-7

of all crates and their contents are listed in the shipping


specification. ABB reserves the right to pack arresters in
the most effective/economic combination. Alternate or
non-standard crates may involve additional charges.

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Silicone-housed arresters

HS PEXLIM P-T

Zinc-Oxide Surge Arrester HS PEXLIM P-T


Protection of switchgears, transformers
and other equipment in high voltage systems against atmospheric and switching
overvoltages.
in areas with very high lightning intensity
where grounding or shielding conditions
are poor or incomplete
for important installations

where energy requirements are very


high (e.g. very long lines, capacitor
protection).
Specially suited to high seismic
applications.
Superior where low weight, non-fragility
and additional personnel safety is required.

Brief peformance data


System voltages (Um)

245 - 550 kV

Rated voltages (Ur)

180 - 444 kV

Nominal discharge current (IEC)

20 kApeak

Classifying current (ANSI/IEEE)

10/15 kApeak

Discharge current
withstand strength:
High current 4/10 s
Low current 2000 s

100 kApeak
1 350 Apeak

Energy capability:
Line discharge class (IEC)
[2 impulses, (IEC Cl. 8.5.5)
Fulfils/exceeds requirements of
ANSI transmission-line discharge
test for 362 kV systems.
Short-circuit / Pressure
relief capability

65 kAsym

External insulation

Fulfils/exceeds
standards

Mechanical strength:
Declared permissible static
service load (DPSSL)
Maximum permissible dynamic
service load (MPDSL)
Service conditions:
Ambient temperature
Design altitude
(Higher altitudes on request)
Frequency

ABB Surge Arresters Buyers Guide

Class 4
10.5 kJ/kV (Ur)]

Edition 5.1, 2007-04

19 000 Nm
28 000 Nm

-50 C to +40 C
max. 1 000 m
15 - 62 Hz

K-1

HS PEXLIM P-T

Silicone-housed arresters

Guaranteed protective data


Max.
System
Voltage

Um
kVrms
245

300

362

380
400
420

550

Rated
Voltage

Max. continuous
operating voltage 1)

Ur
kVrms
180
192
228
228
240
264
258
264
276
288
300
330
360
390
396
420
444

as per
IEC
Uc
kVrms
144
154
156
182
191
191
206
211
221
230
240
264
267
267
317
336
349

as per
ANSI/IEEE
MCOV
kVrms
144
154
180
182
191
212
209
212
221
230
240
267
291
315
318
336
353

TOV capability 2)

Max. residual voltage with current wave


30/60 s

1s
kVrms
208
222
264
264
278
306
299
306
320
334
348
382
417
452
459
487
515

10 s
kVrms
198
211
250
250
264
290
283
290
303
316
330
363
396
429
435
462
488

1 kA
kVpeak
351
375
445
445
468
515
504
515
539
562
585
644
702
761
773
819
866

8/20 s
2 kA
kVpeak
364
388
461
461
485
534
522
534
558
582
607
667
728
788
800
849
897

3 kA
kVpeak
373
398
473
473
497
547
535
547
572
597
622
684
746
808
820
870
920

5 kA
kVpeak
390
415
493
493
519
571
558
571
597
623
649
714
779
843
856
908
960

10 kA
kVpeak
410
437
519
519
546
601
587
601
628
656
683
751
819
888
901
956
1015

20 kA
kVpeak
449
479
568
568
598
658
643
658
688
718
748
823
897
972
987
1051
1111

40 kA
kVpeak
492
525
623
623
656
721
705
721
754
787
819
901
983
1070
1086
1152
1217

More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en.
1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI) differ only due to deviations in type test procedures.
Uc has to be considered only when the actual system voltage is higher than the tabulated.
Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the maximum single-impulse energy stress (7.0 kJ/kV (Ur)).
Arresters with lower or higher rated voltages may be available on request for special applications.

K-2

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Silicone-housed arresters

HS PEXLIM P-T

Technical data for housings


Max.
system
voltage

Rated
Voltage

Um
kVrms
245

Ur
kVrms
180-192
180-192
228
228-264
228
240
264
258-264
276
288
300
330-390
396
420
444

300

362
380
400
420
550

Housing

TM245
TH245
TH245
TM300
TV300
TV300
TV300
TH362
TH362
TH380
TM400
TH420
TH550
TH550
TH550

Creepage
distance

mm
4950
7150
7150
7150
9900
9900
9900
9900
9900
9900
9900
12100
14300
14300
14850

External insulation *)

1.2/50 s
dry
kVpeak
750
1081
1081
1081
1500
1500
1500
1500
1500
1500
1500
1831
2162
2162
2250

50 Hz
wet (60s)
kVrms
350
524
524
524
700
700
700
700
700
700
700
874
1048
1048
1050

Dimensions

60 Hz
wet (10s)
kVrms
350
510
510
510
700
700
700
700
700
700
700
860
1020
1020
1050

250/2500 s

wet
kVpeak
525
750
750
750
1050
1050
1050
1050
1050
1050
1050
1275
1500
1500
1575

Mass
kg
115
150
150
150
245
245
235
245
240
240
240
270
315
315
365

Amax

Fig.

1770
2310
2310
2310
3495
3495
3495
3495
3495
3495
3495
4035
4890
4890
5540

600
800
600
900
1400
1200
900
1600
1200
1400
1400
1200
1800
1800
1800

600
800
800
600
800
800
800
800
800
1000
1000
1000

300
500
300
400
700
600
500
1000
800
700
700
800
1000
800
1000

1
1
1
2
3
3
3
3
3
3
3
3
4
4
5

*) Sum of withstand voltages for empty units of arrester.

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

K-3

HS PEXLIM P-T

Silicone-housed arresters

Accessories
Line terminals

Earth terminals

Drilling plans
Without insulating base

46.5
45
20.5

80
45 77
45

1HSA410 000-A
Aluminium

1HSA420 000-U
Stainless steel

46.5
45
20.5

80
45 77

Aluminium

45
1HSA410 000-B
Aluminium flag with other
items in stainless steel

1HSA420 000-002
Stainless steel

With insulating base

1HSA410 000-C
Aluminium

1HSA430 000-P
Galvanized steel
M20 bolts for connection to structure are not
supplied by ABB.

1HSA410 000-D
Stainless steel

K-4

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Silicone-housed arresters

HS PEXLIM P-T

Shipping data
Rated
Voltage
Ur
kVrms
180
192
180
192
228
228
240
264
228
240
264
258
264
276
288
300
330
360
390
396
420
Rated
Voltage
Ur
kVrms
444

Housing

TM245
TM245
TH245
TH245
TH245
TM300
TM300
TM300
TV300
TV300
TV300
TH362
TH362
TH362
TH380
TM400
TH420
TH420
TH420
TH550
TH550
Housing

TH550

Number of arresters per crate


One
Volume
Gross
m3
kg
2.9
298
2.9
298
3.8
359
3.8
358
3.6
350
3.8
358
3.8
357
3.8
354
2.9
441
2.8
424
3.1
419
3.3
483
3.3
482
2.8
423
2.9
436
2.9
437
3.4
474
3.4
471
3.4
467
4.0
574
4.0
572

Three
Volume
m3
2.9
2.9
3.8
3.8
3.6
3.8
3.8
3.8
3.2
3.0
3.1
4.1
4.1
3.0
3.3
3.3
3.7
3.7
3.7
4.8
4.8

Number of arresters per crate


One

Two

Volume
m3
3.3

Volume
m3
3.8

Gross
kg
602

Each crate contains a certain number of arrester units


and accessories for assembly and erection. A packing list is attached externally on each crate.
Each separate crate is numbered and the numbers

ABB Surge Arresters Buyers Guide

Gross
kg
566
564
696
694
679
693
691
682
965
943
920
1029
1028
939
950
951
1051
1041
1031
1261
1254

Six
Volume
m3
3.6
3.6
4.7
4.7
4.2
4.7
4.7
4.7
-

Gross
kg
1013
1009
1251
1247
1218
1245
1241
1223
-

Gross
kg
985

of all crates and their contents are listed in the shipping


specification. ABB reserves the right to pack arresters in
the most effective/economic combination. Alternate or
non-standard crates may involve additional charges.

Edition 5.1, 2007-04

K-5

HS PEXLIM T-T

Silicone-housed arresters

Zinc-Oxide Surge Arrester HS PEXLIM T-T


Protection of switchgears, transformers
and other equipment in high voltage systems against atmospheric and switching
overvoltages.
in areas with very high lightning intensity
where grounding or shielding conditions
are poor or incomplete
for important installations

where energy requirements are very


high (e.g. very long lines, capacitor
protection).
Specially suited to high seismic
applications.
Superior where low weight, non-fragility
and additional personnel safety is required.

Brief peformance data


System voltages (Um)

245 - 800 kV

Rated voltages (Ur)

180 - 624 kV

Nominal discharge current (IEC)

20 kApeak

Classifying current (ANSI/IEEE)

10/15/20 kApeak

Discharge current
withstand strength:
High current 4/10 s
Low current 2000 s

100 kApeak
1 900 Apeak

Energy capability:
Line discharge class (IEC)
[2 impulses, (IEC Cl. 8.5.5)
Fulfils/exceeds requirements of
ANSI transmission-line discharge
test for 362 kV systems.
Short-circuit / Pressure
relief capability

65 kAsym

External insulation

Fulfils/exceeds
standards

Mechanical strength:
Declared permissible static
service load (DPSSL)
Maximum permissible dynamic
service load (MPDSL)
Service conditions:
Ambient temperature
Design altitude
(Higher altitudes on request)
Frequency

L-1

Edition 5.1, 2007-04

Class 5
15.4 kJ/kV (Ur)]

19 000 Nm
28 000 Nm

-50 C to +40 C
max. 1 000 m
15 - 62 Hz

ABB Surge Arresters Buyers Guide

Silicone-housed arresters

HS PEXLIM T-T

Guaranteed protective data


Max.
System
Voltage

Um
kVrms
245

300
362

380
400
420

550

800

Rated
Voltage

Max. continuous
operating voltage 1)

as per
IEC
Ur
Uc
kVrms
kVrms
180
144
192
154
216
156
228
156
228
182
240
191
258
206
264
211
276
221
288
230
300
240
330
264
360
267
390
267
396
317
420
336
444
349
On request

as per
ANSI/IEEE
MCOV
kVrms
144
154
174
180
182
191
209
212
221
230
240
267
291
315
318
336
353

TOV capability 2)

Max. residual voltage with current wave


30/60 s

1s
kVrms
209
218
246
259
259
273
310
310
314
328
342
378
410
444
474
478
506

10 s
kVrms
198
207
233
246
246
258
293
293
297
310
323
358
388
420
448
453
479

1 kA
kVpeak
354
369
415
438
438
461
523
523
531
554
577
638
692
750
793
807
853

8/20 s
2 kA
kVpeak
364
380
427
451
451
475
538
538
546
569
593
656
712
771
816
830
878

3 kA
kVpeak
371
387
435
459
459
484
548
548
556
580
604
669
725
786
831
846
894

5 kA
kVpeak
389
406
457
482
482
507
575
575
583
609
634
702
761
824
872
888
938

10 kA
kVpeak
405
423
476
502
502
528
599
599
608
634
660
731
792
858
908
924
977

20 kA
kVpeak
438
457
514
542
542
571
647
647
656
685
713
789
856
927
981
998
1060

40 kA
kVpeak
476
497
559
590
590
621
704
704
714
745
776
859
931
1013
1072
1091
1153

More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en.
1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI) differ only due to deviations in type test procedures.
Uc has to be considered only when the actual system voltage is higher than the tabulated.
Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the maximum single-impulse energy stress (10.0 kJ/kV (Ur)).
Arresters with lower or higher rated voltages may be available on request for special applications.

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

L-2

HS PEXLIM T-T

Silicone-housed arresters

Technical data for housings


Max.
system
voltage

Rated
Voltage

Um
kVrms
245

Ur
kVrms
180-216
228
228-240
258-276
288
300
330
360
390
396
420
444

300
362
380
400
420

550

Housing

TH245
TV245
TV300
TH362
TH380
TM400
TH420
TH420
TV420
TH550
TH550
TH550

Creepage
distance

mm
7150
9900
9900
9900
9900
9900
12100
12100
14300
14300
14300
14850

External insulation *)

1.2/50 s
dry
kVpeak
1081
1500
1500
1500
1500
1500
1831
1831
2162
2162
2162
2250

50 Hz
wet (60s)
kVrms
524
700
700
700
700
700
874
874
1048
1048
1048
1050

Dimensions

60 Hz
wet (10s)
kVrms
510
700
700
700
700
700
860
860
1020
1020
1020
1050

250/2500 s

wet
kVpeak
750
1050
1050
1050
1050
1050
1275
1275
1500
1500
1500
1575

Mass
kg
170
245
260
265
270
270
300
300
330
360
360
405

Amax

Fig.

2310
3495
3495
3495
3495
3495
4035
4035
4575
4890
4890
5540

600
600
1600
1600
1600
1600
1600
1200
1200
1800
1800
1800

800
800
800
800
800
800
800
1000
1000
1000

300
300
1000
1000
1000
1000
1000
600
600
1000
1000
1000

1
2
3
3
3
3
3
3
3
4
4
5

*) Sum of withstand voltages for empty units of arrester.

L-3

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Silicone-housed arresters

HS PEXLIM T-T

Accessories
Line terminals

Earth terminals

Drilling plans
Without insulating base

46.5
45
20.5

80
45 77
45

1HSA410 000-A
Aluminium

1HSA420 000-U
Stainless steel

46.5
45
20.5

80
45 77

Aluminium

45
1HSA410 000-B
Aluminium flag with other
items in stainless steel

1HSA420 000-002
Stainless steel

With insulating base

1HSA410 000-C
Aluminium

1HSA430 000-P
Galvanized steel
M20 bolts for connection to structure are not
supplied by ABB.

1HSA410 000-D
Stainless steel

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

L-4

HS PEXLIM T-T

Silicone-housed arresters

Shipping data
Rated
Voltage
Ur
kVrms
180
192
216
228
228
240
258
264
276
288
300
330
360
390
396
420
Rated
Voltage
Ur
kVrms
444

Housing

TH245
TH245
TH245
TV245
TV300
TV300
TH362
TH362
TH362
TH380
TM400
TH420
TH420
TV420
TH550
TH550
Housing

TH550

Number of arresters per crate


One
Volume
Gross
m3
kg
3.6
366
3.6
367
3.6
372
3.1
430
3.3
495
3.3
497
3.3
501
3.3
501
3.3
502
3.3
504
3.3
506
4.0
558
3.4
503
3.4
534
4.0
617
4.0
618
Number of arresters per crate
One
Volume
m3
3.3

Gross
kg
642

Each crate contains a certain number of arrester units


and accessories for assembly and erection. A packing list is attached externally on each crate.
Each separate crate is numbered and the numbers

L-5

Three
Volume
m3
3.6
3.6
3.6
3.1
4.1
4.1
4.1
4.1
4.1
4.1
4.1
4.8
3.7
3.7
4.8
4.8

Gross
kg
727
731
743
953
1066
1071
1086
1086
1088
1093
1098
1214
1137
1230
1391
1393

Six
Volume
m3
4.2
4.2
4.2
-

Gross
kg
1313
1321
1346
-

Two
Volume
m3
3.8

Gross
kg
1064

of all crates and their contents are listed in the shipping


specification. ABB reserves the right to pack arresters in
the most effective/economic combination. Alternate or
non-standard crates may involve additional charges.

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Porcelain-housed arresters

EXLIM R

Zinc Oxide Surge Arrester EXLIM R


Protection of switchgear, transformers and
other equipment in high voltage systems
against atmospheric and switching over-

voltages. For use when requirements of


lightning intensity, energy capability and
pollution are moderate.

Brief performance data


System voltages (Um)

52 - 170 kV

Rated voltages (Ur)

42 - 168 kV

Nominal discharge current (IEC)

10 kApeak

Classifying current (ANSI/IEEE)

10 kApeak

Discharge current
withstand strength:
High current 4/10 s
Low current 2 000 s

100 kApeak
550 Apeak

Energy capability:
Line discharge class (IEC)
[2 impulses, (IEC Cl. 8.5.5)
Fulfils/exceeds requirements of
ANSI transmission-line discharge
test for 170 kV systems.
Short-circuit / Pressure
relief capability

50 kAsym

External insulation

Fulfils/exceeds
standards

Mechanical strength:
Permissible static
service load (PSSL)
Maximum permissible dynamic
service load (MPDSL)
Service conditions:
Ambient temperature
Design altitude
(Higher altitudes on request)
Frequency

ABB Surge Arresters Buyers Guide

Class 2
5.0 kJ/kV (Ur)]

Edition 5.1, 2007-04

3 000 Nm
7 500 Nm

-50 C to +45 C
max. 1 000 m
15 - 62 Hz

M-1

EXLIM R

Porcelain-housed arresters

Guranteed protective data


Max.
System
Voltage

Um
kVrms
363)

52

72

100

123

145

170

Rated
Voltage

Max. continuous
operating voltage 1)

Ur
kVrms
24
30
33
36
39
42
45
48
51
54
60
54
60
66
72
75
84
75
84
90
96
90
96
108
120
132
138
108
120
132
138
144
132
144
162
168

as per
IEC
Uc
kVrms
19.2
24.0
26.4
28.8
31.2
34
36
38
41
43
48
43
48
53
58
60
67
60
67
72
77
72
77
78
78
78
78
86
92
92
92
92
106
108
108
108

as per
ANSI/IEEE
MCOV
kVrms
19.5
24.4
26.7
29.0
31.5
34.0
36.5
39.0
41.3
43.0
48.0
43.0
48.0
53.4
58.0
60.7
68.0
60.7
68.0
72.0
77.0
72.0
77.0
84.0
98.0
106
111
86.0
98.0
106
111
115
106
115
131
131

TOV capability 2)

Max. residual voltage with current wave


30/60 s

1s
kVrms
27.8
34.8
38.2
41.7
45.2
48.7
52.2
55.6
59.1
62.6
69.6
62.6
69.6
76.5
83.5
87.0
97.4
87.0
97.4
104
111
104
111
125
139
153
160
125
139
153
160
167
153
167
187
194

10 s
kVrms
26.4
33.0
36.3
39.6
42.9
46.2
49.5
52.8
56.1
59.4
66.0
59.4
66.0
72.6
79.2
82.5
92.4
82.5
92.4
99.0
105
99.0
105
118
132
145
151
118
132
145
151
158
145
158
178
184

0.5 kA
kVpeak
49.4
61.7
67.9
74.1
80.3
86.4
92.6
98.8
105
112
124
112
124
136
149
155
173
155
173
186
198
186
198
223
247
272
284
223
247
272
284
297
272
297
334
346

8/20 s
1 kA
kVpeak
51.3
64.2
70.6
77.0
83.4
89.8
96.2
103
109
116
129
116
129
142
154
161
180
161
180
193
206
193
206
231
257
283
295
231
257
283
295
308
283
308
347
359

2 kA
kVpeak
53.8
67.2
73.9
80.6
87.3
94.0
101
108
115
121
135
121
135
148
162
168
188
168
188
202
215
202
215
242
269
296
309
242
269
296
309
323
296
323
363
376

5 kA
kVpeak
58.7
73.3
80.6
88.0
95.3
103
110
118
125
132
147
132
147
162
176
184
206
184
206
220
235
220
235
264
294
323
338
264
294
323
338
352
323
352
396
411

10 kA
kVpeak
62.2
77.7
85.5
93.3
102
109
117
125
133
140
156
140
156
171
187
195
218
195
218
234
249
234
249
280
311
342
358
280
311
342
358
373
342
373
420
436

20 kA
kVpeak
69.7
87.1
95.8
105
114
122
131
140
148
157
175
157
175
192
209
218
244
218
244
262
279
262
279
314
349
383
401
314
349
383
401
418
383
418
470
488

40 kA
kVpeak
79.6
99.5
110
120
130
140
150
160
170
180
199
180
199
219
239
249
279
249
279
299
319
299
319
359
398
438
458
359
398
438
458
478
438
478
538
557

More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en.
1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI) differ only due to deviations in type test procedures.
Uc has to be considered only when the actual system voltage is higher than the tabulated.
Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the maximum single-impulse energy stress (2.5 kJ/kV (Ur)).
3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages.
Arresters with lower or higher rated voltages may be available on request for special applications.

M-2

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Porcelain-housed arresters

EXLIM R

Technical data for housings


Max.
system
voltage

Rated
Voltage

Um
kVrms
36
52
72

Ur
kVrms
24-39
42-60
54-75
54-84
75-96
84-96
90-108
90-138
90-96
108-138
108-144
108-144
132-144
132-144
162-168
132
144-168

100
123

145
170

Neutral-ground arresters
52
30-36
72
42-54
100
60
123
72
84-108
120
145
84
90-108
120
170
96-108
120

Housing

Creepage
distance

External insulation

CV036
CV052
CM072
CV072
CH100
CV100
CM123
CH123
CV123
CV123
CH145
CV145
CM170
CH170
CH170
CV170
CV170

1615
1615
1615
2651
2651
3685
2651
3685
4266
4266
3685
5302
3685
4266
4266
5302
5302

1.2/50 s
dry
kVpeak
275
275
275
394
394
568
394
568
669
669
568
788
568
669
669
788
788

CN052
CN072
CN100
CN123
CN123
CN123
CN145
CN145
CN145
CN170
CN170

1615
1615
1615
1615
2651
3685
2651
2651
3685
2651
3685

275
275
275
275
394
568
394
394
568
394
568

mm

Dimensions

50 Hz
wet (60s)
kVrms
129
129
129
221
221
288
221
288
350
350
288
442
288
350
350
442
442

250/2500 s

wet
kVpeak
212
212
212
320
320
433
320
433
532
532
433
640
433
532
532
640
640

Mass
kg
43
45
46
62
63
78
64
81
103
103
82
119
82
105
105
120
122

Amax

Fig.

725
725
725
997
997
1268
997
1268
1697
1697
1268
1969
1268
1697
1697
1969
1969

600
600
600
600
600

800
-

300
300
300
400
300

1
1
1
1
1
1
1
1
3
2
1
3
1
3
2
4
3

129
129
129
129
221
288
221
221
288
221
288

212
212
212
212
320
433
320
320
433
320
433

43
45
45
62
64
79
62
64
79
64
79

725
725
725
725
997
1268
997
997
1268
997
1268

1
1
1
1
1
1
1
1
1
1
1

*) Sum of withstand voltages for empty units of arrester.


1

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

M-3

EXLIM R

Porcelain-housed arresters

Accessories
Line terminals

Earth terminals

Drilling plans
Without insulating base

1HSA410 000-A
Aluminium

1HSA420 000-A
Stainless steel

With insulating base


1HSA410 000-B
Aluminium flag with other
items in stainless steel

1HSA420 000-B
Stainless steel

1HSA410 000-C
Aluminium

1HSA430 000-A
Epoxy resin
M12 bolts for connection to structure are not
supplied by ABB. Required threaded grip
length is 15-20 mm.

1HSA410 000-D
Stainless steel

M-4

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Porcelain-housed arresters

EXLIM R

Shipping data
Rated
Voltage
Ur
kVrms
24-39
42-60
54-75
54-84
75-96
84-96
90-108
90-138
90-138
108-144
108-144
132-144
132-168
132-168

Housing

CV036
CV052
CM072
CV072
CH100
CV100
CM123
CH123
CV123
CH145
CV145
CM170
CH170
CV170

Neutral-ground arresters
30-36
CN052
42-54
CN072
60
CN100
72
CN123
84-108
CN123
120
CN123
84
CN145
90-108
CN145
120
CN145
96-108
CN170
120
CN170

Number of arresters per crate


One
Volume
Gross
m3
kg
0.3
74
0.3
76
0.3
77
0.3
93
0.3
94
0.4
115
0.3
92
0.4
116
0.7
131
0.4
119
0.7
147
0.4
119
0.7
133
0.7
148

Three
Volume
m3
0.5
0.5
0.5
0.7
0.7
0.8
0.7
0.8
1.4
0.9
1.4
0.9
1.4
1.4

Gross
kg
171
177
180
228
231
276
234
279
367
288
415
288
373
418

Six
Volume
m3
1.0
1.0
1.0
1.4
1.4
1.7
1.4
1.7
1.7
1.7
-

Gross
kg
337
349
355
451
457
547
463
553
571
571
-

0.3
0.3
0.3
0.3
0.3
0.4
0.3
0.3
0.4
0.3
0.4

0.5
0.5
0.5
0.5
0.7
0.8
0.7
0.7
0.8
0.7
0.8

175
180
180
180
235
280
230
235
280
235
280

1.0
1.0
1.0
1.0
1.4
1.7
1.4
1.4
1.7
1.4
1.7

340
350
350
355
465
555
455
465
555
465
555

75
80
80
80
95
115
95
95
115
95
115

Each crate contains a certain number of arrester units


and accessories for assembly and erection. A packing list is attached externally on each crate.
Each separate crate is numbered and the numbers

ABB Surge Arresters Buyers Guide

of all crates and their contents are listed in the shipping


specification. ABB reserves the right to pack arresters in
the most effective/economic combination. Alternate or
non-standard crates may involve additional charges.

Edition 5.1, 2007-04

M-5

EXLIM Q-E

Porcelain-housed arresters

Zinc Oxide Surge Arrester EXLIM Q-E


Protection of switchgear, transformers
and other equipment in high voltage systems against atmospheric and switching
overvoltages.

in areas with high lightning intensity and


high energy requirements.
where grounding or shielding conditions are poor or incomplete

Brief performance data


System voltages (Um)

52 - 245 kV

Rated voltages (Ur)

42 - 228 kV

Nominal discharge current (IEC)

10 kApeak

Classifying current (ANSI/IEEE)

10 kApeak

Discharge current
withstand strength:
High current 4/10 s
Low current 2 000 s

100 kApeak
900 Apeak

Energy capability:
Line discharge class (IEC)
[2 impulses, (IEC Cl. 8.5.5)
Fulfils/exceeds requirements of
ANSI transmission-line discharge
test for 245 kV systems.
Short-circuit / Pressure
relief capability

65 kAsym

External insulation

Fulfils/exceeds
standards

Mechanical strength:
Permissible static
service load (PSSL)
Maximum permissible dynamic
service load (MPDSL)
Service conditions:
Ambient temperature
Design altitude
(Higher altitudes on request)
Frequency

N-1

Edition 5.1, 2007-04

Class 3
7.8 kJ/kV (Ur)]

3 000 Nm
7 500 Nm

-50 C to +45 C
max. 1 000 m
15 - 62 Hz

ABB Surge Arresters Buyers Guide

Porcelain-housed arresters

EXLIM Q-E

Guaranteed protective data


Max.
System
Voltage

Um
kVrms
363)

52

72

100

123

145

170

245

Rated
Voltage

Max. continuous
operating voltage 1)

Ur
kVrms
24
30
33
36
39
42
48
51
54
60
54
60
66
72
75
78
81
84
84
90
96
90
96
108
120
132
138
108
120
132
138
144
132
144
162
168
180
192
198
210
216
219
222
228

as per
IEC
Uc
kVrms
19.2
24.0
26.4
28.8
31.2
34
38
41
43
48
43
48
53
58
60
62
65
67
67
72
77
72
77
78
78
78
78
86
92
92
92
92
106
108
108
108
144
154
156
156
156
156
156
156

as per
ANSI/IEEE
MCOV
kVrms
19.5
24.4
26.7
29.0
31.5
34.0
39.0
41.3
43.0
48.0
43.0
48.0
53.4
58.0
60.7
63.1
65.6
68.0
68.0
72.0
77.0
72.0
77.0
84.0
98.0
106
111
86.0
98.0
106
111
115
106
115
131
131
144
154
160
170
175
177
179
180

TOV capability 2)

Max. residual voltage with current wave


30/60 s

1s
kVrms
27.8
34.8
38.2
41.7
45.2
48.7
55.6
59.1
62.6
69.6
62.6
69.6
76.5
83.5
87.0
90.4
93.9
97.4
97.4
104
111
104
111
125
139
153
160
125
139
153
160
167
153
167
187
194
208
222
229
243
250
254
257
264

10 s
kVrms
26.4
33.0
36.3
39.6
42.9
46.2
52.8
56.1
59.4
66.0
59.4
66.0
72.6
79.2
82.5
85.8
89.1
92.4
92.4
99.0
105
99.0
105
118
132
145
151
118
132
145
151
158
145
158
178
184
198
211
217
231
237
240
244
250

0.5 kA
kVpeak
46.1
57.6
63.4
69.2
74.9
80.7
92.2
98.0
104
116
104
116
127
139
144
150
156
162
162
173
185
173
185
208
231
254
265
208
231
254
265
277
254
277
312
323
346
369
381
404
415
421
427
438

8/20 s
1 kA
kVpeak
47.6
59.5
65.4
71.4
77.3
83.3
95.1
102
107
119
107
119
131
143
149
155
161
167
167
179
191
179
191
214
238
262
274
214
238
262
274
286
262
286
321
333
357
381
393
417
428
434
440
452

2 kA
kVpeak
49.5
61.8
68.0
74.2
80.3
86.5
98.9
105
112
124
112
124
136
149
155
161
167
173
173
186
198
186
198
223
248
272
285
223
248
272
285
297
272
297
334
346
371
396
408
433
445
451
458
470

5 kA
kVpeak
53.6
67.0
73.7
80.4
87.1
93.8
108
114
121
134
121
134
148
161
168
175
181
188
188
201
215
201
215
242
268
295
309
242
268
295
309
322
295
322
362
376
402
429
443
469
483
489
496
510

10 kA
kVpeak
56.4
70.5
77.6
84.6
91.7
98.7
113
120
127
141
127
141
156
170
177
184
191
198
198
212
226
212
226
254
282
311
325
254
282
311
325
339
311
339
381
395
423
452
466
494
508
515
522
536

20 kA
kVpeak
62.1
77.6
85.4
93.1
101
109
125
132
140
156
140
156
171
187
194
202
210
218
218
233
249
233
249
280
311
342
357
280
311
342
357
373
342
373
419
435
466
497
512
543
559
567
574
590

40 kA
kVpeak
69.4
86.8
95.4
105
113
122
139
148
157
174
157
174
191
209
217
226
235
243
243
261
278
261
278
313
347
382
399
313
347
382
399
417
382
417
469
486
521
555
573
608
625
634
642
660

More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en.
1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI)) differ only due to deviations in type test procedures.
Uc has to be considered only when the actual system voltage is higher than the tabulated.
Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the maximum single-impulse energy stress (4.5 kJ/kV (Ur)).
3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages.
Arresters with lower or higher rated voltages may be available on request for special applications.

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

N-2

EXLIM Q-E

Porcelain-housed arresters

Technical data for housings


Max.
system
voltage

Rated
Voltage

Um
kVrms
36
52
72
100

Ur
kVrms
24-39
42-60
54-84
84-96
84-96
90-108
90-138
90-96
108-138
108-144
108-120
132-144
132-144
132
144-168
132-144
162-168
180-198
210-228
180-228

Housing

Creepage
distance

External insulation *)

EV036
EV052
EV072
EH100
EV100
EM123
EH123
EV123
EV123
EH145
EV145
EV145
EM170
EH170
EH170
EV170
EV170
EH245
EH245
EV245

1615
1615
2651
2651
3685
2651
3685
4266
4266
3685
5302
5302
3685
4266
4266
5302
5302
6336
6336
7953

1.2/50 s
dry
kVpeak
275
275
394
394
568
394
568
669
669
568
788
788
568
669
669
788
788
962
962
1182

Neutral-ground arresters
52
30-36
EN052
72
42-54
EN072
100
60
EN100
123
72-108
EN123
120
EN123
145
84-108
EN145
120
EN145
170
96-108
EN170
120
EN170
245
108
EN245
120-144 EN245

1615
1615
1615
2651
3685
2651
3685
2651
3685
2651
3685

275
275
275
394
568
394
568
394
568
394
568

123

145

170

245

mm

Dimensions

50 Hz
wet (60s)
kVrms
129
129
221
221
287
221
287
350
350
287
442
442
287
350
350
442
442
508
508
663

60 Hz
wet (10s)
kVrms
133
133
203
203
261
203
261
336
336
261
406
406
261
336
336
406
406
464
464
609

250/2500 s

wet
kVpeak
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
753
753
960

Mass
kg
45
48
66
67
82
69
88
106
110
88
124
125
88
111
113
127
128
151
153
201

Amax

Fig.

725
725
997
997
1268
997
1268
1697
1697
1268
1969
1969
1268
1697
1697
1969
1969
2240
2240
2941

600
600
600
600
600
600
800

800
1400

300
300
300
300
400
300
700

1
1
1
1
1
1
1
3
2
1
3
2
1
3
2
3
2
4
3
5

129
129
129
221
287
221
287
221
287
221
287

133
133
133
203
261
203
261
203
261
203
261

n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.
n.a.

45
48
48
69
88
69
88
69
88
69
88

725
725
725
997
1268
997
1268
997
1268
997
1268

1
1
1
1
1
1
1
1
1
1
1

*) Sum of withstand voltages for empty units of arrester.


1

N-3

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Porcelain-housed arresters

EXLIM Q-E

Accessories
Line terminals

Earth terminals

Drilling plans
Without insulating base

1HSA410 000-A
Aluminium

1HSA420 000-A
Stainless steel

With insulating base


1HSA410 000-B
Aluminium flag with other
items in stainless steel

1HSA420 000-B
Stainless steel

1HSA410 000-C
Aluminium

1HSA430 000-A
Epoxy resin
M12 bolts for connection to structure are not
supplied by ABB. Required threaded grip
length is 15-20 mm.

1HSA410 000-D
Stainless steel

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

N-4

EXLIM Q-E

Porcelain-housed arresters

Shipping data
Rated
Voltage

Number of arresters per crate


One
Volume
Gross
m3
kg
0.3
76
0.3
79
0.3
97
0.3
98
0.4
119
0.3
100
0.4
125
0.7
138
0.4
125
0.7
152
0.4
125
0.7
141
0.7
156
0.8
181
1.7
320

Three
Volume
m3
0.5
0.5
0.7
0.7
0.8
0.7
0.8
1.4
0.9
1.4
0.9
1.4
1.4
1.7
3.1

Gross
kg
177
186
240
243
288
249
306
389
306
431
306
398
662
518
743-

Six
Volume
m3
1.0
1.0
1.4
1.4
1.7
1.4
1.7
1.7
1.7
-

Gross
kg
349
367
475
481
571
493
607
607
607
-

Neutral-ground arresters
30-36
EN052
42-54
EN072

0.3
0.3

80
80

0.5
0.5

180
190

1.0
1.0

350
370

60
72-108
120
84-108
120
96-108
120
108
120-144

0.3
0.3
0.4
0.3
0.4
0.3
0.4
0.3
0.4

80
100
125
100
125
100
125
100
125

0.5
0.7
0.8
0.7
0.8
0.7
0.8
0.7
0.8

190
250
310
250
310
250
310
250
310

1.0
1.4
1.7
1.4
1.7
1.4
1.7
1.4
1.7

370
495
610
495
610
495
610
495
610

Ur
kVrms
24-39
42-60
54-84
84-96
84-96
90-108
90-108
90-138
108-144
108-144
132-144
132-168
132-168
180-228
180-228

Housing

EV036
EV052
EV072
EH100
EV100
EM123
EH123
EV123
EH145
EV145
EM170
EH170
EV170
EH245
EV245

EN100
EN123
EN123
EN145
EN145
EN170
EN170
EN245
EN245

Each crate contains a certain number of arrester units


and accessories for assembly and erection. A packing list is attached externally on each crate.
Each separate crate is numbered and the numbers

N-5

of all crates and their contents are listed in the shipping


specification. ABB reserves the right to pack arresters in
the most effective/economic combination. Alternate or
non-standard crates may involve additional charges.

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Porcelain-housed arresters

EXLIM Q-D

Zinc Oxide Surge Arrester EXLIM Q-D


Protection of switchgear, transformers
and other equipment in high voltage systems against atmospheric and switching
overvoltages.

in areas with high lightning intensity and


high energy requirements.
where grounding or shielding conditions
are poor or incomplete

Brief performance data


System voltages (Um)

170 - 420 kV

Rated voltages (Ur)

132 - 420 kV

Nominal discharge current (IEC)

10 kApeak

Classifying current (ANSI/IEEE)

10 kApeak

Discharge current
withstand strength:
High current 4/10 s
Low current 2 000 s

100 kApeak
900 Apeak

Energy capability:
Line discharge class (IEC)
[2 impulses, (IEC Cl. 8.5.5)
Fulfils/exceeds requirements of
ANSI transmission-line discharge
test for 362 kV systems.
Short-circuit / Pressure
relief capability

65 kAsym

External insulation

Fulfils/exceeds
standards

Mechanical strength:
Permissible static
service load (PSSL)
Maximum permissible dynamic
service load (MPDSL)
Service conditions:
Ambient temperature
Design altitude
(Higher altitudes on request)
Frequency

ABB Surge Arresters Buyers Guide

Class 3
7.8 kJ/kV (Ur)]

Edition 5.1, 2007-04

7 200 Nm
18 000 Nm

-50 C to +45 C
max. 1 000 m
15 - 62 Hz

O-1

EXLIM Q-D

Porcelain-housed arresters

Guaranteed protective data


Max.

Um
kVrms
170

245

300

362

420

Rated
Voltage

Max. continuous
operating voltage 1)

Ur
kVrms
132
144
162
168
180
192
198
210
216
219
228
216
228
240
258
264
258
264
276
288
330
336
360
372
378
381
390
396
420

as per
IEC
Uc
kVrms
106
108
108
108
144
154
156
156
156
156
156
173
182
191
191
191
206
211
211
230
264
267
267
267
267
267
267
267
267

as per
ANSI/IEEE
MCOV
kVrms
106
115
131
131
144
154
160
170
175
177
180
175
182
191
209
212
209
212
221
230
267
272
291
301
306
308
315
318
335

TOV capability 2)

Max. residual voltage with current wave


30/60 s

1s
kVrms
153
167
187
194
208
222
229
243
250
254
264
250
264
278
299
306
299
306
320
334
382
389
417
431
438
441
452
459
487

10 s
kVrms
145
158
178
184
198
211
217
231
237
240
250
237
250
264
283
290
283
290
303
316
363
369
396
409
415
419
429
435
462

0.5 kA
kVpeak
254
277
312
323
346
369
381
404
415
421
438
415
438
461
496
507
496
507
530
553
634
646
692
715
726
732
749
761
807

8/20 s
1 kA
kVpeak
262
286
321
333
357
381
393
417
428
434
452
428
452
476
512
523
512
523
547
571
654
666
714
737
749
755
773
785
833

2 kA
kVpeak
272
297
334
346
371
396
408
433
445
451
470
445
470
495
532
544
532
544
569
593
680
692
742
766
779
785
803
816
865

5 kA
kVpeak
295
322
362
376
402
429
443
469
483
489
510
483
510
536
576
590
576
590
617
643
737
751
804
831
844
851
871
885
938

10 kA
kVpeak
311
339
381
395
423
452
466
494
508
515
536
508
536
564
607
621
607
621
649
677
776
790
846
875
889
896
917
931
987

20 kA
kVpeak
342
373
419
435
466
497
512
543
559
567
590
559
590
621
667
683
667
683
714
745
854
869
931
962
978
985
1013
1029
1091

40 kA
kVpeak
382
417
469
486
521
555
573
608
625
634
660
625
660
694
746
764
746
764
798
833
954
972
1046
1080
1098
1106
1132
1150
1219

More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en.
1) The continuous operating voltages Uc (as per IEC) and MCOV (as per ANSI)) differ only due to deviations in type test procedures.
Uc has to be considered only when the actual system voltage is higher than the tabulated.
Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the maximum single-impulse energy stress (4.5 kJ/kV (Ur)).
3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages.
Arresters with lower or higher rated voltages may be available on request for special applications.

O-2

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Porcelain-housed arresters

EXLIM Q-D

Technical data for housings


Max.
system
voltage

Um
kVrms
170

245

300

362

420

Rated
Voltage

Ur
kVrms
132
144-168
132-144
162-168
180-198
210-219
228
180
192-198
210
216-228
228
240-264
216
228-240
258-264
216
228-240
258-264
258-264
276-288
258-288
258-264
276-288
330-360
330-360
372-396
420
330-360
372-420

Housing

DH170
DH170
DV170
DV170
DH245
DH245
DH245
DV245
DV245
DV245
DV245
DM300
DM300
DH300
DH300
DH300
DV300
DV300
DV300
DM362
DM362
DH362
DV362
DV362
DM420
DH420
DH420
DH420
DV420
DV420

Creepage
distance

mm
4432
4432
6570
6570
6570
6570
6570
7717
7717
7717
7717
6570
6570
7717
7717
7717
9855
9855
9855
7717
7717
9855
12149
12149
8864
11002
11002
11002
13296
13296

External insulation *)

1.2/
50 s
dry
kVpeak
774
774
1172
1172
1172
1172
1172
1360
1360
1360
1360
1172
1172
1360
1360
1360
1758
1758
1758
1360
1360
1758
2134
2134
1458
1946
1946
1946
2322
2322

50 Hz
wet
(60s)
kVrms
378
378
556
556
556
556
556
656
656
656
656
556
556
656
656
656
834
834
834
656
656
834
1034
1034
756
934
934
934
1134
1134

60 Hz
wet
(10s)
kVrms
359
359
546
546
546
546
546
632
632
632
632
546
546
632
632
632
819
819
819
632
632
819
991
991
718
905
905
905
1077
1077

Dimensions

250/
2500 s

wet
kVpeak
n.a.
n.a.
924
924
924
924
924
1078
1078
1078
1078
924
924
1078
1078
1078
1386
1386
1386
1078
1078
1386
1694
1694
1232
1540
1540
1540
1848
1848

Mass
kg
155
155
230
230
235
235
240
270
270
270
270
240
245
275
280
275
350
355
355
280
285
360
430
430
330
400
400
400
470
470

Amax

Fig.

1645
1645
2585
2585
2585
2585
2585
2915
2915
2915
2915
2585
2585
2915
2915
2915
3859
3859
3859
2915
2915
3859
4520
4520
3245
4190
4190
4190
4850
4850

600
800
600
900
800
600
1400
1200
900
800
800
900
1400
1200
900
1600
1600
1200
1400
1200
1600
1800
1800
1600
1800
1400
1200
1800
1800

600
600
600
800
800
600
600
600
600
800
800
600
800
800
800
800
800
800
1000
1000
1000
1000
800
800
1000
1000

300
400
300
500
400
300
700
600
500
400
500
400
700
600
500
1200
1000
800
700
600
1000
1000
1000
650
1000
700
600
1000
1000

2
1
4
3
4
4
3
4
4
4
4
4
4
4
4
4
4
4
4
4
4
5
7
6
4
5
5
5
6
5

*) Sum of withstand voltages for empty units of arrester.

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

O-3

EXLIM Q-D

Porcelain-housed arresters

Technical data for housings


1

O-4

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Porcelain-housed arresters

EXLIM Q-D

Accessories
Line terminals

Earth terminals

Drilling plans
Without insulating base

1HSA410 000-A
Aluminium

1HSA420 000-C
Stainless steel

With insulating base

1HSA410 000-B
Aluminium flag with other
items in stainless steel

1HSA420 000-D
Stainless steel

1HSA430 000-C
Epoxy resin
M16 bolts for connection to structure are not
supplied by ABB. Required threaded grip
length is 15-20 mm.

1HSA410 000-C
Aluminium

1HSA410 000-D
Stainless steel

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

O-5

EXLIM Q-D

Porcelain-housed arresters

Shipping data
Rated
Voltage
Ur
kVrms
132-168
132-168
180-228
180
192-198
210-228
228-264
216
228-240
258-264
216-240
258-264
258-264
276-288
258-288
258-264
276-288
330-360
330-360
372-396
420
330-360

Housing

DH170
DV170
DH245
DV245
DV245
DV245
DM300
DH300
DH300
DH300
DV300
DV300
DM362
DM362
DH362
DV362
DV362
DM420
DH420
DH420
DH420
DV420

Number of arresters per crate


One
Volume
Gross
m3
kg
0.5
195
1.4
275
1.4
280
2.4
375
2.2
360
1.7
315
1.4
290
2.4
380
2.2
365
1.7
320
2.9
500
1.9
445
2.4
385
2.2
375
2.9
505
3.2
575
3.2
575
4.2
475
3.2
545
2.4
505
2.2
485
3.2
615

Each crate contains a certain number of arrester units


and accessories for assembly and erection. A packing list is attached externally on each crate.
Each separate crate is numbered and the numbers

O-6

Two
Volume
m3
1.7
2.8
2.8
4.2
3.8
3.1
2.8
4.2
3.8
3.1
5.7
3.6
4.2
3.8
5.7
6.3
6.0
4.9
6.0
5.6
5.2
6.6

Gross
kg
365
545
555
685
670
615
575
695
680
630
930
875
705
690
940
1075
1060
835
1015
970
945
1150

Three
Volume
m3
1.7
2.8
2.8
4.1
3.9
3.1
2.8
4.1
3.9
3.1
6.1
5.0
4.1
3.9
6.1
6.7
6.7
5.3
6.7
5.5
5.3
7.0

Gross
kg
530
790
805
960
950
890
835
975
965
910
1315
1240
995
985
1330
1535
1525
1175
1430
1380
1370
1450

of all crates and their contents are listed in the shipping


specification. ABB reserves the right to pack arresters in
the most effective/economic combination. Alternate or
non-standard crates may involve additional charges.

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Porcelain-housed arresters

EXLIM P

Zinc Oxide Surge Arrester EXLIM P


Protection of switchgears, transformers
and other equipment in high voltage systems against atmospheric and switching
overvoltages.

in areas with very high lightning intensity


where grounding or shielding conditions
are poor or incomplete
for important installations
where energy requirements are very high
(e.g. very long lines, capacitor protection).

Brief performance data


System voltages (Um)

52 - 550 kV

Rated voltages (Ur)

42 - 444 kV

Nominal discharge current (IEC)

20 kApeak

Classifying current (ANSI/IEEE)

10/15 kApeak

Discharge current
withstand strength:
High current 4/10 s
Low current 2 000 s

100 kApeak
1 350 Apeak

Energy capability:
Line discharge class (IEC)
[2 impulses, (IEC Cl. 8.5.5)
Fulfils/exceeds requirements of
ANSI transmission-line discharge
test for 550 kV systems.
Short-circuit / Pressure
relief capability

65 kAsym

External insulation

Fulfils/exceeds
standards

Mechanical strength:
Permissible static
service load (PSSL)
Maximum permissible dynamic
service load (MPDSL)
Service conditions:
Ambient temperature
Design altitude
(Higher altitudes on request)
Frequency

ABB Surge Arresters Buyers Guide

Class 4
10.8 kJ/kV (Ur)]

Edition 5.1, 2007-04

7 200 Nm
18 000 Nm

-50 C to +45 C
max. 1 000 m
15 - 62 Hz

P-1

EXLIM P

Porcelain-housed arresters

Guranteed protective data


Max.

Um
kVrms
363)

52

72

100

123

145

170

245

Rated
Voltage

Max. continuous
operating voltage 1)

Ur
kVrms
30
33
36
39
42
48
54
60
54
60
66
72
75
78
84
84
90
96
90
96
108
120
132
138
108
120
132
138
144
132
144
150
162
168
180
192
198
210
216
219
228

as per
IEC
Uc
kVrms
24.0
26.4
28.8
31.2
34
38
43
48
43
48
53
58
60
62
67
67
72
77
72
77
78
78
78
78
86
92
92
92
92
106
108
108
108
108
144
154
156
156
156
156
156

as per
ANSI/IEEE
MCOV
kVrms
24.4
26.7
29.0
31.5
34.0
39.0
43.0
48.0
43.0
48.0
53.4
58.0
60.7
63.1
68.0
68.0
72.0
77.0
72.0
77.0
84.0
98.0
106
111
86.0
98.0
106
111
115
106
115
121
131
131
144
154
160
170
174
177
180

TOV capability 2)

Max. residual voltage with current wave


30/60 s

1s
kVrms
34.8
38.2
41.7
45.2
48.7
55.6
62.6
69.6
62.6
69.6
76.5
83.5
87.0
90.4
97.4
97.4
104
111
104
111
125
139
153
160
125
139
153
160
167
153
167
174
187
194
208
222
229
243
250
254
264

10 s
kVrms
33.0
36.3
39.6
42.9
46.2
52.8
59.4
66.0
59.4
66.0
72.6
79.2
82.5
85.8
92.4
92.4
99.0
105
99.0
105
118
132
145
151
118
132
145
151
158
145
158
165
178
184
198
211
217
231
237
240
250

1 kA
kVpeak
58.5
64.4
70.2
76.1
81.9
93.6
106
117
106
117
129
141
147
153
164
164
176
188
176
188
211
234
258
270
211
234
258
270
281
258
281
293
316
328
351
375
387
410
422
427
445

8/20 s
2 kA
kVpeak
60.7
66.7
72.8
78.8
84.9
97.0
110
122
110
122
134
146
152
158
170
170
182
194
182
194
219
243
267
279
219
243
267
279
291
267
291
304
328
340
364
388
400
425
437
443
461

3 kA
kVpeak
62.2
68.4
74.6
80.8
87.0
99.4
112
125
112
125
137
150
156
162
174
174
187
199
187
199
224
249
274
286
224
249
274
286
299
274
299
311
336
348
373
398
410
435
448
454
473

5 kA
kVpeak
64.9
71.4
77.9
84.3
90.8
104
117
130
117
130
143
156
163
169
182
182
195
208
195
208
234
260
286
299
234
260
286
299
312
286
312
325
351
364
390
415
428
454
467
474
493

10 kA
kVpeak
68.3
75.1
81.9
88.8
95.6
110
123
137
123
137
151
164
171
178
192
192
205
219
205
219
246
273
301
314
246
273
301
314
328
301
328
342
369
383
410
437
451
478
492
499
519

20 kA
kVpeak
74.8
82.3
89.7
97.2
105
120
135
150
135
150
165
180
187
195
210
210
225
240
225
240
270
299
329
344
270
299
329
344
359
329
359
374
404
419
449
479
494
524
539
546
568

40 kA
kVpeak
81.9
90.1
98.3
107
115
132
148
164
148
164
181
197
205
213
230
230
246
263
246
263
295
328
361
377
295
328
361
377
394
361
394
410
443
459
492
525
541
574
590
598
623

More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en.
1) The continuous operating voltages Uc (as per IEC and MCOV (as per ANSI) differ only due to deviations in type test procedures.
Uc has to be considered only when the actual system voltage is higher than the tabulated.
Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the maximum single-impulse energy stress (7.0 kJ/kV (Ur)).
3) Arresters for system voltages 36 kV or below can be supplied, on request, when the order also includes arresters for higher system voltages.
Arresters with lower or higher rated voltages may be available on request for special applications.

P-2

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Porcelain-housed arresters

EXLIM P

Guranteed protective data


Max.
System
Voltage

Um
kVrms
300

362

420

550

Rated
Voltage

Max. continuous
operating voltage 1)

Ur
kVrms
216
228
240
258
264
258
264
276
288
330
336
360
372
378
381
390
396
420
396
420
444

as per
IEC
Uc
kVrms
173
182
191
191
191
206
211
221
230
264
267
267
267
267
267
267
267
267
317
336
349

as per
ANSI/IEEE
MCOV
kVrms
174
182
191
209
212
209
212
221
230
267
272
291
301
306
308
315
318
336
318
336
353

TOV capability 2)

Max. residual voltage with current wave


30/60 s

1s
kVrms
250
264
278
299
306
299
306
320
334
382
389
417
431
438
441
452
459
487
459
487
515

10 s
kVrms
237
250
264
283
290
283
290
303
316
363
369
396
409
415
419
429
435
462
435
462
488

1 kA
kVpeak
422
445
468
504
515
504
515
539
562
644
656
702
726
737
743
761
773
819
773
819
866

8/20 s
2 kA
kVpeak
437
461
485
522
534
522
534
558
582
667
679
728
752
764
770
788
800
849
800
849
897

3 kA
kVpeak
448
473
497
535
547
535
547
572
597
684
696
746
771
783
789
808
820
870
820
870
920

5 kA
kVpeak
467
493
519
558
571
558
571
597
623
714
727
779
804
817
824
843
856
908
856
908
960

10 kA
kVpeak
492
519
546
587
601
587
601
628
656
751
765
819
847
860
867
888
901
956
901
956
1015

20 kA
kVpeak
539
568
598
643
658
643
658
688
718
823
838
897
927
942
950
972
987
1051
987
1051
1111

40 kA
kVpeak
590
623
656
705
721
705
721
754
787
901
918
983
1021
1037
1045
1070
1086
1152
1086
1152
1217

More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en
1) The continuous operating voltages Uc (as per IEC and MCOV (as per ANSI) differ only due to deviations in type test procedures.
Uc has to be considered only when the actual system voltage is higher than the tabulated.
Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the maximum single-impulse energy stress (7.0 kJ/kV (Ur)).
Arresters with lower or higher rated voltages may be available on request for special applications.

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

P-3

EXLIM P

Porcelain-housed arresters

Technical data for housings


Max.
system
voltage

Rated
Voltage

Housing

Creepage
distance

External insulation *)

Dimensions

1.2/50 s
Ur
dry
kVrms
mm
kVpeak
30-39
GV036
1444
318
42-60
GH052
1444
318
42-60
GV052
3285
586
72
54-84
GV072
3285
586
100
84-96
GV100
3285
586
123
90-138
GH123
3285
586
90-138
GV123
4432
774
145
108-138 GM145
3285
586
108-120 GH145
4432
774
132-144 GH145
4432
774
108-144 GV145
4729
904
170
132-168 GH170
4432
774
132
GV170
6570
1172
144-150 GV170
6570
1172
162-168 GV170
6570
1172
245
180
GH245
6570
1172
192-198 GH245
6570
1172
210-228 GH245
6570
1172
180
GV245
7717
1360
192-198 GV245
7717
1360
210
GV245
7717
1360
216-228 GV245
7717
1360
300
228
GM300
6570
1172
240-264 GM300
6570
1172
216
GH300
7717
1360
228-264 GH300
7717
1360
216
GV300
9855
1758
228
GV300
9855
1758
240
GV300
9855
1758
258-264 GV300
9855
1758
362
258
GM362
7717
1360
264-288 GM362
7717
1360
258-264 GH362
9855
1758
276-288 GH362
9855
1758
258-288 GV362
12149
2134
420
330-360 GM420
8864
1548
330-336 GH420
11002
1946
360-372 GH420
11002
1946
378-420 GH420
11002
1946
330
GV420
13296
2322
336-396 GV420
13296
2322
420
GV420
13296
2322
550
396-444 GM550
11002
1946
396
GH550
14287
2352
420-444 GH550
14287
2352
Neutral-ground arresters
123
72-84
GN123
3285
586
90-120
GN123
3285
586
145
84
GN145
3285
586
90-120
GN145
3285
586
170
96-120
GN170
3285
586
245
108-120 GN245
3285
586
132
GN245
3285
586
144
GN245
4432
774
*) Sum of withstand voltages for empty units of arrester.

50 Hz wet
(60s)
kVrms
151
151
278
278
278
278
378
278
378
378
429
378
556
556
556
556
556
556
656
656
656
656
556
556
656
656
834
834
834
834
656
656
834
834
1034
756
934
934
934
1134
1134
1134
934
1212
1212

60 Hz
wet (10s)
kVrms
135
135
273
273
273
273
359
273
359
359
408
359
546
546
546
546
546
546
632
632
632
632
546
546
632
632
819
819
819
819
632
632
819
819
991
718
905
905
905
1077
1077
1077
905
1178
1178

250/2500 s

wet
kVpeak
228
228
462
462
462
462
616
462
616
616
690
616
924
924
924
924
924
924
1078
1078
1078
1078
924
924
1078
1078
1386
1386
1386
1386
1078
1078
1386
1386
1694
1232
1540
1540
1540
1848
1848
1848
1540
2002
2002

Mass
kg
85
90
115
115
120
120
150
120
150
155
200
155
230
230
230
240
240
240
275
270
270
270
245
245
280
275
355
355
355
355
285
285
360
360
425
325
405
405
405
465
465
465
420
530
530

Amax

Fig.

785
785
1315
1315
1315
1315
1645
1315
1645
1645
2060
1645
2585
2585
2585
2585
2585
2585
2915
2915
2915
2915
2585
2585
2915
2915
3860
3860
3860
3860
2915
2915
3860
3860
4850
3245
4190
4190
4190
4850
4850
4850
4500
5763
5763

800
600
900
800
600
1200
900
800
600
900
900
1400
900
1600
1400
1200
1200
1400
1200
1600
1400
1600
1200
1800
1400
1200
1600
1600
1400
1800
1800
1800

600
600
600
800
600
600
600
600
800
600
800
800
800
800
800
800
800
800
800
800
1000
800
800
800
800
800
1000
1000
1000

400
300
500
400
300
600
500
400
300
500
400
700
500
1000
700
600
600
700
600
1000
700
1200
600
1000
700
600
1000
1000
700
800
1000
1000

1
1
1
1
1
1
1
1
1
1
2
1
4
3
2
4
4
3
4
4
4
3
4
4
4
4
5
5
5
5
4
4
5
5
7
4
5
5
5
6
6
5
8
10
9

278
278
278
278
278
278
278
378

273
273
273
273
273
273
273
359

462
462
462
462
462
462
462
616

115
120
115
120
120
120
125
155

1315
1315
1315
1315
1315
1315
1315
1645

1
1
1
1
1
1
1
1

P-4

Edition 5.1, 2007-04

Um
kVrms
36
52

ABB Surge Arresters Buyers Guide

Porcelain-housed arresters

EXLIM P

Technical data for housings


1

306

10

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

P-5

EXLIM P

Porcelain-housed arresters

Accessories
Line terminals

Earth terminals

Drilling plans
Without insulating base

1HSA410 000-A
Aluminium

1HSA420 000-C
Stainless steel

With insulating base

1HSA410 000-B
Aluminium flag with other
items in stainless steel

1HSA420 000-D
Stainless steel

1HSA430 000-C
Epoxy resin
M16 bolts for connection to structure are not
supplied by ABB. Required threaded grip
length is 15-20 mm.

1HSA410 000-C
Aluminium

1HSA410 000-D
Stainless steel

P-6

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Porcelain-housed arresters

EXLIM P

Shipping data
Rated
Voltage
Ur
kVrms
30-39
42-60
42-60
54-84
84-96
90-138
90-138
108-138
108-144
108-144
132-168
132-168
180-228
180
192-228
228-264
216
228-264
216
228
240-264
258
264-288
258-264
276-288
258-288
330-360
330-336
360-372
378-420
330-396
420
396-444
396
420-444

Housing

GV036
GH052
GV052
GV072
GV100
GH123
GV123
GM145
GH145
GV145
GH170
GV170
GH245
GV245
GV245
GM300
GH300
GH300
GV300
GV300
GV300
GM362
GM362
GH362
GH362
GV362
GM420
GH420
GH420
GH420
GV420
GV420
GM550
GH550
GH550

Neutral-ground arresters
72-78
GN123
84
GNxxx
90-132
GNxxx
144
GNxxx

Number of arresters per crate


One
Volume
Gross
m3
kg
0.4
115
0.4
120
0.5
150
0.5
150
0.5
155
0.5
155
0.5
190
0.5
155
0.5
190
1.4
245
0.5
195
1.4
275
1.4
285
2.2
365
1.7
315
1.4
290
2.4
385
1.7
320
2.5
500
2.1
460
1.9
445
2.4
390
2.2
375
2.5
505
2.1
465
3.2
570
2.2
410
3.2
545
2.4
505
2.2
490
3.2
610
2.4
570
3.2
565
4.6
700
4.6
700

Two
Volume
m3
0.9
0.9
1.4
1.4
1.4
1.4
1.7
1.4
1.7
2.3
1.7
2.8
2.8
3.8
3.1
2.8
4.2
3.1
5.2
5.2
4.9
4.2
3.8
5.2
5.2
6.3
4.1
6.0
5.5
3.8
6.6
6.1
6.0
7.4
7.4

Gross
kg
225
235
285
285
295
295
355
295
355
470
365
545
565
665
615
575
690
630
930
890
875
705
690
940
900
1055
770
1010
970
960
1150
1110
1045
1300
1295

Three
Volume
m3
0.90
0.9
1.4
1.4
1.4
1.4
1.7
1.4
1.7
2.3
1.7
2.8
2.8
3.9
3.1
2.8
4.1
3.1
6.1
5.2
5.0
4.1
3.9
6.1
5.2
6.7
4.2
6.0
5.5
5.3
7.0
6.1
6.0
7.8
7.8

Gross
kg
320
335
410
410
425
425
515
425
515
690
530
780
810
945
895
825
975
905
1315
1255
1240
995
985
1330
1270
1510
1105
1440
1375
1370
1645
1585
1495
18550
1850

0.4
0.4
0.4
0.5

1.4
1.4
1.4
1.7

285
285
295
355

1.4
1.4
1.4
1.7

410
410
425
515

150
150
155
190

Each crate contains a certain number of arrester units


and accessories for assembly and erection. A packing list is attached externally on each crate.
Each separate crate is numbered and the numbers

ABB Surge Arresters Buyers Guide

of all crates and their contents are listed in the shipping


specification. ABB reserves the right to pack arresters in
the most effective/economic combination. Alternate or
non-standard crates may involve additional charges.

Edition 5.1, 2007-04

P-7

EXLIM T

Porcelain-housed arresters

Zinc Oxide Surge Arrester EXLIM T


Protection of switchgears, transformers
and other equipment in high voltage systems against atmospheric and switching
overvoltages.

in areas with very high lightning intensity


where grounding or shielding conditions
are poor or incomplete
for important installations
where energy requirements are very high
(e.g. very long lines, capacitor protection).

Brief performance data


System voltages (Um)

245 - 800 kV

Rated voltages (Ur)

180 - 624 kV

Nominal discharge current (IEC)

20 kApeak

Classifying current (ANSI/IEEE)

10/15/20 kApeak

Discharge current
withstand strength:
High current 4/10 s
Low current 2 000 s

150 kApeak
1 900 Apeak

Energy capability:
Line discharge class (IEC)
[2 impulses, (IEC Cl. 8.5.5)
Fulfils/exceeds requirements of
ANSI transmission-line discharge
test for 800 kV systems.
Short-circuit / Pressure
relief capability

65 kAsym

External insulation

Fulfils/exceeds
standards

Mechanical strength:
Permissible static
service load (PSSL)
Maximum permissible dynamic
service load (MPDSL)
Service conditions:
Ambient temperature
Design altitude
(Higher altitudes on request)
Frequency

Q-1

Edition 5.1, 2007-04

Class 5
15.4 kJ/kV (Ur)]

7 200 Nm
18 000 Nm

-50 C to +45 C
max. 1 000 m
15 - 62 Hz

ABB Surge Arresters Buyers Guide

Porcelain-housed arresters

EXLIM T

Guranteed protective data


Max.

Um
kVrms
245

300

362

420

550

800

Rated
Voltage

Max. continuous
operating voltage 1)

Ur
kVrms
180
192
198
210
216
219
228
216
228
240
258
264
258
264
276
288
330
336
360
372
378
381
390
396
420
396
420
444
588
612
624

as per
IEC
Uc
kVrms
144
154
156
156
156
156
156
173
182
191
191
191
206
211
221
230
264
267
267
267
267
267
267
267
267
317
336
349
470
490
499

as per
ANSI/IEEE
MCOV
kVrms
144
154
160
170
174
177
180
174
182
191
209
212
209
212
221
230
267
272
291
301
306
308
315
318
336
318
336
353
470
490
499

TOV capability 2)

Max. residual voltage with current wave


30/60 s

1s
kVrms
205
218
225
239
246
249
259
246
259
273
294
300
294
300
314
328
376
383
410
424
430
434
444
451
478
451
478
506
670
697
711

10 s
kVrms
194
207
213
226
233
236
246
233
246
259
278
285
278
285
298
311
356
362
388
401
408
411
421
427
453
427
453
479
635
660
673

1 kA
kVpeak
346
369
381
404
415
421
438
415
438
461
496
508
496
508
531
554
634
646
692
715
726
732
750
761
807
761
807
853
1134
1180
1203

8/20 s
2 kA
kVpeak
356
380
392
415
427
433
451
427
451
475
510
522
510
522
546
569
652
664
712
735
747
753
771
783
830
783
830
878
1167
1214
1238

3 kA
kVpeak
363
387
399
423
435
441
459
435
459
484
520
532
520
532
556
580
665
677
725
749
761
767
786
798
846
798
846
894
1189
1237
1261

5 kA
kVpeak
381
406
419
444
457
463
482
457
482
507
545
558
545
558
583
609
697
710
761
786
799
805
824
837
888
837
888
938
1247
1298
1323

10 kA
kVpeak
396
423
436
462
476
482
502
476
502
528
568
581
568
581
608
634
726
740
792
819
832
839
858
872
924
872
924
977
1299
1351
1378

20 kA
kVpeak
428
457
471
499
514
521
542
514
542
571
614
628
614
628
656
685
785
799
856
884
899
906
927
941
998
941
998
1060
1402
1459
1488

40 kA
kVpeak
466
497
512
543
559
567
590
559
590
621
667
683
667
683
714
745
854
869
931
962
978
985
1013
1029
1091
1029
1091
1153
1525
1587
1618

More detailed information on the TOV capability and the protective characteristics are given in Publ. 1HSM 9543 13-01en.
1) The continuous operating voltages Uc (as per IEC and MCOV (as per ANSI) differ only due to deviations in type test procedures.
Uc has to be considered only when the actual system voltage is higher than the tabulated.
Any arrester with Uc higher than or equal to the actual system voltage divided by 3 can be selected.
2) With prior duty equal to the maximum single-impulse energy stress (10.0 kJ/kV (Ur)).
Arresters with lower or higher rated voltages may be available on request for special applications.

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

Q-2

EXLIM T

Porcelain-housed arresters

Technical data for housings


Max.
system
voltage

Rated
Voltage

Um
kVrms
245

Ur
kVrms
180
BH245
192
BH245
198-228 BH245
180
BV245
192-198 BV245
210-228 BV245
228-240 BM300
258-264 BM300
216
BH300
228-264 BH300
216-240 BV300
258-264 BV300
258
BM362
264-288 BM362
258-288 BH362
258-276 BV362
288
BV362
330-360 BM420
330-336 BH420
360
BH420
372-420 BH420
330-336 BV420
360-372 BV420
378
BV420
381-396 BV420
420
BV420
396-420 BM550
444
BM550
396-420 BH550
444
BH550
On request

300

362

420

550

800

Housing

Creepage
distance

mm
6570
6570
6570
7717
7717
7717
6570
6570
7717
7717
9855
9855
7717
7717
9855
12149
12149
8864
11002
11002
11002
13296
13296
13296
13296
13296
11002
11002
14287
14287

External insulation *)

1.2/50 s
dry

50 Hz
wet (60s)

60 Hz
wet (10s)

250/2500 s
wet

kVpeak

kVrms

kVrms

kVpeak

1172
1172
1172
1360
1360
1360
1172
1172
1360
1360
1758
1758
1360
1360
1758
2134
2134
1548
1946
1946
1946
2322
2322
2322
2322
2322
1946
1946
2352
2352

556
556
556
656
656
656
556
556
656
656
834
834
656
656
834
1034
1034
756
934
934
934
1134
1134
1134
1134
1134
934
934
1212
1212

546
546
546
632
632
632
546
546
632
632
819
819
632
632
819
991
991
718
905
905
905
1077
1077
1077
1077
1077
905
905
1178
1178

273
273
359

Neutral-ground arresters
245
108
BN245
3285
586
278
120-132 BN245
3285
586
278
144
BN245
4432
774
378
*) Sum of withstand voltages for empty units of arrester.

Q-3

Dimensions

Amax

Fig.

924
924
924
1078
1078
1078
924
924
1078
1078
1386
1386
1078
1078
1386
1694
1694
1232
1540
1540
1540
1848
1848
1848
1848
1848
1540
1540
2002
2002

Mass
kg
270
270
275
300
300
305
285
295
315
320
395
400
330
335
410
470
475
385
460
465
475
525
530
530
530
540
490
495
600
605

2585
2585
2585
2915
2915
2915
2585
2585
2915
2915
3859
3859
2915
2915
3859
4520
4520
3245
4190
4190
4190
4850
4850
4850
4850
4850
4500
4500
5763
5763

900
800
600
900
800
600
900
900
1200
900
1600
1200
1400
1200
1600
1600
1600
1200
1600
1400
1200
1600
1600
1600
1400
1200
1800
1800
1800
1800

600
600
600
600
600
600
800
600
800
800
800
800
800
800
800
800
800
800
800
800
800
1000
800
800
1000
1000
1000
1000

500
400
300
500
400
300
400
400
600
400
1000
800
700
600
1000
1200
1200
600
1000
700
600
1000
1000
650
700
600
800
800
1000
1000

800
1000
800
600

3
3
2
3
3
2
3
3
3
3
4
4
3
3
4
5
4
3
4
4
4
5
4
4
4
4
7
6
8
8

462
462
616

140
145
180

1315
1315
1645

1
1
1

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Porcelain-housed arresters

EXLIM T

Technical data for housings


1

306

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

Q-4

EXLIM T

Porcelain-housed arresters

Accessories
Line terminals

Earth terminals

Drilling plans
Without insulating base

1HSA410 000-A
Aluminium

1HSA420 000-C
Stainless steel

With insulating base

1HSA410 000-B
Aluminium flag with other
items in stainless steel

1HSA420 000-D
Stainless steel

1HSA430 000-C
Epoxy resin
M16 bolts for connection to structure are not
supplied by ABB. Required threaded grip
length is 15-20 mm.

1HSA410 000-C
Aluminium

1HSA410 000-D
Stainless steel

Q-5

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Porcelain-housed arresters

EXLIM T

Shipping data
Rated
Voltage
Ur
kVrms
180-228
180-228
228-264
216
228-264
216-240
258-264
258
264-288
258-288
258-288
330-360
330-336
360
372-420
330-336
360-378
381-396
420
396-444
396-444

Housing

BH245
BV245
BM300
BH300
BH300
BV300
BV300
BM362
BM362
BH362
BV362
BM420
BH420
BH420
BH420
BV420
BV420
BV420
BV420
BM550
BH550

Neutral-ground arresters
108-132
BN245
144
BN245

Number of arresters per crate


One
Volume
Gross
m3
kg
1.4
320
1.7
360
1.4
340
2.2
410
1.7
375
2.9
540
1.9
490
2.4
435
2.2
430
2.9
555
3.2
620
2.2
485
3.2
605
2.4
570
2.2
575
3.2
670
3.2
680
2.4
640
2.2
635
3.2
655
3.2
765

Two
Volume
m3
2.8
3.1
2.8
3.8
3.1
5.7
3.5
4.2
3.8
5.7
6.3
4.1
6.3
4.2
3.8
6.6
6.6
6.1
5.8
6.0
6.0

Gross
kg
635
705
675
755
730
1010
965
800
800
1040
1160
900
1130
1100
1120
1270
1280
1240
1225
1215
1475

Three
Volume
m3
2.8
3.1
2.8
3.8
3.1
6.1
5.0
4.2
3.8
6.1
6.3
3.4
6.3
4.2
3.8
7.0
7.0
6.1
5.9
6.3
6.3

Gross
kg
925
1025
985
1080
1060
1435
1375
1140
1145
1480
1670
1300
1620
1570
1610
1825
1840
1780
1795
1730
2115

0.5
0.5

1.4
1.7

345
415

1.4
1.7

500
605

180
220

Each crate contains a certain number of arrester units


and accessories for assembly and erection. A packing list is attached externally on each crate.
Each separate crate is numbered and the numbers

ABB Surge Arresters Buyers Guide

of all crates and their contents are listed in the shipping


specification. ABB reserves the right to pack arresters in
the most effective/economic combination. Alternate or
non-standard crates may involve additional charges.

Edition 5.1, 2007-04

Q-6

EXCOUNT-II

Accessories

Surge Arrester Monitor EXCOUNT-II


As businesses strive to remain competitive, improved reliability of electricity
supply and reduced maintenance costs
are demanded by both power utilities
and users alike.
ABB has in response developed
EXCOUNT-II; an advanced surge arrester monitor for effectively, reliably and
safely monitoring and recording surges
on high voltage electrical
networks.

More than just a counter

Discharge operation counters have been


available for use with surge arresters for
many years, however these have lacked
the ability of giving a direct indication of
the true health of surge arresters. Even
counters fitted with simple mA meters
are of very limited use, as they are unable
to differentiate between the internal and
external leakage currents nor exclude
harmonic effects.
EXCOUNT-II is an entirely new
monitoring system, as it can be used as
an aid to assess the health of the entire
substation by monitoring surges transmitted in and out of the network. The
device is fitted to surge arresters within
a substation similar to normal counters,
but in addition to counting the number
of discharges, EXCOUNT-II also records

the amplitude of the surges, together with


their date and time, plus measures the
total leakage current and (optionally) resistive current through the arrester.
The measurements are stored in the
EXCOUNT-II sensor, and can be collected
when convenient with the aid of a handheld cordless transceiver. The raw data
is then transferred over to a computer for
statistical analysis.
The detailed results obtained from
EXCOUNT-II are not limited to a simple
estimation of arrester stresses but instead
give a true indication of the number and
severity of surges and, when combined
with data from event recorders, SCADA,
etc, facilitiates an effective analysis of the
amount and degree of voltage stress all
equipment in the substation have been
subjected to.

Unique data acquisition method

EXCOUNT-II is unique in its method of


acquiring data. Each surge arrester is
fitted with a sensor, which detects the
total number of discharges, the surge
amplitude, date and time of occurrence,
as well as the leakage current through the
arrester. All data is stored in the sensors
memory, and can then be read when
convenient with the aid of a hand-held
transceiver.

EXCOUNT-IIs measurement method is


unique and simple.
The sensors measured data is cordlessly
transferred to a hand
held transceiver. The
measured data from
the transceiver can
then be transfered
to a computer for
statistical analysis.

R-1

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Accessories

Remote reading

Every sensor has a unique identity. Via the


hand-held transceiver, the user selects the
identity of the sensor he is interested in
interrogating and communication will then
be established directly with that sensor.
The operator may take data from sensors
in the substation within a distance of 60 m
from where he is standing, and up to 30
sensors can be interrogated in one and
the same session.
Remote reading leads to increased personnel safety compared with conventional
counter reading. Indeed, the person does
not necessarily have to even be inside the
substation perimeter, so saving the need
to arrange entry permits or have electrically trained personnel perform the work.

Surge counting

EXCOUNT-II does more than just count


surges. It also registers the date and time
as well as amplitude of the surge each
time the arrester has discharged a current
over 10 A. Time and amplitude measurement gives the user better information
about overvoltages in the network and the
operation of the arrester.

Leakage current measurement


and condition monitoring

EXCOUNT-II gives the user the possibility


to measure both the total leakage current
as well as the resistive component of the
current through the arrester. Measurement
of the resistive current gives a good indication of the arresters condition. The measurement method employed is based on
third-harmonic analysis of the leakage current, and is the same as that used with the
LCM (Leakage Currrent Monitor) which is
internationally well proven since 1989. This
is considered the most reliable measuring
method for condition monitoring according
to IEC 60099-5.

Statistical analysis

Included with EXCOUNT-II is


specially designed software which facilitia-

ABB Surge Arresters Buyers Guide

EXCOUNT-II

tes download of the measured data from


the transceiver and permits analysis and
reporting of the collected information.

The included program is easy to use


with a standard MS
Windows interface,
and gives details
about over-voltages
in the network as
well as the surge
arresters condition.

Maintenance free

The sensor is housed in a sealed,


weather-proof case, suitable for outdoor
use and proven to match the shortcircuit capability of the arrester. The
sensor requires no external power supply
as it incorporates its own internal power
supply in the form of a solar cell, field
probe and capacitor. For indoor use, the
sensor may be alternatively powered by a
standard 9 volt battery.

Flexibility

EXCOUNT-II is available in two different


versions. Both versions measure surge
currents (number, amplitude and time)
as well as total leakage current. The full
version additionally measures the resistive
component of leakage current.

Simple installation

EXCOUNT-II surge monitoring system


incorporates a sensor, which is mounted
on the arrester, a transceiver, for remote
reading, and a PC-program (Windows 95/
98/ME/XP and NT/2000). The system is
easy to install on both existing and newly
purchased surge arresters fitted with an
insulating base.

Edition 5.1, 2007-04

R-2

EXCOUNT-II

Accessories

Technical data
Surge Counting

Optional

Counting threshold (8/20 s)

10 A

Surge current amplitude


classification (8/20 s)

10 - 99 A
100 - 999 A
1000 - 4999 A
5000 - 9999 A
> 10 000 A

Error in surge counting amplitude

< 20 %

Surge counting time resolution

< 0.5 s

Surge counting time stamp format

YYYY:MM:DD:hh:mm:ss
(1 s resolution)

Surge counting memory capacity

1000 registrations
(wrap around)

Measuring range of resistive leakage


current (peak level)

10 - 2000 A

Error in resistive leakage current

< 10 A (10 - 50 A);


< 20 % (50 - 2000 A)

Diagnostic method classification acc.


to IEC 60099-5, Amendment 1

Method B2 - Third
order harmonic analysis
with compensation
for harmonics in the
voltage

Sensor/Transceiver Data Communication

Leakage Current Measurement


Measuring range of total leakage
current (peak level)

0.1 - 50 mA
(10-bit A/D conversion,
autorange)

Error in total leakage current

<5%

Type

AM radio (OOK)
ETS and FCC approved

Frequency

868.35 MHz
(916.50 MHz for North/
South America and
Australia)

Antenna

Integrated on circuitboard

Output power

- 3 dBm (0.75 mW)

General
Sensor

Transceiver

Climatic conditions

Sealed, water-tight design, IP 67


(Battery compartment, IP 65)

Weather-proof, IP 54

Ambient temperature range

50 C to +60 C
Operation: 40 C to +60 C

-10 C to +50 C

Measuring frequency range

50 or 60 Hz (automatic)

N/A

Short-circuit capability

65 kA acc. to IEC 60099-4

N/A

Power supply

Outdoor version: Powered from built-in


solar cell and field probe
Indoor version: 9 Volt lithium
battery 6LR61/PP3

9 Volt battery
Alkaline type
6LR61/PP3

Battery replacement period

8 years with 1200 mAh lithium battery


(for indoor use)

> 4 hours

R-3

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Accessories

EXCOUNT-II

Dimensions

Sensor
Item no.

Frequency

1HSA441 000-A

for 868.35 MHz

1HSA441 000-C

for 916.50 MHz

Transceiver model 1
Application: Measuring total leakage current
and surge data.
Item no.

Frequency

1HSA442 000-C

for 868.35 MHz

1HSA442 000-E

for 916.50 MHz

Transceiver model 2
Application: Measuring total leakage current,
resistive leakage current and surge data.
Item no.

Frequency

1HSA442 000-A

for 868.35 MHz

1HSA442 000-D

for 916.50 MHz

Transceiver

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

R-4

EXCOUNT-A

Accessories

Surge Counter EXCOUNT-A


Highest personnel safety

Explosion-proof for short-circuit currents


up to 80 kA.
Same safe performance as arresters.

Negligible residual voltage

Does not reduce protection margins.


Reduces risk against accidental contact
during surges.

Long life

Moulded components, non-sensitive to


humidity or temperature variations.
Verified by tests per IEC 60068.

Universal application

All makes and types of surge arresters.


All weather and temperature conditions.

For gapless surge arresters, surge counters are used only to obtain information
regarding surge activities in the corresponding surge arrester and its location.
Surge counter, EXCOUNT-A is designed
therefore, to withstand the same severe
conditions as the arresters without failure.

Design features

EXCOUNT-A comprises basically of an


impulse current transformer with a singleturn primary in the form of an insulated
stranded-copper cable to be connected in
the earth circuit of an arrester. The cable is
provided at both ends with tinned-copper
cable shoes.
The secondary circuit consists of a rectifier, capacitor and an electronic switch
connected to a mechanical counting relay
and is totally moulded in plastic which
makes it ideal for exposed installation. The
complete assembly is then housed in an
elegant vented aluminium casing. A suitable-angled window permits easy reading
of the 6-digit cyclometer-typ counter.

S-1

Edition 5.1, 2007-04

The principle of operation is shown in


figure 1 on next page.

Performance

The design of the secondary circuit ensures that the counting relay is not energised
for low lightning current impulses which
are insignificant to the arrester capability
and life. The stepping criteria are given in
figure 2 on next side. The current transformer secondary output is sufficient for
driving the counter and external supply
source is not needed.
The single-turn primary ensures that the
voltage drop across the counter, even at
the highest impulse currents encountered
in service, is negligible, leading to added
personnel safety and no increase in the
protection level of the arrester.
Since no gaps or series impedance
are used, there is no risk of internal
arcing and consequent explosive faillure
in the event of a short-circuit following
an arrester failure.

ABB Surge Arresters Buyers Guide

Accessories

EXCOUNT-A

Routine tests

Type tests

EXCOUNT-A has been subjected to severe


electrical, mechanical and climate tests:
Shock test, 15 g

IEC 60068-2-27

Vibration test

IEC 60068-2-6

Temperature test
(-55C/+70C)

IEC 60068-2-14

Humidity test

IEC 60068-2-30

Salt fog test


(500h, +35C,
95%RH, 5% salt)

DIN 50021

Impulse tests

IEC 60099-4

Short-circuit test
(full asymmetry of 2.6)

IEC 60099-4

At 65 kA, there were no damages at all.


At 80 kA, the insulation of the primary
conductor was burnt.
However, the counter function was not
impaired and no pieces were ejected.

All surge counters are routine-tested


with a sufficient number of impulses in a
pass/no pass test prior to despatch from
the factory.

Packing, installation and


maintenance

Counters are packed in cases together


with arresters. For separate supply, they
are packed in cartons.
Detailed instructions are enclosed with
each counter. However, the following may
be noted.
The counter must be placed at a suit
able height for easy reading. The electrical lead between the earth terminal and
the counter should be insulated and its
length kept to a minimum. If the length is
too long, the counter may not register for
very steep impulses when the inductive
voltage between the earth terminal and
the counter exceeds the lightning impulse
withstand level of the insulating base.
The counters are maintenance-free.
Refer to assembly instructions for
more details.

Fig. 1 Schematic diagram

Fig. 2 Stepping criteria


ABB Surge Arresters Buyers Guide

Fig. 3 Dimensions
Edition 5.1, 2007-04

S-2

Order form

Purchase order
Project

Handled by, e-mail or fax

Buyer

Tender referency no (if any)


Date (yyyy-mm-dd)

End user

Buyer reference
End user reference (if any)

Shipping terms

Destination

Means of transport

Freight forwarder (if FCA or FOB)

Payment terms

Goods marking

Inspection of routine tests


No

Delivery address

Routine test standard

Documentation language

Rating plate language

Currency

Yes

Items
Quantity

Color (porcelain)

Brown

Delivery date (EXW) yyyy-mm-dd

Arrester type designation

EXLIM Q120-EH145

EXAMPLE
Line terminal

1HSA410000-A

1HSA420000-A

Unit price (if known)

2004-06-03

XXXX EUR

Quantity

Arrester type designation

Color (porcelain)

Line terminal

Delivery date (EXW) yyyy-mm-dd

Quantity

Arrester type designation

Color (porcelain)

Line terminal

Delivery date (EXW) yyyy-mm-dd

Quantity

Arrester type designation

Color (porcelain)

Line terminal

Delivery date (EXW) yyyy-mm-dd

Earth terminal

Insulating base

1HSA430000-A
Total price (if known)

XXXX EUR

Earth terminal

Insulating base

Unit price (if known)

Total price (if known)

Earth terminal

Insulating base

Unit price (if known)

Total price (if known)

Earth terminal

Insulating base

Unit price (if known)

Total price (if known)

It is recommended that the following form is used when ordering EXLIM/PEXLIM surge arresters and accessories. Send to fax: +46 (0)240 179 83 or mail to ordersa.swg@se.abb.com.

T-1

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Index

Index
A
Accelerated life tests on samples G-1
Accessories R-1
ANSI (MCOV) B-1

B
Backflashover B-3

C
Classification of all blocks G-1
Compact-insulation lines F-3
Compact insulation lines B-3
Continuous operating voltage B-1, C-1
Coupling factor B-3

D
Definitions B-1
ANSI (MCOV) B-1
Continuous operating voltage B-1
Duty-cycle voltage rating (ANSI) B-1
Energy capability B-1
External insulation withstand strength B-2
IEC (Uc) B-1
Lightning classifying current (ANSI/IEEE) B-1
Maximum system voltage (Um) B-1
Nominal discharge current (IEC) B-1
Pollution level B-2
Pollution performance B-2
Rated voltage (Ur) B-1
Residual voltage/Discharge voltage B-1
Routine test energy B-2
Short-circuit capability B-2
Single-impulse energy B-2
Temporary overvoltages (TOV) B-1
Two impulses as per IEC clause 7.5.5. B-1
Definitions Transmission Line Arresters B-3
Backflashover B-3
Compact insulation lines B-3
Coupling factor B-3
Energy capability B-3
Isokeraunic level B-3
Shielding B-3
Shielding angle B-3
Shielding failure B-3
TLA B-3
Tower footing impedance B-3
Travelling waves B-3
Design features A-1, D-1, E-1, S-1
Duty-cycle voltage rating (ANSI) B-1

E
Earth fault factor C-1
Electrical characteristics C-3
Energy capability B-1, B-3
Energy capability & line discharge class C-3

ABB Surge Arresters Buyers Guide

Erection alternatives F-6


EXCOUNT-A S-1
EXCOUNT-II R-1
EXLIM P P-1
EXLIM Q-D O-1
EXLIM Q-E N-1
EXLIM R M-1
EXLIM T Q-1
Extended station protection F-4
External creepage distance C-5
External insulation withstand strength B-2

F
Flowchart C-2

G
Grading current G-1
Guaranteed residual voltage G-1

H
High strength (HS) PEXLIM tube design E-1, E-3

I
IEC (Uc) B-1
Impulse current tests on samples G-1
Installation, maintenance and monitoring D-2, E-5
Internal corona G-1
Isokeraunic level B-3
ISO 9001 G-1

K
k C-1

L
Leakage current measurement R-2
Lightning classifying current (ANSI/IEEE) B-1
Lightning impulse protective level C-1
Lightning impulse withstand level C-1
Line upgrading F-4

M
Maximum permissible dynamic service load C-5
Maximum system voltage C-1
Maximum system voltage (Um) B-1
Mechanical characteristics C-5
Mechanical loading D-2
Mechanical Strength C-5, D-2, E-4
Moulded PEXLIM design E-1, E-2
MPDSL C-5

N
Neutral-ground arresters C-6, H-3, H-5, I-4, I-7, J-4, J-7,
M-3, M-5, N-3, N-5, P-4, P-7, Q-3, Q-6
Nominal discharge current (IEC) B-1

Edition 5.1, 2007-04

U-1

Index

Order T-1
Ordering data C-6
Ordering example C-6
Order form T-1
Other sample tests G-1

Sensor R-1
Shielding B-3
Shielding angle B-3
Shielding failure B-3
Short-circuit capability B-2
Silicone as an Insulator E-4
Simplified selection procedure C-1
Single-impulse energy B-2
Special applications C-6
Statistical analysis R-2
Substitute for shield wires F-4
Surge Arrester Monitor R-1
Surge Counter S-1
Surge counting R-2
Switching impulse protective level C-1
Switching impulse withstand level C-1

P
Permissible static service load C-5
PEXLIM P J-1
HS PEXLIM P-T K-1
PEXLIM Q I-1
PEXLIM R H-1
HS PEXLIM T-T L-1
PEXLINK A-1, F-1, F-2, F-3, F-4, F-5, F-6
PEXLINK concept A-1, F-1
Pollution level B-2
Pollution performance B-2
Polymer-housed arresters, PEXLIM E-1
Porcelain-housed arresters, EXLIM D-1
Power frequency reference voltage G-1
Power losses G-1
Product range A-2
Protection margins C-4
Protection philosophy F-2
PSSL C-5
Purchase order T-1

Q
Quality control and testing G-1
Accelerated life tests on samples G-1
Classification of all blocks G-1
Grading current G-1
Guaranteed residual voltage G-1
Impulse current tests on samples G-1
Internal corona G-1
ISO 9001 G-1
Other sample tests G-1
Power frequency reference voltage G-1
Power losses G-1
Routine tests G-1
Tests on accessories G-1
Tests on assembled mechanical units G-1
Tests on ZnO blocks G-1
Test reports G-1
Tightness check (only for EXLIM arresters) G-1
Type tests G-1

R
Rated voltage C-1
Rated voltage (Ur) B-1
Remote reading R-2
Residual voltage/Discharge voltage B-1
Routine tests G-1
Routine test energy B-2

U-2

T
T C-1
Table of contents A-1
Temporary overvoltage C-1
Temporary overvoltages (TOV) B-1
Tests on accessories G-1
Tests on assembled mechanical units G-1
Tests on ZnO blocks G-1
Test reports G-1
Tightness check (only for EXLIM arresters) G-1
TLA B-3
TOV C-1
TOV strength factor C-1
Tower footing impedance B-3
Transceiver R-1
Travelling waves B-3
Two impulses as per IEC clause 7.5.5. B-1
Type designation C-6
Type tests G-1

U
Uc C-1
Um C-1
Upl C-1
Ups C-1
Ur C-1
Uwl C-1
Uws C-1

Z
ZnO-blocks D-1, E-1, E-2

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

Customer notes

C
us

to

er

ot

es

ABB Surge Arresters Buyers Guide

Edition 5.1, 2007-04

U-3

Producer: HVP/MD MF
Catalogue Publ: 1HSM 9543 12-00en Surge Arresters Buyers Guide, Edition 5.1, 2007-04

NOTE! ABB Power Technologies AB is working to continuously improve the products.


Therefore we reserve the right to change design, dimensions and data without prior notice.

ABB Power Technologies


High Voltage Products
Surge Arresters
SE-771 80 LUDVIKA, Sweden
Tel. +46 (0)240 78 20 00
Fax. +46 (0)240 179 83
E-mail: arresters.div@se.abb.com
Internet: http://www.abb.com/arrestersonline
U-4

Edition 5.1, 2007-04

ABB Surge Arresters Buyers Guide

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